29CB-Injectors CUMMINS CATALOGO PDF

 

Heavy Duty Injectors Core Acceptance Standards Core will be accepted for exchange under the Full Core Acceptance Program if visual inspection indicates the following: 1. Assembly is complete and not disassembled. A complete unit includes spring, cup, plunger, barrel adapter and retainer. 2. Core is a style offered for exchange by Cummins ReCon. 3. Core must be returned with plastic protective sleeves (re-use from replacement injectors). inj ectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core.  e  r e   C C o n c e    l l  l  a  f o r   F u  e p t a  c    o f f e r e d e   C o n  e ”   c  A  t   b e    b y   R  g i n  e  e n  u s  •   M  c h a n g    “ o f f  n   n   ex   i    i o    b e  d i t  u s t  c o n   •    M

4. Core that is damaged by non-operational causes such as rough handling, fire, improper i mproper removal or improper protection during storage is not acceptable. 5. Rust that occurs on exterior surfaces of components exposed to weather conditions from normal operating conditions is acceptable. Interior surfaces and components, such as rods, or any machined surface can only have light flash rust. Heavy rust due to improper storage is not acceptable.

IN-1 REV: 02-09

 

Heavy Duty Injectors

Core Number 3004536D

Style PTD

Core Number

Core Number 3018321D

Style

AR73359D AR7335 9D

PTD VAL VALE

Core Number 3007500D

PTD K

Style PTD TOP STOP

Core Number 3027588D

Style PTD L10

Style

Core must be returned with plastic protective sleeves sl eeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core.

IN-2 REV: 02-09

 

Heavy Duty Injectors Smooth retainer

Core Number 3652513D

Style STC K

Core Number 3076703D

Style STC K Premium

Slots in retainer do not run to the top of the retainer

Slots in retainer run to the top of the retainer vs. the ’91 STC’s Core Number 3053766D

Note position of oil drain

Style STC N855/94N14

holes vs. ’91 L10 STC’s Core Number 3071469D

Style STC 91N14

Slots in retainer do not run to the top of the retainer Note: When returning STC core, package injectors in individual core boxes provided by ReCon. Order Part number INJECTOR BOXES on your regular stock order. Core must be returned with plastic protective Note of oilSTC’s drain holesposition vs. ’91 N14 Core Number 3074252D

Style

sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core.

STC 91L10 May or may not have .070 etched on side of Oil Feed Lock Nut

IN-3 REV: 02-09

 

Heavy Duty Injectors

T/S clip 8 fuel inlet holes

Core Number 3070739D

4 fuel inlet holes under wrap around filter

Style

Core Number 3073995D

91N14 CELECT Phase I

Style 91N14 CELECT Phase II

Note: Newer style ’91N14 Phase I has T/S clip.

T/S clip 4 fuel inlet holes

Core Number 3083846D      

Core Number

Style ’94NE1 CELECT, CELECT, ’94NE3 CELECT, CELECT, ’96N14 PLUS CELECT CELECT,, ’99NE2 CELECT

3084589 D 3084589D    

T/S clip

3071534D

Style 91L10 CELECT Phase I

’94 M11 CELECT CELEC T, ’96-’99 ’96-’9 9 M11 PLUS CELECT CELEC T, ISM 02

4 fuel inlet holes under wrap around filter

8 fuel inlet holes

Core Number

Style

Core Number 3073996D

Style 91L10 CELECT Phase II

Note: Newer style ’91L10 Phase I has T/S clip. Note: To To identify Phase I vs Phase II injectors, remove wrap around ffilter: ilter: Phase I – 8 fuel inlet holes   Phase II – 4 fuel inlet holes Note: When returning CELECT core, package injectors in individual core boxes provided by ReCon. Order Part number INJECTOR BOXES on your regular stock order. Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core.

IN-4 REV: 02-09

 

Heavy Duty Injectors Two orifices

Clip with wider ri rin ng Core Number 4088426D

Crown style spr priing housing

Style ICI QV

One orifice

Narrow ring

Core Number 4087886D  

Spring housing

Style ICI Q19 / STC QSK 19 Accepted interchangeably

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core. IN-5 REV: 02-09

 

Heavy Duty Injectors Wide Body

Core Number 3093415D

Style Bosch QST 30

**Note: Reference numbers 4025284, 4025280, 4955358, 4025286**

Note: Injector should be returned in it’s original box with the protective cap on the nozzle tip, and no damage to the nozzle.

A

C D

B

Core Number 4089972D  

Description HHP Q19

Identification Criteria A. B. C. D.

Assembly number: 4924587 Harness connector Hexagon Area Inside thread on connector

Note: Injector must be returned in it’s original box with no damage to the nozzle tip, harness connector, hexagon area, inside thread on the connector, and with the protective cap on the nozzle tip.

IN-6 REV: 02-09

 

HPCR Injectors A

B

E

C

D F

Acceptable

Core Number 4940096D

Style Bosch HPCR

Unacceptable

Description A. 2-D Data Matrix Barcode and Nima Alpha-Numeric-Code (6 digits) B. Last 4-Digits of Cummins 15-1 part number and Production Data C. Solenoid D. 1 Wide groove on each side of the injector body E. Sample of Protective caps on the solenoid and nozzle F. Accept Acceptable able and nonacceptable injector solenoid and nozzle

 

     

Core Number

IN-7 REV: 02-09

 

HPCR Injectors A

B

D

Core Number 3976372D

 

C

Acceptable

Style HPCR

Unacceptable

Discription A. Last 4-Digits of Cummins 15-1 part B. number Solenoidand production data C. Sample of protective caps on the solenoid and nozzle D. Acceptable and non-acceptable injector solenoid and nozzle

IN-8 REV: 02-09

 

HPCR Injectors Injector hold down Solenoid

Core Number 3949619D

Style HPCR

Solenoid Note: This part is similar to 3949619D but has no injector hold down.

Core Number 3973060D

Style Bosch Pegasus HPCR

Damaged Core Illustrations (3949619D, 3973060D, 3976372D & 4940096D)

Solenoid Acceptable for exchange

Bent or damaged Solenoid bolts  – unacceptable for exchange

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core.

Nozzle: Acceptable for exchange

Bent or damaged nozzle  – unacceptable for exchange

Core must be returned with 3 protective sleeves.

IN-9 REV: 02-09

 

HPI Injectors A

Core Number 4062567D    

Description HD HPI

Identification Criteria A. Assembly number: 4001791, 4009672, 4010225, 4010291, 4010292, 4010226, 4062567, 4062568, 4062569

Note: When returning core, package HPI injectors in individual core boxes provided by ReCon. Order Part number INJECTOR BOXES on your regular stock order.

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core.

IN-10 REV: 02-09

 

Injectors–Midrange Core Acceptance Standards Core will be accepted for exchange if visual inspection indicates the following: 1. Core is complete including all major assembly part parts: s:  

– Nozzle holder assembly

     

– Nozzle retainer – Nozzle tip – Injector hold down nut must be returned with B Series Injector core.

2. Core is style offered ffor or exchange by Cummins ReCon. 3. Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core. 4. Core that is damaged by non-oper non-operational ational causes such as rough handling, fire, improper removal or improper protection during storage is not acceptable. 5. Rust that occurs on exter exterior ior surfaces of components exposed to weather conditions from normal operating conditions is acceptable. Interior surfaces and components, such as rods, or any machined surface can only have light flash rust. Heavy rust due to improper storage is not acceptable.

Core Identification Note: raised lip on Lucas Model

7 MM/9MM Nozzle Tip 

12 MM

Core Number 3802331D

Note: raised lip on Delphi B Model

7 MM/9MM Nozzle Tip 

14 MM

Style Lucas B Series (Edge or non edge filter)

Core Number 3939401D

Style Delphi B Series (Edge or non edge filter)

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core.

IMD-1 REV: 02-09

 

Injectors–Midrange

14 MM

12 MM 9 MM Nozzle Tip 

7 MM Nozzle Tip 

Core Number 3802254D

Core Number

Style Bosch B Series (Edge filter)

12 MM

3802131D

Style Bosch B Series (Non-edge filter)

12 MM 7 MM Nozzle Tip 

7 MM Nozzle Tip 

Core Number 3802365D

Style Bosch B Series (Non-Edge filter)

Note: Edge filter can be seen at fuel inlet.

Core Number 3802246D

Style Bosch B Series (Edge filter)

Nozzle Holder Assembly 

Nozzle Retainer 

Non-edge filter

Edge filter Core Number 3802095D

Style Bosch C Series  (Non-edge filter)

3802238D

Bosch C Series (Edge filter)

Edge filter

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core. IMD-2 REV: 02-09

 

Injectors–Midrange

Long body 2.16"

Short body 1.75" Core Number 3943201D

Core Number

Style ISB Bosch B 6MI 7MT EF

A

3944208D

Style ISC Bosch C 6MI 7MT EF

C

B

Core Number 4954679D

 

Style XPI Gryphon

Discription A. Injector ID in three rows: - Part number - 4954679 - Injector S/N; 9 digits (example 063050064) - Trim Code; 9 characters (letters and numbers) B. Stator Solenoid C. Clamp

IMD-3 REV: 02-09

 

Injectors–Midrange Damaged Core Illustrations Although B & C Series injector damage is rare, it most often occurs as a result of improper removal procedures. The illustration at left shows an example of a Bosch B Series injector with a protruding fuel return outlet damaged beyond repair. This core will not be acceptable for exchange. Note: The injector hold down nut must must be returned with B Series Injector Injector core. (see illustration). If the hold down nut is missing the core may be subject to rejection.

Damage to Fuel Return Boss 

Hold Down Nut 

Missing Hold Down Nut 

IMD-4 REV: 02-09

 

Injectors–Barrels and Plungers Core Acceptance Standards Core will be accepted for exchange if visual inspection indicates the following: 1. Part is assembled and complete. 2. Plunger is not broken. 3. Core is a style offered for exchange by Cummins ReCon. 4. Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of barrels and plungers during shipment may cause rejection of the core. 5. Core that is damaged by non-operational causes such as rough handling, fire, improper removal or improper protection during storage is not acceptable. 6. Rust that occurs on exterior surfaces of components exposed to weather conditions from normal operating conditions is acceptable. Interior surfaces and components, such as rods, or any machined surface can only have light flash rust. Heavy rust due to improper storage is not acceptable.

Core Identification

Core Number: AR40065D Note: All B&P sort to part number AR40065D

Core must be returned with plastic protective sleeves (re-use from replacement injectors). Damage that results from improper protection of injectors during shipment may cause rejection of the core.

IBP-1 REV: 02-09