26148-220-V1a-Mfm0-00223 - Hoja de Datos Molino Sag 0320-ML-5001 PDF
July 22, 2022 | Author: Anonymous | Category: N/A
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DATA SHEET FOR SAG MILL
1 L ROA
13-FEB-2020
26148-220-V1A-MFM0-0022
Este Data Sheet del Molino SAG enviado por FLSmidth debe ser consistente con el SDDR aprobado 26148-220-YDA-MFM0-10004.
BIDDERS:
MILL SUPPLIER: FLSmidth OPERATING & DESIGN CONDITIONS (B) (7)
FLSmidth
Serv Service ice:: Gr Grind indin ing g Circu Circuit it Feed Material Characteristics:
Copper Ore SAG Mill
Mill Type: Mill Mill Siz Sizee (S (She hell ll II.D .D.. x L L): ):
ft
Mill Design Power,Speed: kW: @ % Critical New Feed Size Size (80% Passing), µm: Product Size (80% Passing), µm: Work Index, kWh/t:
Grinding Type:
38' x 19' (EGL)
Circuit Type:
20 000(Note (Note6)1) 76% 95 000 3 000 - 4 000 13,36 (percentile 75)
Mill Product Classifier Type: Classifier Oversize Returned To:
Mill Drive: Drive Type:
New Feed: 2 718 / 3 400 (Note 5) 16% 1 .6
Rate, B Baalance/Design: t/h Pebbles Generation (% new feed) 3 Bulk Density, t/m : Abrasion Index: Solids Specific Gravity: Maximum Lump Size, mm: Screen Analysis: Size, mm Passing, % Cum.
254 100
102 81
76 75
0.85 12
0.3 8
0.2 7
Trommel Discharge: 3 152 / 3 940 Balance/Design: Mill (Note 5) , (Note 6) Total Charge Volume, % Of Mill Volume: 20 (Note 6) Max. Design Ball Charge, % Of Mill Volume: 140 (5.5") Steel Ball Size, mm: 1 .8 72 Slurry Specific Gravity: Solids, %: SAG Discharge size distribution: Size, mm Passing, % Cum.
102 100
76 100
4 80
1 50
0,5 28
0,2 22
0,15 15
Project Standards: System Of Units:
Threaded Fasteners:
Closed Trommel SAG Mill (Note 5)
Gear-Driven Thru:
Operating Speed, rpm: Inching Speed, rpm: Creep Speed, rpm: Service Factor:
Feed End 1 Wrap Around 20 000 / 26 820 (Note 1) Adjustable (Note 2) 1 0.3 1
Rotation: Unidirectional X Reversible 0 -74% Critical Constant Torque Speed Range: 74% - 80% (critical speed) Constant kW Speed Range: Normal speed: 75% Critical
IBC Seismic Zone:
(Note 4)
Mill Location: Indoor Ambient Temperature Range, °C: (Note 4) Relative Humidity, %: (Note 4) Dusty Environment: 1 700 Altitude Above m.s.n.m.: 365 Operating Sched.: 24 Hrs./Day Days/Yr. US Customary
Pipe:
Dry
Open
X Gearless Ring Motor/Gear Location: Number Of Motors: Motors: Motor Characteristics: Type: Unit Power, kW/hp:
2.6 305
152 90
X Wet
X SI
X Inch
Metric
Inch
X Metric
Tabulated Power Draw Versus Percent Total Charge Volume Data Conditions: 2.6 Mill Critical Speed, %: 72 - 82 % Ore Specific Gravity: 72% by weight Ball Size, mm: 140 (5.5") Mill Charge Solids, %: Ball Charge Volume, %: New / Half Worn Worn / Worn Liner Conditions: 10 - 20 % 1 600 Ore Bulk Bulk Density, kg/m3: 4 650 (290 lb/ft3) Ball Bulk Density, kg/m3: Notes: (1) Vendor shall guarantee supply of 26 820 hp (2) Bidirectional to maximize liner life (3) Mechanical Availability 94% minimum; Runtime 92% (4) For Site Information See Document N° 1001-17-AD-400-000-C-ET-20001 1001-17-AD-400-000-C-ET-20001 (26093-000-3PS-G (26093-000-3PS-G000-20001) 000-20001) (5) SAG Mill shall be designed for future operation at 60 ktpd, SABC-B Circuit. Project operation condition considers operation at 40 ktpd in SAB-A circuit (Pebbles returned uncrushed to the SAG Mill) (6) The SAG Mill shall be sized for 20% ball charge and 35% Mill volume for structural design. The maximum power draw shall be based on 18% ball charge, 28% Mill volume and 76% critical speed, new liners. (7) For Control System and Instrumentation requirements see document GCP-1001-01-CS-0138-0000GCP-1001-01-CS-0138-0000-J-ET-00002 J-ET-00002 (26148-220-3PS-J000-00002) (8) ( ) indicate indicatess BUYER. BUYER. (S) indicates indicates SELL SELLER. ER. (9) All (B) items shall be Completed Completed by BUYER. All (S) items shall be Co Completed mpleted by SELL SELLER. ER. (10) Not Applicable (NA) (NA) shall be entered where information is not relevant.
2 1 0 REV.
DATE
Issued for Approval Issued for Approval Issued for Approval REASON FOR ISSUE SAG Mill
0320-ML-5001
APE APE APE BY MR N°:
MHP MHP MHP MHP M HP MHP MHP MHP MHP CHECK EGS PE GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001
DS N°: Sheet:
26148-220-V1A-MFM0-00223 1 of 9
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CLIENT REV
2
BIDDER:
MILL SUPPLIER:
FLSmidth
FLSmidth
GENERAL Diameter Inside Shell, mm Shell Length, Flange to Flange, mm Effective Grinding Length, mm 3 Volume Inside New Liners, m Mill Operating Speed, rpm Percent of Critical Speed, % Minimum Diameter Inside Liners: Feed End Opening, mm Discharge End Opening, mm 2 2 Mill Maximum Operating WR at Shell , kg-m Any Rotating Element Welds Not Produced by the Single Wire Submerged Arc or Shielded Metal Arc Process? (If yes, provide separate listing.) Any Less Than Full Penetration Welds in Rotating Elements? (If yes, provide separate listing, supporting reasons & NDE techniques techniques to ensure soundness.) Any Rotating Element Castings Other Than Heads, Trunnions & Mill Liners? (If yes, provide separate listing & proposed NDE methods, extent extent & ac acceptance ceptance criteria.) criteria.) SHELL Number of Shell Sections Material, ASTM No. Fabricator Minimum / Maximum Thickness, mm Location of Minimum Thickness Location of Maximum Thickness
Liner Bolt Hole Diameter, mm NDE Done By Whom? Machining Done By Whom? Means to Verify Fit With Motor Rotor Poles/Ring Gear Outboard Circumferential Flanges: Type Material, ASTM No. / Grade Material Supplier Thickness, mm Distance From Contoured Flange Face to Butt Weld Root, mm Contoured Flange Plate Rolling Direction, Parallel or Normal to Shell Plate Rolling Rolling Direction Head Assembly Bolt Size / Grade Means to Verify Fit With Heads
SAG Mill
MR N°
0320-ML-5001
DS N° Sheet:
(S) (S) (S) (S) (S) (S)
2,992 3,000 50,721,120
(S) (S) (S)
No
(S)
No
(S)
No
(S)
4 x 180 ASTM A36 Citic Sensa 95 N/A N/A
(S) (S) (S) (S) (S) (S)
54 Fabricator Fabricator N/A
(S) (S) (S) (S)
Straight ASTM A36 Z25 Dillinger or Equal 130
(S) (S) (S) (S)
N/A
(S)
N/A M64 / 8.8 Templates
(S) (S) (S)
GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001 0 26148-220-V1A-MFM0-00223 2 of 9
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11,582 6,706 5792 (19') 681 9.56 76
REV
2
BIDDER:
MILL SUPPLIER:
FLSmidth
FLSmidth
Inboard Circumferential Circumferential Flanges: Type Material, ASTM No. / Grade Material Supplier Thickness, mm Distance From Contoured Flange Face to Butt Weld Root, mm Contoured Flange Plate Rolling Direction, Parallel or
Straight ASTM A36 Z25 Dillinger or Equal 130
(S) (S) (S) (S)
N/A
(S)
N/A M56 / 8.8
(S) (S)
Straight ASTM A36 Z25 Dillinger or Equal 115
(S) (S) (S) (S)
N/A
(S)
N/A M56 / 8.8
(S) (S)
Bolted
(S)
External ASTM A536
(S) (S)
Cast Siempelkamp (Germany) Siempelkamp (Germany) 4 x 90°
(S) (S) (S) (S)
250 145 54 12936 FEED / 12858 DISCH 4,250 1,216 In Mold Controlled Cooling Manufacturer UT Manufacturer M64 / 8.8
(S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S)
Template
(S)
Normal to Shell Plate Rolling Rolling Direction Shell Assembly Bolt Size / Grade Axial Flanges: Type Material, ASTM No. / Grade Material Supplier Thickness, mm Distance From Contoured Flange Face to Butt Weld Root, mm Contoured Flange Plate Rolling Direction, Parallel or Normal to Shell Plate Rolling Rolling Direction Shell Assembly Bolt Size / Grade HEADS AND TRUNNIONS Head and Trunnion Attachment Method Heads: Type (Internal or External) Material, ASTM No. / Grade Fabrication Method Fabricator Machining Done By Whom? Number of Segments Per Head Head Minimum / Maximum Thickness, mm: @ Trunnion / Head Interface @ Shell / Head Interface Liner Bolt Hole Diameter, mm Outside Diameter, mm Inside Diameter, mm Overall Length, mm Heat Treatment Method Stress Relief Method Heat Treatment / Stress Relief Done By Whom? NDE Method (RT or UT) NDE Done By Whom? Head Segment Assembly Bolt Size / Grade Means to Verify Fit With Mill Shell
SAG Mill
MR N°
0320-ML-5001
DS N° Sheet:
GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001 0 26148-220-V1A-MFM0-00223 3 of 9
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BIDDER:
FLSmidth
MILL SUPPLIER:
FLSmidth
HEADS AND TRUNNIONS (Continued)
Trunnions : Material, ASTM No. / Grade Fabrication method
ASTM A536
(S)
Cast
(S)
Fabricator Machining Done By Whom? Minimum / Maximum Thickness, mm: @ Knuckle Radius @ Head / Trunnion Interface @ Support Bearing Surface
Siempelkamp Siempelkamp
(S) (S)
305 / 440 200 305
(S) (S) (S)
190
(S)
N6 N6 4,855 2105 FEED / 1965 DISCH 4060 x 900 In Mold Controlled Cooling Manufacturer UT Manufacturer M64 / 8.8 Template
(S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S)
5962 x 7306 (Incl. adapter) 5300 x 5700
(S) (S)
94.9 23.725
(S) (S)
80 Four (4) 1425/828/66 Polyurethane 19 x 57
(S) (S) (S) (S) (S)
N/A N/A Yes Template
(S) (S) (S) (S)
1
@ Thrust Bearing Surface Surface Finish, µm: Support Bearing Surface Thrust Bearing Surface Outside Diameter, mm Overall Length, mm Support Bearing Surface Diameter / Length, mm Heat Treatment Method Stress Relief Method Heat Treatment / Stress Relief Done By Whom? NDE Method (RT or UT) NDE Done By Whom? Head Mounting Bolt Size / Grade Means to Verify Fit With Mill Heads DISCHARGE TROMMEL Overall Size, Diameter (Inside panels) x Length (Flange to Flange) mm Screening Surface Size, Diameter x Length, mm
Total Screening Area, m 2 Net Effective Effective Open Area, m Screen Panels: Total Number Number of Rows Size: Length / Width / Thickness, mm Material Opening Size, Length / Width, mm High Pressure Oversize Return Water: Total Design Flow, m /h Supply Pressure, kPa Thermal Stress Relieved? Means to Verify Fit With Trunnion Subsuppliers: Frame Vulcanizing Panels Deflector
2
2
SAG Mill
MR N°
0320-ML-5001
DS N° Sheet:
CMSF Cainsa / FLS FLSmidth Renca Maestranza Verdugo, Promaq, other
GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001 0 26148-220-V1A-MFM0-00223 4 of 9
(S) (S) (S) (S)
REV
2
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BIDDER:
FLSmidth
MILL SUPPLIER:
FLSmidth
MILL BEARINGS
Mill Component Supported Pedestal Supplier Pedestal Construction (Welded or Cast) Pedestal Thermal Stress Relieved? Seal Type Means of Alignment on Baseplate Means of Holding Aligned Bearing on Baseplate Means of Lubrication After Power or Lube System Failure Support Bearings: Type Bearing Material
Trunnions Meyco Welded Yes Triple Lip Labyrinth Tapered Blocks Welded Blocks Flywheels
(S) (S) (S) (S) (S) (S) (S) (S)
Multi-Pad Bearing Bronze
(S) (S)
Supplier Number of Inserts Per Bearing Bearing Assembly Self-Aligning Method Length / Width / Thickness, mm Contact Angle With Journal, Degrees Load Sharing Adjustment Mechanism Type Thrust Bearings: Type Bearing Material Supplier Location Number Length / Width / Thickness, mm Temperature Detectors: Type Manufacturer Number Per: Support Bearing Surface Thrust Bearing Surface Alarm Temperature, °C Shutdown Temperature, °C Load Cells: Manufacturer Model No. Number / Bearing, Feed Feed End / Discharge End Unit Capacity, kg MILL BEARING LUBRICATION SYSTEM Manufacturer Type Systems Per Mill Oil Heaters: Type Rating, kW Number / Lube system, system, Operating / Standby
SAG Mill
MR N°
0320-ML-5001
DS N° Sheet:
US Bronze or equal Four (4) Spherical Block 1050 x 900 138 Hydraulic Cylinder
(S) (S) (S) (S) (S) (S)
Rail Bronze US Bronze or equal Drive End Bearing Two (2) 828 x 95 x 95
(S) (S) (S) (S) (S) (S)
RTD Minco or Equal
(S) (S)
Six (6)
(S)
Four (4) 45 47
(S) (S) (S)
Kelk C4155 Four (4) @ DISCH 700000
(S) (S) (S) (S)
Howard Marten Hydrostatic One (1)
(S) (S) (S)
Resistance 8 Four (4) / Zero (0)
(S) (S) (S)
GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001 0 26148-220-V1A-MFM0-00223 5 of 9
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BIDDER:
MILL SUPPLIER:
FLSmidth
FLSmidth
MILL BEARING LUBRICATION SYSTEM (Continued) Low Pressure Pumps: Pump Type 3 Pump Rating, m /h / kPa / kW Number of Pumps Per Lube System, System, Operating / Standby Motor Supplier Low Pressure Oil Filters: Type Size, µ m Filter Media Number / Lube system, system, Operating / Standby Heat Exchanger: Type Material, Shell / Tubes 3
Cooling Water Required: m /h @ kPa Number / Lube System, System, Operating / Standby High Pressure Pumps: Pump Type 3 Pump Rating, m /h / kPa / kW
2
Screw 54.5 / 689 / 22 One (1) / One (1) Weg or Equal
(S) (S) (S) (S)
Cartridge 10 Synthetic One (1) / One (1)
(S) (S) (S) (S)
Plate & Frame 304SS Plates
(S) (S)
56.8 @ 150 One (1) / One (1)
(S) (S)
Screw 24.5 / 13100 / 150
(S) (S)
Number of Pumps Per Lube System, System, Operating / Standby Motor Supplier Flow Dividers: Type Manufacturer High Pressure Oil Filters: Type Size, µ m Filter Media Number / Lube system, system, Operating / Standby Accumulator Circuit: Oil Flow During Lube System or Power Failure, l Rundown Time, sec. Number Of Accumulators Accumulators Accumulator Diameter / Height, mm Accumulator Design Pressure, kPa Charge Time, min. Charge Pump: Type 3 Rating, m /h / kPa / kW Motor Supplier Cleaning Method: Reservoir Intraconnecting Piping Other Components Pipe and Fitting Material Valve Material
SAG Mill
MR N°
0320-ML-5001
DS N° Sheet:
Two (2) / One (1) Weg or Equal
(S) (S)
Gear Permco
(S) (S)
Cartridge 60 Wire mesh 12 / 0
(S) (S) (S) (S)
Same as HP Circuit 30 N/A - Flywheels Flywheels N/A - Flywheels Flywheels N/A - Flywheels Flywheels N/A - Flywheels Flywheels
(S) (S) (S) (S) (S) (S)
N/A - Flywheels Flywheels N/A - Flywheels Flywheels N/A - Flywheels Flywheels
(S) (S) (S)
Shot Blast SSPC-SP10 Blast/Solvent 304S & 316SS CS, SS, Bronze
(S) (S) (S) (S) (S)
GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001 0 26148-220-V1A-MFM0-00223 6 of 9
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BIDDER:
FLSmidth
MILL SUPPLIER:
MILL BRAKE Type Manufacturer Model No. Total Torque Rating, Nm Emergency Braking Time, Sec. Number of Calipers Number of Disks Charge centroid Holding Angle from vertical for fully loaded, ° Means of Release, Air or Hydraulic Hydraulic Pump Rating, m /h / kPa / kW Motor Supplier LINERS Type Total Cast Chrome-moly Steel Liner Weight, kg Pulp Lifter Material Pulp Discharger Material Material / Thickness, mm: Shell Feed Head Discharge Head Grate Feed Trunnion Discharge Trunnion Feed Chute Feed Hopper
FLSmidth
Direct Acting - Failsafe Johnson Industries 1TL880 21,000,000 10 (Estimated) 4 1 40 Hydraulic 1.38 / 19300 / 7.5 kW WEG
(S) (S) (S) (S) (S) (S) (S) (S) (S) (S) (S)
High-Low Chrome-Moly 681,000 Chrome-Moly Steel Chrome-Moly Steel
(S) (S) (S) (S)
Chrome Moly Chrome Moly Chrome Moly Chrome Moly Chrome Moly Fabricated Steel Mild Steel AR Steel
(S) (S) (S) (S) (S) (S) (S) (S)
Feed Spout Liner Backing Should be maximized maximized the area open of o f discharge of the internal grate of the SAG Mill JACKING SYSTEM Hydraulic Unit: Pump Type 3 Pump Rating, m /h / kPa / kW Motor Supplier Cradles: Number Unit Lifting Capacity, kg Jacks: Number Bore / Stroke, mm Unit Lifting Capacity, kg
2
2
Ni-Hard Rubber / 6mm
(S) (S)
Piston 1.02/169,000/9.3
(S) (S)
Enerpac
(S)
Two (2) Fully Loaded Mill
(S) (S)
Four (4) 150 1000.000 each
(S) (S) (S)
Valley Forge SPC4-424
(S) (S)
9
(S)
ULTRASONIC BOLT LOAD MEASUREMENT SYSTEM
Manufacturer Model No. Wireless transmitters (per T joint)
SAG Mill
MR N°
0320-ML-5001
DS N° Sheet:
GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001 0 26148-220-V1A-MFM0-00223 7 of 9
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BIDDER:
FLSmidth
MILL SUPPLIER:
FLSmidth
SELLER-SUPPLIED PLC
Manufacturer Model No. Processor Type Input Modules: Manufacturer Model No. Number Required Output Modules: Manufacturer Model No. Number Required
N/A N/A N/A
(B) (B) (B)
N/A N/A N/A
(B) (B) (B)
N/A N/A N/A
(B) (B) (B)
1,666,500 4,816 Shell Segment 12,190 x 6100 x 3370
(S) (S) (S) (S)
Trunnion 67,600
(S) (S)
63,000 44,750 67,600 26,750 32,000
(S) (S) (S) (S) (S)
927,321 1,832,803 2,753,496
(S) (S) (S)
Trunnion 67,600
(S) (S)
UNIT SHIPPING WEIGHTS AND SIZES:
Total Shipping Weight, kg 3 Total Shipping Volume, m Largest Piece (Identify) Size of Largest Piece, mm Heaviest Piece (Identify) Weight of Heaviest Piece, kg Component Shipping Weights (kg): Shell Segment Head Segment Trunnion / Riding Ring Support Bearing Assembly Discharge Trommel INSTALLED UNIT WEIGHTS: Mill Without Liners, kg Mill With Liners, kg Mill Total With Operating Maximum Load, kg HEAVIEST PIECES: Erection: Component Weight, kg Maintenance:
Component Weight, kg
1
Trunnion Liner 4,911
(S) (S)
SSPC-SP3
(S)
Inorganic Zinc
(S)
3-4
(S)
PAINTING AND FINISH
Surface Preparation Prime Coat: Material Minimum thickness, µ m Finish Coat: Material Minimum Thickness, µ m
1
SAG Mill
MR N°
0320-ML-5001
DS N° Sheet:
See Specification 26093-000-3PS-NX00-20001 See Specification 26093-000-3PS-NX00-20001
GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001 0 26148-220-V1A-MFM0-00223 8 of 9
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BIDDER:
FLSmidth
MILL SUPPLIER:
NOTES 1) X, Y and Z are coordinate axes as shown. 2) Mx, My and Mz are moments acting around X, Y and Z axes respectively. 3) Loads must be calculated at contact point between the equipment an its foundation. 4) Forces and Moments must be computed in accordance with the stiffness of the equipment and its foundation.
FLSmidth
(S) (S)
REV
2
5) Each Load condition should be reported separately and should have proper sign or indicate reversing possibility. 6) Seismic Loads accordint to Mill Purchase Order, Part 2, Technical Notes. 7) Vendor must include any load not included in this list which may govern foundation design. 8) Units System: SI.
SAG Mill
MR N°
0320-ML-5001
DS N° Sheet:
GCP-1001-01-CS-0138-0320-M-RQ-00006-r0 26148-220-MRA-MFM0-00001 0 26148-220-V1A-MFM0-00223 9 of 9
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