25-Risk Assessment for Fabrication & NDT During Night Shift

Rev.: Date: Page:

JOB RISK ASSESSMENT FORM

RISK ASSESSMENT MATRIX

PROJECT/JOB DETAILS

0 22.06.13 1 of 2

DATE:

Project Ref. /Job Title /Work Order: INCREASING PROBABILITY

A B Never heard of HSE Occurred in Industry in Industry

C D E HSE Occurred Occurrs several Occurs several in QP times a year in times a year at QP this site. LOW LOW LOW

Potential Severity

People

Asset / Production

Environment

Reputation

0

No Injury

No damage

No effect

No Impact

NO RISK

LOW

1

Slight Injury or Health Effects

Slight damage, no disruption to operations

Slight effect

Slight Impact

LOW

LOW

LOW

LOW

LOW

2

Minor Injury or Health Effects

Minor damage (= QR.250,000)

Minor effect

Limited Impact

LOW

LOW

MEDIUM

MEDIUM

MEDIUM

3

Major Injury or Health Effects

Local damage (=QR.1,300,000)

Localized effect

National Impact

LOW

MEDIUM

MEDIUM

MEDIUM

HIGH

4

Single fatality or permanent total disability

Major damage (=QR.25,000,000)

Major effect

Regional Impact

LOW

MEDIUM

MEDIUM

HIGH

HIGH

5

Multiple Fatalities

Extensive damage (=QR.25,000,000)

Massive effect

International Impact

MEDIUM

MEDIUM

HIGH

HIGH

HIGH

EPIC of New LGO Tank (2114FI) and Utilization of LC Tank (2145FA) at QP Refinery, Mesaieed

JSA No.:

23

Brief Description of Job Working at night - Grinding, Cutting,Welding & Radiography Lay Down Area

Job Location:

REVISION: 00

Hazard Area Classification: LOW

Permit Requirements: Hot work HOT

Participants (Parties involved in JSA) Mechanical & Safety

JSA Approved By

All the mitigation measures identified in JSA are in place before starting the activities

Probability Factor Work site supervisor

Sl. No.

1

2

Activity ( Job Steps)

Potential Hazards

Severity Before Mitigation

Required Control/Mitigation Measures & Checks

Severity After Mitigation

Action Party

Unauthorized work

2xC=MEDIUM

Obtain valid permit to work and PTW shall be validated for the specific day

2xB=LOW

Site Supervisor & Site Safety officer

Workers starting the job without discussing JSA & TBT

3xB=MEDIUM

JSA must be in place during working. Ensure all the persons take part in the tool box meeting discussion & have understood the JSA.

3xA=LOW

Site Supervisor & Site Safety officer

Starting Job Without Permit

4XB=MEDIUM

Ensure that Permit to work is in place prior to commencement of the Job. Site Supervisor must be available at site during working.

4XA=LOW

Site Supervisor & Site Safety officer

By Passing Permit requirements 4XB=MEDIUM

Ensure that all other precautionary measures mentioned in the permit shall also be fulfilled.

4XA=LOW

Site Supervisor & Site Safety officer

Haste or shortcut

4XB=MEDIUM

Responsible person shall conduct inspection monitor the work activities and have to ensure safety standards work procedure are strickly adhere.

4XA=LOW

Site Supervisor & Site Safety officer

Rotating equipment parts

4XB=MEDIUM

Make sure guards are fitted to all moving parts of the grinder and ensure the proper used of the guards.

4XA=LOW

Site Supervisor & Site Safety officer

Damage grinding disk

4XB=MEDIUM

Inspect the grinding disc prior to use (ring test). Make sure that disc is compatible with the grinding machine.

4XA=LOW

Site Supervisor & Site Safety officer

Exposure of workers to various hazard like hand injury, dust, eye injury & flying objects

3xB=MEDIUM

Ensure workers are complying with min. PPE requirements. safety shoes, safety helmet, safety goggle & coverall.

3xA=LOW

Site Supervisor & Site Safety officer

Work start-Up

Grinding

3

4

5

6

Gas Cutting

welding

Radiography

Working at Night

Electrocution

4XB=MEDIUM

Pre-use inspection of the grinding tools. Double insulated wire and proper cable management. Avoid working in or near wet areas.

4XA=LOW

Site Supervisor & Site Safety officer

Burns

4XB=MEDIUM

Ensure workers are complying with min. PPE requirements. safety shoes, safety helmet, safety goggle & coverall.

4XA=LOW

Site Supervisor & Site Safety officer

Fire hazard

3xB=MEDIUM

Remove all combustible and proper isolation of the cutting area. Used of fire blanket and availability of fire extinguiser.

3xA=LOW

Site Supervisor & Site Safety officer

Explosion

4XB=MEDIUM

Flash back arrestor between the cylinder torch.Hose in good condition.Gas monitor clearly cited.Experience personnel for thye job.Inspect cylinder and hoses before the job start.

4XA=LOW

Site Supervisor & Site Safety officer

Burns

4XB=MEDIUM

Ensure workers are complying with min. PPE requirements. safety shoes, safety helmet, safety goggle & coverall.

4XA=LOW

Site Supervisor & Site Safety officer

Fire hazard

4XB=MEDIUM

Remove all combustible and proper isolation of the cutting area. Used of fire blanket and availability of fire extinguiser.

4XA=LOW

Site Supervisor & Site Safety officer

Electrocution/Damage cable

4XB=MEDIUM

Welding cables shall be in good condition. Proper earthing of the welding machine. Preused inspection of the welding machine. Double insulated cables and avoid working in wet areas.

4XA=LOW

Site Supervisor & Site Safety officer

Hot tabs end pieces of welding 4XB=MEDIUM rod/sparking & UV rays.

Ensure workers are complying with min. PPE requirements. safety shoes, safety helmet, safety goggle & coverall, welding goggles/shield and welding gloves.

4XA=LOW

Site Supervisor & Site Safety officer

Ionizing radiation ( Leaky Equipment

4XB=MEDIUM

QP approved method statement for radiography activity must be at work location before carrying out the radiography

4XA=LOW

Site Supervisor & Site Safety officer

Accidental Leak radiation

4XB=MEDIUM

Radiography contractor must have the valid certificate of registration from the agency issuing the radioactive source and custom clearance papers.

4XA=LOW

Site Supervisor & Site Safety officer

Inadequate shielding/Locking of equipment

4XB=MEDIUM

Must take approval from QP-Refinery Safety before bringing radioactive material to site, the equipment must be locked when not operating and it must not be leaky

4XA=LOW

Site Supervisor & Site Safety officer

Untrained/Unauthorized personnels starting the job

4XB=MEDIUM

Qualified, trained & experienced employee “Radiation protection supervisor” must be at site to regulate the activities of radiographers.

4XA=LOW

Site Supervisor & Site Safety officer

Radiographer dose exceeding the annual radiation dose

4XB=MEDIUM

Industrial radiographers / Radiography technicians/specialists accepted by the QP and must be medically certified and must have a certificate showing their annuall record of absorbed radiation

4XA=LOW

Site Supervisor & Site Safety officer

Exposure of persons to radiations

4XB=MEDIUM

While carrying out tests, there must be contingency plans, emergency kits, appropriate warning signs and barricades. There must be QP-Refinery safety approved calibrated Radiation survey meter for the measurement of stray radiation levels associated with work. Safety devices such as Flashing red/Amber warning lights, cordons notices, interlocks, QPRefinery safety approved Dose meter and emergency kits must be available at working site. Radiation supervisor / patrol the area around the controlled area to keep away non classified persons in addition to setting up the controlled area cordons/visible warning signs/audible alarms. The controlled area must be surrounded by substantial barriers/ clearly visible ropes/ribbons and placards marked with “Danger Radiation----keep out”. Colored flashing amber / red lights must be placed along the outer barrier in addition to safety signs and posters.

4XA=LOW

Site Supervisor & Site Safety officer

Mechanical damage to source or equipment by fire or explosion

4XB=MEDIUM

To transport shielded equipment containing radioactive source, Transporting vehicle must be conspicuously marked with radiation warning symbol and notice. When not in use shielded equipment with radioactive sources must be kept in specially designated storage places which must be locked.

4XA=LOW

Site Supervisor & Site Safety officer

Poor illumination/Slip & trip

4XB=MEDIUM

Adequate ligthing shal be installed. Clear means of acces & egress.Good Housekeeping

4XA=LOW

Site Supervisor & Site Safety officer

Body fatigue/heat stress

4XB=MEDIUM

Frequent breaktime shall be allocated. Adequate cold drinking water supply.

4XA=LOW

Site Supervisor & Site Safety officer

JOB SAFETY ANALYSIS Job Steps: List the main sequential steps. Each Step should be analyzed with the associated risks involved and its severity Alternatives Considered: What are the possible means of achieving the job outcome with less risks Now undertake the JSA and record in the table above. Using JSA Hazard Checklist, Critical Questions & Risk Assessment tables.