2013 Plasma FHD Repair Guide
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2013 Plasma TV Technical Guide Plasma FHD TV – S/ST Series (16th Generation) Applies to models: TC-P42S60 TC-P50S60 TC-P55S60 TC-P60S60 TC-P65S60 TC-P50ST60 TC-P55ST60 TC-P60ST60 TC-P65ST60
National Training Department Panasonic Consumer Marketing Company of North America TTG130423CP
Slide 1
Prepared by Ohmi Shinichiro, Junichi Mizukami, and Cesar Perdomo
National Training Department
Panasonic Consumer Marketing Of North America
"HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC.“ Copyright © 2012 by Panasonic Service and Technology Company All rights reserved. Unauthorized copying and distribution is a violation of law.
Warning This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
Slide 2
Table of Contents Table of Contents Subject Index Model Line Up and New Features
Slide No. 4 5-9
Board Layout and connectors Location
10 - 18
Standby Operation
19 - 27
Power On Operation
28 - 36
Voltage Distribution
37 - 56
SOS Detect Circuit Explanation (Shutdown) TV Data Copy to USB Drive Troubleshooting Flowchart Video/Lines Troubleshooting End
57 - 59 70 - 75 76 - 100 101 - 106 107
Slide 3
Index
1. 2. 3. 4. 5. 6. 7. 8. 9.
Model Line Up and New Features Board Layout and connectors Location Standby Operation Power On Operation Voltage Distribution SOS Detect Circuit Explanation Shutdown) TV Data Copy to USB Drive Troubleshooting Flowchart Video/Lines Troubleshooting
Slide 4
Model Line Up and New Features
Slide 5
2013 PDP Models Line up 2013 PDP TV Line-up Type
Classification Flagship
Model No. TC-P60ZT60 TC-P65ZT60 TC-P65VT60
3D FHD
Premium
TC-P60VT60 TC-P55VT60 TC-P65ST60
Core
TC-P60ST60 TC-P55ST60 TC-P50ST60 TC-P65S60 TC-P60S60
FHD
Leader
TC-P55S60 TC-P50S60 TC-P42S60
HD
Entry
TC-P50X60 TC-P42X60
XT, U, UT, and GT series are not available for 2013.
Slide 6
Models Comparison Built-in Skype camera on VT Series. No Power Supply SOS (SOS4) for FHD models. F15V is now the source of the S15V used for audio amplification. The AC inlet is now located on the power supply board. SD card can not be used for Data Copy.
Slide 7
New Features Voice Guidance SMART VIERA Voice Guidance uses text to speech functions to verbalize text contents on TV. It is great for verbally reading out program information, SNS messages as well as web page contents. My Home Screen Get instant and easy access to your favorite Smart TV contents. TV Begins with Your Own Personalized Screen. The screen menu leads you to a wide variety of content in addition to TV, including smart apps, internet web browser, videos and photos. You have complete access to it all as soon as you turn on the TV.
Slide 8
Optional Accessories Electronic Touch Pen TY-TP10U
This device can be used to paint or play games on the TV screen. It is only available for specific applications. A max. of 2 Touch Pens can be paired simultaneously with this TV. Note: Pairing condition may differ depending on the registration status for each Bluetooth device. This device works will all 2013 models except X6 series
3D Eyewear TY-ER3D4SU TY-ER3D4MU Rechargeable Panasonic 3D Eyewear supporting Bluetooth wireless technology.
Communication Camera TY-CC20W
This camera can be used as a the video communication tool.
Slide 9
Board Layout and connectors Location
Slide 10
Board Layout 55/60/65S60
42S60 SN SN
PSS PSS
SU SU
P P
SS SS
SC SC
SD SD A A
C1 C1
C2 C2
A A
C1 C1
K
50S60
C2 C2
K
C3 C3
50/55/60/65ST60
SU SU
PSS PSS
SU SU
SC SC
P P
SS SS
SC SC
SD SD
SD SD
A A
A A
C1 C1
C2 C2
K
C3 C3
C1 C1
C2 C2
K
C3 C3 Slide 11
SS SS 22
Board Layout TC-P50ST60
Slide 12
Board Layout and Connectors Location TC-P50ST60
SC2
P2
SU SC41 SU41
SS11
P11
P
SU11
SC20
SS57 A1
A31
SC42 SD42
SS2
A
A20
C28 SD
A12
A6
SC46 SD46
SS54
A33
P6
SC SD11
SS
SS33
P35
SS52
A32 C2
C1 C14
C18
C10
C20
C25
C21
C3 C26
C36
C31
Slide 13
Board Layout and Connectors Location Boards Description TC-P50ST60 Board
Description
Board
Description
A
Speaker out, Sound Processor, AV Terminal, AV Switch, DC-DC Converter, Digital Signal Processor, Microcomputer, HDMI Interface, SD card slot, Format-Converter, Plasma AI, SubField Processor, Key Switch
P
Power Supply
C1
Data Drive Right
SC
Scan Drive
C2
Data Drive Center
SU
Scan Out ( Upper )
Data Drive Left
SD
Scan Out ( Lower )
C3
K
Remote Receiver, Power LED, AI Sensor
SS
Sustain Drive
Slide 14
TC-P50ST60
Bluetooth/WiFi Modules Location
WiFi Module
Bluetooth Module
Slide 15
Board Layout TC-P42S60
PSS
SN
A
C1
C2
Slide 16
Board Layout and Connectors Location TC-P42S60
P2 SS53
SN
PSS SN2
SS55 A6A
A1
P6
A12 A
A20 SN20
P35
A31 A32 C2
C1 C10
C20
C21
C25
C26
Slide 17
Board Layout and Connectors Location TC-P42S60 Board
Description
Board
Description
A
Speaker out, Sound Processor, AV Terminal, AV Switch, DC-DC Converter, Digital Signal Processor, Microcomputer, HDMI Interface, SD card slot, Format-Converter, Plasma AI, SubField Processor, Key Switch
PSS
Power Supply, Sustain Drive
C1
Data Drive Right
SN
Scan Drive/Output
C2
Data Drive Left
K
Remote Receiver, Power LED, AI Sensor
Slide 18
Standby Operation
Slide 19
Standby Operation TC-P42/50S60 Condition when the TV is first plugged in
PSS
K
A IC5000
P9
STB Circuit
STB5V
P6
A6A
22
22
6
6
IC8000 STB 3.3V
ANALOG ASIC
Peaks sLD8 Signal Processor
A1
F_STBY_ON
Key Command
13 11
13 11
KEYSCAN
RMIN
K10
5
5
1
1
REMOTE REC.
KEY
POWER SWITCH
Slide 20
Standby Operation TC-P42/50S60 When the TV is plugged in: AC is applied to the standby circuit in the PSS board to produce STB5V. The STB5V is provided to the A board via pin 22 of connector P6. The STB5V from pin 22 of connector A6A is applied to the Analog ASIC (IC5000) The Analog ASIC IC5000 converts the STB5V to STB3.3V. This voltage energizes and prepare the microprocessor (CPU) IC8000 for program execution. The STB3.3V from the Analog ASIC (IC5000), besides being applied to the CPU, is also applied to the remote control receiver on the K board through pin 5 of connector A1/K10. The microprocessor (IC8000) outputs the “F_STBY_ON” command for less than a second. This command is applied to the PSS for F15V generation. The F15V is generated for the same duration of the command.
Slide 21
Standby Operation TC-P55/60/65S60 TC-P**ST60 (All ST60) Condition when the TV is first plugged in Besides the standby voltages, another set of voltages is output for approximately 8 seconds right after AC is first applied to the TV. After 8 seconds, these voltages are no longer present and the power supply goes back to standby mode.
8 seconds approx.
Slide 22
Standby Operation
TC-P55/60/65S60 TC-P**ST60 (All ST60)
First 8 seconds after the TV is first plugged in (Block Diagram)
P
P6
STB Circuit
P9
DC/DC Circuit T200
STB5V
5
A6
IC5000
IC8000
5V
3.3V
10
STB ANALOG 3.3V ASIC
PARAGON Signal Processor
VDD POWER MICOM
STB5V_ON
K
STB 3.3V
AC DET
RL100
A
4
11
XRST
STB_RST
A1
K10 3.3V
IC502 F_STB_ON
6
1.5V
5
5
3
3
8-SEC
9
F_STB_ON
REMOTE REC.
SUB3.3V IC8100
CATS
SUB1.5V
IC8101 F15V
9 DC/DC Circuit T200
10 S15V
14
F15V F15V
S15V
C18
C1
P3.3V
F15V
IC8705
5
SUB3.3V
SUB3.3V
IC8704
6
SUB5V
1
IC4900 IC4901
C10 3
SUB1.2V
C20
C28 3
CB1
AUDIO AMPS
11
BT_VBUS
BT_VBUS
SUB5V
A32
55-54
A31
1-2
IC8716 HDMI3.3V
P3.3V P3.3V 1-2
55-54
C2
C36
C21
C3 C31
C26
CB15
PANEL
Slide 23
Standby Circuit Explanation TC-P55/60/65S60 TC-P**ST60 (All ST60)
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11.
12. 13. 14.
First 8 seconds after the TV is first plugged in (Block Diagram)
AC from connector P9 flows through the resistor across the relay switch energizing the standby circuit. Note: At this point the relay has not been triggered. The standby circuit outputs the STB5V to pin 5 of connector P6. The STB5V is applied to the Application Specific IC (IC5000). IC5000 outputs the STB3.3V used to energized the microprocessor IC8000 on the A board and the remote control receiver on the K board. IC5000 also outputs the reset pulse to IC8000 to prepare the microprocessor for program execution. IC8000 outputs the F_STB_ON command (DC1.5V ~ 3.2V) for approximately 8~11 seconds. Note: This command is also the first out of 2 command output by IC8000 when the power is turned on. F_STB_ON is applied to pin 6 of connector P6 on the P board to be connected to the power micom (IC502). IC502 outputs 2 switching signals to: 1st Turn on the switching circuit to allow the triggering of the relay RL100. AC flows now through the relay’s contacts. 2nd Turn on the switching circuit to allow F15V and S15V to be output to the A board via connectors P6/A6. The S15V is applied to the audio amp. ICs (IC4900 and IC4901). The F15V is applied to a DC-DC converter circuit to generate the SUB Voltages used by the A board for signal processing, the K board for CATS (Contrast Auto Tracking) operation, the bluetooth module, the C boards, and the panel. The sub voltages are also provided to IC8000. If all SUB Voltages are OK, IC8000 waits for approximately 8~11 seconds and then it stops outputting the F_STB_ON command. At this the relay is no longer energized and it makes a click sound. The F15, S15, and all the SUB Voltages are no longer present. Slide 24
Standby Operation
TC-P55/60/65S60 TC-P**ST60 (All ST60) TC-P50ST60
P9
P
Condition 8 seconds after the TV is first plugged in.
STB5V
A6
P6 5
10
K
A
5V
3.3V A1
STB3.3V
K10
5
5
After 8 seconds, only STB5V and STB3.3V remain present
8~11 seconds after the TV is first plugged in and the relay click is heard for a second time, the TV goes back to normal standby mode and only the STB5V and STB3.3V are present.
P P9
STB Circuit
15V
DC/DC Circuit T200
A STB5V
A6
P6 5
5V
10
VDD
IC502 A
POWER MICOM
4
A
K
3.3V
STB ANALOG 3.3V ASIC STB5V_ON
IC8000
STB 3.3V
AC DET
RL100
IC5000
11
STB_RST
PARAGON Signal Processor
XRST
A1
K10 3.3V
5
REMOTE REC.
5
Slide 25
Protection Circuit Block Diagram (At Plug in) SUB5V/SUB3.3V
Abnormalities of any of the voltages generated at this time can cause any of the following conditions: Possible Conditions •
No Power/Dead
•
3 Fast Blinks
•
6 Blinks
•
10 Blinks SUB5V
SUB5V/SUB3.3V Over Voltage Detect Circuit
SUB3.3V
ST Series SUB3.3V
SUB5V
Missing
S Series
Shorted
No Power / Dead
Over Voltage
10 blinks
Missing
6 blinks after 11 sec.
Shorted Over Voltage
IC8000
10 blinks
SUB3.3V
SUB5V
Missing Shorted
Fast 3 blinks
Over Voltage
10 blinks
Missing
6 blinks after 11 sec.
Shorted Over Voltage
10 blinks
Slide 26
Power On Operation
Slide 27
Power-On Operation (Power On Commands) TC-P42S60 TC-P50S60 Condition when the TV is first plugged in
PSS STB F15V
P9
A STB5V
P6
STB 3.3V STB 3.3V IC5000
K
IC8000
A6A
22
22
6
6
ANALOG ASIC RST
Peaks sLD8 Signal Processor
A1
F_STBY_ON
14 Key Command
13 11
14 13 11
PANEL_MAIN_ON KEYSCAN
5 RMIN
1
REMOTE K10STB REC. 3.3V 5 1
KEY
POWER SWITCH
Slide 28
Power-On Operation (Power On Commands) TC-P42S60 - TC-P50S60 Pressing the power switch to turn on the TV TC-P42S60 TC-P50S60
(FHD Models with the P and SS circuits combined)
The TV can be turned on in 2 different ways: 1. Pressing the power switch on the TV 2. Pressing the power switch on the remote control
Pressing the power switch on the TV Note: On these models, the power switch is located on the PSS board. When the power switch is pressed, the KEY input line of the microprocessor (IC8000) is grounded. Pressing the power switch on the remote control The signal from the remote control is converted to pulses by the remote control receiver on the K board. The pulses are provided to the microprocessor IC8000. When either, the KEY input line is grounded or the pulses from the R/C receiver are received by IC8000, 2 commands are output: 1st F_STB_On 2nd Panel_Main_On. Note: These commands are not output simultaneously. After F_STB_On is output and the expected voltages are generated without any problems, then Panel_Main_On is output.
Slide 29
Power On Commands (All ST60 Models + 55”, 60”, and 65” S60 Models) TC-P55/60/65S60 TC-P**ST60 (All ST60)
Pressing the power switch to turn on the TV
P
P6
A6
1
14
6
9
2.8V 1.5V
P9
STB5V
5
10
K
F_STBY_ON
IC5000 STB Circuit
A
PANEL_MAIN_ON
STB 3.3V
IC8000 PARAGON Signal Processor
ANALOG ASIC
A1
K10 PWR LED
RMIN
KEYSCAN
KEYSCAN
1
1
5
5
1
1 REMOTE REC.
KEY
PWR SW KEY
3
Control Assy POWER SWITCH Key Command
2
C14
C1 C10
A31
4
C21
52 51
5
C2
C3
C20
40
1
39
2
Slide 30
Power On Commands (All ST60 Models + 55”, 60”, and 65” S60 Models) TC-P55/60/65S60 TC-P**ST60 (All ST60)
Pressing the power switch to turn on the TV The TV can be turned on in 2 different ways: 1. Pressing the power switch on the TV 2. Pressing the power switch on the remote control
Pressing the power switch on the TV Note: On these models, the power switch is located on the Control Assembly. When the power switch is pressed, the KEY input line of the microprocessor (IC8000) is grounded. Pressing the power switch on the remote control The signal from the remote control is converted to pulses by the remote control receiver on the K board. The pulses are provided to the microprocessor IC8000. When either, the KEY input line is grounded or the pulses from the R/C receiver are received by IC8000, it outputs 2 commands: 1st F_STB_On 2nd Panel_Main_On. Note: These commands are not output simultaneously. After F_STB_On is output and the expected voltages are generated without any problems, then Panel_Main_On is output.
Slide 31
Power-On Operation (F_STB_On Command + F15V/SUB Voltages) TC-P55/60/65S60 TC-P**ST60 (All ST60)
P P9
DC/DC Circuit T200
F15V and SUB Voltages
A6
P6 STB5V
5
IC5000
IC8000
STB 3.3V
5V
3.3V
10
STB ANALOG 3.3V ASIC
AC DET
PARAGON Signal Processor
VDD
RL100
POWER MICOM
STB5V_ON
K
A
4
11
XRST
STB_RST
A1
K10 3.3V
IC502 F_STB_ON
6
1.5V
9
F_STB_ON
IC8100
REMOTE REC.
5
5
3
3
11
11 BT_VBUS
SUB3.3V
SUB1.5V
IC8101 F15V
9 DC/DC Circuit T200
10 S15V
14
F15V F15V
S15V
C18
C1
P3.3V
F15V
IC8705
5
SUB3.3V
SUB3.3V
IC8704
6
SUB5V
1
IC4900 IC4901
C10 3
SUB1.2V
C20
C28 3
CB1
AUDIO AMPS
SUB5V
A32
55-54
A31
1-2
IC8716 HDMI3.3V
P3.3V P3.3V
1-2
55-54
C2
C36
C21
C3 C31
C26
CB15
PANEL
Slide 32
Power-On Operation (F_STB_On Command + F15V/SUB Voltages) TC-P55/60/65S60 TC-P**ST60 (All ST60)
F15V and SUB Voltages 1. 2. 3. 4.
5. 6. 7. 8.
After receiving the power on command from the power switch on the TV or the remote control: IC8000 outputs the F_STB_ON command (DC1.5V ~ 3.2V). F_STB_ON is applied to pin 6 of connector P6 on the P board to be connected to the power micom (IC502). IC502 outputs 2 switching signals to: 1st Turn on the switching circuit to allow the triggering of the relay RL100. AC flows now through the relay’s contacts. 2nd Turn on the switching circuit to allow F15V and S15V to be output to the A board via connectors P6/A6. The S15V is applied to the audio amp. ICs (IC4900 and IC4901). The F15V is applied to a DC-DC converter circuit to generate the SUB Voltages. The SUB Voltages are used by the A board for signal processing, the K board for CATS (Contrast Auto Tracking) operation, the bluetooth module, the C boards, and the panel. The sub voltages are also provided to IC8000.
Slide 33
Power-On Operation (Panel Drive Voltages Vsus/Vda/P15) TC-P55/60/65S60 TC-P**ST60 (All ST60)
Panel Drive Voltages Vsus – Vda – P15V
P
A
P9 1
Power Circuit
2
STB5V
P6
A6
5
10
IC502 Power Micom
PANEL MAIN ON
6
9
1
14
SD slot JK8600 VDD SD3.3/1.8V
K
STB3.3V
A1
IC8000
IC5000
ANALOG ASIC
PARAGON Signal Processor
F15V_ON
P15_ON/OFF
1
1
5
5
7
7
R_LED_ON
A33
PANEL MAIN ON
P15V
P_OPCTRL11
Vsus_ON
SW Q502
Vsus
Vda
12
P2
1-2
1-2
4
4
P11 P35
VSUS
1
VSUS
LED
SS11 SS
1
SC20
1
1
2930
2930
SC2 SC
1
Vda
1
Vda
A20
P15V
3
1
2 C1
P5V
IC9804
DC/DC Circuit T200
DC/DC Circuit T301 T302
5V
RMIN
SS33
P5V SUB5V
REMOTE REC.
K10
C18 1
C10
C28 C20
1 2
C25
Vda
C2
C26
C36
Vda
C3
1
CB1
CB15
PANEL
Slide 34
Power-On Operation (Panel Drive Voltages Vsus/Vda/P15) TC-P55/60/65S60 TC-P**ST60 (All ST60)
Panel Drive Voltages Vsus – Vda – P15V
1. 2. 3. 4. 5. 6. 7.
After all the SUB Voltages are generated and all circuits are confirmed to be normal by IC8000, then the Panel Main On (DC1.5V~3V) command is output. Panel Main is applied to pin 1 of connector P6 on the P board to be connected to the power micom IC502. IC502 outputs the switching signal to turn on the circuits responsible for generating the Vsus, Vda, and P15V. P15V is provided to the A board via pin 12 of connector P6 (Pin 3 of connector A6). From the A board, P15V is then provided to the SS board and the SC board via connectors A33/SS33 and A20/SC20 respectively. Vsus is provided to the SC and SS board via connectors P2/SC2 and P11/SS11 respectively. Vda is routed through all the C boards to finally be connected to the panel drive ICs built into the flex cables (FPC) between the panel and the C boards.
Slide 35
Voltage Distribution
Slide 36
Voltage Distribution
TC-P42S60
MID VSUS 3, 4
SN
6
PSS
SN2
6
3, 4 P2
Panel
SN20 1, 2 30 P15V
A
P5V
C1
C10
29,30 1 A20
1-5 67,68
C2 64-68 1,2 C20 C21 54,55,
P3.3V P3.3V S15V P15V F15V STB5V P5V
A31 1, 2 A32 54,55, 1 2 A6A 3, 4 22 23 3 A1 5
SUB3.3V STB3.3V
3 5 K1
C25 1, 2
P35 Vda
1, 2 P9
1, 2 C22 P6 1 2 3, 4 22 23
K
Slide 37
Voltage Distribution
TC-P50S60
MID VSUS SN2 3, 4
SC
SC41
6
SU
SU41 2,3
2,3 F5V
SN20
SC42
1, 2 30 P15V
A
PSS
5,6
3, 4 P2
Panel
SD
SD42 5,6
P5V
C1
C18
29,30 1 A20
C2
1 3
1 3 C28 C21 54,55
P3.3V P3.3V S15V P15V F15V STB5V P5V
A31 1, 2 A32 54,55, 1 2 A6A 3, 4 22 23 3 A1 5
6
SUB3.3V STB3.3V
3 5 K1
K
C26 1-4 39,40
C3 C36 37-40 1,2
C35 Vda P35 1,2 1, 2
C31 1,2 P6 1 2 3, 4 22 23 P9
Slide 38
TC-P55/60/65S60 TC-P50/55/60/65ST60 P
P2 1
Vsus
Voltage Distribution SU
SC
SC2
SS SS11
1
1
Vsus
SS33
SD
SC20 1,2
P9
P6 5
STB5V
A6
29,30
19,20
30
P15V
A
17
C2
C1
P5V 1
A20
1
1
3
3
C18 C28
10
54,55
9 F15V 10
6 5
A31
12 P15V
3
14
1
A32 54 P3.3V
1 P3.3V 2
C21
1-4
3740
39 40
1,2
C26
C36 1,2
1,2
C25
C3
Vda
C31
55
Sound15V A1
5
STB3.3V
3 SUB_AI_3.3V
P5V
K1 5
K
3
P5V
4
A33
1
P15V
2
P35 1 2 1
Vda Vsus
P11
Slide 39
Voltage Distribution TC-P55/60/65S60 TC-P50/55/60/65ST60
Slide 40
Voltage Distribution TC-P42/50/55/60/65S60 (TNPH1046*)
P3.3V
IC8705 3.3V
SUB3.3V
IC8704
A6A A6 3 4
5 6
STB5V 22
10
SUB5V
2.5V
IC5704
1.8V
IC8715
HDMI3.3V
IC8709
HP3.3V
PA5017 P5V
PA2000
IC5703 DCDCIN
F15V
5V
IC5701
F15V/STB5V/SUB-Voltages distribution
LNA5V 1.2V
1.2V
IC5702 STB5V
IC9803 1.2V
P1.2V
IC8100 1.5V
SUB1.5V
IC8101 1.1V
IC5000 9V 9V
SUB9V
3.3V
STB3.3V
3.3V
VDDSD18V33V
SUB1.1V
DCDCEN
Slide 41
Voltage Distribution(2) TC-P50ST60
STB5V/F15V/SUB-Voltages Distribution P3.3V
IC8705 3.3V
SUB3.3V
IC8704
A6
SUB5V
5 6
PA5017
P2.5V
IC5704
1.8V
IC8716
HDMI3.3V
IC8709
HP3.3V
IC9804 5V
DCDCEN2
DCDCIN
STB5V 10
PA2000
F15V
5V
IC9005
P_OPCTRL11 from IC8000
IC8000 PARAGON
P5V
IC5702 1.2V
1.2V
P_TCON9 from IC8000
STB5V
IC9803 1.2V
P1.2V
IC8100 1.5V
IC8101
SUB1.5V
IC5000 9V 9V
SUB9V
3.3V
STB3.3V
3.3V
VDDSD18V33V
DCDCEN2 1.2V
SUB1.2V
DCDCEN
Slide 42
Voltage Distribution(3) F15V and Sub-Voltages Circuit Explanation The F15V from the power supply is connected to pins 5/6 of connector A6 of the A board. After passing the pin 5/6 of A6 connector, F15V is applied to 6 components. Application Specific IC(IC5000), the voltage regulators IC8704,IC8705, IC8100, IC8101 and IC9803. These ICs above except IC5000, are activated by DCDCEN, DCDCEN2, P_OOPCTRL11 and P_TCON9. After receiving the DCDCEN, follow ICs convert F15V to lower voltage. ■IC8704 convert F15V to SUB5V. The SUB5V from IC8704 is applied to IC9804/8602/8603/8605/5709/5716/5702 and IC5000. ■IC8705 convert F15V to SUB3.3V The SUB3.3V from IC8705 is applied to IC4900/4901/2000/8900/8901/5704/5010 and IC9005. ■IC8100 convert F15V to SUB1.5V and supply to only IC8000. ■IC8101 convert F15V to SUB1.2V and supply to IC8000 and IC8200/8201/8202 DDR3. ■IC5000 convert F15V to SUB9V and supply to only IC3300. ■IC9803 convert F15V to P1.2V and supply to only IC9300.
Slide 43
Behavior Comparison Between 2012 and 2013 Models When the TV Fail with Shorted Vsus, Vda, or P15V The table below indicates the condition of the TV if a short circuit is developed on any of the panel drive voltages.
Year
2012
Series
UT50
ST50
GT50
42/50S60
55/60/65S60
ST60
Fast 3 Blinks
7 Blinks
7 Blinks
Fast 3 blinks
7 Blinks
7 Blinks
No SOS. The TV stays on with black screen.
8 Blinks
8 Blinks
8 Blinks
Fast 3 Blinks
The TV does not turn on.
Fast 3 blinks
10 Blinks
Vsus
Vda
Shorted P15
The TV does not turn on. The TV does not shut down. It tries to turn on (the LED briefly turns on), then it goes off.
2013
2 blinks
The TV does not shut down. It tries to turn on (the LED briefly turns on), then it goes off.
Slide 44
Behavior Comparison Between 2013 Models When Connectors are Removed. Removal connector
Result (TC-P42/50S60)
Result (TC-P55/60/65S60)
Result (TC-P50/55ST60)
C25(P35)
The TV stays on with black screen.
The TV stays on with black screen.
The TV stays on with black screen.
Any combination of C21(A31), C31(A32), C10(C20), C18(C28)
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
8 blinks
Any connection between SC, SU and SD
---
7 blinks
7 blinks
Removal connector
Result (TC-P42/50S60)
Result (TC-P55/60/65S60)
Result (TC-P50/55ST60)
7 blinks
7 blinks
7 blinks
SC20 (SN20)
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
8 blinks
SC20 (SN20)
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
8 blinks
---
8 blinks
8 blinks
SS33
---
The TV stays on with black screen.
The TV stays on with black screen.
SS33
---
The TV stays on with black screen.
The TV stays on with black screen.
SS33
---
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
---
6 blinks (after 11 sec.)
8 blinks
SS33
---
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
SS33
---
6 blinks (after 11 sec.)
6 Blinks
SC board connector
SS board connector
SC2 (SN2)
SC2 (SN2)
SS11
SS11 SC20 SC2
SC20
SC2
SC20
SC2
SC20
SS11
SS11
Slide 45
Voltage Distribution (Panel Drive Voltages Vsus) Analysis of a shorted Vsus condition Depending on the model, a short circuit of the Vsus can cause a 3 fast blinks or a normal 7 blinks condition.
Slide 46
Voltage Distribution (Panel Drive Voltages Vsus) Analysis of a shorted Vsus condition
Depending on the model, a short circuit of the Vsus can cause a 3 fast blinks or a normal 7 blinks condition.
Vsus is generated by the Power supply and is used by the SC and the SS boards.
A shorted Vsus is usually caused by the SC board or the SS board and very rarely the power supply is damaged when this occurs.
To check if Vsus is shorted, unplug the TV and discharge any possible residual charge from the Vda and Vsus lines. (Use a 500 ohms resistor at least 5W).
Then measure resistance or continuity on pin 1 of either connectors P2, SC2, P11, or SS11. (A resistance reading lower than 1K (1000 ohms) is considered to be abnormal.)
If a short circuit is found, isolate the SC and SS boards to determine which board is defective.
Slide 47
Voltage Distribution (Panel
Drive Voltages Vda)
Analysis of a shorted Vda condition Depending on the model, a short circuit of the Vsus can cause a 3 fast blinks or a normal 8 blinks condition.
Slide 48
Voltage Distribution (Panel
Drive Voltages Vda)
Analysis of a shorted Vda condition Depending on the model, a short circuit of the Vsus can cause a 3 fast blinks or a normal 8 blinks shutdown condition. A shorted Vda caused by the panel will not trigger a 3 nor an 8 blinks shutdown condition because of the 1 ohm fusible resistors used on the C boards. The resistor in line with the defective IC on the panel causing the short circuit opens allowing the TV to stay on. The symptom expected is a 3” black bar from top to bottom on the area of the screen controlled by the panel drive IC on the panel causing the short circuit.
Vda is generated by the Power supply and is used by the panel.
Vda is routed through the C boards before it is connected to the panel.
On the C boards, several 1 ohm fusible resistors (matching the number of connectors between the C boards and the panel) are used on the Vda line.
A shorted Vda is usually caused by the panel and very rarely by the power supply. Any of the C boards, even though is not likely, can also cause a shorted Vda.
To check if Vda is shorted, unplug the TV and discharge any possible residual charge from the Vda and Vsus lines. (Use a 500 ohms resistor at least 5W).
Then measure resistance or continuity on pin 1 of connector P35. (A resistance reading lower than 1K (1000 ohms) is considered to be abnormal.)
If a short circuit is found on connector P35, check the P board and the C boards. It’s not likely for the 1 ohm resistors on the C boards not to open when the panel is shorted. Slide 49
Voltage Distribution (Panel Drive Voltages Vda) Analysis of a shorted Vda condition A shorted Vda caused by the panel will not trigger a 3 nor an 8 blinks shutdown condition because of the 1 ohm fusible resistors used on the C boards. The resistor in line with the defective IC on the panel causing the short circuit opens allowing the TV to stay on.
Slide 50
Voltage Distribution (Panel Drive Voltages Vda) Analysis of a shorted Vda condition The following is an example of a 50” Plasma TV, which normally has a total of 15 connectors between the C boards and the panel. If one of the ICs on the flex cable (FPC) is shorted, the respective resistor on the C board opens and a 3” approx. black bar appears on the area of the screen controlled by the defective IC.
C1 If R181 is opened, it’s likely for the IC on CB4 to be shorted. The result is a black bar on the area indicated on the picture above.
C1
C2
C3
Slide 51
Voltage Distribution (Panel
Drive Voltages P15/P5V)
Analysis of a shorted P15 condition
Slide 52
Voltage Distribution (Panel
Drive Voltages P15V)
Analysis of a shorted P15V condition
Depending on the model, a short circuit of the P15V can cause a 3 fast blinks, a 2 blinks or an 8 blinks shutdown condition.
P15V is generated by the Power supply and is used by the A board, the SC board, and the SS board.
P15 is routed through the A boards before it is connected to the SC and SS boards.
A shorted P15V is usually caused by the SC board or the SS board and very rarely by the A board.
To check if P15V is shorted, unplug the TV and discharge any possible residual charge from the Vda and Vsus lines. (Use a 500 ohms resistor at least 5W).
Then measure resistance or continuity on pin 12 of connector P6. (A resistance reading lower than 1K (1000 ohms) is considered to be abnormal.)
If a short circuit is found on connector P6, check the SC board, the SS board, the A board, and the P board (Even though is not likely for the power supply to cause this failure).
Slide 53
Behavior Comparison Between 2012 and 2013 Models When the TV Fail with Shorted Vsus, Vda, or P15V
Year
2012
Series
UT50
ST50
GT50
42/50S60
55/60/65S60
ST60
Fast 3 Blinks
7 Blinks
7 Blinks
Fast 3 blinks
7 Blinks
7 Blinks
No SOS. The TV stays on with black screen.
8 Blinks
8 Blinks
8 Blinks
Fast 3 Blinks
The TV does not turn on.
Fast 3 blinks
10 Blinks
Vsus
Vda
Shorted P15
The TV does not turn on. The TV does not shut down. It tries to turn on (the LED briefly turns on), then it goes off.
2013
2 blinks
The TV does not shut down. It tries to turn on (the LED briefly turns on), then it goes off.
Slide 54
Behavior Comparison Between 2013 Models When Connectors are Removed. Removal connector
Result (TC-P42/50S60)
Result (TC-P55/60/65S60)
Result (TC-P50/55ST60)
C25(P35)
The TV stays on with black screen.
The TV stays on with black screen.
The TV stays on with black screen.
Any combination of C21(A31), C31(A32), C10(C20), C18(C28)
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
8 blinks
Any connection between SC, SU and SD
---
7 blinks
7 blinks
Removal connector
Result (TC-P42/50S60)
Result (TC-P55/60/65S60)
Result (TC-P50/55ST60)
7 blinks
7 blinks
7 blinks
SC20 (SN20)
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
8 blinks
SC20 (SN20)
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
8 blinks
---
8 blinks
8 blinks
SS33
---
The TV stays on with black screen.
The TV stays on with black screen.
SS33
---
The TV stays on with black screen.
The TV stays on with black screen.
SS33
---
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
---
6 blinks (after 11 sec.)
8 blinks
SS33
---
6 blinks (after 11 sec.)
6 blinks (after 11 sec.)
SS33
---
6 blinks (after 11 sec.)
6 Blinks
SC board connector
SS board connector
SC2 (SN2)
SC2 (SN2)
SS11
SS11 SC20 SC2
SC20
SC2
SC20
SC2
SC20
SS11
SS11
Slide 55
SOS Detect Circuit Explanation (Shutdown)
Slide 56
SOS Detect Circuit Explanation Important Information ••
When When the the 2013 2013 Plasma Plasma TV TV fail fail with with aa shutdown shutdown condition condition making making the the power power LED LED blink, blink, itit turns turns on on automatically automatically when when it’s it’s disconnected disconnected and and plugged plugged in in again again regardless regardless of of the the time time itit has has been been unplugged. unplugged. Therefore, Therefore, expect expect the the power power LED LED to to blink blink as as itit was was before before the the TV TV was was unplugged unplugged when when power power is is applied applied to to the the TV. TV.
••
To To avoid avoid the the unnecessary unnecessary replacement replacement of of multiple multiple PC PC boards, boards, please please read read this this before before beginning beginning to to repair repair this this unit. unit.
••
Do Do not not use use any any service service documentation documentation (Including (Including the the 2011 2011 troubleshooting troubleshooting guide) guide) other other than than the one designed for this particular model. the one designed for this particular model.
••
Techniques Techniques used used on on previous previous models models may may not not necessarily necessarily apply apply to to the the model model you you are are working working on. on.
••
For For accurate accurate diagnosis diagnosis during during troubleshooting, troubleshooting, do do not not skip skip or or alter alter the the order order of of steps steps on on the the guide. guide.
Slide 57
SOS Detect Circuit Explanation (2) SOS Precautions When an abnormality occurs in the unit, the “SOS Detect” circuit is triggered and the TV shuts down. The power LED on the front panel will flash a pattern indicating the circuit that has failed. Cautions: If the power LED continues to blink even after the TV is unplugged, press and hold the power switch on the TV for a few seconds until the LED turns off. Some steps require removal of connectors and sometimes PC boards removal. Do not allow the TV to run for more than 30 seconds while connectors or boards are disconnected. NOTE: When taking voltage reading, place your meter’s probe on the test point or pin indicated before connecting the TV to the AC line. The voltage you intent to measure may only appear for a brief moment.
Warning: The Vsus line has large capacitors that hold the charge for some time even after the TV has been turned off and unplugged. When disconnecting P2/SC2 or P11/SS11, bleed the remaining charge of the Vsus before reconnecting the cable. Use a 500 ohms/ 5W (At least) resistor to discharge the Vsus line before reconnecting P2/SC2 or P11/SS11.
Slide 58
SOS Detect Circuit Explanation (3) SOS Detect Circuit (1 of 3) Protection circuits are incorporated in the unit to prevent the failure of a single circuit or component from creating catastrophic damage. A shutdown condition occurs when there is an over voltage, a short or a drop in any of the voltage lines. The PARAGON Processor (IC8000) detect when a shutdown condition has been triggered. When an abnormality has occurred, the unit’s protection circuit operates and the TV is reset to the standby mode. At this time, the defective block can be identified by the number of blinks of the POWER LED on the front of the unit. The number of times that the POWER LED blinks indicates the areas where a problem is suspected. Blinks
Item
Detection Information error FLASH check sum error Power startup error Communication (PD6H, PARAGON) error
Signal
PARAGON Input terminal
-
-
Normal: H Abnormal: L
OPCTRL10
1
System Error
2
P15V DET
P3.3V: Low power P15V: Missing
6,7,8,9
Panel SOS
Normal :0-0.45V 6/ FFC_OFF_DET :0.55-0.95V 9/ SOS_DCC :1.13-1.55V 6/ SOS6_SC1 :1.75-2.15V 8/ SOS8_SS :2.35-2.75V 7/ SOS7_SC2 :2.8-3.3V
A/D Input Voltage
ADIN7_SRV
10
SUB3.3/5V overcharge
SUB3.3V/SUB5V: Overcharge
Normal: L Abnormal: H
OPCTRL4
12
SOUND SOS
Sound AMP Error
Normal: H Abnormal: L
ADIN4_SRV
13
Emergency Error
-
-
Internal Error
Slide 59
SOS Detect Circuit Explanation
2 Blinks Error Code These conditions can cause the TV to shutdown and the power LED to blink 2 time 1. Missing P15V 2.
Wrong diagnostic by the A board
A
P
SOS 2
P6 P15V T200
12
AM16
A6
P15V
3
PARAGON P15V MONITORING CIRCUIT
A20
SC
SC20
STBY uCOM SYSTEM uCOM
A33 29-30
P15V
1-2
P15V
SS33
SS
The PARAGON (IC8000) monitors the 15V line. P15V is applied to A board via pin12 of connector P6 (Pin 3 of connector A6). P15V is applied to the SS board and the SC board via connectors A33/SS3 and A20/SC20 respectively. P15V is monitored by pin “AM16” of micro-processor IC8000. If P15V/P3.3V is missing, IC8000 will shut down the TV and the power LED starts blinking 2 times continuously. Slide 60
SOS Circuit Explanation SOS Detect Detect Circuit Explanation (7) 6 Blinks Error Code Circuit Explanation These conditions can cause the TV to shutdown and the power LED to blink 6 times 1. 2. 3. 4.
SC board defect A board defect Disconnection of C board and A board Wrong diagnostic by A board 36V < Normal Range < 157V Over 36V
SC
A
P15V
1 SC20 2 Over 157V
IC5000 ASIC
Power Recovery Circuit (High) VSUS
Panel_SOS
12 Power Recovery Circuit (Low)
GND
SC20 SOS6_SC1
28
A20 3
To PARAGON A/D Input
SOS_PRIO3
9
The energy recovery circuit is monitored in the SC board. If the middle point voltage is detected abnormal, the circuit generates the SOS6_SC1 signal causing the unit shutdown and the power LED to blink 6 times. Slide 61
SOS Detect Circuit Explanation 6 Blinks Error Code Circuit Explanation These conditions can cause the TV to shutdown and the power LED to blink 6 times 1. 2. 3. 4.
SC board defect A board defect Disconnection of C board and A board Wrong diagnostic by A board
C1
A P3.3V 3 C18
1 C10
C21 C1_3.3V_DET A31
C2
3 C28
40
1
55
54
2
55
1
C20 8 C26
C31
C3
33 C36
A32
1
55
2
54
IC9300 PD6H
IC5000 ASIC
AG3 W28
Panel_SOS
12 FFC_OFF_DET
C24
7
To PARAGON A/D Input
SOS_PRIO5
C2_3.3V_DET 55
1
All connections of C and A board are monitored by IC9300 in the A board. If it is normal, AG3 and W28 pins detect the voltage of 3.3V. If the one of connections at least will be disconnected, the IC9300 outputs the FFC_OFF_DET signal causing the unit shutdown and the power LED to blink 6 times. Slide 62
SOS Detect Circuit Explanation (9) 7 Blinks Error Code These conditions can cause the TV to shutdown and the power LED to blink 7 times 1. 2. 3. 4.
VAD or VSCN circuit defect Disconnection of SC and SU/SD board F5V / F15V abnormal voltage VAD / VSCN abnormal voltage
SC
P5V
A
Other error
SC2 VSUS
IC5000 ASIC
1 VFO
Panel_SOS
OK:L NG:H
VSCN Circuit VAD Circuit
12
SC20 25
GND VFG
A20 6
To PARAGON A/D Input
SOS_PRIO1
11
SOS7_SC2
The VAD and VSCN circuits are monitored in the SC board. If these circuits don’t work normally, the SOS circuit generates the SOS7_SC2 signal causing the unit shutdown and the power LED to blink 7 times. Slide 63
SOS Detect Circuit Explanation (10) 7 Blinks Error Code These conditions can cause the TV to shutdown and the power LED to blink 7 times 1. 2. 3. 4.
SD SD42 9
VAD or VSCN circuit defect Disconnection of SC and SU/SD board F5V / F15V abnormal voltage VAD / VSCN abnormal voltage
SC
2
1
Other Error
VFG
SC20
F15V
SC50
25
IC16725
9
A
6 A20
SC42
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