2013 Manitowoc Course Catalog

Global training capabilities Lifting your potential

Your innovative training leader As the technology built into cranes continues to advance, it’s important to learn new skills that can increase your proficiency and decrease downtime. Whether you’re at an introductory, intermediate, or advanced level, we offer training to support your needs.

Our commitment to you Our goal is to provide you with a competitive advantage by increasing your knowledge and skills. To accomplish this, we are dedicated to continuously improving and expanding the training we offer. The training offered through Manitowoc Crane Care is part of the total value package you experience as a Manitowoc customer.

Global training facilities All Manitowoc Crane Care training facilities offer a wide variety of general crane operation and service courses. For more information on courses available at a specific location, please visit www.manitowoccranes.com. Global locations

Manitowoc

Manitowoc, Wis., U.S.

Grove

Potain

National

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Shady Grove, Pa., U.S. La Clayette, France Dubai, United Arab Emirates Singapore

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Wilhelmshaven, Germany Zhangjiagang, China Passo Fundo, Brazil Brisbane, Australia

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Niella, Italy Pune, India

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Hands-on training to help you do more Manitowoc Crane Care is your innovative leader in advanced crane industry training. Our on-site and online training curriculum is designed with your profits and your safety in mind. With professional and experienced instructors, our training helps you build the knowledge you need to be as productive as possible. We offer operating systems, components, maintenance and repair training on all of our products: Grove, Manitowoc, National Crane and Potain. • Training for all skill levels • Custom programs to fit your needs

• Training for all Manitowoc products • Extensive technical training

Location: Shady Grove, Pa., U.S. The Shady Grove facilities offer state-of-the-art classrooms; hands-on lab workstations; a computer lab for training on GPX2, GPX3, CAPX and D3; and Crane Care’s new Global Technical Library (GTL). The Product Training Center accommodates multiple products for troubleshooting — including larger GMK models — and has a GMK4100 and MDT178 dedicated solely for training purposes.

Available lab workstations • • • • • •

Three generations of GMK simulators Four generations of LMI simulators Hydraulic and Electric workstations Component tear-down/rebuild area Tower crane erection/dismantling Mobile crane operation

Curriculum levels • • • • •

GMK — Advanced RT/TMS — Advanced National Crane — Advanced Shuttlelift — Advanced Potain tower — Intermediate (select models)

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com  

Location: Manitowoc, Wis., U.S. The Manitowoc facilities offer extensive hands-on training labs. These labs have been designed to help technicians become more familiar with the Manitowoc product while confirming their knowledge in hydraulic, electric and pneumatic theory and operation. All training labs are structured to provide you with the knowledge you need to reach your maximum level of productivity and safety.

Available lab workstations • • • •

Training for all skill levels Training for all Manitowoc crawler products Custom programs to fit your needs Extensive technical training

Crane Care mobile simulator • Th  e Crane Care mobile simulator, which is based on the Manitowoc 2250, is ready for operator training. This simulator offers fixed and luffing boom configurations and a fully functional load moment indicator. It can also assist with preparing your operators for crane certification.

Curriculum levels • • • •

Manitowoc CAN-Bus — Advanced Manitowoc EPIC — Advanced Manitowoc Small Crawler — Advanced Manitowoc Traditional — Advanced

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com  

Locations: La Clayette, Lyon, Marseille, Paris — France The French facilities offer state-of-the-art classrooms, an extensive hands-on training lab and 10 cranes to help technicians, erector operators and crane operators become more familiar with the Potain tower cranes. The French facilities are among the best equipped training centers anywhere in the world to instruct technicians in troubleshooting, erecting and operating all types of tower cranes. Our benches are structured to provide knowledge at a maximum level of productivity and safety.

Available lab workstations • Benches for two generations of tower cranes, from RCS technology to G3 • Benches about self-erecting cranes — Igo and IgoT range • Interference systems from top-tracing to MC602 • CraneSTAR fleet and DIAG • MR bench • Telescoping cage

Test systems • Computer test system to evaluate knowledge acquisition on each course

Curriculum levels • Potain Cranes Technology — Three Troubleshooting Levels from Level 1 to Advanced • Potain Cranes Erection — Seven Courses Representing All Range Methodology • Potain Cranes Operation — Range Knowledge to Crane Operating • Potain Cranes Maintenance — Preventive Maintenance to Advanced • Grove RT Cranes Technology — Troubleshooting • Grove GMK Cranes Technology Level 1

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Location: Wilhelmshaven — Germany The Wilhelmshaven facility offers state-of-the-art classrooms and a hands-on lab workstation. The Product Training Center accommodates multiple products for troubleshooting, including larger GMK models borrowed from the production line. From GMK 4080 up to GMK 7450, GTK 1100, GSK 55 and TMC 540. For the GCK and RT product lines, we have the option to use rented cranes from companies nearby.

Available lab workstations • • • • •

Two generations of GMK simulators (EST/ESX) Three generations of GMK LMI simulators (EKS 3/83, EKS 4, EKS 5) Two GMK Mobile Crane operations (Langenfeld and WHV) Component tear-down/rebuild area Hydraulic and Electric workstations

Curriculum levels • • • • • •

GMK — Advanced and Enhanced Phase GTK — Advanced Phase GSK — Advanced Phase GCK — Advanced Phase TMS 55 — Intermediate Phase RT and TMS 540 — Introduction Phase

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Location: Niella — Italy The Niella facility offers efficient training classrooms and a hands-on training lab with more Potain crane simulators, enabling students to use hands-on troubleshooting skills, to become more familiar with hydraulic, electric and crane erection/dismantling. In the test field there are two tower cranes dedicated for training purposes covering crane operation, maintenance and technical content such as the interference limiter (Top Tracing II). For specific trainings on Grove RT 530/540 and GMK 2 and 3 axles, we usually use cranes borrowed from the factory based by the training field.

Available lab workstations • • • • • • • • • •

Potain MCT50 provided with the Top Tracing II system Potain Igo18 Potain HD21 simulator Potain RCS hoist winch simulator Potain MDT178 simulator Potain HD16C simulator Potain 33LVF Leroy hoist winch simulator + Hetronic PRS10 radio remote control unit Potain GMA hydraulic simulator (tower and jib cylinders and hydraulic pump) Potain RCV 3 and 5 speed simulator By request, it’s possible to use Grove RT 530/540 and GMK 2 and 3 axles for specific trainings, borrowed from the production line • By request, it’s possible to use Potain GMA cranes (all Igo range) for specific trainings (technical, maintenance, erection), borrowed from the production line • Possibility to use a satellite training room and a test field with the collaboration of our official distributor in the south of Italy, in particular for tower crane erection trainings and mobile and tower crane driver trainings

Curriculum levels • GMK — Introductory • RT — Intermediate • Potain Tower — Advanced

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Location: Passo Fundo — Brazil The Passo Fundo facility offers a classroom for intermediate-level training in RT and National Crane models. São Paulo office offers a classroom to conduct basic training in GMK and Manitowoc CAN-Bus and EPIC technology.

Curriculum levels • • • • •

GMK — Basic RT/TMS — Intermediate National Crane — Intermediate Manitowoc CAN-Bus — Basic Manitowoc EPIC — Basic

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Location: Pune — India The Pune facility offers an efficient training classroom and hands-on training opportunities. The training center has an MC85 tower crane dedicated for training purposes, providing trainees with Crane Operation, Maintenance and Technical courses. The courses are also designed to provide the necessary skill and technical knowledge of the latest tower crane models.

Available lab workstations • MC85 tower crane • Basic electrical control simulator for tower crane

Curriculum levels • Manitowoc Crawler — Introductory • Potain Tower — Intermediate Course for Technician, Erection and Operation

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Location: Singapore The Singapore facility offers an efficient training classroom and hands-on lab workstations as well as crane function/LMI training simulators, which are all designed to equip technicians with the necessary skills and technical knowledge of the latest crane models.

Available lab workstations • GMK 5130-1 training simulator, composed of ECOS crane control system, EKS5 LMI system and TWIN-LOCK boom extension/retraction control system • Two hydraulic benches and 2 EPIC electrical workstations • Two CAN-Bus electrical workstation • 2 PAT/ iFlex5 LMI simulators

Curriculum levels • • • •

GMK — Intermediate RT/TMS — Intermediate Manitowoc Crawler — Intermediate Potain Tower — Brand-Specific Potain Tower Crane Erector Course

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Location: Brisbane — Australia The Brisbane facility offers modern classroom facilities with installed GMK simulator. Access is available to fully functional new cranes, enabling students to use hands-on troubleshooting skills to reinforce the underpinning knowledge gained from the classroom theory content.

Available lab workstations • GMK 5130-1 training simulator comprised of ECOS crane control system, EKS5 LMI system and TWIN-LOCK boom extension/retraction control system • Igo 13 training crane

Curriculum levels • • • • •

GMK — Intermediate Levels RT/TMS — Intermediate Level Potain tower — Introductory Manitowoc Crawler — Intermediate Levels Self-Erecting Crane Operator — High-Risk License Level

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Location: Zhangjiagang — China The Zhangjiagang facility offers hands-on training labs. These labs have been designed to help technicians become more familiar with the Manitowoc product while confirming their knowledge in hydraulic, electric and troubleshooting. All training labs are structured to provide you with the knowledge you need to reach your maximum level of productivity and safety.

Available lab workstations • GMK 5130-1 training simulator, composed of ECOS crane control system, EKS5 LMI system and TWIN-LOCK boom extension/retraction control system • Tower crane 33PC, RVF, D3V, DVF, RCS, LVF mechanisms, operator cab with driving unit (V140) • Hydraulic test bench with CAN-Bus system. • MLC100 training simulator

Curriculum levels • • • • •

GMK — Intermediate RT/TMS — Introductory Potain tower — Advanced Manitowoc Crawler — Intermediate MLC Crawler — Intermediate

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Location: Dubai — UAE The Dubai facility offers a state-of-the-art classroom with hands-on lab workstations. All training labs are structured to provide you with the knowledge you need to reach your maximum level of productivity and safety.

Available lab workstations • iFlex 5 LMI simulator • Hydraulic and electric workstations • Component tear-down/rebuild area

Curriculum levels • GMK — Intermediate • RT/TMS — Intermediate

Contact information View up-to-date regional contact information at http://training.manitowoccranes.com

Manitowoc Crane Care E-Training Manitowoc Crane Care E-Training provides participants with a cost-effective way of building fundamental hydraulic and electrical knowledge. While not intended to replace the “hands on” training held at our Manitowoc and Shady Grove facilities, E-Training courses provide flexible schedules, eliminate travel time and are a great way to prepare for on-site training or refresh current skills.

Learn more at http://training.manitowoccranes.com

Experience the advantage for yourself

• Training for all skill levels • Training for all Manitowoc products • Custom programs to fit your needs • Extensive technical training • Cost-effective e-training courses • Systems-based approach • Professional instructors