2012 Nissan JUKE Service Repair Manual.pdf
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Edition: September 2011 Revision: October 2011 Publication No. SM2E-1F15U0
QUICK REFERENCE INDEX A GENERAL INFORMATION B ENGINE
GI EM LU CO EC FL EX STR ACC
C ELEC ELECTR TRIC IC P POW OWER ER TRA TRAIN IN
HBC HBB HBR EVC TMS EVB VC HCO
D TRANS TRANSMIS MISSIO SION N & DRIV DRIVELI ELINE NE
CL TM DLN FAX RAX
E SUSP USPENSIO NSION N
FSU RSU SCS WT
F BRAKES
BR PB BRC
G STEERING ING
ST STC
H RES RESTRAI TRAIN NTS
SB SBC SR SRC
I
VENTIL VENTILA ATION, TION, HEA HEATER & AIR AIR CONDITIONER
VTL HA HAC
J BODY BODY IN INTER TERIOR IOR
INT IP SE ADP
K BODY BODY EXTERI EXTERIOR, OR, DOORS, DOORS, ROOF & VEHICLE SECURITY
DLK SEC GW PWC RF HD EXT BRM
L DRIV DRIVER ER CON CONTR TROL OLS S
MIR EXL INL WW DEF HRN VSP
M ELECTR ELECTRICA ICAL L & POWER POWER CONCONTROL
All Rights Reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, recording or otherwise, without the prior written permission of NISSAN MOTOR CO., LTD.
PWO BCS LAN PCS CHG PG
N DRIVE DRIVER R INFOR INFORMA MATIO TION N& MULTIMEDIA
MWI WCS SN AV
O CRUIS CRUISE E CON CONTR TROL OL & DRIVER ASSISTANCE
CCS DAS DMS
P MA MAIN INTE TENA NANC NCE E
MA
General Information Engine Mechanical Engine Lubrication System Engine Cooling System Engine Control System Fuel System Exhaust System Starting System Accelerator Control System Hybrid Control System Hybrid Battery System Hybrid Brake System EV Control System Traction Motor System EV Battery System Vehicle Charging System High Voltage Cooling System Clutch Transaxle & Transmission Driveline Front Axle Rear Axle Front Suspension Rear Suspension Suspension Control System Road Wheels & Tires Brake System Parking Brake System Brake Control System Steering System Steering Control System Seat Belt Seat Belt Control System SRS Airbag SRS Airbag Control System Ventilation System Heater & Air Conditioning System Heater & Air Conditioning Control System Interior Instrument Panel Seat Automatic Drive Positioner Door & Lock Security Control System Glass & Window System Power Window Control System Roof Hood Exterior Body Repair Mirrors Exterior Lighting System Interior Lighting System Wiper & Washer Defogger Horn Approaching Vehicle Sound for Pedestrians (VSP) Power Outlet Body Control System LAN System Power Control System Charging System Power Supply, Ground & Circuit Elements Meter, Warning Lamp & Indicator Warning Chime System Sonar System Audio, Visual & Navigation System Cruise Control System Driver Assistance System Drive Mode System Maintenance
A B C D E F G H I J K L M N O P
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FOREWORD This manual contains maintenance and repair procedure for the 2012 NISSAN JUKE. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.
IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
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QUICK REFERENCE CHART JUKE
2012
QUICK REFERENCE CHART JUKE
PFP:00000
ENGINE TUNE-UP DATA (MR16DDT)
ELS0003W
Engine model
MR16DDT
Firing order
1-3-4-2
Idle speed
rpm CVT: No load (in P or N position)
650 ± 50
M/T: No load (in Neutral position)
600 ± 50
Ignition timing (BTDC at idle speed) CVT: No load (in P or N position)
6 ° ± 2°
M/T: No load (in Neutral position)
8 ° ± 2°
Tensions of drive belt
Auto adjustment by auto tensioner kPa (kg/cm2 , psi)
Radiator cap relief pressure Standard
78 - 98 (0.8 - 1.0, 11 - 14)
Limit
59 (0.6, 9) kPa (kg/cm2 , psi)
Cooling system leakage testing pressure
98 (1.0, 14)
kPa (kg/cm2 , psi)/rpm
Compression pressure Standard
1,560 (15.9, 226.2)/250
Minimum
1,190 (12.1, 172.6)/250
Differential limit between cylinders
100 (1.0, 14.5)/250
Make Spark plug (Iridium-tipped type)
NTK
Standard type Gap(Nominal)
DILKAR7C9H Standard
0.9 (0.035)
Limit
1.1 (0.043)
*: Under the following conditions A/C A/C swi switc tch: h: OFF OFF • Electric Electric load: load: OFF (Lights, (Lights, heater fan & rear rear window defogge defogger) r) • Steering Steering wheel: wheel: Kept Kept in straight-ah straight-ahead ead position position
FRONT WHEEL ALIGNMENT
ELS0003X
FOR USA MODELS Item
Standard
Axle type
Camber Degree minute (Decimal degree)
2WD Minimum
–1° 10′ (–1.16°)
Nominal
–0 ° 25′ (–0.42°) 0° 20′ (0.33°)
Maximum Left and right difference* 1
Caster Degree minute (Decimal degree)
AWD
–0° 45′ (–0.75°) - 0° 45′ (0.75°)
Minimum
3° 45′ (3.75°)
3° 50′ (3.84°)
Nominal
4° 30′ (4.50°)
4° 35′ (4.58°)
Maximum
5° 15′ (5.25°)
5° 20′ (5.33°)
Left and right difference* 1
–0° 45′ (–0.75°) - 0° 45′ (0.75°)
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QUICK REFERENCE CHART JUKE Item
Standard
Axle type
2WD
Total toe-in Distance Toe-in
2012
Toe angle (left wheel or right wheel) Degree minute (Decimal degree)
AWD
Minimum
In 1 mm (0.04 in)
Nominal
In 2 mm (0.08 in)
Maximum
In 3 mm (0.12 in)
Minimum
In 0° 02′ (0.04°)
Nominal
In 0 ° 05′ (0.08°)
Maximum
In 0° 08′ (0.13°)
Measure value under unladen* 2 conditions. *1: A difference when assumed the left side a standard. *2: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
FOR CANADA MODELS Item
Standard
Axle type
Camber Degree minute (Decimal degree)
2WD Minimum
–1 ° 10′ (–1.16°)
Nominal
–0 ° 25′ (–0.42°)
Total toe-in Distance Toe-in
Toe angle (left wheel or right wheel) Degree minute (Decimal degree)
–0° 45′ (–0.75°) - 0° 45′ (0.75°)
Minimum
3° 40′ (3.67°)
3° 50′ (3.84°)
Nominal
4 ° 25′ (4.42°)
4° 35′ (4.58°)
Maximum
5° 10′ (5.16°)
5° 20′ (5.33°)
Left and right difference* 1 Kingpin inclination Degree minute (Decimal degree)
0° 20′ (0.33°)
Maximum Left and right difference* 1
Caster Degree minute (Decimal degree)
AWD
–0° 45′ (–0.75°) - 0° 45′ (0.75°)
Minimum
10 ° 40′ (10.67°)
Nominal
11 ° 25′ (11.42°)
Maximum
12° 10′ (12.16°)
Minimum
In 1 mm (0.04 in)
Nominal
In 2 mm (0.08 in)
Maximum
In 3 mm (0.12 in)
Minimum
In 0° 02′ (0.04°)
Nominal
In 0° 05′ (0.08°)
Maximum
In 0° 08′ (0.13°)
Measure value under unladen* 2 conditions. *1: A difference when assumed the left side a standard *2: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
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QUICK REFERENCE CHART JUKE
2012
REAR WHEEL ALIGNMENT 2WD FOR USA MODELS Item
Standard
Camber Degree minute (Decimal degree)
Total toe-in Distance Toe-in Toe angle (left wheel and right wheel) *1 Degree minute (Decimal degree)
Minimum
–2° 01′ (–2.01°)
Nominal
–1° 31′ (–1.52°)
Maximum
–1° 01′ (–1.02°)
Minimum
In 0.1 mm (In 0.004 in)
Nominal
In 4.1 mm (In 0.161 in)
Maximum
In 8.1 mm (In 0.319 in)
Minimum
In 0° 01′ (In 0.02°)
Nominal
In 0° 21′ (In 0.35°)
Maximum
In 0° 41′ (In 0.68°)
Measure value under unladen *2 conditions. *1: Since adjustment mechanism is not included, the value of the left and right wheels (both wheels) must be used as the standard value. *2: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
FOR CANADA MODELS Item
Standard
Camber Degree minute (Decimal degree)
Total toe-in Distance Toe-in Toe angle (left wheel and right wheel) Degree minute (Decimal degree)
*1
Minimum
–2° 01′ (–2.01°)
Nominal
–1° 31′ (–1.52°)
Maximum
–1° 01′ (–1.02°)
Minimum
0.0 mm (0.0 in)
Nominal
In 4.0 mm (In 0.16 in)
Maximum
In 8.0 mm (In 0.31 in)
Minimum
In 0° 01′ (In 0.02°)
Nominal
In 0° 21′ (In 0.35°)
Maximum
In 0° 41′ (In 0.68°)
Measure value under unladen *2 conditions. *1: Since adjustment mechanism is not included, the value of the left and right wheels (both wheels) must be used as the standard value. *2: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
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QUICK REFERENCE CHART JUKE
2012
AWD FOR USA MODELS Item Camber Degree minute (Decimal degree)
Total toe-in Distance Toe-in Toe angle (left wheel or right wheel) Degree minute (Decimal degree)
Standard Minimum
–0° 45′ (–0.75°)
Nominal
0° 00′ (0.00°)
Maximum
0° 45′ (0.75°)
Minimum
In 1.1 mm (0.043 in)
Nominal
In 3.1 mm (0.122 in)
Maximum
In 5.1 mm (0.201 in)
Minimum
In 0° 03′ (0.05°)
Nominal
In 0° 08′ (0.13°)
Maximum
In 0° 13′ (0.21°)
Measure value under unladen* conditions. *: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
FOR CANADA MODELS Item Camber Degree minute (Decimal degree)
Total toe-in Distance Toe-in Toe angle (left wheel or right wheel) Degree minute (Decimal degree)
Standard Minimum
–0° 43′ (–0.71°)
Nominal
0° 02′ (0.03°)
Maximum
0° 47′ (0.78°)
Minimum
In 0.9 mm (0.035 in)
Nominal
In 2.9 mm (0.114 in)
Maximum
In 4.9 mm (0.193 in)
Minimum
In 0° 02′ (0.04°)
Nominal
In 0 ° 07′ (0.12°)
Maximum
In 0° 12′ (0.20°)
Measure value under unladen* conditions. *: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
BRAKE PEDAL Unit: mm (in) Brake pedal height
160.4 - 170.4 (6.31 - 6.71)
Depressed brake pedal height [Depressing 490 N (50 kg, 110 lb) while turning the engine ON]
70.0 (2.756) or more
FRONT DISC BRAKE Unit: mm (in) Brake pad
Wear limit thickness
2.0 (0.079)
Disc rotor
Wear limit thickness
24.0 (0.945)
REAR DISC BRAKE
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QUICK REFERENCE CHART JUKE REFILL CAPACITIES
2012
UNIT
ELS00040
Liter
US measure
2WD models
50.0
13-1/4 gal
AWD models
45.0
11-7/8 11-7/8 gal
8.1
8-4/8 qt
With oil filter change
4.5
4-6/8 qt
Without oil filter change
4.3
4-4/8 qt
5.4
5-6/8 qt
2WD
8.2
8-5/8 qt
AWD
8.6
9-1/8 qt
2.0
4-1/4 pt
Transfer
0.37
3/4 pt
Final drive
0.4
7/8 pt
0.12
4.1 fl oz
0.40 kg
0.9 lb
Fuel tank Engine Coolant ( With reservoir tank ) at MAX level Drain and refill Engine oil
Dry engine (Overhaul)
Transaxle
CVT M/T
Air conditioning system system
Compressor oil Refrigerant
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GENERAL INFORMATION
SECTION
GI
GENERAL INFORMATION
GI
B
C
D
CONTENTS
E
F
HOW TO USE THIS MANUAL ................... ...................... 3
PRECAUTION ............................................ .............................................. 28
HOW TO USE THIS MANUAL ............................ ..... 3
PRECAUTIONS ................................................. .. 28
Description ....................... .................................. ....................... ....................... ............. ...... ...... 3 Terms .................................................................. ...... ...... 3 Units ..................... ................................. ........................ ....................... ....................... .............. ...... .... 3 Contents ..................... ................................ ....................... ........................ .................. ...... ...... ...... 3 Relation between Illustrations Illustrations and Descriptions ....... ..... 4 Components ........................ ................................... ....................... ..................... ........... ...... .... 4
Description Descri ption .......................... ............. .......................... ......................... .................... .......... .. ..28 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" SIONE R" ......................... ............. ......................... .......................... ....................... ............ .. ..28 Precaution for Procedure without Cowl Top Cover.. Cover.... ..28 Cautions in Removing Battery Terminal and AV Control Unit Uni t (Models with AV Control Unit) Unit ) ........... .. ..28 General Precautions ...................... ................................. ...................... ............. .... ..29 Three Way Catalyst ....................... ................................... ...................... ............ .... ..30 Multiport Fuel Injection System or Engine Control System .......................... ............. ......................... ......................... ......................... .............. .... .. ..30 Precaution Precau tion for Turbocharger .......................... ............. ................... ........ .. ..31 Hoses ........................ ........... ......................... ......................... .......................... ................. ...... .. ..31 Engine Oils ....................... .................................. ....................... ........................ .............. .... ..32 Air Conditionin Condit ioning g ................................ ................... ......................... ................... ......... .. ..32 Fuel ....................... ................................... ....................... ....................... ........................ ............ .... ....32
G
LIFTING POINT ................................................. .. 34
L
Commercial Service Tools ....................... ................................... .............. .... ..34 Garage Jack and Safety Safety Stand and 2-Pole 2-Pole Lift ....... ....34 Board-On Board-O n Lift ...................... ......... ......................... ......................... ..................... .......... .. ..35
M
HOW TO FOLLOW TROUBLE DIAGNOSES ..... ..... 6 Description ....................... .................................. ....................... ....................... ............. ...... ...... 6 How to Follow Test Groups in Trouble Diagnosis.. Diagnosis...... .... 6 Key to Symbols Signifying Measurements or Procedures ...................... ................................. ....................... ........................ .................. ...... ...... ...... 7
HOW TO READ WIRING DIAGRAMS ................ ..... 9 Connector Symbols ....................... .................................. ...................... ............. ...... .... 9 Sample/Wiring Diagram -Example- ..................... ....................... .... .. 10 Connector Information ....................... ................................... .................. ........ .... .. 12
ABBREVIATIONS .............................................. ....14 Abbreviation List ...................... .................................. ....................... ................ ....... .... .. 14
TIGHTENING TORQUE OF STANDARD BOLTS ............................................................ .... ....19 Description ....................... .................................. ....................... ....................... ............. .... .... 19 Tightening Torque Table (New Standard Included) ....................................................................... 19
H
I
J
K
TOW TRUCK TOWING ..................................... ..................................... 36 Tow Truck Towing ........................ ........... ........................ ....................... .............. .. ..36 Vehicle Recovery (Freeing a Stuck Vehicle) ........... ....37
N
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CONSULT/GST Data Link Connector (DLC) Circuit ....................................................................... ... 52 Wiring Diagram - CONSULT/GST CHECKING SYSTEM - ....................... ................................... ....................... ...................... .............. ... ... 53
INSPECTION AND ADJUSTMENT ................... 55
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE NEGATIVE TERMINAL ...................... ........... .................... ............. 55 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection ................ .................... 55
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HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL
GI
HOW TO USE THIS MANUAL Description
INFOID:0000000007578412
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.
Terms
C
INFOID:0000000007578413
• The The cap capti tion ons s WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS STATEMENTS except WARNING and CAUTION give you helpful information. Standard value: Tolerance Tolerance at inspection ins pection and adjustment. adjust ment. Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjustment.
Units
B
D
E
F
INFOID:0000000007578414
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the t he standard tightening torque.
G
H
“Example” Range I
Outer Ou ter Sock Socket et Lock Lock Nut Nut
: 59 - 78 78 N·m N·m (6.0 (6.0 - 8.0 8.0 kg-m, kg-m, 43 - 58 58 ft-lb ft-lb))
Standard
Drive Shaf Shaftt Instal Installatio lation n Bolt Bolt
Contents
J
: 44.3 N·m (4.5 (4.5 kg-m, kg-m, 33 ft-lb ft-lb)) K
INFOID:0000000007578415
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. • THE CONTENTS are listed on the first page of each section. • THE TITLE is indicated on the upper portion of each page and shows the part or system. • THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”). • THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
L
M
N
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HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL >
Relation between Illustrations and Descriptions
INFOID:0000000007578416
The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures.
SAIA0519E
Components
INFOID:0000000007578417
• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration.
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HOW TO USE THIS MANUAL < HOW TO USE THIS MANUAL > GI
B
C
D
E
JPFIA0511GB
1.
Cap
2.
Bleeder valve
3.
Cylinder body
4.
Piston seal
5.
Piston
6.
Piston boot
7.
Sliding pin
8.
Sliding pin boot
9.
Bushing
10. 10.
Torqu orque e memb member er : Apply rubber grease.
F
G
H
: Apply brake fluid. : N·m (kg-m, in-lb)
I
:Always replace after every disassembly.
SYMBOLS
J
K
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HOW TO FOLLOW TROUBLE DIAGNOSES < HOW TO USE THIS MANUAL >
HOW TO FOLLOW TROUBLE DIAGNOSES Description
INFOID:0000000007578418
NOTICE: Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following instructions before diagnosing. • Before performing performing trouble trouble diagnoses, diagnoses, read the “Work “Work Flow” in each section. • After repairs, repairs, re-check re-check that the problem has been completely completely eliminated. eliminated. • Refer to Component Component Parts and Harness Connector Location for the Systems described in each section for identification/location of components and harness connectors. • When checking circuit circuit continuity, continuity, ignition switch should be OFF. OFF. • Refer to the the Circuit Diagram Diagram for quick pinpoint pinpoint check. If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identification of harness connectors. • Before checking checking voltage voltage at connectors, connectors, check battery battery voltage. voltage. • After accomplishing the Diagnosis Procedures and Electrical Components Components Inspection, check that all harness connectors are reconnected as they were.
How to Follow Test Groups in Trouble Diagnosis
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HOW TO FOLLOW TROUBLE DIAGNOSES < HOW TO USE THIS MANUAL >
Key to Symbols Signifying Measurements or Procedures
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HOW TO FOLLOW TROUBLE DIAGNOSES < HOW TO USE THIS MANUAL >
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HOW TO READ WIRING DIAGRAMS < HOW TO USE THIS MANUAL >
HOW TO READ WIRING DIAGRAMS Connector Symbols
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INFOID:0000000007800368
Most of connector symbols in wiring diagrams are shown from the terminal side. • Connector Connector symbols symbols shown from the terminal terminal side are are enclosed by a single line and followed by the direction mark. • Connector Connector symbols symbols shown from the harness harness side are enclosed enclosed by a double line and followed by the direction mark. • Certain Certain systems and componen components, ts, especially especially those related related to OBD, may use a new style slide-locking type harness connector. For description and how to disconnect, refer to PG section, “Description”, “HARNESS CONNECTOR”.
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• Male Male and femal female e termina terminals ls Connector guides for male terminals are shown in black and female terminals in white in wiring diagrams.
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HOW TO READ WIRING DIAGRAMS < HOW TO USE THIS MANUAL >
Sample/Wiring Diagram -ExampleEach section includes wiring diagrams.
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HOW TO READ WIRING DIAGRAMS < HOW TO USE THIS MANUAL > Number
Item
Description
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9
Shielded line
• The line enclosed by broken line circle shows shield wire.
10
Connectors
• This me means that a transmission line bypasses tw two connectors or more.
11
Option abbreviation
• This This means means the vehic vehicle le specifi specificat cation ions s which which layouts layouts the the circuit circuit betwe between en “
12
Relay
• This shows an internal representation of the relay.
13
Optional sp splice
• The op open c ciircle s sh hows tth hat th the s sp plice is o op ptional de depending on on v ve ehicle ap applicat cation.
14
Splice
• The The sha shade ded d cir circl cle e“
15
System branch
• This shows that the circuit is branched to other systems.
16
Page crossing
• This circuit continues to an adjacent page.
17
Component name
• This shows the name of a component.
18
Terminal number
• This means the terminal number of a connector.
19
Ground (GND)
• This shows the ground connection.
20
Explation of option description
• This shows shows a description description of the option option abbreviati abbreviation on used on the page. page.
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” mea means ns the the spl splic ice. e.
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SWITCH POSITIONS Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition. A vehicle is in the “normal” condition when: • ignitio ignition n switch switch is is “OFF” “OFF” • doors, hood hood and and trunk lid/back lid/back door door are closed
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