2010-Costimator Standards Handbook.pdf

Costimator® STANDARDS HANDBOOK PRACTICAL LABOR AND MACHINE TIME STANDARDS FOR MANUFACTURING COST ESTIMATING

COMPILED AND EDITED BY: MTI Systems, Inc. 59 Interstate Dr. West Springfield, MA 01089 (800) 644-4319 www.mtisystems.com

Third Edition Copyright © 2010 by MTI Systems, Inc. All rights reserved. Reproduction or use, of any portion of this manual, without written permission from MTI Systems, Inc. is prohibited. FURTHER, no part of this manual may be stored in or distributed through an information retrieval system, or transmitted in any recording or otherwise without the express written permission from MTI Systems, Inc. Costimator is a registered trademark of MTI Systems, Inc. Standards Handbook, MTI Systems and "MTI Systems" logo are trademarks of MTI Systems, Inc. ISBN-10: 0-9614980-2-1 ISBN-13: 978-0-9614980-2-3

MTI Systems, Inc. 59 Interstate Dr. West Springfield, MA 01089 (800) 644-4319 www.mtisystems.com

About MTI Systems Founded in 1982, MTI Systems is an internationally recognized leader in the development of cost estimating software solutions ® for the manufacturing industry. Our Costimator cost estimating software and cost engineering services are utilized by organizations, both big and small, in nearly every manufacturing sector, including: automotive, aerospace, electronics, heavy equipment, consumer products and defense. MTI Systems has leveraged our real-world manufacturing experience to deliver a comprehensive range of cost estimating solutions to the industry. Utilizing our software and services, organizations of all sizes, can reduce costs and increase profits. MTI Systems is dedicated to delivering first class software solutions that enhance our customers' profitability and competitiveness in the marketplace. We have a passion for consistently delivering innovative cost estimating solutions to the companies we serve. We thank our clients for the faith they have placed in us and for the tremendous growth and success that they have helped us achieve. FOR MORE INFORMATION, CALL 800-644-4318 or 413-733-1972 OR VISIT OUR WEB SITE www.mtisystems.com

Disclaimer It is virtually impossible to have a standard that fits every company. Differences in machines, processes, environment, personnel, etc. may make some or all of the data contained here inappropriate. Even though the data has been reviewed and tested, MTI Systems, Inc. disclaims any and all responsibility as to the use and accuracy of the data contained herein. Users are cautioned that this data should be used as a guide only.

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Costimator Standards Handbook Introduction This manual contains more than 800 machine and piece handling standards, including standards for gaging and material handling elements. This represents more than 500 additional standards than the prior version. These are averaged standards with no efficiency ratings applied. They represent a compilation of some of the collected standards in use today by Costimator users. There are three sections in this manual. The first section lists the time elements in hours, minutes and seconds. The second explains the derivation of each standard and what is contained in it. The third section is a listing of compiled standards for 60 generic machine groups.

Acknowledgment ®

MTI Systems, Inc. wishes to thank all of our Costimator customers for their input toward the completion of this handbook. Without their dedication, this book would not have been possible.

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Costimator Standards Handbook Table of Contents Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Comments Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Master Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gage Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Material Handling Elements. . . . . . . . . . . . . . . . . . . . . 34 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Master Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Gage Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Material Handling Elements. . . . . . . . . . . . . . . . . . . . 120 Department Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boremill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Broach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centerless Grind. . . . . . . . . . . . . . . . . . . . . . . . . . . . Chemical Machining. . . . . . . . . . . . . . . . . . . . . . . . . CNC Lathes.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deburr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Lathe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engraving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flamecut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearshape.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grinding.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Treat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128 128 130 132 134 135 136 137 139 140 142 144 145 146 147 148 150 151

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Costimator Standards Handbook Hobbing.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horz Mill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ID Grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jig Borer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jig Grinder.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lathe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machining Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Milling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OD Grinding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paint Booth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe Bend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Polish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Press. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radial Drill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sheet Metal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stamping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steam Clean. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stores. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Threadmill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

152 154 155 157 158 159 160 161 162 164 165 167 168 170 171 172 173 174 175 176 177 179 180 181 182 183 184 185 186 187 188

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Costimator Standards Handbook Tool Room.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tracer Lathe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tracer Mill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tumbling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Turret Lathe.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Universal Grinder.. . . . . . . . . . . . . . . . . . . . . . . . . . . Universal Miller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vertical Mill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vertical Turret Lathe. . . . . . . . . . . . . . . . . . . . . . . . . Vibratory Relieve. . . . . . . . . . . . . . . . . . . . . . . . . . . . Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

189 191 192 193 194 195 196 197 198 199 200 201

Standards

1

Standards Comments Line The standard times shown are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Every standard shown has a comments line with it. The comments briefly describe the type and nature of that particular standard. For example: WIPE CHUCK

Wipe chuck out with rag

Origination of each standard is discussed in section 2.0

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Costimator Standards Handbook

Master Standards The standard times shown are “rounded” to the nearest four places of the decimal point. Eg: .00055 rounds to .0006.

Element

Comments

Hour

Acorn Table Clamp Adapter, Install/Rem Arbor Adapter, Install/Rem Horz Bolt Adapter, Install/Rem Bolt Vert Adapter, Loosen

Clamp Fixture To Acorn Table Install And Remove Arbor Press Install And Remove Bolt Install In And Remove Mill Loosen By Tapping End

0.4500 0.0044 0.0219 0.0433 0.0014

Adapter, Position Adjust Rods Adjust Wrench Air Blast Align To Drill

Position In Spindle Time Per Stop Rod Open/Close Adjustable Wrench Clean Or Clear Work Area Align Piece To Drill

0.0011 0.0125 0.0017 0.0014 0.0019

0.0667 0.7500 0.1000 0.0833 0.1167

4 45 6 5 7

Align To Pointer Aluminum, Cut Amperage Set Angle, Set Angle, Set, Cut Off

Align Piece To Pointer Cut With Disc Set Proper Amperage Setting Set One Degree On Grind Head Set On Cut Off Mitering Att

0.0033 0.0150 0.0056 0.0133 0.0022

0.2000 0.9000 0.3333 0.8000 0.1333

12 54 20 48 8

Arbor Collar, Remove & Place Arbor Nut Loosen Arbor, Load Arc, Break Arc, Check

Remove & Place Arbor Collar Get Wrench And Loosen Nut Load Part On & Off Arbor Break And Move To Next Weld Pick Up Electrode & Check Arc

0.0108 0.0014 0.0033 0.0028 0.0019

0.6500 0.0833 0.2000 0.1667 0.1167

39 5 12 10 7

Area, Mop Arm, Crank Armature, Check & Straighten Assembly, Remove Connector Assembly, Remove From Box

Mop With Damp Mop Crank In Or Out Check & Straighten Remove From Connector Remove From Box

0.0036 0.0022 0.0778 0.0014 0.0014

0.2167 13 0.1333 8 4.6667 280 0.0833 5 0.0833 5

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Min Sec 27.0000 1620 0.2667 16 1.3167 79 2.6000 156 0.0833 5

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Master Standards Element

Hour

Min Sec

Attachment, Assemble to Gear Assemble To Gear Attachment, Reposition Reposition Band Saw Attachment, Set Set Axis, Dial Dial Indicate, Longitudinal Axis, Dial, Indicate Dial Indicate, Vertical

0.0342 0.0008 0.0136 0.0406 0.1267

2.0500 123 0.0500 3 0.8167 49 2.4333 146 7.6000 456

Back Gauge, Reset Back Gauge Set Backrest, Support Baffle, Get & Return Bag Part

Reset Back Gauge On Press Set Back Gauge Per Bend Pos & Away Backrest Support Get And Return Bag & Fill

0.0050 0.0100 0.0033 0.0058 0.0069

0.3000 0.6000 0.2000 0.3500 0.4167

Bag, Open Balancer, Set Up Balancer, Ujp Band, Lock Bar Clamp

Open And Place Object In Bag Set Up Gisholt Ujp, Calibrate Install And Crimp, Air Cable Bar-type Clamp With 2 Bolts

0.0008 0.1333 0.0889 0.0306 0.0125

0.0500 3 8.0000 480 5.3333 320 1.8333 110 0.7500 45

Bar, Install & Remove Bar, Install/Adjust Bar, Pinch Bar, Position/Adapter Bar, Tighten/Loosen

Install And Remove Install In, Adjust Use Pos & Engage In Adapter Tighten Or Loosen

0.0019 0.0122 0.0083 0.0008 0.0011

0.1167 0.7333 0.5000 0.0500 0.0667

Base, Move Basket, Hand Load Basket, Hang Basket, Remove Bar Batteries, Test & Replace

Move Internal Grinder Hand Load Each Part In Basket Hang On Suspension Bar Remove From Suspension Bar Test And Replace 6 Batteries

0.0019 0.0011 0.0011 0.0014 0.1028

0.1167 7 0.0667 4 0.0667 4 0.0833 5 6.1667 370

Bead Crimp Beading, Cut Bearing, Assemble Bearing, Install Bearing, Lube

Light Wall Tubing Only Cut One Pc. On Beading Cutter Install Into Assembly Install Into Race Lubricate

0.0083 0.0008 0.0125 0.0028 0.0028

0.5000 0.0500 0.7500 0.1667 0.1667

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Comments

3

18 36 12 21 25

7 44 30 3 4

30 3 45 10 10

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Costimator Standards Handbook

Element

Comments

Hour

Bearing, Press Out Bearing, Remove Bearing, Remove Gear Bearing, Small, Fit Bearings, Motor

Press Out Remove Remove Check Fit To Housing Check Fit To Cap & Housing

0.0131 0.0031 0.0153 0.0064 0.0083

0.7833 0.1833 0.9167 0.3833 0.5000

Bearings, Unfasten Belt, Mount Belt, Pulley Change Belt, Slip Bench Plate Wipe

Unfasten And Set On Bottom Mount And Remove Change Step Cone Pulley Belt Slip On Or Off Pulley Wipe Bench Plate To Lay-out

0.0058 0.0022 0.0333 0.0017 0.0039

0.3500 21 0.1333 8 2.0000 120 0.1000 6 0.2333 14

Bend To Scribe Blade, Change Blade, Cut Blade, Install Blade, Position

Bend Metal To Scribed Line Change Cut With Hand Metal Shears Install On Or Remove Grinder Position On Two Rollers

0.0042 0.0089 0.0017 0.0072 0.0056

0.2500 0.5333 0.1000 0.4333 0.3333

15 32 6 26 20

Blade, Raise/Lower Blade, Saw, Rem & Replace Blade, Gen, Rem & Replace Blade, Reposition Blade, Set To Work/Hacksaw

Raise Or Lower For Cutting Remove And Replace Rem & Replace Power Saw Reposition 180 Degrees Arbor Set To Work Power Hacksaw

0.0067 0.0117 0.0061 0.0011 0.0008

0.4000 0.7000 0.3667 0.0667 0.0500

24 42 22 4 3

Blades, Dado, Remove Blast Clean, Prepare Block Remove From Vise Block, Adjust Block, Position Turret Lathe

Dado Blades, Remove Prepare Part Remove Block From Vise Adjust Position, Turret Lathe

0.0014 0.0217 0.0044 0.0019 0.0014

0.0833 1.3000 0.2667 0.1167 0.0833

5 78 16 7 5

Block, Stop, Indicate Position Blocks, Assy & Disassemble Blue Work Blue, Remove Bolt & Nut

Indicate Stop Block In Position Assy & Disassy Gauge Blocks Blue Surface Of Work Clean Bluing Of Part Assy Nut To Bolt & Tighten Par

0.0500 0.0056 0.0033 0.0083 0.0033

3.0000 180 0.3333 20 0.2000 12 0.5000 30 0.2000 12

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Min Sec 47 11 55 23 30

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Master Standards

5

Element

Comments

Hour

Bolt & Washer Bolt Circle Set Bolt, Blind Bolt, Cut Booth, Enter

Clamp Part With Washer & Bolt Set Bolt Circle Tighten Blind Bolt Cut With Bolt Cutter Enter/exit

0.0028 0.0097 0.0069 0.0025 0.0039

0.1667 0.5833 0.4167 0.1500 0.2333

10 35 25 9 14

Bore Bar Adjust Bore Bar Insert Box Wrench, Position Box Wrench, Tighten3/4

Adjust Bore Bar Dial To Size Insert Bore Bar In Turret Position & Away Tighten Nut With Box Wrench Tighten Nut With Box Wrench

0.0039 0.0206 0.0014 0.0019 0.0028

0.2333 1.2333 0.0833 0.1167 0.1667

14 74 5 7 10

Bracket, Place & Remove Bridge, Set Up & Dismantle Brush Chips Lg. Brush Chips Sm. Brush, Clean w/Solvent

Place On And Rem From Mach Set Up And Dismantle Brush Large Chips Away Brush Small Chips Away Clean In Solvent

0.0025 0.0097 0.0042 0.0019 0.0019

0.1500 0.5833 0.2500 0.1167 0.1167

9 35 15 7 7

Brush, Dip Bundle Open Burr Hole, Hand Burr Hole, Mach Burr, Inch

Dip Open Bundle Of Strip Stock Mt Burr Hole In Hand Burr Hole In Machine Burr Time Per Linear Inch

0.0006 0.0167 0.0028 0.0019 0.0033

0.0333 1.0000 0.1667 0.1167 0.2000

2 60 10 7 12

Bush, Assemble Bush, Change Bush, Drill Bush, Guide, Key Broach Bush, Move Next Hole

Assemble Bushing In Hole Chg Bushing Size, Same Hole Position Drill In To Bushing Guide Key Broach In Bushing Move Bushing To Next Hole

0.0019 0.0014 0.0006 0.0017 0.0014

0.1167 0.0833 0.0333 0.1000 0.0833

7 5 2 6 5

Bushing, Install Bushing, Obtain Bushing, Remove C, Washer Tighten Cable Tie

Install Requires Chilling Before Obtain Install And Remove Remove With Screw Puller Tighten C-Washer Time For Plastic Tie

0.0228 0.0019 0.0336 0.0042 0.0008

1.3667 82 0.1167 7 2.0167 121 0.2500 15 0.0500 3

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Min Sec

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Costimator Standards Handbook

Element

Comments

Hour

Min Sec

Cable, Assemble & Install Cable, Bond Cable, Connect Cable, Cut &Terminate Cable, Disconnect

Assemble And Install To Panel Bonding Cut Connect One End To Fitting Cut And Terminate Disconnect

0.0556 0.0100 0.0050 0.0200 0.0008

3.3333 200 0.6000 36 0.3000 18 1.2000 72 0.0500 3

Cable, Disconnect/Remove Cable, Install Threaded Cap Cable, Lube & Insert Cable, Manufacturing Mark Cable, Remove/Return

Disconnect/Remove Install With Threaded Cap Lubricate And Insert In Plug Manufacturing Mark Sleeving Rem From & Return To Case

0.0083 0.0267 0.0056 0.0042 0.0008

0.5000 1.6000 0.3333 0.2500 0.0500

30 96 20 15 3

Cable, Replace Stamp Block Calculate Caliper, Adjust Cam Lock Cam, Adjust

Replace Stamping Block Time For Each Calculation Adjust Sliding Head, 4 Inches Time Per Cam Lock In Fixture Adjust Cam With Wrench

0.0133 0.0250 0.0008 0.0011 0.0033

0.8000 1.5000 0.0500 0.0667 0.2000

48 90 3 4 12

Cap & Hand, Remove Cap Plug Cap, Remove & Install Carbon Pile Carriage, Adjust Height

Remove From Connector Assy Cap Plug Into Tube End Remove And Install Replace Adjust Height Of Saw

0.0011 0.0008 0.0075 0.0639 0.0019

0.0667 4 0.0500 3 0.4500 27 3.8333 230 0.1167 7

Carriage, Lock & Unlock Carriage, Move 6 In. Hand Carriage, Position Center Drill Part Center Rest, Adjust

Lock And Unlock Move Six Inches By Hand Position Turret Or Carriage Ctr Drill Away Frm Mach-1 End Adjust Center Rest Support

Center, Clean & Lube Center, Cut Center, Install/Remove Center, K.O. Dividing Head Center, K.O. Spindle

Clean And Lubricate Turn In And Cut Install In And Remove Knock Out Of Dividing Head Knock Out Of Spindle w/Bar

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0.0031 0.0008 0.0025 0.0139 0.0042

0.1833 0.0500 0.1500 0.8333 0.2500

11 3 9 50 15

0.0050 0.0022 0.0047 0.0042 0.0042

0.3000 0.1333 0.2833 0.2500 0.2500

18 8 17 15 15

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Master Standards

7

Element

Comments

Hour

Min Sec

Center, Mount Center, Place Dividing Head Chain Vise Change Gearing Change Spd/Feed, Variable

Mount Part Between Centers Place In Dividing Head Lock/Unlock Part In Chain Vise Rem/Replace Gear In Gearbox Chg Speed/Feed Var. Spd Box

0.0036 0.0050 0.0011 0.0417 0.0014

0.2167 13 0.3000 18 0.0667 4 2.5000 150 0.0833 5

Change Tool, Drill Chuck Change Tool, Magazine Change Tool, Spindle Chart Dim, Read Out Chaser, Remove/Install Die

Change Tool In Drill Chuck Change Tool In Tool Magazine Change Tool In & Out Of Spindle Read Dim On Readout Remove From And Install In Die

0.0036 0.0039 0.0042 0.0014 0.0028

0.2167 0.2333 0.2500 0.0833 0.1667

13 14 15 5 10

Chassis, Turn Over Chips, Drill Flute Chips, Hole Chips, Remove 1In. Hole Chuck Jaw, Remove

Turn Over Pick Chips Out Of Drill Flutes Pick Chips Out Of Hole Rem From Hole Up To 1 Inch Remove From Chuck

0.0017 0.0019 0.0042 0.0036 0.0014

0.1000 0.1167 0.2500 0.2167 0.0833

6 7 15 13 5

Chuck Guard Open Chuck Strain, Relieve Chuck, 2Jaw50# Chuck, 3Jaw50# Chuck, 4Jaw50# Chuck, Auto50#

Man. Chuck Part & Close Jaws Man. Chuck Part & Close Jaws Man. Chuck Part & Close Jaws Air or Hydraulic Chuck Air or Hydraulic Chuck

0.0417 0.0097 0.0458 0.0014 0.0250

2.5000 150 0.5833 35 2.7500 165 0.0833 5 1.5000 90

Chuck, Manual Feed Stock Clamp/Unclamp Sheet Clamp, Auto Clamp, C, Large Clamp, C, Small

Feed Stock Through Chuck Clamp & Unclamp Sheet Metal Air or Hydraulic Type Clamp Secure & Release Secure & Release

0.0028 0.0053 0.0008 0.0056 0.0028

0.1667 0.3167 0.0500 0.3333 0.1667

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10 19 3 20 10

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Costimator Standards Handbook

Element

Comments

Hour

Min Sec

Clamp, Install Clamp, Jaws Clamp, Loosen/Tighten Clamp, Position/Tighten Clamp, Remove

Install Insert Pipe In Jaws For Thread Loosen And Tighten Position And Tighten Remove

0.0417 0.0011 0.0011 0.0014 0.0208

2.5000 150 0.0667 4 0.0667 4 0.0833 5 1.2500 75

Clamp, Strap Clamp, Swing Clamp, Tighten & Loosen Clean Chips, Chuck Clean Tap1/2 Dia. Load Bolt & Clip Nut Assembly Assemble To Strap Set To Desired Reading

0.0100 0.0058 0.0019 0.0025 0.0014

0.6000 0.3500 0.1167 0.1500 0.0833

36 21 7 9 5

Clutch, Engage Clutch, Engage & Disengage Coat, Spray Collar, Assy/Disassemble Collar, Install Coax

Engage Power Hacksaw Engage And Disengage Spray (aerosol) Assy/Disassemble By Hand Install On Coaxial Cable

0.0014 0.0008 0.0014 0.0053 0.0306

0.0833 5 0.0500 3 0.0833 5 0.3167 19 1.8333 110

Collet Ext. Remove Collet Ld3 lgt Collet, Install & Remove Column, Lock/Unlock

Remove Collet Extension Ld3 Long Part In Collet Chuck Install In And Remove Lock Or Unlock On Cincinnati

0.0022 0.0008 0.0014 0.0186 0.0025

0.1333 0.0500 0.0833 1.1167 0.1500

8 3 5 67 9

Component, Remove Connector, Remove Control, Adjust Grind, Rotary Control, Adjust Dial Control, Adjust Meter

Remove Remove From Coaxial Cable Adjust Blanchard Rotary Grind Adjust And Obtain Dial Reading Adjust Zero Meter With Tool

0.0008 0.0086 0.0008 0.0017 0.0017

0.0500 0.5167 0.0500 0.1000 0.1000

3 31 3 6 6

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Master Standards

9

Element

Comments

Hour

Control, Adjust, Grind, Surf Control, Adjust, Hacksaw Control, Adj., Loosen&Tighten Control, Operate Coolant On/Off

Adjust Surface Grinder Adjust Power Hacksaw Adjust Loosen And Tighten Operate With Pressure Turn Coolant On or Off

0.0017 0.0017 0.0033 0.0008 0.0008

0.1000 0.1000 0.2000 0.0500 0.0500

6 6 12 3 3

Coolant, Adjust Flow Coolant, Turn On Cord Clip Cord Cut w/Snips Cord Trim

Reach To Flow Control & Adj. Reach Out & Turn On Coolant Light Duty Cables Only Cut Cord With Hand Snips Trim Fillers After Rip

0.0011 0.0008 0.0033 0.0008 0.0019

0.0667 0.0500 0.2000 0.0500 0.1167

4 3 12 3 7

Cotter Pin Insert Cover, Container, Remove Cover, Motor, Remove Cover, Part, Remove Cover, Remove & Replace

Pick Up & Insert Cotter Pin Remove From Plastic Container Motor End Remove Remove From Part Remove And Replace

0.0042 0.0008 0.0217 0.0008 0.0167

0.2500 0.0500 1.3000 0.0500 1.0000

15 3 78 3 60

Cover, Top, Install Crane, Waiting Time Crank, Engage Cross Rail Raise/Lower Cross Slide, Move

Install On Part Waiting Time For Crane Engage On Splines Raise And Lower Cross Rail Move For Set Up

0.0011 0.0472 0.0008 0.0100 0.0017

0.0667 4 2.8333 170 0.0500 3 0.6000 36 0.1000 6

Cross Slide, Position Cup, Screw Cut Depth, Adjust Cutter Back & Advance Cutter, Assemble

Position Cross Slide Screw Down Adjust Back Off & Adv. Gear Cutter Assemble

0.0028 0.0017 0.0019 0.0083 0.0011

0.1667 0.1000 0.1167 0.5000 0.0667

10 6 7 30 4

Cutter, Disassemble Cutter, Install Cutter, Mesh w/Gear Cutter, Move & Position Cutter, Place On Arbor Arbor

Disassemble From Adapter Install Into Slot Of Bar Mesh Cutter w/Gear To Finish Move And Position To Blades Place On Arbor

0.0019 0.0047 0.0153 0.0008 0.0019

0.1167 0.2833 0.9167 0.0500 0.1167

7 17 55 3 7

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Min Sec

MTI Systems, Inc.

10

®

Costimator Standards Handbook

Element

Comments

Hour

Cutter, Remove From Arbor Cutter, Thurston Chuck, Rem Cutting Oil, Tool Cycle Dials, Weld Cylinder, Connect

Remove From Arbor Remove From Thurston Chuck Apply Cutting Oil To Tool Adjust Dials, Spot Weld Connect To Vacuum Machine

0.0008 0.0011 0.0006 0.0019 0.0150

0.0500 0.0667 0.0333 0.1167 0.9000

3 4 2 7 54

Dado, Place Decal, Remove w/Tool Derust Part Device, Position Grinder Dial, Back Off

Place On Saw Shaft Remove With Tool Derust Part w/Solvent & Wipe Position On Grinder Back Off Part, Bring To Contact

0.0008 0.0036 0.0042 0.0014 0.0019

0.0500 0.2167 0.2500 0.0833 0.1167

3 13 15 5 7

Dial, Clean Dial, Forward Dial, Remove & Replace Dial, Set Up Dial, Set, Radial Drill

Clean With Cloth Dial Forward & Set To Dim Remove And Replace Set Up And Dismantle To Set Radial Drill Press

0.0008 0.0028 0.0344 0.0008 0.0047

0.0500 3 0.1667 10 2.0667 124 0.0500 3 0.2833 17

Diamond, Approach Diamond, Insert & Remove Diamond, Set On Dresser Diamonds, Insert & Remove Die Metal Anodize

Bring To Wheel Insert In And Rem From Hold Set On Radius Dresser Insert In And Rem From Drum Anodize Metal Die

0.0017 0.0008 0.0014 0.0058 0.3000

0.1000 6 0.0500 3 0.0833 5 0.3500 21 18.0000 1080

Die, Assemble Die, Clamp-Set/Remove Die, Disassemble Die, Install Die, Invert

Assy Part To Die & Release Set Or Remove Clamp Die Disassemble Part & Clear Die Install Invert Or Rotate Part In Die

0.0003 0.0025 0.0008 0.0014 0.0003

0.0167 0.1500 0.0500 0.0833 0.0167

Die, Lock Part Die, Stamp Set Dimple Crimp Dividing Head Document, Detach

Lock Part In Die Set Up Stamping Die Crimp Round Dimples Only Index Time Per 15 Degrees Detach From Item And Unroll

0.0003 0.0367 0.0097 0.0008 0.0017

0.0167 1 2.2000 132 0.5833 35 0.0500 3 0.1000 6

MTI Systems, Inc.

Min Sec

1 9 3 5 1

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Master Standards

11

Element

Comments

Hour

Dog, Install Dog, Move Dog, On, Off Dog, Place Dolly Select

Install On/Remove From Part Move To New Position Dog On & Off Work piece Place On Part And Remove Select Dolly For Ball Corner

0.0081 0.0006 0.0047 0.0014 0.2000

0.4833 29 0.0333 2 0.2833 17 0.0833 5 12.0000 720

Door, Close Door, Remove Door, Tumbler Position Dowel Pin, Align Part Draw Bar, Assy & Disassy

Close Sliding Remove Position On Tumbler Dowel In, Line Holes Assemble To & Disassemble

0.0014 0.0008 0.0008 0.0047 0.0292

0.0833 5 0.0500 3 0.0500 3 0.2833 17 1.7500 105

Dresser, Install & Remove Dresser, Lock/Unlock Dresser, Remove Drift Key Drill Chuck Key

Install And Remove Lock Or Unlock Truing Device Remove From Machine Position, Use & Away Position, Tighten & Away

0.0011 0.0019 0.0017 0.0019 0.0033

0.0667 0.1167 0.1000 0.1167 0.2000

4 7 6 7 12

Drill Head, Index Drill, Hand Drive Pin Driver, Position Head Stock Drop Light Position

Index Multiple Drill Head Pickup & Aside Hand Drill Insert Spring & Groove Pin Position On Head Stock Get & Position Drop Light

0.0008 0.0008 0.0028 0.0006 0.0083

0.0500 0.0500 0.1667 0.0333 0.5000

3 3 10 2 30

Edge, Hammer & Chisel Emery Burr Per Inch Emery, Place Emery, Remove Emery, Tear

Chip Edge w/Hammer & Chisel Burr By Hand w/ Emery Paper Place On Cleaning Rod Remove Strip Up To 27 Ins. Tear Off Used End

0.0236 0.0006 0.0033 0.0017 0.0008

1.4167 0.0333 0.2000 0.1000 0.0500

85 2 12 6 3

End-Play, Check Eyelet Assembly Feed Board Load Feed, Change 2 Levers Feed, Change Carriage

Check Terminal Board Type Only Ld Strip Stock On Feed Board Change 2 Levers Change On Carriage

0.0583 0.0011 0.0033 0.0017 0.0011

3.5000 210 0.0667 4 0.2000 12 0.1000 6 0.0667 4

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Min Sec

MTI Systems, Inc.

12

®

Costimator Standards Handbook

Element

Comments

Hour

Feed, Change Radial Drill Feed, Change Shaper Feed, Engage Feed, Engage & Disengage Feed, Reverse

Change Radial Drill Press Change Shaper Engage Feed Mode Engage Or Disengage Change Direction of Feed

0.0025 0.0008 0.0008 0.0008 0.0006

0.1500 0.0500 0.0500 0.0500 0.0333

9 3 3 3 2

Feed, Table, Engage Fence, Install Saw Fence, Pos Spindle Shaper Fence, Saw, Remove Ferrule, Ream By Hand

Engage Table Traverse Install On Table Saw Position On Spindle Of Shaper Remove From Table Saw Ream By Hand

0.0011 0.0031 0.0042 0.0039 0.0269

0.0667 0.1833 0.2500 0.2333 1.6167

4 11 15 14 97

Fiberglass, Examine Mark File, Break Corner Finger Tap To Seat Fit Bush, Shrink Fitting, Clean

Examine, Sound And Mark File To Break Corner Tap Part To Check Proper Seat Shrink Fit Bushing In Hole Clean

0.0267 0.0022 0.0014 0.0033 0.0047

1.6000 0.1333 0.0833 0.2000 0.2833

96 8 5 12 17

Fitting, Grease Fitting, Wrap Fixture, Pin, Position Part Fixture, Place & Remove Flange, Remove & Replace

Grease With Air Operated Gun Wrap With Wire Place Sheet Metal Part In Fixture Place On & Remove Arbor Press Remove And Replace

0.0008 0.0033 0.0006 0.0014 0.0014

0.0500 0.2000 0.0333 0.0833 0.0833

3 12 2 5 5

Flush Part Flux Apply Flux Dip Flywheel, Turn Follow Rest, Adjust

Agitate & Flush Apply Flux With Applicator Dip Piece Or Wire In Flux Turn By Hand On Filer Of Auto Adjust To Work

0.0014 0.0008 0.0008 0.0031 0.0078

0.0833 0.0500 0.0500 0.1833 0.4667

5 3 3 11 28

Foot Pedal Foot Stock, Adjust Foot Stock, Move 12 Ins. Gauge, Calibrate & Adjust Gauge, Set

Foot Pedal To Activate Machine Adjust Foot Stock Support Move 12 Inches Calibrate And Adjust Set Up To Use And Take Down

0.0006 0.0031 0.0011 0.1444 0.0086

0.0333 2 0.1833 11 0.0667 4 8.6667 520 0.5167 31

MTI Systems, Inc.

Min Sec

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Master Standards

13

Element

Comments

Hour

Gauge, Set to Part Gauge, Set Up, Dismantle Gauge, Set Up, Take Down Gauge, Set, Table Saw Gasket, Install

Set To Part Set Up And Dismantle Set Up To Take Down Set Table Saw Gasket, Install With Plug

0.0025 0.0058 0.0014 0.0011 0.0025

0.1500 0.3500 0.0833 0.0667 0.1500

Gear, Mesh, Adjust Gear, Remove & Install Glass, Focus Vernier Glass, Move Glasses, On/Off

Adjust Remove And Install Focus Over Vernier For Reading Move Into Position And Aside Put On And Remove

0.0397 0.0278 0.0008 0.0014 0.0014

2.3833 143 1.6667 100 0.0500 3 0.0833 5 0.0833 5

Glue, Apply, Surface Goggles, On & Off Grease, Apply Grease, Obtain Grommet, Install From Bin

Apply With Brush To Surface Put On & Take Off Safe Goggle Apply To Small Bearing Obtain From Container w/Stick Take Grommet Frm Bin & Install

0.0056 0.0022 0.0011 0.0008 0.0011

0.3333 0.1333 0.0667 0.0500 0.0667

20 8 4 3 4

Grommet, Install To Blanket Guard, Adjust Height Guard, Remove/Replace Gun, Hand Fill Gun, Replace

Install In Sound Proof Blanket Adjust Height Remove And Replace Hand Operated Grease Fill Replace

0.0100 0.0017 0.0014 0.0203 0.0025

0.6000 0.1000 0.0833 1.2167 0.1500

36 6 5 73 9

Gun, Wipe Excess Hand Ream Burrs Hand Wheel Alignment Hand Wheel, Adjust Hands, Clean

Wipe Excess Grease From Barrel Ream To Clear Burrs Only Crank Wheel To Check Alignment Adjust Hand Wheel Setting Clean By Dipping In Fluid

0.0008 0.0014 0.0200 0.0025 0.0039

0.0500 0.0833 1.2000 0.1500 0.2333

3 5 72 9 14

Hang Part On Hook Hardware, Vacuum Blast Head Lamp, Setup Head Stock Center Adjust Head, Arm, Move

Hang Part On Hook Vacuum Blast Set Up To Heat Cure Adjust Head Stock Center Move In Or Out On Arm

0.0008 0.1667 0.0047 0.0022 0.0017

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Min Sec 9 21 5 4 9

0.0500 3 10.0000 600 0.2833 17 0.1333 8 0.1000 6

MTI Systems, Inc.

14

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Costimator Standards Handbook

Element

Comments

Hour

Head, Locate To Angle Head, Lock Head, Raise or Lower Head, Reset Heat Sink, Open/Close

Locate To Angle Lock Or Unlock On Arm Raise Or Lower Loosen Gibs, Adjust & Retighten Open And Close

0.0022 0.0011 0.0011 0.0075 0.0003

0.1333 0.0667 0.0667 0.4500 0.0167

8 4 4 27 1

Helical, Insert Helmet, On/Off Hexagon Turret Ret/Adv. Hinged Cover Open/Closed Hob Align w/Keyway

Free Running Screw Lock 0.0019 0.1167 Put On And Remove 0.0039 0.2333 Return & Adv. Hexagon Turret 0.0011 0.0667 Open/Close Hinged Cover/Guard 0.0011 0.0667 Align Hob With Keyway 0.0103 0.6167

7 14 4 4 37

Hob, Back Off & Advance Hob, Remove & Reposition Hold Down, Toetype Holder, Install/Remove Hole, Align

Clear Hob & Advance Per Inch Remove & Reposition Hob Toetype Clamp/Pinch Part Down Install On And Remove Hex Align To Spindle

0.0006 0.0222 0.0056 0.0028 0.0564

0.0333 2 1.3333 80 0.3333 20 0.1667 10 3.3833 203

Hole, Lube Hole, Punch Honeycomb, Layout Honeycomb, Preform Hook Chips, Large

Lube Hole For Ream Or Tap Kick Press Layout And Prepare To Repair Preform Clear Large Chips With Hook

0.0008 0.0042 0.0094 0.0261 0.0028

0.0500 0.2500 0.5667 1.5667 0.1667

3 15 34 94 10

Hook, Attach & Detach Hook, Place In Part Hook, Remove From Bar Hot Melt Gun Housing, Cap, Seal Edges

Attach And Detach To/From Item Place In Part S-Type Hook Remove From Suspension Bar Apply Time Per Inch Seal Tin Mating Edges

0.0022 0.0006 0.0011 0.0014 0.0267

0.1333 0.0333 0.0667 0.0833 1.6000

8 2 4 5 96

Housing, Mating, Tin Housing, Unseal Hub Felts, Secure Index, Turret Lathe Index Fixt, Pin

Tin Mating Edges Unseal Gyro Motor Hammer Hub Felts To Secure Index, Turret Lathe Index Time/Pin Change

0.0100 0.0694 0.0069 0.0011 0.0033

0.6000 36 4.1667 250 0.4167 25 0.0667 4 0.2000 12

MTI Systems, Inc.

Min Sec

www.mtisystems.com

Master Standards

15

Element

Comments

Hour

Index Lever, Pull Index Rot Table/15 Deg Index Tool Changer Indicate, Position Indicator, Adjust

Pull Locking Lever To Adv. Fixt. Index Time/15deg Rot Table Auto Index Time, Tool Changer Use To Check Position Adjust To Work

0.0011 0.008 0.0022 0.0006 0.0019

0.0667 0.0500 0.1333 0.0333 0.1167

4 3 8 2 7

Indicator, Assemble Indicator, Check Height Indicator, Disassemble Indicator, Mandrel Runout Indicator, Read

Assemble To Height Gauge Check Height On Flat Surface Disassemble From Height Gauge Use To Check Mandrel Runout Read

0.0042 0.0006 0.0031 0.0011 0.0006

0.2500 0.0333 0.1833 0.0667 0.0333

15 2 11 4 2

Indicator, Set To Zero Insert, Change Inspect, Feel Instrument, Set Up, Leak Test Instrument, Test Leaks

Set To Zero Time To Chg Ea Insert In Handle Feel With Fingers Set Up Fork Leak Test Test For Leaks

0.0006 0.0033 0.0008 0.0139 0.0136

0.0333 0.2000 0.0500 0.8333 0.8167

2 12 3 50 49

Insulation, Check Jacket, Put On/Off Jackscrew Jackscrew Insert & Remove Jam Nut Stop

Check Wire Put On And Take Off Time Each To Level Part Insert & Remove Jackscrew Set Jam Nut Type Stop

0.0583 0.0036 0.0056 0.0025 0.0044

3.5000 210 0.2167 13 0.3333 20 0.1500 9 0.2667 16

Jig Bore, Change Speed Jig Bore, Insert /Remove Key Jig Bore, Move Table Jig Bore, Move Table w/Hand Jig, Pos> 90 Degrees

Change Spindle Feed & Speed Insert And Remove Key Move Table To Position Move Table With Hand Wheel Pos Jig or Part Over 90 Degrees

0.0008 0.0031 0.0014 0.0011 0.0006

0.0500 0.1833 0.0833 0.0667 0.0333

3 11 5 4 2

Jig, Pos>180 Degrees Jig, Reposition Jig, Turn>180 Degrees Jig, Turn>90 Degrees Jointer, On/Off

Pos Jig or Part Over 180 Degrees Turn Jig For Next Operation Turn Jig or Part Around 180 Deg. Turn Jig or Part Around 90 Deg. Turn On And Off

0.0008 0.0008 0.0006 0.0003 0.0006

0.0500 0.0500 0.0333 0.0167 0.0333

3 3 2 1 2

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Min Sec

MTI Systems, Inc.

16

®

Costimator Standards Handbook

Element

Comments

Hour

Key, Install Key, Remove Key, Tapered Key, Woodruff, Install Keyway, Assemble

Straight Machine Loose Fit Hammer & Drift Punch Require Tapered Mach Hammer & Punch Woodruff w/Hammer And Punch Assemble Key In Keyway

0.0011 0.0028 0.0039 0.0033 0.0028

0.0667 0.1667 0.2333 0.2000 0.1667

4 10 14 12 10

Knife Cut Knob, Install Lacing Cord, Unwind Lamp, Replace Lap Compound, Apply

Separate Part With Sharp Tool Install With Normal Access Unwind One Foot From Spool Replace Apply Lapping Compd To Part

0.0028 0.0139 0.0011 0.0092 0.0011

0.1667 0.8333 0.0667 0.5500 0.0667

10 50 4 33 4

Latch, Flat, Open/Close Layout, Angle, 1 Line Layout, Boss, 2 Lines Layout, Line, 1 Line Lead Through Tubing, Slip

Open/Close, Single Action Time For One Angular Line Time For Two Lines On Boss Time For One Straight Line Slip Lead Through Tubing

0.0008 0.0047 0.0069 0.0028 0.0008

0.0500 0.2833 0.4167 0.1667 0.0500

3 17 25 10 3

Lead, Choose Lever, Reposition Lever,Seat Lever, Shift Lever, Shift, Engage

Choose From Wire Bundle Reposition Seat To Mesh Gears Shift Engage Shift Lever

0.0006 0.0011 0.0003 0.0006 0.0006

0.0333 0.0667 0.0167 0.0333 0.0333

2 4 1 2 2

Lever, Turn On/Off Line, Remove, Fitting Line, Scribe Line, Secure, Fitting Load/Unload

Turn On And Off Remove From Fitting Scribe Exact Position Secure To Fitting W/b-nut Part On & Off Machine

0.0011 0.0167 0.0014 0.0169 0.0083

0.0667 1.0000 0.0833 1.0167 0.5000

4 60 5 61 30

Load/Unload< 5# Load/Unload 30" Part To Stop

T-Pull > 30" Long Part To Stop. Open lathe chuck; pull out more than 30" of stock to solid stop; close chuck.

Rack Part

A-Place Part In Nearby Rack. Small hand held parts only. Place part on nearby rack.

Radius Dresser, Rem/Install G-Remove From And Install On Radius Dresser. Remove holder assembly and install in internal grinder. Radius Dresser, Set

T-Set On Radius Dresser. Set radius on radius dresser.

Rag, Get

BW-Get From Covered Can. Get a rag from storage canister.

Rails, Raise

D-Raise On Side And End. Raise rails on side and magnetic chuck.

Ram, Jog To Postion

D-Jog To Position. Jog ram into position.

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MTI Systems, Inc.

86

Costimator® Standards Handbook

Element

Comments

Range, Change

N-Change With Lever. Change range of contour saw with lever.

Ratchet, Engage & Diseng

BW-Engage And Disengage. Engage and disengage ratchet to piece.

Ratchet, Rev Thread Tool

SW-Reverse On Threading Tool. Reverse ratchet on threading tool.

Receptacle, Rem frm Coaxial BW-Remove From Coaxial Cable. Remove coaxial receptacle from cable. Regulation, Test

BW-Test. Regulation test on motor.

Regulator, Readjust, 2 Tanks SW-Readjust Two Tanks. Readjust regulator on two tanks. Reposition Part

J-Advance To Next Location. This standard applies in the course of making tracer templates at the jig bore. Move part to next position for location of radii or angles.

Reset Micrometer Dial

I-Reset Micrometer Dial To Zero. After checking part, reset dial of fixture micrometer to zero.

Reset Zero

M-Reset Zero Locate On Table. This standard is used for complicated part shapes which have to be indicated in every part.

Resin, Mix

BW-Mix. Mix resin before application.

Resin, Thin

BW-Thin With Acetone For Glaze. Thin resin with acetone.

Retainer, Remove Clip

BW-Remove Snap On Clip. Remove snap on clip retainer

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Master Standard Elements

87

Element

Comments

Retainer, Remove Ring

BW-Remove, Ring Or Spring. Remove retaining ring or spring.

Retainer, Remove Snap

BW-Remove Snap Ring. Remove snap ring retainer.

Retaining Ring, Assemble

A-Locate And Assemble. Pick up retaining ring with pliers; locate on shaft; return pliers to last position.

Ring, Position

SW-Position On Plate/Turn Circle. Position ring on flame cutting machine to burn circles.

Ring, Remove

A-Remove From Groove With Tool. Remove ring from groove wit tool.

Rinse, Clean

C-Clean And Rinse Part. Parts in basket; spray clean and rinse.

Rivet, Auto

A-Air or Electrical Rivet. Time is per rivet applied with power tool.

Rivet, Hand

A-Manual Hand Rivet. Time is per rivet applied with manual hand tool.

Robber, Install

PR-Install. Install robber wire.

Rod, Obtain & Assemble

N-Obtain And Assemble To Cut Arm. Obtain and assemble rod to cutting arm and place aside.

Rope Ends, Wrap & Cut

BW-Wrap With Tape And Cut. Wrap rope ends with tape and cut.

Rope Part

T-Rope To Deaden Chatter. This method for dampening chatter is used on vertical turret lathes. Pick up rope; slowly rotate chuck until part

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MTI Systems, Inc.

88

Costimator® Standards Handbook

Element

Comments is completely rope. After machining is done remove rope.

Rope, Attach To Hole

BW-Attach To Grommet Hole. Attach rope ends to grommet hole.

Rotation, Start/Stop

G-Start Or Stop. Stop or start rotation on cylindrical grinder.

Rule, Read

BW-Read To Compare Align. Read rule to compare mark alignment.

Run Out, Indicate

G-Indicate Piece True In Chuck. Magnetic base indicator; indicate part into true position in chuck.

Saddle Angle Set

B-Set Ang Of Boring Mill Saddle. Loosen studs or set screws, and set the head to desired angle. Secure in position.

Sander, Lower

SW-Lower To/Or Raise from Floor. Lower drum sander to or raise from floor.

Sandpaper, Change on Drum SW-Change On Drum Sander. Change sand paper on drum sander. Saw Blade, Change

S-Change Saw Blade. Change saw blade on contour band or hacksaw machine.

Saw Blade, Stop/Start

S-Start And Stop Saw Blade. Start and stop saw blade and clear piece from teeth.

Scaffold, Lock & Unlock Whls SW-Lock And Unlock Wheels. Lock or unlock scaffold wheels. Scale, Adj, J&L, Thrd Grind

MTI Systems, Inc.

G-Adjust, J&L Auto Thread Grind. Adjust scale to automatic thread grinder.

www.mtisystems.com

Master Standard Elements

89

Element

Comments

Scrap Stock, Pickup

P-Pickup Scrap Stock And Away. Sheet metal fabricator. Pick up scrap stock and throw in nearby bin.

Screw Driver, Position

A-Position And Away. Used in high production situation. Position automatic screw driver; screw in; remove screw driver.

Screw, Back Out/Reseat

BW-Back Out And Reseat. Back out and reseat screw boar.

Screw, Bin To Part

A-Place Screw From Bin To Part. Hand select screw from bin to hole in assembly part.

Screw, Knurl

D-Tighten Or Release Knurl Thumbscrew. Usually used with drill press fixtures to keep bushings from turning. Tighten or release thumbscrew on bushing head.

Screw, Self Drill

A-Up To 1/8" Thick Stock. Screw with chisel point. Pickup location; with automatic gun, insert screw into sheet metal.

Screwdriver-Offset

A-Position, Tight And Away Offset Screwdriver. Hand offset screw driver. Position; tighten screw; remove screwdriver.

Scribe & Punch

S-Scribe And Punch Per Hole. Scribe secured part and punch.

Seat Belt, Fasten & Unfasten BW-Fasten And Unfasten. Fasten and unfasten seatbelt. Segments, Replace, 2

G-Replace Two Each. Replace two segments of grinding wheel.

Separator, Place

D-Place Separator Between Parts. Place cardboard separator between parts.

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MTI Systems, Inc.

90

Costimator® Standards Handbook

Element

Comments

Set Screw, Lock

D-Thread In And Lock. Thread set screw in with wrench; return wrench to last position.

Setup, Check

I-Check Setup With Job Sheet. Get job sheet and check machine setup.

Shaft, Place & Remove, Hub G-Place In And Remove From Hub. Place shaft in and remove from hub. Shaft, Remove, Center

G-Remove From Centers. Remove shaft from centers of grinder.

Sheet Metal, Between Blocks S-Position Between Hammer Blocks. Position sheet metal between hammer blocks. Shim Part

A-Time Per Shim Used. Time per shim. Same size shim is used every time.

Shim, Install

T-Install Under And Remove From Tool. Install shim under part and remove from tool.

Shim, Replace On Armature BW-Replace On Armature. Replace shim on armature. Shim, Use

A-Use Under Part Or Clamp. Use shim under part or clamp.

Sign, Sand/Disc

BW-Sand With Disc Sander. Sand sign with disc sander.

Singe Threads 1'

E-Burn Off Threads On 1' Cord. Bring flame to cord and singe threads per foot.

Sink, Clamp & Remove

BW-Clamp To And Remove From Wire. Clamp heat sink and remove from wire.

Size Part

T-Check Size Before Finish Cut.

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Master Standard Elements Element

91

Comments Check size on constant gage before making final cut.

Size, Change

SW-Change On Heavy Duty Pipe Machine. Change die size on heavy duty pipe machine.

Skid, Load 5*

A-Torque Wrench Tight. Pick up torque wrench; tighten to predetermined torque

MTI Systems, Inc.

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Master Standard Elements Element

105

Comments setting; return wrench to last location.

Torque, Crane

A-Torque Using Crane To Tight. Use crane with torque wrench to tighten high torque bolts and nuts.

Tote Box, Exchange

A-Exchange Pieces In Box. Move parts from old to new container.

Tote Box, Toss

D-Toss Part In Tote Box. Small parts only. After is machined, toss in nearby box.

Traverse, Reverse/Hand

G-Reverse By Hand. Reverse by hand cylindrical grinder.

Trip, Regulate

G-Regulate For Auto Diamond Rise. Regulate trip for auto diamond rise on internal grinder.

Trip, Set, Cylindrical Grinder G-Set Cylindrical Grinder. Set trip for internal rise on cylindrical grinder. Tube Bend, Time Per

P-Time Per Bend. Locate part in bending fixture; make bend; remove part from fixture.

Tube, Install

MC-Install In Flanged Quick Coupler. Install tube in flanged quick coupler.

Turret, Index, Hex

T-Index Hex Turret. Time for machine to automatically index a hex turret to the next tool station.

Turret, Index, Square

T-Index Square Turret. Time for machine to automatically index a square turret to the next tool station.

U, Clamp, Position & Tighten M-Position, Tighten And Away.

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MTI Systems, Inc.

106

Costimator® Standards Handbook

Element

Comments Place u-clamp over work piece and tighten.

Unit, Move Forward

G-Move Forward. Move truing unit forward on internal grinder.

Unit, Set

G-Set For Auto Diamond Rise. Set truing unit for automatic diamond rise on internal grinder.

V, Block, Clamp

I-Secure/Release Part With Clamp. Locate part in vee block; lightly screw clamp part; release when ready.

V, Block, Hand

I-Secure/Release Part With Hand. Locate part in vee block; lightly screw clamp part; release when ready.

Vacuum Chuck Jaws, Open

T-Open And Close Jaws. Push switch to open or close jaws of a vacuum chuck.

Vacuum Chuck Plate, On/Off G-Vacuum, Turn On And Off. Push switch or lever to activate vacuum chuck. Vise, Open, Auto

M-Secure/Release Air/Hydraulic Vise. Turn on or off automatic vise.

Vise, Open, Manual

M-Manual Open And Close Vise Jaws. Open or close manual screw operated vise.

Vise, Rotate

MC-Rotate. Rotate vise on table.

Vise, Shim

M-Install And Remove Shim. Place and remove shim in jaw or bottom of vise.

Visegrip Wrench, Open/Close A-Open/Close Vise Grip Wrench. Disassemble. Attach visegrip wrench to pipe and loosen assembly.

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Master Standard Elements

107

Element

Comments

Visor, Down/Up

W-Position Visor Up or Down. Tilt head to close welding visor.

Wash Piece In Container

M-Wash Piece In Open Container. Wash piece to remove chips.

Weld .062 Bead

W-Time Per Inch. Torch in place; weld a bead larger than .062, but not to exceed .187.

Weld, Clean Area

W-Clean Area To Be Welded. Clean area to be welded and prep welding tools.

Weld, Spot Weld

W-Spot Weld Per Spot With Electrode. Spot weld per spot with electrode.

Weld, Wire Brush

W-Apply Wire Brush To Each Weld. Apply wire brush to each weld (double pass only).

Wheel, Advance To Work

G-Advance Wheel To Work. Position grinding wheel within .010 of part surface; move wheel until spark occurs.

Wheel, Dress

G-Sharpen And Clean Grind Wheel. Sharpen and clean clogged wheel with stone in hand.

Wheel, Dress/True

G-Dress True Up And Or Shape. Dress, true up, and/or shape new grinding wheel.

Wheel, Feed To Work

G-Feed To Or From Work. Feed grinding wheel to or from piece.

Wheel, Feed, Fine

G-Feed To Or From Fine Work. Feed cross feed to and from fine work finish.

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MTI Systems, Inc.

108

Costimator® Standards Handbook

Element

Comments

Wheel, Install, Pot Chuck

G-Install To Pot Chuck. Install grinding wheel to pot chuck.

Wing Nut

A-Thread In And Tighten. Grasp wing nut and tighten.

Wipe Chuck

G-Wipe Chuck Out With Rag. Wipe collet chuck out with rag.

Wipe Piece In Hand

G-Wipe Piece In Hand. Place piece in rag and wipe clean.

Wire Assemble 3 Leads

E-Assemble 3 Leads To Part. Get wire leads in hand, place to part and attach to connecting part.

Wire Brush Part

B-Wire Brush Clean Part. Hold part against powered rotary wire brush.

Wire Parts For Assembly

I-Wire Parts For Assembly. Wire matched parts for assembly.

Wire Stitch Per Inch

A-Time Per Inch. Power stitch.

Wire, Label

E-Attach ID. Label To Wire. Pick up wire and reach for self stick label and apply.

Workplace Inspection

I-Inspect Working Conditions. Visual inspection to insure that workplace is clear of an hazards.

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Gage Elements 109 Gage Elements The standard gage elements used in this handbook are fully described in this section. Element

Comments

Adjust Parallel

M-Measure Slot Or Groove. Unlock adjustable parallel set; set to proper dimension; lock setting.

Air Gage

I-Position, Check Dim And Away. Standard is for outside and inside measurement of a round part or a hole within a part. Position part over measuring rod; turn air on; check size in places.

Align Telescope

I-Optical Align PC And Away. Prepare telescope for measuring a part not larger than 5 pounds.

Autocollimator

I-Check Flat With Mirror And Away. Measure flatness and record data; place part in proper storage area.

Bevel Edge Square

M-Position, Check And Away. Position square; measure; return square to proper place.

Bore Gage, Expand

BM-Expand Dial Plg Gage Read. Measure size; return gage to nearby location.

Calipers

J-Position, Check And Away. Preset calipers; measure distance required; return calipers to last position.

Calipers, Dial

N-Measure And Away. Open caliper jaws; measure part; return calipers to last position.

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110

Costimator® Standards Handbook

Element

Comments

Chart

I-Record Data on Chart. Time is per dimension checked with mechanical measuring tools. Measure dimension; record on nearby chart; return measuring device to nearby position.

Combination Square

M-Position, Check And Away. Position square on or near part; square location of part; return square to last position.

Comparator

G-Position, Check And Away. Time is for comparator to be no more than 75 feet away from location of operator. Pre setup template on comparator screen. Set part to be inspected in location at comparator; locate tolerance band shown on template; inspect; operator return to machine.

Contour Gage

B-Position, Check And Away. Contour gage in hand; check contour hand formed on part.

Coordinate Measure

I-Time For Each Dimension. Time is for measuring machine with coordinate readouts. Preset gage tooling at coordinator machine. Time is per each dimension checked.

Dial Bore

J-Position, Check And Away. Dial bore is preset. Pick up dial bore; insert in hole; check size; return dial bore to last position.

Dial Indicator

M-Position, Check And Away. Position part in fixture with dial indicator preset; measure size; return to last position.

Dial Thick Gage

E-Position And Measure Thickness. Place part under measuring fixture with dial indicator preset; measure size; place part on accept or reject stack.

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Gage Elements Element

111

Comments

Die Makers Square

N-Check Die Clearance And Away. Square in hand; measure die clearance; return square to last position.

Electronic Gage

I-Set, Position, Check And Away. Set gage with master block; compare dimension of part electronically; return part to proper place.

Feeler Gage

M-Position, Use And Away. Check size with go and no feeler gage; place part in proper location.

Fixed Gage

A-Position Part, Check And Away. Time is for a general purpose fixed gage that allows the user to "try" the part in a working condition similar to a functional gage, except that the fixed gage may be rotating; set part in fixed gage; check part in working condition; return part to proper location.

Fixed Indicator

C-Position Part, Check And Away. Setup is on the machine for locating difficult to manage parts. Position part against dial indicator locators; lock part in location for machining.

Flush Pin

G-Position, Check And Away. Position flush pin gage over part; measure step with finger nail; return gage to last position.

Functional Gage

W-Gage Part And Away. Functional gage to measure locations of a stud weld assembly. Place functional gage over work piece; check stud locations; return gage to proper place.

Gage Block

G-Position, Check And Away. Gage block in hand; check go condition of clearance cut; return gage to last position.

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112

Costimator® Standards Handbook

Element

Comments

Height Gage

M-Position, Check And Away. Place part on measuring surface; measure dimension machined on work piece; record and return part to nearby location.

Hydraulic Gage

A-Position, Check And Away. Hydraulic gage for testing strength of part. Place part on worktable; turn gage on; record; remove part.

Indicate

BM-Indicate Part Dimension. Indicate part while it's on the machine with dial indicator in chuck. Time is per dimension indicated for measurement of location.

Inspect on Machine

J-Time Per Dimension. Inspect part with preset dial indicator. The time here is for checking radii and angles on a template.

Interferometer

E-Check Straightness/Laser And Away. Non-destructive type testing. Position part for inspection; inspect; place part in holding bin.

Laser

I-Set And Check Dimension. Set scope of laser; measure part; place part in proper location.

Magnetic

C-Check Magnetism And Away. Check magnetism of part; place part in proper location.

Master Disk

T-Position, Check And Away. Used for setting plain caliper. Place caliper over master disk; check part; return caliper to last position.

Mechanical

A-Strength Test. Mechanical test for checking strength of first 3 threads in tapped holes. Run test screw into work piece; test; return to proper location.

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Gage Elements Element

113

Comments

Mic, 30 Degree Point

I-30 Degree Point-Measure And Away. Used in hard to mic areas like in between gear teeth to check base diameter of gear blank. Position mic; measure; return part and mic to proper location.

Mic, Ball Attach

T-Tube, Measure And Away. Measurement of wall thickness. Position mic; measure; return part and mic to proper location.

Mic, Blade

T-Narrow Slot/Grove, Measure And Away. Measurement of diameter at bottom of grooves on round parts. Position mic; measure; return part and mic to proper location.

Mic, Caliper

J-Vernier Caliper/Mic Combined. Inside measurement of holes. Position mic; measure; return part and mic to proper location.

Mic, Clean

I-Clean Anvil For Next Measure. Apply solution to clean anvil of mic.

Mic, Depth

G-Hole/Groove/Should, Depth. Measurement of auxiliary surfaces such as shoulders. Position mic; measure; return part and mic to proper location.

Mic, Digit

I-High Precision, Dir Read .0001. Measurement of .0001 dimensions. Position mic; measure; return part and mic to proper location.

Mic, Disc

S-Thin Material, Measure And Away. Measurement thin material like feeler stock. Position mic; measure; return part and mic to proper location.

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114

Costimator® Standards Handbook

Element

Comments

Mic, Groove

T-Groove Width, Measure And Away. Measurement of grove width with small flanged mic. Position mic; measure; return part and mic to proper location.

Mic, Hub

GC-Measure Gear Or Sprocket Thick. Measurement of face width of a gear or sprocket. Position mic; measure; return part and mic to proper location.

Mic, Inch/Metric

I-Combination Inch Or Metric. Measurement dual readings inch or metric. The barrel reads inches; the metric is read in a window in the "C" frame. Position mic; measure; return part and mic to proper location.

Mic, Indicating

I-Dial Read With Accept Range. Measurement of comparison readings with dial for tolerance level. Position mic; measure; return part and to proper location.

mic Mic, Inside

J-Tubular Type With Rods. Measurement of holes larger than 1" in diameter. Also used to set location on jig bore machines. Podition mic; measure; return part and mic to proper location.

Mic, Inside Taper

T-Measure And Away Internal Taper. Measurement of inside tapers. Position mic; measure; return part and mic to proper location.

Mic, Internal

J-3 Point Contact, Measure Hole Size. Measurement of small hole diameters (usually less than 1.500 diameter). Position mic; measure; return part and mic to proper location.

Mic, OD Taper

T-Measure And Away. Measurement of outside tapers. Position mic; measure; return part and mic to proper location.

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Gage Elements Element

115

Comments

Mic, Screw Thread

T-60 Degree Comparator. Measurement of screw threads. Position mic; measure; return part and mic to proper location.

Mic, Spline

GC-Measure Minor Diameter of Splines. Measurement of minor diameter of splines. Position mic; measure; return part and mic to proper location

Mic, Super

I-Bench Mic With Dial Indicator. High precision (.000020, 20 millionths of an inch) measurement of tools, parts and gages. Position mic; measure; return part and mic to proper location.

Mic, Tube

J-Hole to Edge, Measure And Away. Measurement of a hole to edge of part. Position mic; measure; return part and mic to proper location.

Mic, V Anvil

G-Measure Odd Number Symmetry. Measurement of a part or cutter such as a 3 fluted end mill. Position mic; measure; return part and mic to proper location.

Micrometer

M-Measure And Away. "Standard" mic; measurement of dimensions of parts tools, gages. Position mic; measure; return part and mic to proper location.

Non-Destructive

N-General Purpose. Flurescent, xray type inspection. .0250 1.5000 90

Optical Flat

I-Read Bands And Record. Set optical flat on part surface; check light readings for micro finish and record reading.

Planer Gage

I-Position, Check And Away. Planer gage preset. Check part dimension with surface gage and record.

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116

Costimator® Standards Handbook

Element

Comments

Plug Gage

MC-Position, Check And Away. Grasp plug gage; check hole in part; return gage to last position.

Pneumatic

I-Position Part, Check And Away. Check pressure of part density for air leaks.

Profilometer

G-Check Finish And Away. Run profilometer over part surface; record surface and place part in proper place.

Protractor

M-Check Angle on Part And Away. Grasp protractor; check angle of part; return protractor to proper place.

Radius Gage

G-Check And Away. Gage in hand; check formed radius; return gage to last position.

Ring Gage

T-Position, Check And Away. Place part through ring gage; go or no go condition; return gage to proper position.

Roll

I-Position, Check And Away. Preset rolls; check size; record; return set of rolls to proper position.

Scale

S-Visual Check With Scale. Check dimension; return scale to proper position.

Screw Pitch

I-Measure And Away. With screw pitch gage in hand; place gage over thread; check pitch; record; place screw in proper bin.

Sine Bar

M-Position Part, Check And Away. Set proper size block under sine bar radius; check angle of part with surface gage.

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Gage Elements Element

117

Comments

Sinometer Gage

M-Dial Indicating Angle Gage. Preset dial setting; part on proper work surface; set sinometer angle gage against angle on part; record; return part to proper position.

Small Hole Gage

J-Reset, Check And Away. Insert gage in slot or hole in part; set size until lightly snug in part; measure size with micrometer; return gage to last position.

Snap Gage

G-Check And Away. OD or ID check. Snap gage in hand; run part through gage; return gage to proper place.

Snap Gage, Dial

G-Position And Check Toler Limits. Preset gage dial. Snap gage in hand; run part through gage; return gage to proper place.

Snap Gage, Thread

T-Check And Away. Gage in hand; run part through snap gage; return gage to proper place.

Solid Beam Square

M-Position, Check And Away. Position part; check part squareness; return to proper position.

Spark Gap

I-Position, Measure And Away. Check gap; place part in proper location.

Spring Caliper

T-Set, Measure And Away. Preset caliper. Place caliper on part diameter; return caliper to last position.

Surface Finish

M-Measure And Away. Visually measure surface finish by comparison with comparator gage.

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MTI Systems, Inc.

118

Costimator® Standards Handbook

Element

Comments

Surface Gage

G-Set, Measure And Away. Time is per dimension checked. Set surface to nearby set block; check part.

Taper Plug Gage

T-Position, Check And Away. Grasp plug gage; check hole in part; return gage to last position.

Taper Ring Gage

T-Position, Check And Away. Place part through ring gage; go or no-go condition; return gage to proper position.

Telescope Gage

J-Set Size, Check And Away. Insert gage in slot or hole in part; set size until lightly snug in part; measure size with micrometer; return gage to last position.

Temperature Gage

F-Measure And Away. Check part temperature; return gage to proper place.

Thread Gage, Dial

T-Position And Retract Anvils And Measure. Position gage; check threads; return gage to last position.

Thread Gage, Fixed

T-Position And Check Thread With Solid Gage. Position gage; check threads; return gage to last position.

Thread Plug Gage

I-Position And Check Internal Thread. Use both no and no-go. Run gage in and out of hole; return gage to last location.

Thread Ring Gage

I-Position And Check External Thread. Run gage on and off part; return gage to last position.

Toolmakers Mic

I-Time Per Each Dimension Checked. Part aligned. Check each dimension of part; record dimension; place part in proper location.

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Gage Elements Element

119

Comments

Vernier Caliper

T-Measure And Away. Time is for less than 24" verniers. Place vernier on part; measure size; record; return vernier to last nearby position.

Visual

I-General Purpose. Visually check overall condition of part for paint finish, scratches, etc.

Wire

I-Check And Away. Set proper wire size in thread; measure; return wires to proper position.

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120

Costimator® Standards Handbook

Material Handling Elements The material handling elements are described in this section. Element

Comments

Bag

A-Place Part In Bag. Parts weighing less than 25 pounds. Pick up part; put inbag; place bag next nearby location.

Bale

B-3"lgt Coolant On/Off Cross Slide, Position Cutting Oil, Tool Feed, Engage Guard, Remove Load/Unload Machine Hand, High Machine Hand, Low Machine Hand, Medium Manual Feed Stock Piece Handle50* Tail Stock Large Tail Stock Small Turret, Index, Hex Turret, Index, Square Vacuum Chuck Jaws

0.0125 0.0039 0.0250 0.0025 0.0036 0.0042 0.0014 0.0056 0.0417 0.0097 0.0458 0.0014 0.0250 0.0008 0.0008 0.0014 0.0008 0.0028 0.0006 0.0008 0.0017 0.0083 0.1250 0.0500 0.0750 0.0028 0.0083 0.0417 0.0033 0.0014 0.0011 0.0008 0.0008

0.7500 0.2333 1.5000 0.1500 0.2167 0.2500 0.0833 0.3333 2.5000 0.5833 2.7500 0.0833 1.5000 0.0500 0.0500 0.0833 0.0500 0.1667 0.0333 0.0500 0.1000 0.5000 7.5000 3.0000 4.5000 0.1667 0.5000 2.5000 0.2000 0.0833 0.0667 0.0500 0.0500

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seconds 45.0000 14.0000 90.0000 9.0000 13.0000 15.0000 5.0000 20.0000 150.0000 35.0000 165.0000 5.0000 90.0000 3.0000 3.0000 5.0000 3.0000 10.0000 2.0000 3.0000 6.0000 30.0000 450.0000 180.0000 270.0000 10.0000 30.0000 150.0000 12.0000 5.0000 4.0000 3.0000 3.0000

MTI Systems, Inc.

138

Costimator® Standards Handbook Element

hours

minutes

seconds

Wipe Chuck Wipe Piece Hand Wire Parts

0.0014 0.0019 0.0042

0.0833 0.1167 0.2500

5.0000 7.0000 15.0000

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Department Standards

139

Deburr Standards The standard times shown for Deburr are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

seconds

Air Blast Bag Part Burr Hole, Hand Burr Hole, Mach Burr, Inch Chips, Hole Clean Tap0.500 Derust Part Drill Chuck Key File, Break Corner Flush Part Mark ID* Mask Part Oil Part, Cloth Plug Tap Hole Rack Part Rinse, Clean Spray, Part Tape Tote Box, Exchange Tote Box, Toss Wash Piece Wipe Piece Hand Wire Brush Wire Parts

0.0014 0.0069 0.0028 0.0019 0.0033 0.0042 0.0056 0.0100 0.0042 0.0033 0.0022 0.0014 0.0014 0.0167 0.0022 0.0028 0.0003 0.0011 0.0014 0.0006 0.0003 0.0006 0.0006 0.0019 0.0011 0.0042

0.0833 0.4167 0.1667 0.1167 0.2000 0.2500 0.3333 0.6000 0.2500 0.2000 0.1333 0.0833 0.0833 1.0000 0.1333 0.1667 0.0167 0.0667 0.0833 0.0333 0.0167 0.0333 0.0333 0.1167 0.0667 0.2500

5.0000 25.0000 10.0000 7.0000 12.0000 15.0000 20.0000 36.0000 15.0000 12.0000 8.0000 5.0000 5.0000 60.0000 8.0000 10.0000 1.0000 4.0000 5.0000 2.0000 1.0000 2.0000 2.0000 7.0000 4.0000 15.0000

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140

Costimator® Standards Handbook

Drilling Standards The standard times shown for Drilling are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Adjust Rods Air Blast Block, Stop, Indicate Position Bolt & Nut Box Wrench Brush Chips Sm. Burr Hole, Hand Burr Hole, Mach Bush, Assemble Bush, Change Bush, Drill Change Speed/Feed, Variable Chips, Hole Chips. Drill Flute Clamp, C, Large Clamp, C, Small Clamp, Strap Clamp, Swing Coolant On/Off Cutting Oil, Tool Derust Part Drill Chuck Key Drift Key Feed, Engage Feed, Reverse Foot Pedal Hand Ream Index Fixture, Pin Jig, Pos> 90 Jig, Pos>180 Jig, Turn>180 Jig, Turn>90 Load/Unload

0.0125 0.0014 0.0500 0.0033 0.0014 0.0019 0.0028 0.0019 0.0019 0.0014 0.0006 0.0014 0.0042 0.0019 0.0056 0.0028 0.0050 0.0014 0.0008 0.0006 0.0042 0.0033 0.0019 0.0008 0.0006 0.0006 0.0014 0.0033 0.0006 0.0008 0.0006 0.0003 0.0083

0.7500 0.0833 3.0000 0.2000 0.0833 0.1167 0.1667 0.1167 0.1167 0.0833 0.0333 0.0833 0.2500 0.1167 0.3333 0.1667 0.3000 0.0833 0.0500 0.0333 0.2500 0.2000 0.1167 0.0500 0.0333 0.0333 0.0833 0.2000 0.0333 0.0500 0.0333 0.0167 0.5000

MTI Systems, Inc.

seconds 45.0000 5.0000 180.0000 12.0000 5.0000 7.0000 10.0000 7.0000 7.0000 5.0000 2.0000 5.0000 15.0000 7.0000 20.0000 10.0000 18.0000 5.0000 3.0000 2.0000 15.0000 12.0000 7.0000 3.0000 2.0000 2.0000 5.0000 12.0000 2.0000 3.0000 2.0000 1.0000 30.0000

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Department Standards Element Location, Pickup Lube Tap Hole Machine Hand, High Machine Hand, Low Machine Hand, Medium Piece Handle50* Position, Remove, 1st Spindle Position, Remove, Add Spindle Reposition Part Slug Insert Snug Part Down Spindle, Engage Start/Stop Tote Box, Toss U, Clamp V, Block, Clamp V, Block, Hand Vise, Open, Manual Wipe Piece Hand Wire Parts

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hours

minutes

0.0028 0.0008 0.1250 0.0500 0.0750 0.0083 0.0417 0.0008 0.0017 0.0056 0.0039 0.0014 0.0011 0.0006 0.0006 0.0042 0.0014 0.0006 0.0017 0.0019 0.0042

0.1667 0.0500 7.5000 3.0000 4.5000 0.5000 2.5000 0.0500 0.1000 0.3333 0.2333 0.0833 0.0667 0.0333 0.0333 0.2500 0.0833 0.0333 0.1000 0.1167 0.2500

141

seconds 10.0000 3.0000 450.0000 180.0000 270.0000 30.0000 150.0000 3.0000 6.0000 20.0000 14.0000 5.0000 4.0000 2.0000 2.0000 15.0000 5.0000 2.0000 6.0000 7.0000 15.0000

MTI Systems, Inc.

142

Costimator® Standards Handbook

Engine Lathe Standards The standard times shown for Engine lathe are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Air Blast Center, Mount Change Gearing Change Tool, Drill Chuck Change Speed/Feed, Variable Chips, Hole Chips. Drill Flute Chuck, 3Jaw50# Chuck, 4Jaw50# Chuck, Auto50# Clean Chips, Chuck Collet Ld 30 inches To Stop Run Out, Indicate Size Part Spindle, Engage Start/Stop

0.0014 0.0125 0.0500 0.0033 0.0039 0.0019 0.0250 0.0014 0.0042 0.0056 0.0028 0.0050 0.0014 0.0008 0.0008 0.0017 0.0028 0.0008 0.0022 0.0033 0.0083 0.1250 0.0500 0.0750 0.0017 0.0083 0.0417 0.0014 0.0011 0.0017 0.0056 0.0014 0.0011 0.0006

0.0833 0.7500 3.0000 0.2000 0.2333 0.1167 1.5000 0.0833 0.2500 0.3333 0.1667 0.3000 0.0833 0.0500 0.0500 0.1000 0.1667 0.0500 0.1333 0.2000 0.5000 7.5000 3.0000 4.5000 0.1000 0.5000 2.5000 0.0833 0.0667 0.1000 0.3333 0.0833 0.0667 0.0333

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seconds 5.0000 45.0000 180.0000 12.0000 14.0000 7.0000 90.0000 5.0000 15.0000 20.0000 10.0000 18.0000 5.0000 3.0000 3.0000 6.0000 10.0000 3.0000 8.0000 12.0000 30.0000 450.0000 180.0000 270.0000 6.0000 30.0000 150.0000 5.0000 4.0000 6.0000 20.0000 5.0000 4.0000 2.0000

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166

Costimator® Standards Handbook Elements

hours

minutes

seconds

Strap For Crane U, Clamp V, Block, Clamp Vise, Open, Auto Vise, Open, Manual

0.0028 0.0042 0.0014 0.0011 0.0017

0.1667 0.2500 0.0833 0.0667 0.1000

10.0000 15.0000 5.0000 4.0000 6.0000

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Department Standards

167

Marking Standards The standard times shown for Marking are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Air Blast Blue Clamp, C, Large Clamp, C, Small Clamp, Strap Derust Part Flush Part Layout, Line Load/Unload Location, Pickup Mark ID* Mask Part Match Pair Piece Handle50* Reposition Part Rinse, Clean V, Block, Clamp V, Block, Hand Wipe Piece Hand Wire Parts

0.0014 0.0033 0.0056 0.0028 0.0050 0.0042 0.0014 0.0028 0.0083 0.0028 0.0014 0.0167 0.0014 0.0083 0.0417 0.0056 0.0011 0.0014 0.0006 0.0019 0.0042

0.0833 0.2000 0.3333 0.1667 0.3000 0.2500 0.0833 0.1667 0.5000 0.1667 0.0833 1.0000 0.0833 0.5000 2.5000 0.3333 0.0667 0.0833 0.0333 0.1167 0.2500

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seconds 5.0000 12.0000 20.0000 10.0000 18.0000 15.0000 5.0000 10.0000 30.0000 10.0000 5.0000 60.0000 5.0000 30.0000 150.0000 20.0000 4.0000 5.0000 2.0000 7.0000 15.0000

MTI Systems, Inc.

168

Costimator® Standards Handbook

Milling Standards The standard times shown for Milling are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Adjust Rods Bar Clamp Bolt & Nut Brush Chips Lg. Brush Chips Sm. Burr, Inch Change Gearing Change Speed/Feed, Variable Chips, Hole Chips, Drill Flute Clamp, C, Large Clamp, C, Small Clamp, Strap Clamp, Swing Coolant On/Off Cutting Oil, Tool Dial, Back Off Dial, Forward Drill Chuck Key Drift Key Feed, Engage Feed, Table File, Break Corner Guard, Remove Hook Chips, Large Index Fixture, Pin Index Rot Table Index Tool Changer Insert Change Load/Unload Location, Pickup Machine Hand, High Machine Hand, Low

0.0125 0.0125 0.0033 0.0042 0.0019 0.0033 0.0417 0.0014 0.0042 0.0019 0.0056 0.0028 0.0050 0.0014 0.0008 0.0006 0.0019 0.0028 0.0033 0.0019 0.0008 0.0011 0.0022 0.0017 0.0028 0.0033 0.0008 0.0022 0.0033 0.0083 0.0028 0.1250 0.0500

0.7500 0.7500 0.2000 0.2500 0.1167 0.2000 2.5000 0.0833 0.2500 0.1167 0.3333 0.1667 0.3000 0.0833 0.0500 0.0333 0.1167 0.1667 0.2000 0.1167 0.0500 0.0667 0.1333 0.1000 0.1667 0.2000 0.0500 0.1333 0.2000 0.5000 0.1667 7.5000 3.0000

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seconds 45.0000 45.0000 12.0000 15.0000 7.0000 12.0000 150.0000 5.0000 15.0000 7.0000 20.0000 10.0000 18.0000 5.0000 3.0000 2.0000 7.0000 10.0000 12.0000 7.0000 3.0000 4.0000 8.0000 6.0000 10.0000 12.0000 3.0000 8.0000 12.0000 30.0000 10.0000 450.0000 180.0000

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Department Standards Element Machine Hand, Medium Open End Wrench Parallels, Position Piece Handle50* Pliers Plug, Align Reposition Part Reset Micrometer Dial Reset Zero Size Part Snug Part Down Spanner Wrench Spindle, Engage Strap For Crane Support Block Tote Box, Toss U, Clamp V, Block, Clamp V, Block, Hand Vise, Open, Manual

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hours

minutes

seconds

0.0750 0.0008 0.0017 0.0083 0.0417 0.0011 0.0022 0.0056 0.0022 0.0125 0.0014 0.0014 0.0025 0.0011 0.0028 0.0008 0.0006 0.0042 0.0014 0.0006 0.0017

4.5000 0.0500 0.1000 0.5000 2.5000 0.0667 0.1333 0.3333 0.1333 0.7500 0.0833 0.0833 0.1500 0.0667 0.1667 0.0500 0.0333 0.2500 0.0833 0.0333 0.1000

270.0000 3.0000 6.0000 30.0000 150.0000 4.0000 8.0000 20.0000 8.0000 45.0000 5.0000 5.0000 9.0000 4.0000 10.0000 3.0000 2.0000 15.0000 5.0000 2.0000 6.0000

169

MTI Systems, Inc.

170

Costimator® Standards Handbook

OD Grinding Standards The standard times shown for Od grinding are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Arbor, Load Bolt & Nut Center, Mount Coolant On/Off Derust Part Dog, On, Off Feed, Engage Feed, Table Foot Stock, Adjust Guard, Remove Load/Unload Machine Hand, High Machine Hand, Low Machine Hand, Medium Magnetic Chuck Piece Handle50* Rack Part Spray, Part Vacuum Chuck Jaws Vacuum Chuck Plate Wash Piece Wheel Advance

0.0033 0.0033 0.0036 0.0008 0.0042 0.0047 0.0008 0.0011 0.0031 0.0017 0.0083 0.1250 0.0500 0.0750 0.0008 0.0083 0.0417 0.0003 0.0014 0.0008 0.0008 0.0006 0.0050

0.2000 0.2000 0.2167 0.0500 0.2500 0.2833 0.0500 0.0667 0.1833 0.1000 0.5000 7.5000 3.0000 4.5000 0.0500 0.5000 2.5000 0.0167 0.0833 0.0500 0.0500 0.0333 0.3000

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seconds 12.0000 12.0000 13.0000 3.0000 15.0000 17.0000 3.0000 4.0000 11.0000 6.0000 30.0000 450.0000 180.0000 270.0000 3.0000 30.0000 150.0000 1.0000 5.0000 3.0000 3.0000 2.0000 18.0000

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Department Standards

171

Paint Booth Standards The standard times shown for Paint booth are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Air Blast Bag Part Clamp, C, Large Clamp, C, Small Clamp, Strap Derust Part Guard, Remove Load/Unload Mark ID* Mask Part Piece Handle50* Rack Part Reposition Part Rinse, Clean Strap For Crane Strap, Slotted Tape

0.0014 0.0069 0.0056 0.0028 0.0050 0.0042 0.0017 0.0083 0.0014 0.0167 0.0083 0.0417 0.0003 0.0056 0.0011 0.0028 0.0006 0.0006

0.0833 0.4167 0.3333 0.1667 0.3000 0.2500 0.1000 0.5000 0.0833 1.0000 0.5000 2.5000 0.0167 0.3333 0.0667 0.1667 0.0333 0.0333

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seconds 5.0000 25.0000 20.0000 10.0000 18.0000 15.0000 6.0000 30.0000 5.0000 60.0000 30.0000 150.0000 1.0000 20.0000 4.0000 10.0000 2.0000 2.0000

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172

Costimator® Standards Handbook

Pipe Bend Standards The standard times shown for Pipe bend are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Adjust Rods Box Wrench Cam Lock Clamp, C, Large Clamp, C, Small Clamp, Strap Feed, Engage Foot Pedal Load/Unload Open End Wrench Piece Handle50* Preform Part Pressure Roll, Set Start/Stop Straighten, Part Swivel, Vise V, Block, Clamp V, Block, Hand Vise, Open, Manual

0.0125 0.0014 0.0011 0.0056 0.0028 0.0050 0.0008 0.0006 0.0083 0.0008 0.0083 0.0417 0.0008 0.0011 0.0006 0.0083 0.0083 0.0014 0.0006 0.0017

0.7500 0.0833 0.0667 0.3333 0.1667 0.3000 0.0500 0.0333 0.5000 0.0500 0.5000 2.5000 0.0500 0.0667 0.0333 0.5000 0.5000 0.0833 0.0333 0.1000

MTI Systems, Inc.

seconds 45.0000 5.0000 4.0000 20.0000 10.0000 18.0000 3.0000 2.0000 30.0000 3.0000 30.0000 150.0000 3.0000 4.0000 2.0000 30.0000 30.0000 5.0000 2.0000 6.0000

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Department Standards

173

Planer Standards The standard times shown for Planer mill are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Adjust Wrench Air Blast Bar Clamp Box Wrench Brush Chips Lg. Brush Chips Sm. Burr, Inch Carriage, Move Change Speed/Feed, Variable Clamp, C, Large Clamp, C, Small Clamp, Strap Coolant On/Off Cutting Oil, Tool Feed, Engage Feed, Reverse File, Break Corner Load/Unload Mark ID* Open End Wrench Parallels, Position Piece Handle50* Position, Tool Size Part Spindle, Engage Start/Stop Strap For Crane Support Block

0.0017 0.0014 0.0125 0.0014 0.0042 0.0019 0.0033 0.0025 0.0014 0.0056 0.0028 0.0050 0.0008 0.0006 0.0008 0.0006 0.0022 0.0083 0.0014 0.0008 0.0017 0.0083 0.0417 0.0011 0.0014 0.0011 0.0006 0.0028 0.0008

0.1000 0.0833 0.7500 0.0833 0.2500 0.1167 0.2000 0.1500 0.0833 0.3333 0.1667 0.3000 0.0500 0.0333 0.0500 0.0333 0.1333 0.5000 0.0833 0.0500 0.1000 0.5000 2.5000 0.0667 0.0833 0.0667 0.0333 0.1667 0.0500

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seconds 6.0000 5.0000 45.0000 5.0000 15.0000 7.0000 12.0000 9.0000 5.0000 20.0000 10.0000 18.0000 3.0000 2.0000 3.0000 2.0000 8.0000 30.0000 5.0000 3.0000 6.0000 30.0000 150.0000 4.0000 5.0000 4.0000 2.0000 10.0000 3.0000

MTI Systems, Inc.

174

Costimator® Standards Handbook

Plating Standards The standard times shown for Plating are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Air Blast Bar Clamp Clamp, C, Large Clamp, C, Small Clamp, Strap Flush Part Load/Unload Mark ID* Mask Part Piece Handle50* Rack Part Rinse, Clean Wipe Piece Hand Wire Brush Wire Parts

0.0014 0.0125 0.0056 0.0028 0.0050 0.0014 0.0083 0.0014 0.0167 0.0083 0.0417 0.0003 0.0011 0.0019 0.0011 0.0042

0.0833 0.7500 0.3333 0.1667 0.3000 0.0833 0.5000 0.0833 1.0000 0.5000 2.5000 0.0167 0.0667 0.1167 0.0667 0.2500

MTI Systems, Inc.

seconds 5.0000 45.0000 20.0000 10.0000 18.0000 5.0000 30.0000 5.0000 60.0000 30.0000 150.0000 1.0000 4.0000 7.0000 4.0000 15.0000

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Department Standards

175

Polish Standards The standard times shown for Polishing are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Bag Part Clamp, C, Large Clamp, C, Small Drill, Hand Feed, Engage Load/Unload Piece Handle50* Pliers Rack Part Spray, Part Swivel, Vise Wash Piece Wipe Piece Hand

0.0069 0.0056 0.0028 0.0008 0.0008 0.0083 0.0083 0.0417 0.0011 0.0003 0.0014 0.0083 0.0006 0.0019

0.4167 0.3333 0.1667 0.0500 0.0500 0.5000 0.5000 2.5000 0.0667 0.0167 0.0833 0.5000 0.0333 0.1167

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seconds 25.0000 20.0000 10.0000 3.0000 3.0000 30.0000 30.0000 150.0000 4.0000 1.0000 5.0000 30.0000 2.0000 7.0000

MTI Systems, Inc.

176

Costimator® Standards Handbook

Press Standards The standard times shown for Press are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Adjust Wrench Back Gage, Reset Block, Stop, Indicate Position Box Wrench3/4 Clamp, C, Large Die, Assemble Die, Disassemble Die, Invert Die, Lock Part Feed, Engage Foot Pedal Guard, Remove Open End Wrench Piece Handle50* Pliers Position, Oil, Strip stock Position Plate Press, Trip Pressure Roll, Set Scrap Stock, Pickup Shim Part Skid, Load6"Stripstock

0.0017 0.0050 0.0250 0.0042 0.0008 0.0006 0.0017 0.0083 0.0083 0.0417 0.0056 0.0014 0.0033

0.1000 0.3000 1.5000 0.2500 0.0500 0.0333 0.1000 0.5000 0.5000 2.5000 0.3333 0.0833 0.2000

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seconds 6.0000 18.0000 90.0000 15.0000 3.0000 2.0000 6.0000 30.0000 30.0000 150.0000 20.0000 5.0000 12.0000

MTI Systems, Inc.

182

Costimator® Standards Handbook

Sheet Metal Standards The standard times shown for Sheet metal are “rounded” to the nearest four places to the right of the decimal point. eg: .00055 rounds to .0006. Element

hours

minutes

Adjust Rods Back gage, Reset Clamp, Auto Feed, Table Foot Pedal Guard, Remove Hold Down Index Tool Changer Load/Unload Machine Hand, High Machine Hand, Low Machine Hand, Medium Manual Feed Stock Piece Handle50* Pliers Program Dim Reposition Part Reset Micrometer Dial Reset Zero Skid, Load