2 - Forms of Lift - ESP Methodology
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Major forms of Artificial Lift Schlumberger Private
INFLOW AND OUTFLOW PERFORMANCE SURFACE PRESSURE At Wellhead
PRODUCED FLOWRATE
• If Po < Pwf, the well will flow naturally (~6% of wells by number)
• If Po ≥ Pwf, the well will require Artificial Lift –
(~94% of wells worldwide) WELL OUTFLOW RELATIONSHIP
Po Required Po to produce desired rate
Reservoir Pressure- Pr
Pwf
WELL FACE PRESSURE
WELL INFLOW (IPR) Available Pwf as function of the flowrate
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–
INFLOW PREFORMANCE RELATIONSHIPS • Straight Line (PI): • Vogel Relationship: Qo/Qomax = 1 – 0.2 (Pwf/Pr) – 0.8 (Pwf/Pr)2 Pwf
= flowing bottom hole pressure at sandface (psia)
Pr
= average reservoir pressure (shut in BHP psi)
Q
= oil flow rate (BPD)
Qo
= flow rate (BPD)
Qomax
= maximum flow rate (Vogel or combination),
PI
= Productivity Index BPD/psi.
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Pwf = Pr – Q / PI
Straight line vs. Vogel – Graphically
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OUTFLOW PERFORMANCE RELATIONSHIP • Po = Ph + Pfr + Pwh •
Ph = Hydrostatic pressure
•
Pfr = Pressure drop due to friction losses
•
Pwh = Wellhead Pressure (surface pressures)
• Several correlations have been developed to better model mixed flow considering different factors such as flow-regime, water cut, viscosity, well inclination, roughness, holdup, etc.
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Where,
Pressure to Head Conversion • To convert pressure to head: • Head (in feet )= Pressure (psi) / (SG*0.433)
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• Fresh water gradient = 0.433 psi/ft
The concept of Artificial Lift
• Lift process transfers energy downhole or decreases fluid density in the wellbore to reduce hydrostatic pressure on formations.
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• Artificial Lift is needed when reservoir pressures do not sustain acceptable flow rates or there is no fluid flow at all.
ARTIFICIAL LIFT METHODS OVERVIEW Schlumberger Private
ARTIFICIAL LIFT METHODS Gas Lift (SLB) DuraLift PC Pumps (SLB)
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ESP’s (SLB)
HydroLift Hydraulic Pumps (SLB)
Beam pump (not SLB)
AL Methods Applicability – not ‘one size fits all’ ESP's poor fair good fair fair good good fair good (with VSD) fair
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Applicability of AL Methods Condition Rod Pumps Hydraulic Pumps PCP's GL Scale fair fair/poor fair fair Sand fair very good/poor* good very good Paraffin poor fair good poor Corrossion good fair fair fair High GOR poor fair fair very good Deviation poor very good fair/good very good Rate poor fair fair very good Depth fair very good fair good Flexibility very good very good good very good Temperature very good good poor good
Artificial Lift Market 94% of Wells are on AL
US 541,000
Revenue Spears 2004 Rod Pumps Electric Submersible Pumps PCP's Gas Lift Hydraulic Pumping Russia Others 121,000
Total Expenditures
9,000 Libya Egypt 1,760 1,200 Oman 2,600
Venezuela 15,000 Peru 4,600
China 76,000 India 3,000
Brazil 7,400
Argentina 13,800
Indonesia 9,500
Australia 1,300
World: 845,000 wells
MM$ 717 1725 369 130 30 320 3291
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Wells Spears 2004 % WW Wells WW Rod Pumps 79% 669,716 Electric Submersible Pumps 12% 98,065 PCP's 4% 30,144 Gas Lift 3% 26,892 Canada Hydraulic Pumping
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