19750067805_1975067805

R-8842

TECHNICAL

MANUAL

MAINTENANCE FOR

AND

SATURN

F-l,

SUPPORT H-l,

PLAN

AND

J-2

ROCKETENGINES

(NASA-C_-142831) M AI NTE NA #;CF,;A_D J-2 PLAN FOR SATURN F-l, H-l, AND ENGINES (Rocketdyne) !39 p

SUPPORT ROCKET

N75-74053

00/98

Unclas 17677

(ROCKETDYNE)

TIIISPUBLICATION

REPLACES

PUBLISHED UNDER AUTHORITY

R-8842 DATED

OF THE NATIONAL

AERONAUTICS

AND

14 FEBRUARY

1973

SPACE ADMINISTRATION

t_ _

4_,, "_e.'U

=--_f

....

:

":"!:":"_:liiDECEMBER 1973

I LISTOF EFFECTIVE PAGESI TOTAL

NUMBER

OF

PAGES

IN

THIS

N()TI'::

thu

PUBLICATION

Page No.

A

text ,_f

the

ati'ected

by

thc

_h;m,_c',

b;

imlicah'd

Iw

a

vcllical

]me

thru thru

2-12 3-I0

........ ........

Original Original

4-1

thru

4-15

........

Original

...............

CONSISTING

OF

THE

FOLLOWING:

Page No.

Issue

Original

6-1

thru

6-17

........

Original

7-I

thru

7-17

........

Original

8-I 9-1

thru 8-8 ...............

........

Original Original

A-1 thru A-17 B- 1 ...............

........

Original Original

C-1

thru

C-22

........

Original

D-1

thru

D-4

........

Original

E- 5

........

Original

page reflects the current must be in the manual

status to make

H,

p_U_c.

Original Original

2-1 3-1

E- 1 thru

139

the

Original

i thru vi ............ 1-1 ...............

This listed

IS

of u;:lrgil;_;

Original

................

5-I

l_ortt,m outcr

Issue

..............

Title A

The

of the complete this publication

manual. current

All pages and complete.

CONTENTS Page

Paragraph Introduction .

I.I 0

2.1 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.3 2.3.1 2.4 2.4.1 2.4.2 2.4.3 2.5 2.5.1 2.5.1.1 2.5.1.2 2.5.1.3 2.5.2 2.5.3 2.5.4 0

3.1 3.2 3.2.1 3.2.2 3.2.3 3.3 3.4 3.5

vi

eoeooooe.ooooo.oooeeO.......''''''''"

Program General

Support Organizations ................................

................

Support Approach and Responsiblities ............ General ................................ Support Approach ......................... Personnel, Skills, and Training ............... Technical Publications ...................... Spares ................................ Field Site Engineering, Maintenance, and Quality Assurance ......................... Responsibilities of Support Organizations ......... Field Engineering and Logistics Saturn Operations... Field Sites .............................. KSC Operations .......................... MAF Operations .......................... MSFC Operations ......................... Home Office ............................. Field Engineering and Logistics Backup Operations Engineering ............................. Services ........... .................... Spares ................................ Engineering ............................. Manufacturing ........................... Quality Assurance ......................... Field Site operations ...................... General ................................ Field Activity ............................ KSC Support Activities ...................... MAF Support Activities ..................... MSFC Support Activity ...................... KSC and MAF Field Site Operations Engine Interface .......................... Personnel Safety ..........................

Support

.......

2-1 2-1 2-1 2-2 2-2 2-3

. .

2-4 2-6 2-6 2-6 2-6 2-8 2-8 2-8 2-8 2-8 2-9 2-10 2-11 2-12 2-12 3-1 3-1 3-1 3-1 3-7 3-7 3-7 3-7 3-8

CONTENTS

(cont) (

Page

Paragraph .

4.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.4 4.4.2 4.4.5 4.4.5.1 4.4.5.2 4.5 4.5.1 4.5.2 4.5.3 4.5.4 4.6 4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 4.6.6 4.7 4.8

.

6.1 6.2 6.3 6.4 6.4.1 6.4.2 6.5 6.5.1 6.5.2

Maintenance ............................. General ............................... Engine Maintenance ........................ Engine Field Site Repair .................... Specialized Engine Repair ................... Launch-Critical Engine Repair ................ Engine Reverification Testing ................. Engine Maintenance Record .................. Engine Configuration Control ................. Component Maintenance ..................... Component Repair - KSC .................... Component Testing ........................ Periodic Retest of Engine Component Spares ....... Preinstallation Retest of Engine Component Spares... Handling and Dispositioning Failed Hardware ....... UCR Reporting ........................... Field Site Component Failures ................ Field Corrections ......................... Failure Analysis .......................... GSE Maintenance ......................... GSE Field Repair ......................... GSE Repair - Canoga Park ................... Calibration of GSE ........................ GSE and Support Equipment Cleanness ........... GSE Configuration Control ................... GSE Records ............................ Special Handling

Tools and Test Equipment .............. Government Property - E FL Warehouse

Support General

Equipment ........................ ...............................

Support Documentation ...................... General ............................... Engine Program Contract .................... Rocketdyne and Logistics Internal Policies Requirements and Procedures ................. Technical Manuals. ......................... Special Instructions ........................ Work Control Documentation .................. Task Authorization and Traceability ............. Changes to Engine Operating Requirements

ii

....

4-1 4-1 4-1 4-3 4-5 4-6 4-7 4-7 4-7 4-8 4-8 4-8 4-10 4-10 4-10 4-10 4-11 4-12 4-12 4-13 4-13 4-14 4-14 4-14 4-14 4-14 4-15 4-15 5-1 5-I

........

........

6-1 6-1 6-1 6-1 6-1 6-3 6-4 6-4 6-4 6-5

CONTENTS

(cont) Page

Paragraph 6.5.3 6.5.4 6.6 6.7 6.8 6.8.1 6.8.2 6.8.3 .

7.1 7.2 7.2.1 7.2.1.1 7.2.1.2 7.2.2 7.2.3 7.2.4 7.3 7.4 7.4.1 7.4.2 7.5 7.5.1 7.5.2 7.5.3 7.6 7.7 7.7.1 7.7.2 7.9 7.9.1 7.9.3 7.9.4 7.10 7.10.1 7.10.2 7. I0.2.1 7.10.2.2 7.10.2.3

Spares ................................ Engine and GSE Historical Records ............. Discrepancy Reporting ..................... Engineering Documentation .................. Program Status and Information ............... Formal Status Reports ................. Informal Status Reports ..................... General Information .......................

, . . .

Significant Time Requirements ................ General ............................... Limited-Life Hardware and Materials ........... Synthetic Rubber Subject to Age Control .......... Shelf/Installed Life for Synthetic Rubber ......... Requirements for Controlling Synthetic Rubber Items. Requirements for Operational Limits of Hardware... Requirements for Controlling Compounds ......... Engine Ordnance Service Life ................ Packaging and Preserving ................... Reports for Time-Sensitive Items .............. Rocketdyne Automated Packaging System (RAPS) Report ................................ List of Time-Sensitive Items (LOTSI) Report ...... Reporting Limited-Life Data ................. Documenting and Reporting Limited-Life Data ..... Launch Status Reporting .................... Documenting and Reporting Waivers and Deviations .. Changes to Limited-Life Requirements .......... GSE Requirements ........................ GSE Hardware Excluded From Limited-Life Control . GSE, Test Equipment, and Tool Calibration Intervals. Engine Requirements ...................... Acceptance Data Requirements ................ Engine Age Control Date Tag ................. Engine Storage Requirements ................. Spares Requirements ...................... Procuring Spares ......................... Warehousing Spares ....................... Stock Control Records ...................... Extension of Service Life .................... Issuing

Time-Sensitive

Items

iii

.................

6-7 6-7 6-7 6-7 6-9 6-9 6-9 6-9 7-1 7-1 7-1 7-1 7-4 7-4 7-4 7-5 7-5 7-5 7-5 7-5 7-6 7-7 7-7 7-7 7-8 7-8 7-9 7-9 7-9 7-10 7-10 7-10 7-11 7-11 7-11 7-12 7-12 7-12 7-13

CONTENTS

(cont) Page

Paragraph 7.10.2.4 7.10.3

Dispositioning Shipment Hardware Periodic

7.11 7.11.1

Items

Exceeding

7.11.2 7.11.3

Preinstallation

7.11.4

Documenting

Reinspection

7.11.5

Documenting

and

7.11.6

Warehousing Stock Control

of Spares Records

Field

Assurance

Servicing

7.11.6.1 7.11.6.2 7.11.7

8.2 8.3 8.3.1 8.3.2

Quality

7-13 7-13 7-14 7-14

.............

7-15

Reporting

Retest

Tasks

Waivers

and

........

7-15

Deviations...

7-16

...................... ......................

7-16 7-16

Surveillance.

...........

7-16

Review .............. .................

7-16 7-17

................................ ................................

StageSingle

Installed Engine

Flight

Spare

8-1 8-1

Engine Storage Engine

Storage ................. ....................... Storage

Engine

Removal

Ground Active

Support Equipment Storage GSE Storage ........................

From

8.4.2

Short-Term

8.4.3

Long-Term

8.5

Spare Component EFL Warehouse Material Storage

GSE

8-3

and Verification Storage Storage ...................

8.4 8.4.1

GSE

8-1 8-3

..................

8.3.4

8.6 8.7 8.7.1

Limits

7-15 and

Maintenance and Skills Certification

Engine Evaluation Unassigned Engine

8.3.3

......

Spares ........ Servicing ......

...............................

Storage General

.

8.1

of GSP and

Retest/Reinspection

Log Book Personnel

7.12

Storage

and Transshipment Retest, Reinspection, Retest ...........................

Storage

Storage

........

8-3 8-4

.................

8-4

..............

8-5 8-5

....................

Storage

8-5

.....................

8-6

Storage .................... and Inventory Control ..........................

8-6 8-7 8-8

...........

Compound Storage ......................... Raw Material Storage .......................

8.7.2

Facilities

o

and

Appendix

A

Authorized

Appendix

B

Engine

Appendix

C

Support

Appendix

D

Terms

Appendix

E

Abbreviations

Institutional

Engine Component

Services

Repair

at

o . . . . . . . . . . . .

KSC

...............

Replacement

Equipment and

8-8 8-8

Definitions

Lists

.

.

............................

iv

•

•

•

•

9-1 A-1

•

•

•

.

•

•

•

•

•

•

•

B- 1

•

*

C-1

•

D-1

•

.

$

.

*

•

•

•

•

•

•

$

*

•

$

•

$

*

•

•

•

.

o

.

•

•

.

.

•

•

•

•

•

•

•

•

•

E-1

LIST

OF

ILLUSTRATIONS Title

Figure 1-1

Program

Support

Page

Organizations

1-1

...............

Saturn Engine and Stage Flow ................ Rocketdyne Review af Stage-Oriented Engine Checkout Procedures at KSC .................

3-2

4-1 4-2 4-3

Engine Engine Canoga

4-2 4-4 4-9

6-1 6-2 6-3

Support Documentation ............... FORR System ........................... Support Documentation Response to Hardware Changes .............. . ..........

Maintenance Activities ................ Repair Activities .................... Park Component Flow ...........

LIST

......

6-2 6-6

. .....

6-8

TABLES Page.

(Deleted) (Deleted) Joint Operating Agreements ............... Rocketdyne KSC Field Operations and Stage Contractor Integrated Responsibility ............

4-1

Launch

Critical

6-I

Support

Documentation

References Specifications

C-I C-2 C-3

OF

.....

Title

Table 3-1 3-2 3-3 3-4

3-5

Spares

Summary

H-1 J-2

Repair Repair

Support Support Support

4-6 ..............

6-10

.............................. ........................... Storage Requirements Contractor Storage .. ...........................

Equipment Equipment Equipment

7-2 7-3 Documents Requirements

...... . ........ ........................ for for for

F-1 Engines H-1 Engines J-2 Engines

V

3-3 3-10

.....................

Rocketdyne NASA/Stage Documents Engine Engine

. . .

......

8-2 8-2

. .........

..... .. ...... ............. .... .........

A-2 A-7 C-1 C-9 C-15

INTRODUCTION

Rocketdyne,

a Division

the

Aeronautics

National

support

This

for

plan

support

Saturn

defines

Test

during

periods

current, etc)

the

(4) minimize

control,

Deviation

from

shall

for

storage,

to preclude to existing

data

Saturn

to

provides engines.

engines and

personnel

the

and Apollo

capability

(2) maintain

flight

hardware

(engines,

GSE,

spares,

hardware hardware

and J-2

program

(1) maintain

contract

(NASA),

H-l,

resources

unassigned

change

inventory

contract

to:

of stage/engine

in a condition

V) F-l,

requirements

Saturn

under

Administration

(1B and

(ASTP)

(3) maintain

International,

Space

support

in the

Project

If a conflict

and

Vehicle

equipment

Soyuz

of Rockwell

deterioration, systems

and

(manuals,

reports,

etc).

the

concept

between

this

of this plan

and

plan the

prevail.

vi

must engine

have

NASA

contract

approval.

occurs,

the

SE CTION PROGRAM

1.1

ORGANIZATIONS

SUPPORT

GENERAL. This

equipment under

section

program the

engines

of the

support

and

the

identifies

support

direction and

program

Saturn

equipment Apollo

the

Rocketdyne

organizations

Soyuz

program

Test

These

will

to support

engine

and

organizations,

maintain

the

Saturn

resources

the

I

I

1

LOGISTICS OPERATIONS

, OPE

i

RATIONS

!

IiopE Co: I s

I

ON-SITE OPERATIONS

I

FIELD NGINEERING

QUALITY ASSURANCE

ENGINEERING

OPE RATIONS

]

I

| FIE LD ENGINEERING

ANDI

MAINTENANCE

FIELD ENGINEERING

I

SERVICES

I

SPARES

1

J

-]

-_

Saturn

(ASTP).

SATURN ,PROGRAM MANAGER

I

__

support

ENGINEERING

AND SATURN

1-1).

manager,

Project

I FIELD

Saturn

(figure

in condition

I

___

I

QUALITY ASSURANCE

WAREHOUSING

]

Figure

i-i.

Program

Support

I-i

Organizations

SE CTION SUPPORT

2.1

AND

RESPONSIBILITES

GENERAL. This

various

support

Saturn

hardware

This

APPROACH

II

section

section elements and

also

(specified

requirements

for

essential

approach

to maintaining ASTP

responsibilities in section

the

assigned

for

Saturn

implementing

significant

stages

for

launch. support

approach.

activities

the

of unassigned

Rocketdyne

the

support

providing

condition

of the participating i)in

accomplishing

Specific

are

described

in

sections.

SUPPORT

2.2

Rocketdyne's

for processing

lists

organizations

subsequent

describes

APPROACH.

Rocketdyne's

support

approach

is based

on the

following

ground-

rules:

stored

a.

S-H and

b.

S-IC

stages

are

stored

at MAF.

c.

S-IB

stages

are

stored

at MAF

d.

Flight

at KSC and

retesting

and

spare

stages

are

and flight

stored

at KSC.

and KSC.

worthiness

verification

(FWV)

engines

MAF.

e. cation

S-IVB

GSE

checkout,

required component

for

H-1 and

J-2

replacement,

engine and

spare

repair,

system

hardware

is at KSC.

f.

F-1 GSE

g.

Spare

and T-tools

hardware

for

are

stored

planned

2-1

at KSC and EFL.

operations

is at KSC.

re verifi-

periodic

are

2.2.1

h.

Dormant spare hardware assets are stored at EFL.

i.

F-1 Thermal Insulation

PERSONNEL,

Sets (TIS) are stored at MAF.

SKILLS_ AND TRAINING.

Rocketdyne has analyzed the work to be done and determined the technical and administrative after considering

the individual's

stress,

work

specific

organization

conditions,

and that

To ensure at a high

during

periods

and

training

has

recertification,

problem

demonstrations,

Rocketdyne

Operations NASA

stage

that

individual's

knowledge,

skills,

of infrequent been

planned.

The

Park. contractor

skill.

motivation

are

provides

motivational

courses

scheduled

Field

through

maintained of skill

skills

briefings

and

Managers

scheduled the

to the

and

training.

are

are

people

for

task

and

of

a program

simlflation,

the Rocketdyne

personnel

assigned

particular

program

activities

Training

has

degrees

performance,

task and

program

through

and

task

exercises,

training

personnel

and

Rocketdyne

reorientatlons,

and

at Canoga

environment,

solving

system

Skill

for

that

Based on this analysis,

ability to work under varying

requires

level

exercises

for

tasks to be performed.

coordinated

and/or

Saturn

and coordinated

Saturn

Engine

Project

Office

at MSFC.

2.2.2

TECHNICAL The

use

are

effect cedural delete

based during

technical

publications

on the more

extensive

the Apollo/Skylab

information the

PUBLICATIONS.

information.

than

prepared maintenance

programs.

is currently As a result,

by Rocketdyne

Although

required, the

2-2

concepts

existence

the

this data

for

and provides will

of a specific

Saturn

capabilities more

in pro-

not be updated repair

field

to

procedure

in an engine repair the

site.

plan

The

must

manual

does

maintenance

not

section

be referred

to for the

Technical

publications

reflect

authority

and tables scope

to perform

in this

the

maintenance

of permissible

repair

and

engine

at

support

and component

repairs.

ensure

that

the

supplements single

technical

are

release

of ASTP delayed

publications

issued

to meet

of updated

assigned until

then

2.2.3

information

task

supported.

current.

needs

for

is

Changes,

up-to-date

scheduled

from

storage;

unless

there

is a prior

urgent

selections

have

enough

hardware

analysis, The

has been

failure

component

thoroughly spare

the planned

hardware Saturn

of reparable Purchasing support

items and

monitored

to

revisions,

and

information.

in time

preparation

A

to support

and

removal

distribution

requirement

has

are

program no repair

been

been

consumption data

and

to predict

for

will

be

specific

data.

data,

overhaul

future

acquired

made

based

and

number

history

hardware

to support

the

on maintenance

from

of sites prior

usage.

contracts

As a result,

anticipated

needs

of

activity.

for

returned

repair, to Canoga

Manufacturing

hardware

sites

and

usage

analyzed

Procedures

with

are

data are

SPARES.

concept,

ASTP

field

source

stages

Support

field

and their

items

will of the

normally replaced

Park

effort with

encompass

2-3

for

NASA;

component

item.

and/or

developed

Procedures

servicing

established

servicing are

departments.

or other

contractually

overhaul,

modification

in conjunction for

hardware however, removal

procuring

with

additional

returned support and

the

from for

replacement

the

the

All flight spare components are warehoused at KSC with the exception of ordnance.

One flight set of ordnance is stored with test samples

at KSC. Remaining ordnance is stored at Rocketdyne's

Santa Susana Field

Laboratories.

F-1 spare hardware is placed in a "resource no periodic

retesting planned.

requirements

It-1 and/[-2

holding"

status with

components with periodic

are retested at K_C and Canoga Park,

retest

depending on local

capabilities. 2.2.4

FIELD SITE ENGINEERING,

MAINTENANCE,

AND QUALITY

ASSURANCE. Field Engineering the vehicle integration

is provided to NASA, stage contractors,

contractor

at MSFC, MAF, and KSC. The primary

function of the field engineers is to provide an on-the-spot manufacturer

support

is provided

at KSC.

provide

the

skills

special

maintenance.

When

Park

provide

team the

Rocketdyne-Stage are

in section

quality

assurance

that

tracking

are

essential

to reliable

basis.

is

and

removed

and inspectors quality interface

method

from

assurance for

of documenting

is described

are

preventive

functions. maintenance

Details

at MAF,

a

location

to

of the

and quality

VI.

corrective

by sending

to that

operations

assurance personnel

and

and processed

is dispatched

field

quality

assurance

supplemented

storage

in section

2-4

and

and quality

to KSC on a trip

of technicians

The

maintenance

skills

Contractor HI.

maintenance

on site

a stage

maintenance

Engineering,

The

necessary,

personnel

When Rocketdyne

interface between

and user for technical assistance and problem resolution. In addition to Field

Canoga

and

for

assurance control

and

Details of the Saturn engine maintenance concept are described in section IV.

However,

in total program Important

facilities,

because of changing program

scope and reduction

the maintenance concept has been evolutionary.

features of the current method of operation are: • Corrective

maintenance primarily

done on-the-vehicle,

and generally by removing and replacing • Some thrust chamber weld repairs disassembly

•

Discrepant units

are

is permissible

components not

repaired,

for

replaced

but

failure

2-5

and limited

in-place

are

components.

turbopump

repair.

with

spares.

analysis

may

The

removed

be performed.

2.3

RESPONSIBILITIES

2.3.1

FIELD

ENGINEERING

Saturn

operations

contractors,

Rocketdyne

organizations problems,

for and

office

support

NASA

stage

contractor

and

are

support

reviewed

and

between

field

assembly,

total

test,

effectiveness

site

affecting

the

technical

Logistics

to Logistics

support. field

support

is provided

and launch

facilities.

The

sure

support

Logistics

stage

office

product

of Logistics

to make

NASA,

and home solving

communicated

so that

among

changes,

requirements

elements,

measured

medium

program

are

OPERATIONS.

site at

budget,

elements

is con-

goals

and

commitments

MAF,

and

MSFC.

fulfilled.

2.4

FIELD

SITES.

Field operations operations, events

that

2.4.1

site

personnel, are may

operations under

responsible affect

are

direction

conducted

at KSC,

of Field

for

supervising,

Rocketdyne

delivered

Engineering

and

monitoring

Field

Logistics

Saturn

and troubleshooting

all

products.

KSC OPERATIONS. KSC Operations,

assurance, stage

and

requirements

task

SATURN

communications

support

and

ORGANIZATIONS.

LOGISTICS

significant

implementing

and home

tinuously

is the

coordinating

milestones

technical,

AND

management,

Program

and

OF SUPPORT

and warehousing,

contractors.

a.

Specific

Field

(1) assembly

comprised

and

storage, (2)

is responsible functional

Engineering

Support

NASA

integrated Review

of engineering

field

for

and maintenance,

providing

responsibilities

are

support as

quality

to NASA

follows:

and Maintenance:

and the system

stage tests,

procedures.

2-6

contractor

in stage/engine

and

launch

vehicle

operations.

and

(3)

Perform

engine

and

GSE component

(4)

Perform

engine

and GSE modifications.

(5)

Participate

(6)

Evaluate

(7)

Coordinate

(8)

Prepare

maintenance,

repair

and testing.

maintenance

in stage/engine checkout,

reviews.

test,

interface

and flight

with

and approve

work

stage

data.

contractor.

documentation

for

engine

and modification.

b.

c.

Quality Assurance:

(1)

Enforce

quality

(2)

Review

(3)

Monitor

(4)

inspect

spare

(5)

Inspect

component

(6)

Enforce

and

assurance

approve

stage

safety

requirements.

work

contractor

documentation. engine-associated

work.

hardware. testing.

requirements.

Warehousing:

(I) Inspect, document, (2) Coordinate (3) Provide

and store material received.

selection of support parts.

support hardware

consumption

data.

(4) Maintain shelf-lifesurveillance of applicable hardware. (5) Coordinate

repair and recycle of components.

(6) Maintain support parts accountable stock records. (7) Prepare

documentation

(8) Prepare

and process

for shipping GFP.

documentation

for disposal of excess

and residual property. (9) Perform

periodic inventories.

(10) Maintain preservation and servicing records in storage.

2-7

of equipment

(11) necessary

2.4.2

providing

Perform

cyclic

MAF

OPERATIONS.

MAF

Operations,

engineering

MAF

in support

2.4.3

providing

and

maintain

support

hardware

with

and

comprised

of

H-I

OPERATIONS.

MSFC

Operations,

of field

operations

requested.

is responsible

Corporation S-1C

of field

to NASA

as

engineering,

and

comprised

liaison

inventories

to NASA/Chrysler

engine

MSFC

special

in support

stage

for

Space

and

engineering,

F-l

Division

engine

storage.

is responsible

of Saturn

engines

and

for

related

equipment.

2.5

HOME Home field

of Field

OFFICE Office

sites.

is

Operations

Field

Engineering,

operations

is responsible

Engineering

and

Services,

comprised

of

and

FIELD

2.5.1.1

ENGINEERING.

Home

responsible

for

all

field

ENGINEERING

coordinating

sites

and

a.

Access

b.

Coordinate

Canoga

and

Logistics

support Park.

backup

Saturn

Specific

technical

vehicle/engine

and

BACKUP

and functional

problems.

interface.

2-8

Canoga

Operations

elements

backup

operations

Assurance,

LOGISTICS

Office

providing

Rocketdyne

Quality

AND

resolve

for

Spares.

Engineering,

2.5.1

between

ship,

consultation

engineering

support

to the

stock,

documentation. (12)

at

Receive,

is Park

comprised backup

Manufacturing.

OPERATIONS.

Engineering

is the

support

is

communications

responsibilities

link are:

Site

c.

Identify field requirements.

d.

Prepare

e.

Determine

f.

Provide

Operations

field

Make

h.

Prepare

and status

program technical

personnel

go

activity

support support

at all field

sure

support

reports.

requirements. and administrative

direction

to Field

locations. requirements

fulfill

contractual

commitments

and objectives.

work

done

on GFP i.

required

tions,

at Canoga

Maintain

to support

2.5.1.2

j.

Coordinate

k.

Provide

and Training

Park

Requirement

& Record

forms

on all

and EFL.

H-1 and J-2

quality

program

Services,

is responsible are

Support

assurance

specialized

responsibilities a.

Operation

historical

data

and retrieve

with

field

as

ASTP.

SERVICES.

functional

Field

as

procedures

maintenance

of Support

for

of field

Engineering,

sites

as required.

follows:

Engineering:

(1)

Analyze

maintenance

(2)

Perform

maintenance

(3)

Analyze

maintenance

(4)

Develop

program

concepts. and task

analyses.

and support and maintenance

2-9

personnel.

support.

comprised support

site

operations. plans.

PublicaSpecific

b.

c°

Publications

(1)

Define

(2)

Prepare

(3)

Coordinate

(4)

Prepare

(5)

Publish

support

technical

data

procedures

technical

data

and maintain field

change

support

requirements. and instructions.

and source

configuration

information. data.

data.

(1)

Analyze

training

requirements.

(2)

Develop

training

programs.

(3)

Prepare

training

aids.

(4)

Prepare

training

materials.

(5)

Provide

training.

SPARES.

responsible

for

Project.

field

Training:

2.5.1.3

Test

:

Spares,

support

comprised

of the

Specific

Saturn

functional

a.

Manage

support

b.

Provision

c.

Receive

d.

Maintain

e.

Stock

spare

parts

resources

hardware

and Warehousing

program

responsibilities

are

and the Apollo as follows:

program.

parts.

and process

master

of Management

hardware.

support

hardware

and equipment.

2-10

records.

is Soyuz

2.5.2

f.

Package and ship hardware

g.

Process,

h.

Monitor

Reliability,

responsible Apollo

Soyuz

Saturn

engine

(FAR)

d.

impact

specifications

to compare

g.

vehicle

Tests launch

and

Review

evaluate

Systems,

Metallurgy

Compois

as requested

responsibilities

Engineering

are

and the as follows'.

and Logistics,

engine

Condition

procedures,

of stage/engine

drawing

(ECP)

and

resolve

Report

(UCR)

and

Failure

change

specifications, checkout

requests,

drawings,

interface

and testing.

stage

and other

and

contractor

NASA/stage

Engineering

contractor

data

requirements.

Provide and

f.

Readiness

Field

and

program

functional

Unsatisfactory

in support

Proposals

e.

data

Packaging,

resources

Specific

of Engine

system.

Review

documents

may

comprised

Processes,

with

hardware.

inventory.

Saturn

Administrate

c.

Change

Project.

of excess

problems.

Report

control

of the

In conjunction

b. Analysis

support

Test

a.

and

materials.

dispose

Engineering,

Materials for

and/or

and control

ENGINEERING.

nent

that

store

and

current

overhaul

and

component

repair

and

servicing

test

requirements.

In conjunction engine

performance

Participate (FRT),

with

with

in Flight vehicle

Saturn

Operations flight

Readiness

Countdown

operations. 2-11

analyze

and evaluate

flight

predictions.

Reviews

(FRR),

vehicle

Flight

Demonstration

Test

(CDDT),

and

2.5.3

MANUFACTURING. Manufacturing

is responsible for component

retest and repair as

requested by Spares.

2.5.4

QUALITY Specific

Park

in support

Project

operations contract

are

ASSURANCE. functional

of the

responsibilities

Saturn

resources

of quality

program

and

assurance

the Apollo

at Canoga Soyuz

Test

as follows:

a.

Quality

assurance

b.

Identify

field

c.

Coordinate

to make

sure

policy

inspection

with quality

Field assurance

and

guidance.

requirements.

Engineering inspection

responsibilities.

2-12

and

Logistics requirements

backup fulfill

SECTION Ill FIELD

3.1

GENERAL. This

sites

(figure

These

section

3-1)

activities

field

deactivation

following

support launch

Michoud

(MAF)

•

Kennedy

Space

support

Marshall

Space

stage/vehicle

Site

and

prepared

at field

equipment Saturn

support

are

located.

engines,

personnel

- Saturn

Flight

Stage

Center

engine

Stage

(KSC)

engine

safety,

and

is provided

at

storage. V and IB Vehicle storage.

(MSFC)

systems

personnel

(specified

in section

hardware flow.

interface

- NASA

Program

testing.

and

a.

Participate

b.

Assist

site

are

with

Operating

major

maintaining

condition contractor

in Joint

perform

during

the

normal

relationship

and

Agreements

on-site.

ACTIVITIES. at KSC include,

in daily

stage

field

1"[) associated

Rocketdyne/stage

approved

activities

at each

in a serviceable

activities

SUPPORT

Support

and launch

Flight

and

support

for

KSC

and

S-IC

Operations

operational

responsibilities

3.2.1

Operations

activities

ACTIVITY.

activites

GSE,

3-3),

with

operations,

and

Center

Operations

Field

(table

support

support

associated

Site

- S-IB

Launch

FIELD

engines,

and

vehicle

Field

•

Management

field

engines effort

effort.

the

sites:

•

3.2

and describes

Rocketdyne

include

responsibilities,

site

outlines

where

interface

the

SITE OPERATIONS

work

contractors

but are

schedule

by reviewing

procedures.

3-1

not limited

planning

to,

the

following:

actions.

stage/engine

checkout

INTEGRATED ' _._._______.--

• _L._r__

STORAGE - SHIPPING STAGE/ENGINE

SYSTEM

READINESS

TEST TEST

.

COUNTDOWN DEMONSTRATION

•

PRE-LAUNCH

TEST

INSPECTION

4

LAUNCH

I

FLIGHT

1 LAUNCH FACILITIES

STAGE ASSEMBLY

CO I L_

•

DESICCANT

FACILITY

INSPECTION

•

STAGE/ENGINE

•

SYSTEM

•

STAGE CHECKOUT

LEAK

MODIFICATION CHECKS

•

STAGE

•

STAGE/ENGINE

RECEIVING

INSPECTION

•

STAGE CHECKOUT

•

VEHICLE

INTEGRATION

•

VEHICLE

FLIGHT

•

VEHICLE

LAUNCH

•

STAGE STORAGE

MAINTENANCE

READINESS

TESTS

/ STAGE MAINTENANCE

VEHICLE INTEGRATION

T

i

STAGE/ENGINE STAGE/ENGINE STAGE

"_

•

Figure

S-IVB

3-1.

STORAGE

AND S-I]

VERTICAL

Saturn

LEAK TESTS REFURBISHMENT

POST-STORAGE

CHECKOUT

J

STORAGE

Engine

and

Stage

Flow

I •

STACK VEHICLE

•

PERFORM

•

ELECTRICAL/MECHANICAL

POWER CHECKS

•

MALFUNCTION

OATS

TESTS

Tables 3-1 and 3-2 deleted.

Table 3-3.

Joint Operating Agreements KSC

Joint

lo

Operating

Space

o

Division/Launch Rocketdyne

Center

Stage

Joint

- S-II

Operating

Rocketdyne Stage

Office and

Representative

GSE.

operation

Review

(See

and

International

and

Rockwell

at Kennedy

Space

Engine.

for

McDonnell

and Rockwell

Douglas

International

at Kennedy

Space

Center

in writing

to resident

- S-IVB

Engine.

comment

on stage

figure

J-2

Agreement Company

J-2

Rockwell

Division

and

Division

and

for Operations

International

Astronautics

c.

Agreement

contractor

procedures

NASA

associated

Engine with

Project engines

3-2.)

d.

Participate

e.

Analyze

in all

prelaunch

preshipment

checkout

and

and

flight

flight

readiness

data

reviews.

to verify

engine

and performance.

f.

Help

stage

contractor

prepare

3-3

flight

evaluation

reports

to NASA.

g.

Prepare Field Operation Requirement

& Record (FORR) forms

on all work done on Rocketdyne hardware by Rocketdyne personnel.

h.

Perform

maintenance,

engines, and CaSE in accordance

i. in accordance

plates,

Perform with

engine

approved

j.

Install

k.

Install,

throat

Help

stage

approved

CaSE modifications

equipment

and

engine

or

and

and

on engines

replace

leak

EFIR

per

engine

GSE associated

contractor

Participate

documentation.

modifications

remove, and

m.

and ECP

loose

plugs,

1.

with

checkout, and inspection on components,

check

in stage/engine

special

instructions.

joint

operating

closures, test

engine

inspections

agreements.

covers,

test

equipment.

systems.

systems

checkout

surveillance

for

to verify

engine

integrity.

n. associated

Provide

Perform

points

p. due

on the

Maintain

Prepare Review

assurance

engine

and

engine

review

and

identify

mandatory

FORR.

special

operation

q.

contractors.

quality

Perform

to checkout

records.

assurance

tasks.

o. inspection

quality

engine

anomalies

engine

Engine entries

and

Log Book

systems

and

or as required

GSE

by EFIR

configuration

change

in Engine

subsystems

Log

3-4

inspections instructions.

control

sheets

and

Books

for

distribute accuracy.

and

maintenance to stage

[ Rocketdyne [ Consultation

Draft Preliminary

Field

Operations

]

as Required

j

Stage Contractor Reviews and Generates Procedures as Required; NASA Approves Preliminary Draft and Stage Contracto_ Documentation

Rocketdyne Field Operations Signs Concurrence Sheet

Rocketdyne Field Operations Reviews Draft and Stage Contractor Documentation

I i I

I

Written Comments to Procedures

Rocketdyne Project Operations Canoga Park Concurs

_

Field H

_

Operations

'

Reviews Rocketdyne Final Draft

I

t Rocketdyne Project Engineering Canoga Park Concurrence if Required D

.

3-2.

r"

Recketdyne

--

Commen , ' Resolved Stage

With I I

t

Comments to Stage Written

Review

Procedure Rocketdyne Page Signs Approval

NASA LVO Approval

I _!

on o