142423 Hydraulic Elevator Thyssenkrupp Elevators

July 24, 2017 | Author: hmbx | Category: Elevator, Industries, Manufactured Goods, Building Engineering, Transport
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Short Description

Hydraulic elevator document for Thyssen Inverter and controller Installation and maintenance...

Description

..

..

Owner's Manual

ThyssenKrupp Elevator Americas Business Unit

.. Q: . . . .:¥

1-_···- -_.-.-

.. Every attempt has been made to ensure that this documentation is as accurate and up-ta-date as possible. However, ThyssenKrupp Elevator assumes no liability for consequences, directly or indirectly, resulting from any error or omission. The material contained herein is subject to revision, and ThyssenKrupp Elevator makes every effort to inform its product users of these revisions as they occur. Please report any problems with this manual to ThyssenKrupp Elevator, P.O. Box 2177, Memphis, TN 38101.

ThyssenKrupp Elevator· P.O. Box 2177 • Memphis, Tennessee 38101

©2010 ThyssenKrupp Elevator. All rights reserved. Published 2010 Firsth Edition February, 2010 Printed in the United States of America.

Manual No.: 66150 v1.1



..

Owner's Manual

Technical Information General Maintenance

2

Sliding Guides

" 2

Cabs

" 2

Gates and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3 Motors

3

Power Unit

4

Controller

4

Jacks

4

Care and Cleaning of Architectural Metals

5

©2010 THYSSENKRUPP ELEVATOR

Technicallnformation-l

Printed in USA February, 2010

III!Im Owner's Manual

..

General Maintenance Instructions Sliding Guides

General Maintenance Your ThyssenKrupp Elevator is the finest piece of equipment of its type on the market today. It is designed, manufactured and installed to minimize maintenance. However, maintenance must be provided to prolong the life of your equipment and protect your investment. A planned sequential procedure, regularly performed, will keep your maintenance cost to an absolute minimum and ensure realization of the long trouble free service the equipment was designed to deliver. The procedure should begin the day the elevator goes into service. Cleanliness of the elevator's components, machine room and hoistway cannot be overstressed.

Every precaution should be taken when servicing any elevator, whether specifically mentioned here or not. Common sense precautions should be followed making sure life and limb of the person servicing the elevator and the publie is not endangered. Procedures listed in this manual that involve entering the hoistway or machine room should only be carried out by a trained elevator professional. Electrical and mechanical hazards exist for untrained service personnel who are unfamiliar with this type of equipment. Make certain ALL voltage is removed before touching any parts of the electric controller or its peripherals. Due to the nature of some internal controller power supplies, voltage may be present on some components after the input power source has been removed. Always check for voltage with a meter before servicing any component.

1. Check Guide Shoes at regular intervals for condition and adjustment. Check the clearance between guide shoes and the guide rails. Sliding shoes should be fitted to the rail with approximately 1/32 " clearance. All bolts holding the shoes in place should be tight. Check that the bolted connections on the guide rail and brackets are securely fastened. 2. For sliding guide shoes, check that guide rails are coated with a film of approved lubricant (nameplate specified) to ensure smooth operation. Guide rail lubricators, when used, are located either at the top of the guide rails or on the top guide shoes. The level of lubricant should be checked regularly and refilled when low.

Cabs 1. Visually inspect the cab for burned out lamps, damaged flooring or carpeting and damage to cab fixtures. 2. Check that all bolted connections on the cab are tightened securely. 3. Ensure that the car sill is clean at all times as trash in the sill grooves can affect proper door operation. 4. Keep the car push button station clean and dry, as dirt or moisture can cause electrical problems.

When access to the pit or hoistway is necessary, see that safety measures are used to protect the public as well as the servicing personnel.

.. ©201O THYSSENKRUPP ELEVATOR

Technical Information-2

Printed in USA February, 2010

..

Owner's Manual Gates and Doors

Motors

1. Check the car and hoistway doors and the door operator for ease of operation. Any binding or dragging of the doors indicates a need for alignment or adjustment.

1. Prevent dust accumulation by keeping the machine room and hoistway clean. Dust or dirt accumulated in the windings will reduce the ability of the unit to dissipate heat and impair efficiency.

2. Ensure that the doors are plumb and close completely. Excessive looseness may constitute a safety hazard.

• Should dust collect, blow it out, taking precautions to guard against personal injury as well as to avoid damage to the equipment.

3. The guide grooves in the hoistway sills should always be kept clean. NEVER sweep dirt or trash into the hoistway. 4. An experienced ThyssenKrupp serviceman should check the power door operation, linkage and door hardware regularly. Checklist • Ensure that all pivots in the linkage mechanism on the doors have free operation and are lubricated sparingly. • Inspect brushes regularly on DC motors and replace when worn excessively. • Check for proper operation of the switches and sensors which governs acceleration and deceleration of the door operator motor.

2. Check the brushes of DC motors for wear and replace where necessary, using only genuine ThyssenKrupp brushes. NOTE: Use of the wrong brushes may seriously damage the commutator and/or interfere with the operation land adjustment of electrical components. 3. The spring tension ofThyssenKrupp brush holders is automatically maintained and never needs adjustment. • Check to be sure the brush is free in its holder and the spring is applying even pressure. ThyssenKrupp recommends that brush replacement be done by a qualified serviceman.

• Check that the pick-up rollers and clutch operate smoothly. • Check the vee belts on the drive wheel and motor for tension, fraying or splitting. Failure to provide this regular maintenance, beginning when the equipment is new, will eventually result in premature failure of components with consequent equipment breakdowns. ThyssenKrupp Elevator strongly recommends that maintenance be carried out by a member of their national qualified service organization. There is no substitute for the trained eye and hand of an experienced elevator serviceman. Rotating electrical equipment. Use strict safety precautions when performing these tasks. Do not wear loose clothing, jewelry or other items that can become entangled in the moving parts of the machine or belts. Never place yourself physically in a position where unexpected motion of the machine could be harmful.

.. ©2010 THYSSENKRUPP ELEVATOR

Technicallnformation-3

Printed in USA February, 2010

IIZ!Im Owner's Manual Jacks

Power Unit

Jack inspection should only be made by qualified ThyssenKrupp personnel.

1. Check the following: a. The machine room is well ventilated and proper clearance is provided around the Power Unit per local code requirement. b. Oil level is within the safe limits as shown on the indicator. Only use hydraulic fluid that meets ThyssenKrupp specifications. Contact your local ThyssenKrupp Office for the fluid recommended for your area. c. Check that all belts, if used, are properly tensioned. d. Ensure that any fluid leakage is cleaned and that all covers are in place on the Power Unit.

Controller All maintenance and adjustment of the controller should be done by qualified ThyssenKrupp personnel as they are best qualified to safely and correctly perform the necessary steps.

..

1. Inspect jack head for cleanliness and leakage. Remove any debris or oil that has accumulated.

Every precaution should be taken when servicing any elevator., whether specifically mentioned here or not. Common sense precautions should be followed making sure life and limb of the person servicing the elevator and the public is not endangered. Make certain ALL voltage is removed before touching any parts of the electric controller or its peripherals. Due to the nature of some internal controller power supplies, voltage may be present on some components after the input power source has been removed. Always check for voltage with a meter before servicing any component. When access to the pit or hoistway is necessary, see that safety measures are used to protect the public as well as the servicing personnel. 2. Check that all bolts and connecting hardware between the jack, platen and bolsters is securely fastened. 3. Replace seal(s) when leakage becomes excessive .

• ©201O THYSSENKRUPP ELEVATOR

Technicallnformation-4

Printed in USA February, 2010

Owner's Manual I

. .

Care and Cleaning of Architectural Metals

I

Listed below are suggested care and cleaning instructions and typical products for use by building owners. Any cleaning

or refinishing, other than routine, should be handled by qualified professions.

#4 Brushed and #7 or #8 Mirror Finished Stainless Steel The use of chloride-containing cleaners must be avoided. Surfae damage will occur from the use of such cleaners. Routine cleaning with a mild dishwasher liquid will remove fingerprints, smears and everyday liquids such as soda, coffee and other beverages. Consumer type glass cleaners

are also effective on fingerprints and beverage spills and a good stainless steel cleaner can also be used. Do not use abrasives such as scouring powders. Always finish with a light rinse of warm clean water.

#4 Brushed and #7 or #8 Mirror Finished Muntz (Bronze) Only routine care and cleaning is recommended. The surface should be waxed weekly with paste wax (or more often depending on building traffic). This puts a protective coating of wax over the lacquer and reduces scuffing. Do not use any abrasives or chemical cleaners. This type of product will

cause damage. Recommended cleaning is to remove spills, smears and fingerprints with a soft cloth dampened with plain tap water. If this recommendation is not followed, early failure of the coating will occur.

ThyssenKrupp Baked Enamel Finishes Routine cleaning with a mild detergent, soap and water will remove fingerprints, smears and everyday type liquid spills

©2010 THYSSENKRUPP ELEVATOR

such as coffee or soda. Do not use any abrasive powders or harsh chemicals.

Technical Information-5

Printed in USA February, 2010

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Owner's Manual

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This page intentionally left blank.

.. Technicallnformation-6

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Owner's Manual

Traditional Signal Fixtures Audible

2

Car Braille

3

Emergency Light

7

Hall Braille

8

Hall Station

12

Lantern

12

Lantern Traditional

12

Phone

15

Push Button Station Inspection Switch Push / Pull

15 19 19

Switch Rotary

20

Switch Toggle

20

Traditional Faceplate Traditional Hall Station

22 22

Traditional Key Core

24

Traditional Key Switch Traditional Key Switch

25 26

Traditional Push Button

26

Traditional Key Switch Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .. 27

©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-l

Printed in USA February, 2010

I'IIm Owner's Manual

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Audible Part No. 9760593

I I

Print No. 76059

I

Description

, Bell, Alarm, 6" Dia X 2.625" Deep, 120 VAC

Audible Part No. 9726603

I I

Print No. 32660

I I Buzzer, 120 V

Description

Audible Part No. 9882777

I

I

Print No. 177AC1

I

Description

I Buzzer, 24 V, Audible, Fire Service

Audible Part No.

Print No.

9882765

68276

Buzzer, 24 VDC

Description

9882753

68275

Buzzer, 48 VDC



• ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-2

Printed in USA February, 2010

..

Owner's Manual Audible Part No.

Print No.

Description

9780490

Chime, 2 ON, 1 UP, 48 V ACiOC

9780506

Chime, 20N, 1UP, 115 V AC/OC

9780464

Chime, 20N, 1UP, 24 V AC/DC

Audible Part No.

Print No.

9724394

32439

Gong Assy, Single Stroke, 115 VDC

9737194

107191

Gong Assy, Single Stroke, Hall Lantern, Continuous Duty Coil In Series WI GE 161 Lamp, Brass, 24 V

9737170

107190

Gong Assy, Single Stroke, Hall Lantern, Continuous Duty CoillnSeries WI GE 161 Lamp, Brass, 48 VDC

9711818

111828

Gong Assy, Single Stroke, Steel, 24 VDC

9711820

111827

Gong Assy, Single Stroke, Steel, 48 VDC



Description

Car Braille Part No. 9798262

I

Print No.

I

Description

I Plate, Mounting Kit, for Car Braille

I

• Car Braille Part No.

Print No.

9796046



9798237

Description Plate, Round, 1 1/2", #4 SS, Door Close Rear Symbol Plate, Round, 1 1/2", #4 SS, Door Open Rear Symbol

9798225

Plate, Round, 11/2", #4 SS, Rear Mount, "4"

9798031 9797830

Plate, Round, 1 112", #4 SS, Star 2 Plate, Round, 1 1/2", #4 SS, Star L

.. ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-3

Printed in USA February, 2010

II!!Im Owner's Manual

..

Car Braille Part No.

Print No.

Description

9797737

169BL41

Plate, Round, 1 1/2", Rear Mount, "* G"

9797920

169BLl

Plate, Round, 1 1/2", Rear Mount, "1"

9796435

169BLlO

Plate, Round, 1 112", Rear Mount, "10"

9796538

169BLl1

Plate, Round, 1 112", Rear Mount, "11"

9796630

169BLl2

Plate, Round, 1112", Rear Mount, "12"

9796733

169BLl3

Plate, Round, 1112", Rear Mount, "13"

9796836

Plate, Round, 1 112", Rear Mount, "14"

9796939

169BLl4 169BL15

9798020

169BL2

Plate, Round, 1 112", Rear Mount, "2"

9798122 9797932

169BL3 169BL4

Plate, Round, 11/2", Rear Mount, "3" Plate, Round, 11/2", Rear Mount, "4"

9798328

169BL5

Plate, Round, 1 1/2", Rear Mount, "5"

9796034

169BL6

Plate, Round, 1 112", Rear Mount, "6"

9796137

169BL7

Plate, Round, 1 112", Rear Mount, "7"

Plate, Round, 1 1/2", Rear Mount, "15"

9796230

169BL8

Plate, Round, 1 112", Rear Mount, "8"

9796332 9797038

169BL9 169BL26

Plate, Round, 1 1/2", Rear Mount, "9"

9797439

169BL29

Plate, Round, 1 1/2", Rear Mount, "G"

9797130

169BL30

Plate, Round, 1 112", Rear Mount, "L"

9797531

169BL34

Plate, Round, 1 112", Rear Mount, "LL"

9797233

169BL31

Plate, Round, 1 112", Rear Mount, "M"

9797336

169BL32 169BL39

Plate, Round, 1 112", Rear Mount, "P"

9797634

Plate, Round, 1 112", Rear Mount, "B"

Plate, Round, 1 1/2", Rear Mount, "UL"

9796149

169BL42

Plate, Round, 1 112", Rear Mount, Alarm

9798330

169BL44

Plate, Round, 1 1/2", Rear Mount, Door Close

9798134

169BL43

Plate, Round, 1 112", Rear Mount, Door Open

.. ©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-4

Printed in USA February, 2010

Owner's Manual

.

Car Braille Part No.

Print No.

9796241

Description Plate, Round, 13/8", #4 55, "1"

9797142

Plate, Round, 1 3/8", #4 55, "10"

9797245

Plate, Round, 1 3/8", #4 55, "11"

9797348

Plate, Round, 1 3/8", #4 55, "12"

9797440

Plate, Round, 13/8", #4 55, "13"

9797543

Plate, Round, 13/8", #4 55, "14"

9797646

Plate, Round, 13/8", #455, "15"

9769344

Plate, Round, 1 3/8", #4 55, "2"

9769447

Plate, Round, 13/8", #455, "3"

9796540

Plate, Round, 13/8", #4 55, "4"

9796642

Plate, Round, 13/8", #455, "5"

9796745

Plate, Round, 1 3/8", #4 55, "6"

9796848

Plate, Round, 13/8", #4 55, "7"

9796940

Plate, Round, 13/8", #4 55, "8"

9797040

Plate, Round, 13/8", #4 55, "9"

9797749

Plate, Round, 13/8", #4 55, "8"

9797075

Plate, Round, 13/8", #4 55, "G"

9797841

Plate, Round, 1 3/8", #4 55, "L"

9796976

Plate, Round, 1 3/8", #4 55, "LL"

9797944

Plate, Round, 1 3/8", #4 55, "M"

9797178

Plate, Round, 13/8", #4 55, "P"

9796873

Plate, Round, 1 3/8", #4 55, "UL"

9798365

Plate, Round, 13/8", #4 55, Alarm

9796575

Plate, Round, 1 3/8", #4 55, 5tar 1

9796472

Plate, Round, 1 3/8", #4 55, 5tar 2

9796770

Plate, Round, 13/8", #4 55, 5tar G

9796678

Plate, Round, 1 3/8", #4 55, 5tar L

i .•

Car Braille Part No.

Print No.

Description

9796071

Plate, Round, 1 3/8", #4 55, Door Close Rear 5ymbol

9796174

Plate, Round, 13/8", #4 55, Door Close Symbol

9796277

Plate, Round, 1 3/8", #4 55, Door Open Rear 5ymbol

9796370

Plate, Round, 1 3/8", #4 55, Door Open Symbol

©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-5

Printed in USA February, 2010

II

I

- - - - - - - -

~ Owner's Manual

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Car Braille Part No.

Print No.

Description

9716040

126496SP

Plate, Square, Stick On, 1 1/4", #4 Bronze, "PH" (Not Shown)

Car Braille Part No.

Print No.

9796423

126047

Description Plate, Square, Stick On, 11/4", #455, "* 1"

9796526

126046

Plate, Square, Stick On, 1 1/4", #4 SS, "* 2"

9796228

126041

Plate, Square, Stick On, 11/4", #4 SS, "* G"

9796320

126043

Plate, Square, StICk On, 11/4", #4 SS, "* L"

Part No.

Print No.

Car Braille Description

9737078

124238

Plate, Square, Stick On, 11/4", #4 SS, "1"

9737080

124239

Plate, Square, Stick On, 1 1/4", #455, "2"

9737091

124240

Plate, Square, Stick On, 11/4", #4 SS, "3"

9737108

124241

Plate, Square, Stick On, 11/4", #4 SS, "4"

9737110

124242

Plate, Square, Stick On, 1 1/4", #4 SS, "5"

9737121

124249

Plate, Square, Stick On, 1 1/4", #4 SS, "B"

9737017

33301

Plate, Square, Stick On, 11/4", #4 55, "CALL"

9737029

126049

Plate, Square, Stick On, 1 1/4", #4 SS, "ON"

9737133

124250

Plate, Square, Stick On, 1 1/4", #4 SS, "G"

9737303

124248

Plate, Square, Stick On, 1 1/4", #4 SS, "L"

9737285 9737145

124765 124762

Plate, Square, Stick On, 11/4", #4 SS, "LL" Plate, Square, Stick On, 1 114", #4 55, "M"

9737030

124234

Plate, Square, Stick On, 11/4", #4 SS, "OPEN"

9737157

124247

Plate, Square, Stick On, 1 114", #4 SS, "P"

9716051

126496

Plate, Square, Stick On, 1 1/4", #4 SS, "PH"

9737054

126050

Plate, Square, Stick On, 1 114", #4 SS, "UP"

9737005

124237

Plate, Square, Stick On, 11/4", #4 55, Alarm Bell

9737042

124236

Plate, Square, Stick On, 11/4", #4 SS, Emergency Stop Symbol

©201O THY5SENKRUPP ELEVATOR

Traditional Signal Fixtures-6

Printed in U5A February, 2010

Owner's Manual Car Braille Part No.

Print No.

9796927

124744

Plate, Square, Stick On, 11/4", #4 SS, "10"

Description

9797026

124745

Plate, Square, Stick On, 1 1/4", #4 SS, "11"

9797129

Plate, Square, Stick On, 1 1/4", #4 SS, "12"

9797221

124746 124747

9797324

124748

Plate, Square, Stick On, 1 1/4", #4 SS, "14"

9797427

124749

Plate, Square, Stick On, 1 1/4", #4 SS, "15"

9796629 9796721

124243

Plate, Square, Stick On, 1 1/4", #4 SS, "6" Plate, Square, Stick On, 1 1/4", #4 SS, "7"

Plate, Square, Stick On, 11/4", #4 SS, "13"

124244

Plate, Square, Stick On, 1 1/4", #4 SS, "8"

9798043

124245 124246

9797520

124766

9737431

124743

Plate, Square, Stick On, 1 1/4", #4 SS, "UL" Plate, Square, Stick On, 11/4", #4 SS, Door Close Symbol

9796824

Plate, Square, Stick On, 1 1/4", #4 SS, "9"

Car Braille Part No.

Print No.

Description

9797828

Plate, Square, Stick On, 11/4", #4 SS, Door Close Rear Symbol

9797725

Plate, Square, Stick On, 11/4", #4 SS, Door Close Symbol

9797622

Plate, Square, Stick On, 11/4", #4 SS, Door Open Rear Symbol

Emergency Light Part No.

Print No.

Description

9880148

118412

Card, Emergency Sub-Assy

Light And

Alarm,

Repair,

9818420

118412

Card, Emergency Light And Alarm, Sub-Assy

• ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-7

Printed in USA February, 2010

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III!Iill Owner's Manual Emergency Light Part No. 9880719

I

I

I

Print No.

Description

I Emergency Light And Alarm Battery,

108519

6V

Emergency Light Part No. 9787379

Print No.

Description

118414

Lens, Emergency Light And Alarm Assy 5.44" x 1.50"

Hall Braille Part No.

Print No.

9796710

169BK19

Description Plate, 4" x 4", B&W, "* 1" Plate, 4" x 4", B&W, "* 2"

9796812

Plate, 4" x 4", B&W, "* 3"

9796915 9796514

169BK54

Plate, 4" x 4", B&W, "*G"

9796617

169BK55

Plate, 4" x 4", B&W, "*L"

@2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-8

Printed in USA February, 2010

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Owner's Manual Hall Braille Part No.

Print No.

Description

9797014

169BKI

Plate, 4" x 4", B&W, "1"

9797117

169BK2

Plate, 4" x 4", B&W, "2"

9797210

169BK3

9797312 9797415

169BK4

Plate, 4" x 4", B&W, "3" Plate, 4" x 4", B&W, "4" Plate, 4" x 4", B&W, "5"

9797518

169BK5 169BK6

9797610

169BK7

Plate, 4" x 4", B&W, "6" Plate, 4" x 4", B&W, "7"

9797713

169BK8

Plate, 4" x 4", B&W, "8"

9797816

169BK9

Plate, 4" x 4", B&W, "9"

9798316

169BK20

Plate, 4" x 4", B&W, "B"

9797919

169BK21

Plate, 4" x 4", B&W, "G"

9798018

169BK22

Plate, 4" x 4", B&W, "L"

9798110

169BK30

Plate, 4" x 4", B&W, "LL"

9796022

169BK23

Plate, 4" x 4", B&W, "M"

9796125

169BK24

9798213

169BK65

Plate, 4" x 4", B&W, "P" Plate, 4" x 4", B&W, "UL"

Part No.

Print No.

9894196

169AX29

Plate, Black Plastic, "0" (Zero) SUFFIX

9894469

169AX30

Plate, Black Plastic, "I" SUFFIX

9894470 9894482

169AX31 169AX32 169AX33 169AX34

Plate, Black Plastic, "2" SUFFIX Plate, Black Plastic, "3" SUFFIX

Hall Braille

9894494 9894500 9894512

Description

Plate, Black Plastic, "4" SUFFIX Plate, Black Plastic, "5" SUFFIX Plate, Black Plastic, "6" SUFFIX

9894524

169AX35 169AX36

9894536

169AX37

Plate, Black Plastic, "7" SUFFIX Plate, Black Plastic, "8" SUFFIX

9894548

169AX38

Plate, Black Plastic, "9" SUFFIX

Part No.

Print No.

9761020 9761019

169AX20 169AX21

Plate, Black Plastic, "1" PREFIX Plate, Black Plastic, "2" PREFIX

9761007

169AX22

9760994 9760982

169AX23 169AX24

Plate, Black Plastic, "3" PREFIX Plate, Black Plastic, "4" PREFIX

9760970

169AX25

Plate, Black Plastic, "6" PREFIX

9760969

169AX26

Plate, Black Plastic, "7" PREFIX

9894172

169AX27 169AX28

Plate, Black Plastic, "8" PREFIX Plate, Black Plastic, "9" PREFIX

Hall Braille

9894184

©201O THYSSENKRUPP ELEVATOR

Description

Plate, Black Plastic, "5" PREFIX

Traditional Signal Fixtures-9

Printed in USA February, 2010

~ Owner's Manual

..

Hall Braille Part No.

Print No.

Description

9894100

169AX1

Plate, Black Plastic, "A"

9761070

169AX2

Plate, Black Plastic, "B"

9894457

169AX3

Plate, Black Plastic, "C"

9894550

169AX4

Plate, Black Plastic, "D"

9894561

169AX5

Plate, Black Plastic, "E"

9894573

169AX6

Plate, Black Plastic, "F"

9761068

169AX7

Plate, Black Plastic, "G"

9894585

169AX9

Plate, Black Plastic, "L"

9761056

169AX9

Plate, Black Plastic, "L"

9761044

169AX10

Plate, Black Plastic, "M"

9894111

169AX11

Plate, Black Plastic, "N"

9894597

169AX12

Plate, Black Plastic, "0" ALPHA

9761032

169AX13

Plate, Black Plastic, "P"

9894123

169AX14

Plate, Black Plastic, "R"

9894135

169AX15

Plate, Black Plastic, "S"

9894147

169AX16

Plate, Black Plastic, "1"

9894159

169AX17

Plate, Black Plastic, "U"

9894160

169AX18

Plate, Black Plastic, "W"

9760957

169AX39

Plate, Black Plastic, STAR Symbol

Part No.

Print No.

9796502

139002

9796605

139003

Plate, Square, 4" x 4", #4 SS, "2"

9796708

139004

Plate, Square, 4" x 4", #4 SS, "3" Plate, Square, 4" x 4", #4 SS, "4"

Hall Braille Description Plate, Square, 4" x 4", #4 SS, "1"

9796800

139005

9796903

139006

Plate, Square, 4" x 4", #4 SS, "5"

9797002

139007

Plate, Square, 4" x 4", #4 SS, "6"

9797105

139008

Plate, Square, 4" x 4", #4 SS, "7"

9797208

139009

Plate, Square, 4" x 4", #4 SS, "8"

9797300

139010

Plate, Square, 4" x 4", #4 SS, "9"

9797804

139013

Plate, Square, 4" x 4", #4 SS, "B"

9797403

139014

Plate, Square, 4" x 4", #4 SS, "G"

9797506

139012

Plate, Square, 4" x 4", #4 SS, "l"

9797609

139602

Plate, Square, 4" x 4", #4 SS, "ll"

9797907

139598

Plate, Square, 4" x 4", #4 SS, "M"

9798006

139011

Plate, Square, 4" x 4", #4 SS, "P"

9797701

139603

Plate, Square, 4" x 4", #4 SS, "Ul"

©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-10

Printed in USA February, 2010

..

Owner's Manual Hall Braille Part No.

Print No.

Description

9796204

Plate, Square, Stick On, 4" x 4", #4 SS, ,,* I"

9796307

Plate, Square, Stick On, 4" x 4", #4 55, ,,* 2"

9796400

Plate, Square, Stick On, 4" x 4", #4 S5, ,,* 3"



Hall Braille Part No.

Print No.

9737169

124252

Plate, Square, Stick On, 4" x 4", #4 SS, "1" Plate, Square, Stick On, 4" x 4", #4 SS, "2" Plate, Square, Stick On, 4" x 4", #4 SS, "3"

Description

9737182

124253

9737200 9737212

124254 124255

9737224

124256

Plate, Square, Stick On, 4" x 4", #4 5S, "5"

124263

Plate, Square, Stick On, 4" x 4", #4 SS, "8" Plate, Square, Stick On, 4" x 4", #4 5S, "G"

9737236 9737248

Plate, Square, Stick On, 4" x 4", #4 SS, "4"

9737297

124264 124262

9737273

124739

9737250

124735

Plate, Square, Stick On, 4" x 4", #4 SS, "M"

9737261

124261

Plate, Square, Stick On, 4" x 4", #4 5S, "P"

Plate, Square, Stick On, 4" x 4", #4 SS, "L" Plate, Square, Stick On, 4" x 4", #4 S5, "LL"

Hall Braille Part No.

Print No.

Description

9796009

Plate, Square, Stick-On, 4" x 4", #4 SS, ,,* G"

9796101

Plate, Square, Stick-On, 4" x 4", #4 5S, ,,* L"



.. .. ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-tt

Printed in USA February, 2010

,--------------- --

---

~ Owner's Manual

..

Hall Station Part No.

I

Print No.

9856456

I

35645

Part No.

I

Print No.

9722129

I

124081

I

Description

I Station, Hall Emergency Key

Traditional Lantern 1

Description

I Insert, Lantern

Traditional Lantern Print No.

Description

9753655

150080

Lantern, Car Riding, 24 V, Entrance Column Mounting, 4" x 10"

Part No.

Print No.

Description

150078

Lantern, Car Riding, 48 V, Entrance Column, Mounting, 4" x 10"

Part No.

Traditional Lantern 9753667

• ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-12

Printed in USA February, 2010

..

Owner's Manual Traditional Lantern Part No.

Print No.

9797452

FEG 12LTR45HIB

9797350

FED24LTR45 1HB

9797257

FEF48LTR451 HB

Description Hall Lantern Assy WI Box, Horizontal, Intermediate, #455, 110 V, 3 1/2" x 9" Hall Lantern Assy WI Box, Horizontal, Intermediate, #455, 24 V, 3 1/2" x 9" Hall Lantern Assy WI Box, Horizontal, Intermediate, #455, 48 V, 3 1/2" x 9"

Traditional Lantern Part No.

Print No.

Description

9797154

FEG12LTR45DHB

Hall Lantern Assy WI Box, Horizontal, Terminal Down, #4 55, 110 V, 3 1/2" x 9"

9797051

FED24LTR45DHB

9796952

FEF48LTR45DHB

Part No.

Print No.

Description

9796850

FEG 12LTR45UHB

Hall Lantern Assy WI Box, Horizontal, Terminal Up, #4 55, 110 V, 3 1/2" x 9"

9796757

FED24LTR4SHUB

9796654

FEF48LTR4SUHB

Part No.

Print No.

Description

9796551

FEG12LTR451VB

Hall Lantern Assy WI Box, Vertical, Intermediate, #4 55, 110 V, 3 1/2" x 9"

9796459

FED24LTR451VB

Hall Lantern Assy WI Box, Vertical, Intermediate, #4 55, 24 V, 3 1/2" x 9"

9796356

FEF48LTR4SIVB

Hall Lantern Assy WI Box, Vertical, Intermediate, #4 SS, 48 V, 3 1/2" x 9"

Hall Lantern Assy WI Box, Horizontal, Terminal Down, #4 55, 24 V, 3 1/2" x 9" Hall Lantern Assy WI Box, Horizontal, Terminal Down, #4 55, 48 V, 3 1/2" x 9"

Traditional Lantern

Hall Lantern Assy WI Box, Horizontal, Terminal Up, #455, 24 V, 3 112" x 9" Hall Lantern Assy WI Box, Horizontal, Terminal Up, #455, 48 V, 3 112" x 9"

Traditional Lantern

.. ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-13

Printed in USA February, 2010

~ Owner's Manual

..

Traditional Lantern Part No.

Print No.

Description

9796253

FEG 12LTR4SDVB

Hall Lantern Assy WI Box, Vertical, Terminal Down, #455, 110 V, 3 1/2" x 9"

9796150

FED24LTR45DVB

Hall Lantern Assy WI Box, Vertical, Terminal Down, #455,24 V, 3 1/2" x 9"

9796058

FEF48LTR45DVB

Hall Lantern Assy WI Box, Vertical, Terminal Down, #455, 48 V, 3 1/2" x 9"

Traditional Lantern Print No.

Description

9798341

FEG 12LTR45UVB

Hall Lantern Assy WI Box, Vertical, Terminal Up, #4 55,110 V, 31/2" x 9"

9798249

FED24LTR4SUVB

Hall Lantern Assy WI Box, Vertical, Terminal Up, #4 55, 24 V, 3 1/2" x 9"

9798146

FEF48LTR45UVB

Hall Lantern Assy WI Box, Vertical, Terminal Up, #4 55,48 V, 3 1/2" x 9"

Part No.

Traditional Lantern Part No. 9730205

I

I

Print No.

I

Description

I Lens, Round, Hall

130204

Traditional Lantern

-I

Part No.

Print No.

Description

9872097

107208

Reflector, Combination Hall Lantern and Position Indicator

.. ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-14

Printed in USA February, 2010

..

Owner's Manual Phone Part No. [

Print No.

9738800

I

3019

Part No.

I I

Print No.

I

Description

I Box, Phone, 5RH/LH #4 55 (phone not included)

Push Button 9840230

160644

I

Description

I Cap, Push Button, Clear, A 0 A

Push Button Part No.

I

Print No.

9806349

I

106349

Part No.

I

Print No.

I

Description

I Halo, Push Button, Black

Push Button 9828230

I

42820

I

Description

I Halo, Push Button, White

• ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-15

Printed in USA February, 2010 _._----

11Im Owner's Manual Push Button Part No. 9883710 9890683 9890014 9890210 9890233 9890257 9890270 9890294 9890312 9890051 9890075 9890099 9890117 9890130 9890154 9890178 9890191 9883101 9883113 9883125 9883137 9883149 9883150 9883034 9883046 9883058 9883060 9883071 9883083 9883095 9883381 9883356 9883447 9883423 9883344 9883368 9883393 9883332 9883400 9883186 9883174 9883721 9883162 9883435

Print No. 106734 160645 160645 160645 160645 160645 160645 160645 160645 160645 160645 160645 160645 160645 160645 160645 160645 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734 106734

Description Jewel, White, Vertical, "Fire Service" Push Button, White, ADA, Horiz, "lOBBY" Push Button, White, ADA, Vertical,

G

..

"1"

Push Button, White, ADA, Vertical, "10" Push Button, White, ADA, Vertical, "11"

"12" Push Button, White, ADA, Vertical, "13" Push Button, White, ADA, Vertical, "14" Push Button, White, ADA, Vertical, "15" Push Button, White, ADA, Vertical, "2" Push Button, White, ADA, Vertical, "3" Push Button, White, ADA, Vertical, "4" Push Button, White, ADA, Vertical, "5" Push Button, White, ADA, Vertical, "6" Push Button, White, ADA, Vertical, "7" Push Button, White, ADA, Vertical, "8" Push Button, White, ADA, Vertical, "9" Push Button, White, Vertical, "10", replace WI 9890210 Push Button, White, Vertical, "11", replace WI 9890233 Push Button, White, Vertical, "12", replace WI 9890257 Push Button, White, Vertical, "13", replace WI 9890270 Push Button, White, Vertical, "14", replace WI 9890294 Push Button, White, Vertical, "15", replace WI 9890312 Push Button, White, Vertical, "3", replace WI 9890075 Push Button, White, Vertical, "4", replace WI 9890099 Push Button, White, Vertical, "5", replace WI 9890117 Push Button, White, ADA, Vertical,

Push Button, White, Vertical, "6", replace WI 9890130

"7", replace WI 9890154 "8", replace WI 9890178 Push Button, White, Vertical, "9", replace WI 9890191

Push Button, White, Vertical,

Push Button, White, Vertical,

Push Button, White, Vertical, "Alarm", replace WI 9890440 Push Button, White, Vertical, "B", replace WI 9890373 Push Button, White, Vertical, "CAll", replace WI 9890580 Push Button, White, Vertical, "D", replace WI 9890520 Push Button, White, Vertical, "Door Close", replace WI 9890350 Push Button, White, Vertical, "Door Open", replace WI 9890397 Push Button, White, Vertical, "G", replace W/9B90464 Push Button, White, Vertical, "l", replace WI 9890336 Push Button, White, Vertical, "ll", replace WI 9890488 Push Button, White, Vertical, "P" Push Button, White, Vertical, "R" Push Button, White, Vertical, "Return" Push Button, White, Vertical, "SB"

..

Push Button, White, Vertical, "Ul", replace WI 9890567

©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-16

Printed in USA February, 2010

..

Owner's Manual Push Button Part No.

Print No.

9890002

160645

Push Button, White, ADA, Horizontal, "1"

9890208

160645 160645

Push Button, White, ADA, Horizontal, "10"

9890221 9890245

160645

Push Button, White, ADA, Horizontal, "12"

9890269

160645

Push Button, White, ADA, Horizontal, "13"

9890282

160645

9890300 9890026

160645

Push Button, White, ADA, Horizontal, "14" Push Button, White, ADA, Horizontal, "15"

Description

Push Button, White, ADA, Horizontal, "11"

160645 160645

Push Button, White, ADA, Horizontal, "2"

9890063 9890087

160645

Push Button, White, ADA, Horizontal, "4"

9890105 9890129

160645 160645

Push Button, White, ADA, Horizontal, "5" Push Button, White, ADA, Horizontal, "6"

9890142 9890166

160645 160645

Push Button, White, ADA, Horizontal, "7" Push Button, White, ADA, Horizontal, "8"

Push Button, White, ADA, Horizontal, "3"

9890180

160645

Push Button, White, ADA, Horizontal, "9"

9890440 9890373

160645

Push Button, White, ADA, Horizontal, "Alarm"

160645

Push Button, White, ADA, Horizontal, "B"

9890580

160645

Push Button, White, ADA, Horizontal, "Call"

9890520

160645

Push Button, White, ADA, Horizontal, "D"

9890350

160645

Push Button, White, ADA, Horizontal, "Door Close"

9890397

160645

Push Button, White, ADA, Horizontal, "Door Open"

9890464

160645

Push Button, White, ADA, Horizontal, "G"

9890336 9890488

160645 160645 160645 160645

Push Button, White, ADA, Horizontal, "l" Push Button, White, ADA, Horizontal, "ll" Push Button, White, ADA, Horizontal, "LOBBY"

9890725 9890506 9890701

160645

I

Push Button, White, ADA, Horizontal, "M" Push Button, White, ADA, Horizontal, "RETURN"

9890427

160645

Push Button, White, ADA, Horizontal, "Send"

9890567 9840229

160645 160645

Push Button, White, ADA, Horizontal, "Ul" Push Button, White, ADA, Horizontal, Blank

• ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-17

Printed in USA February, 2010

I-··_·-~---~···-

~ Owner's Manual

..

Push Button Part No.

Description

Print No.

9890439

160645

Push Button, White, ADA, Horizontal, "Alarm"

9890361

160645

Push Button, White, ADA, Horizontal, "B"

9890579

160645

Push Button, White, ADA, Horizontal, "Call"

9890518

160645

Push Button, White, ADA, Horizontal, "D"

9893428

106734

Push Button, White, ADA, Horizontal, "D"

9890348

160645

Push Button, White, ADA, Horizontal, "Door Close"

9890385

160645

Push Button, White, ADA, Horizontal, "Door Open"

9894421

160645

Push Button, White, Service", Jewel Button

9890452

160645

Push Button, White, ADA, Horizontal, "G"

9890324

160645

Push Button, White, ADA, Horizontal, "l"

9890476

160645

Push Button, White, ADA, Horizontal, "ll"

9890490

160645

Push Button, White, ADA, Horizontal, "M"

ADA,

Horizontal,

2

"Fire

9890403

160645

Push Button, White, ADA, Horizontal, "Send"

9890555

160645

Push Button, White, ADA, Horizontal, "Ul"

9840229

160645

Push Button, White, ADA, Horizontal, Blank

9893106

106734

Push Button, White, Horizontal, "10", replace WI 9890208

9893118

106734

Push Button, White, Horizontal, "11", replace WI 9890221

9893120

106734

Push Button, White, Horizontal, "12", replace WI 9890245

9893143

106734

Push Button, White, Horizontal, "14", replace WI 9890282

9893155

106734

Push Button, White, Horizontal, "15", replace WI 9890300

9893090

106734

Push Button, White, Horizontal, "9", replace WI 9890180

9893374

106734

Push Button, White, Horizontal, "Send", replace WI 9890403

9893430

106734

Push Button, White, Horizontal, "Ul", replace WI 9890555

Part No.

Print No.

Description

9890658

160645

Push Button, White, ADA, Horizontal, Down Arrow

9890592

160645

Push Button, White, ADA, Horizontal, Up Arrow

Push Button

· ~· · · d· ·.

V ..

.... ."

.....

:j

©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-1B

Printed in USA February, 2010

..

Owner's Manual Push Button Part No.

Print No.

9890671

160645

Push Button, White, ADA, Vertical, Down Arrow

9890609

160645

Push Button, White, ADA, Vertical, Up Arrow

Part No.

Print No.

Description

171AP1

Switch, V7 Push Button, SPOT, 250 VAC, 10 A and 125 VDC, .5 A

Description

Push Button 9818431





Station Inspection Part No.

I

Print No.

9890531

I

140158



I

Description

!Inspection Station, Car Top

Switch Push I Pull Part No.

Print No.

Description

9810857

108150

Switch Assy, Stop Horizontal, "Push Stop, Pull Run"

9810845

108155

Switch Assy, Stop Vertical, "PUSH STOP, PULL RUN"

..

©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-19

Printed in USA February, 2010

II!!Im Owner's Manual

..

Switch Rotary Part No.

Print No.

9703019

32704

9703032

32706

Description Switch, Rotary Kit, Contains 3 Position Switch, Bracket And Screws Switch, Rotary Kit, Contains 4 Position Switch, Bracket And Screws

Switch Rotary Part No. 9737613

Print No.

Description

102761

Switch, Rotary, 3 Position, OFF-ON-ON, 0-45-90 deg, Hall Fire Service

Switch Rotary Part No. 9777970

Print No.

Description

77797

Switch, Rotary, 4 Position, Off (12), On (3, 6, 9 O'Clock)

Switch Toggle Part No. , 9743637

I

Print No. 76703

I

Description

I Switch, Light, Snap-in

.. ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-20

Printed in USA February, 2010

I~--

Owner's Manual Switch Toggle Part No.

I

Print No.

9758495

,

141208

I

Description

, Switch, Toggle, 3P, On-Off-On, 125 VAC, 15 A

Switch Toggle Part No.



Print No.

Description

9826105

32610

Toggle Switch Kit, Spring Return, Contains Cam, Bracket, Switch and Screws

9826671

32667

Toggle Switch Kit, WI Bracket & Mounting Material &Cam

Switch Toggle Part No. 9826221

I I

Print No. 32622

I

Description

I Toggle Switch Kit, WI Bracket & Mounting Material

.. ©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-21

Printed in USA February, 2010

~ Owner's Manual

..

Traditional Faceplate Part No.

Print No.

Description

9830200

130104

Faceplate, Intermediate, #4 Bronze, 3.50" X9.00", 1.25" Dia. Button Cutouts

9832609

32600

Faceplate, Intermediate, #4 SS, 3.50" X 9.00"

9830250

32600SP

Faceplate, Intermediate, #8 SS, 3.50" X 9.00"

9830212

130103

9832610

32601

9830248

32601SP

Faceplate, Terminal, #4 Bronze, 3.50" X 9.00", 1.25" Dia. Button Cutouts Faceplate, Terminal, #4 SS, 3.50" X 9.0" Faceplate, Terminal, #855,3.50" X 9.0"

Traditional Faceplate Part No. 9826919

I I

Print No. 32691

I

Description

) Faceplate, Terminal, #4 55, Midwest, Hall 5tation

Traditional Hall Station Part No. 9954181

I I

Print No. C718M4

I

I Hall Fire Service

Description

Traditional Hall Station Part No. 9828369

Print No.

Description

130148

Hall Fire Service, Includes 1 Device Hall Station WI 9832610 Faceplate And 35053 Box

.. ©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-22

Printed in USA February, 2010

..

Owner's Manual Traditional Hall Station Part No.

Print No.

Description

9810020

110029

Hall Station, Intermediate, WI Illuminated Buttons, #4 SS, 48 V, 3.5" x 9.0"

9810031

110031

Hall Station, Terminal, WI Illuminated Buttons, #4 SS, 48 V, 3.5" x 9.0"

Traditional Hall Station Part No. 9856470

Print No.

Description

35647

Window, for Emergency Key Box 9856456, printed "Elevator Key For Fire Department and Emergency Use Only"

ELEVATOR KEY FOR

FIRE DEPT.

AND EMERGENCY

USE ONLY

.. ©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-23

Printed in USA February, 2010

~ Owner's Manual

..

Traditional Key Core Part No.

Print No.

Description

9821934

142193

Core, Key, 3 Position Car Fire Service Horizontal, HOLD (12) ON (3) FIRE (6) OFF (9)

9819629

130229

Core, Key, Black, LOBBY (12), ON (3), PARK (6)

9775626

117562

Core, Key, Car Fire Service, Red, Off (12), ON (3), Fire (6)

9775614

117561

Core, Key, Hall Fire Service, Red, OFF-ON (12) to (1), Fire (6), Bypass (9)

9822987

108188

Core, Key, Rotary Key Switch, Black, Blank

9823062

32743

Core, Key, Rotary Switch, Black, EMERGENCY (12), ON (3), POWER (6)

9823025

32751

Core, Key, Rotary Switch, Black, FAN (12), OFF (9)

9823074

32744

Core, Key, Rotary Switch, Black, LIGHT (12), FAN (3), OFF (9)

9823037

32750

Core, Key, Rotary Switch, Black, LIGHT (12), OFF (9)

9823049

32741

9822999

32758

9823013

32753

Core, Key, Rotary Switch, Black, MG (12), OFF (3) Core, Key, Rotary Switch, Black, OFF (12) HI (3), FAN (6), LOW (9), (2 Speed Fan) Core, Key, Rotary Switch, Black, ON (3)

9823001

32754

Core, Key, Rotary Switch, Black, ON (3), SERVICE (6), (Used For Out Of Service)

9823050

32742

Core, Key, Rotary Switch, Black, Photo-Eye (12), OFF (9)

9753412

35341

9832660

32665

Core, Key, Toggle Key Switch, Black (Replaces 9822987) Core, Key, Toggle Switch, Black, OFF (12), ON (3)

9822975

32665

Core, Key, Toggle Switch, Black, ON (3)

.. ©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-24

Printed in USA February, 2010

.. •

Owner's Manual Traditional Key Switch Part No.

Print No.

9720029

138520

Switch Assy, Key, V7, Horizontal, 1848, Car Call Re9ister

9720017

138521

Switch Assy, Key, V7, Horizontal, Hall Call, Terminal Register

9715952

138530

Switch, Key, Micro Switch, 1846, " In Car Stop"

9715976

138526

Switch, Key, V7, H2389 Key, 3 Pas, "Hall Fire Service," Horizontal "Fire" "Bypass" "Off" "On"

9772613

138532

Switch, Key, V7, Horizontal, H1846, Hoistway Access for DMC-I, Til

Description

9772674

138537

Switch, Key, V7, Horizontal, H1846, Hoistway Access for Till

9772595

138527

Switch, Key, V7, Horizontal, H1846, Hoistway Access for WCR

9772418

138514

Switch, Key, V7, Horizontal, H1846, Inspection

9772558

138522

Switch, Key, V7, Horizontal, H1848, Hall Call Registration, Intermediate

9719763

138519

Switch, Key, V7, Horizontal, H1848, Micro Switch, "Car Call Lockout"

9772583

138525

Switch, Key, V7, Horizontal, H2389, Emergency Power

9772455

138533

Switch, Key, V7, Horizontal, H2389, Impulse, California Car Fire Service, "Off", "On", "Fire""

9720637

138534

Switch, Key, V7, Horizontal, H2389, Impulse, California Hall Fire Service, "Off", "On", "Fire", "Bypass"

9772649

138535

Switch, Key, V7, Horizontal, H2389, Impulse, Chicago Car Fire Service, "Off", "On"! "Fire'!

9772650

138536

Switch, Key, V7, Horizontal, H2389, Impulse, Chicago Hall Fire Service, "Fire" "On" "Service" Switch, Key, V7, Horizontal, H2389, Impulse, Hall Fire Service, "Off", "On", "Fire" 1



1

9772716

138538

9772431

138528

9772443

138529

Switch, Key, V7, Horizontal, H239S, Attendant Service

9772728

138539

Switch, Key, V7, Horizontal, H239S, Code Blue

9772546

138518

Switch, Key, V7, Horizontal, H239S, Door Hold Open

9772522

138517

Switch, Key, V7, Horizontal, H239S, Emergency Service

9772935

138511

Switch, Key, V7, Horizontal, H239S, Fan/Light

Switch, Key, V7, Horizontal, H2395, 2-speed Fan

9772492

138510

Switch, Key, V7, Horizontal, H239S, Light

9772480

138512

SWitch, Key, V7, Horizontal, H239S, Light/2-speed Fan

9772560

138524

Switch, Key, V7, Horizontal, H239S, Lobby Park

9772601

138531

Switch, Key, V7, Horizontal, H239S, Lobby Return

9719775

138515

Switch, Key, V7, Horizontal, H239S, Micro Switch, "Independent Service"

9772420

138516

Switch, Key, V7, Horizontal, H2395, Photo-Eye

9772467

138540

Switch, Key, V7, Horizontal, H2395, Photo-Eye (front)

9772753

138543

Switch, Key, V7, Horizontal, H2395, Photo-Eye (lower)

9772479

138541

Switch, Key, V7, Horizontal, H2395, Photo-Eye (rear)

9772741

138542

Switch, Key, V7, Horizontal, H2395, Photo-Eye (upper)

• ©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-25

Printed in USA February, 2010

~ Owner's Manual

..

Traditional Key Switch Part No.

Print No.

Description

9715990

138513

Switch, Key, V7, H2389 Key, Micro Switch, 3 Pas, "Car Fire Service," Vertical, "Off" "Hold" "On" "Fire"

Part No.

Print No.

9822800

108301

Push Button Assembly, Marked" 1"

9822914

108310

Push Button Assembly, Marked "10"

Traditional Push Button Description

9822811

108302

Push Button Assembly, Marked "2"

9822823

108303

9822835 9822847

108304

Push Button Assembly, Marked "3" Push Button Assembly, Marked "4"

108305

Push Button Assembly. Marked "5"

9822859

108306

Push Button Assembly, Marked "6"

9822872

108307

Push Button Assembly, Marked "7"

9822884

108308

Push Button Assembly, Marked "8"

9822902

108309 108335 108339

Push Button Assembly, Marked "9"

9822938 9822963 9822940

108333

Push Button Assembly, Marked "B" Push Button Assembly, Marked "G" Push Button Assembly, Marked "L"

.. ©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-26

Printed in USA February, 2010

Owner's Manual

..

Traditional Key Switch Selection Chart PART NO PRINT NO

DESCRIPTION

BEZEL

KEY

KEY PLUG

SPG

KEY POS

DEG ROT

9772443 138529

Attendant Service, H

138492

9703135 H2395

9719519 660AC2

N

2

90

9772728 138539

Code Blue, H

138508

9703135 H2395

9719519 660AC2

y

2

45

9772546 138518

Door Hold, H

138502

9703135 H2395

9719519 660AC2

N

2

45

9772583 138525

Emergency Power, H

138493

9703196 H2389

660AC1

N

2

90

9772522 138517

Emergency Service, H

138490

9703135 H2395

9719519 660AC2

N

2

90

977243.1 138528

Fan, 2 spd, H

138507

9703135 H2395

9719519 660AC2

N

3

180

~ ~ ~

em

~ OFF

~([)= "'At'

• :

..

9715990 138513

Fire Service, Car, ANSI, Red, H

138487

9703196 H2389

660AC1

N

3

180

9772455 138533

Fire Service, Car, California, Red, H

138504

9703196 H2389

660AC1

N

2

45

9772649 138535

Fire Service, Car, Chicago, Red, H,

138504

9703196 H2389

660AC1

N

2

45

Fire Service, Hall, ANSI, Red,H

138486

9703196 H2389

660AC1

N

3

135

Fire Service, Hall, California, Red, H

138486

9703196 H2389

660AC1

N

3

135

Fire Service, Hall, Chicag(}, Red, H

138509

9703196 H2389

660AC1

N

2

45

Fire Service, Hall, 2 position, Red, H

138504

9703196 H2389

660ACl

N

2

90

9720637 138534

9772716 138538

W ,.,-W ~

W



©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-27

Printed in USA February, 2010

II!fEI Owner's Manual ·

32

..

Traditional Key Switch Selection Chart (cont.) PART NO PRINT NO

DESCRIPTION

BEZEL

KEY

KEY PLUG

SPG

KEY POS

DEG ROT

9772613 138532

Hoistway Access, DMC, T2, H

138491

9731064 H1846

9845641 660AD1

Y

3

90

9772674 138537

Hoistway Access, n, T4, H

138491

9731064 H1846

9845641 660AD1

y

~ ~ ~ ~ ~ ~~

3

90

"ce~

9772595 138527

Hoistway Access, WCR, H

138491

9772418 138514

Hoistway Enable, (Inspection), H

160504

9719775 138515

Independent Service, H

9772492 138510 9772935 138511

9731064 H1846

9845641 660AD1

Y

9731064 H1846

9845641 660AD1

N

2

90

138489

9703135 H2395

9719519 660AC2

N

2

90

Light, H

138496

9703135 H2395

9719519 660AC2

N

2

90

LightFan,H

138497

9703135 H2395

9719519 660AC2

N

3

180

3

90

"ce~

ID OIF"

~CD! FA"

9772480 138512

Light 2spd Fan, H

138498

9703135 H2395

9719519 660AC2

N

4

270

@) ~ @ @ ~ ~ ~ ~R'f.

9772560 138524

Lobby Park, H

138499

9703135 H2395

9719519 660AC2

N

2

90

9772601 138531

Lobby Return, H

138495

9703135 H2395

9719519 660AC2

y

2

45

9719763 138519

Lockout, Car Call, H

138494

9703391 H1848

660AD2

N

2

90

9719763 138523

Lockout, Hall Call, H

138494

9703391 H1848

660AD2

N

2

90

9772420 138516

Photoeye, H

138500

9703135 H2395

9719519 660AC2

N

2

90

9772467 138540

Photoeye Front, H

138505

9703135 H2395

9719519 660AC2

N

2

90

~""

©2010 THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-28

Printed in USA February, 2010

~

I

..

Owner's Manual

..

Traditional Key Switch Selection Chart (cont.) PART NO PRINT NO

.

..

'.

DESCRIPTION

BEZEL

KEY

KEY PLUG

SPG

KEY POS

DEG ROT

138506

9703135 H2395

9719519 660AC2

N

2

90

138545

9703135 H2395

9719519 660AC2

N

2

90

9703135 H2395

9719519 660AC2

N

2

90

9772479 138541

Photoeye Rear, H

9772753 138543

Photoeye Lower, H

9772741 138542

Photoeye Upper, H

138544

9720029 138520

Registration, Car Call, H

138494

9703391 H1848

660AD2

y

2

45

9772558 138522

Registration, Hall Call, Intermediate, H

138501

9703391 H1848

660AD2

Y

3

90

9720017 138521

Registration, Hall Call, Terminal, H

138494

9703391 H1848

660AD2

y

2

45

Stop,Car,H

138503

9731064 H1846

9845641 660AD1

N

2

90

9715952

@J CW)

@ @) @ @)

.. ©201O THYSSENKRUPP ELEVATOR

Traditional Signal Fixtures-29

Printed in USA February, 2010

1-

~ Owner's Manual

..

This page intentionally left blank.

• Traditional Signal Fixtures-30

- -

..

---------------

- - -

--

---

Owner's Manual

Vandal Resistant Signal Fixtures Vandal Resistant Pushbutton Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 Pushbutton Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3 Vandal Resistant Lantern and Position Indicator

4

Vandal Resistant Lantern Intermediate. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5 Vandal Resistant Call Register Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6

.. ©201O THYSSENKRUPP ELEVATOR

Vandal Resistant Signal Fixtures-l

Printed in USA February, 2010

1---------

~-----

I!fIm Owner's Manual

..

Vandal Resistant Pushbutton Kit Easyriser #3101

/,,~

(2)

"

6

'--/~ ITEM

PART NO.

1 2 3 4 5 6 7

8

PRINT NO.

DESCRIPTION

161089 161072 161071 161085 138594

Contact Base Assembly Pushbutton, Vandal Resistant Shim, Metal Halo, Vandal Resistant Ring, Retaining, 1.25" Ring, Retaining, .875" Halo Ring, Pushbutton, Stainless Steel Pushbutton, Stainless Steel, Vandal Resistant w/jewel Pushbutton, Stainless Steel, Vandal Resistant wo/jewel

138593 138590

138592 138588

.. ©201O THYSSENKRUPP ELEVATOR

Vandal Resistant Signal Fixtures-2

Printed in USA February. 2010

Owner's Manual

..

Vandall Resistant Pushbutton Assembly #138585 Illuminated #138586 Non-Illuminated

5



ITEM

PART NO.

1

PRINT NO. 138592

DESCRIPTION Pushbutton, Stainless Steel, Vandal Resistant w/jewel

138588

Pushbutton, Stainless Steel, Vandal Resistant wo/jewel

2

138590

Halo Ring Pushbutton, SS

3

138593

Ring, Retaining, .875"

4

138594

Ring, Retaining, 1.25"

5

130595

Halo, Pushbutton Vandal Resistant

6

129BC1

Base, Mounting

7

228AF2

Cam, Switch

8

292AA1

Cap, Switch

9

292AA1

Switch, SPOT

©2010 THYSSENKRUPP ELEVATOR

Vandal Resistant Signal Fixtures-3

Printed in USA February, 2010

-----

-----------

I!f.Im Owner's Manual

..

Vandal Resistant Lantern and Position Indicator



•~•

ITEM 1 2 3 4

PART NO.

5 6

9727190 9711065 9778147

7

1 2

PRINT NO. 160629 138316 138313 138315 107189 110608 108149 160591 160590

3 4



DESCRIPTION Faceplate (Custom Order for No. Landings) Bracket, Jewel Mounting Holder, Jewel Jewel, Red Jewel, Green Lamp, Wedgebase, 28V Lampholder, 24V Lampholder w/resistor, 48V (Uses 28V Lamp above.) Gong Assembly, 24V Gong Assembly, 48V

.. ©2010 THYSSENKRUPP ELEVATOR

Vandal Resistant Signal Fixtures-4

Printed in USA February, 2010

------

--

Owner's Manual Vandal Resistant Lantern Intermediate Terminal

ITEM

PART NO.

PRINT NO. 160861

DESCRIPTION Faceplate, Terminal, #4 SS

160862

Faceplate, Terminal, #8 SS

160863

Faceplate, Terminal, #4 Muntz

160864 160865

Faceplate, Terminal, #8 Muntz Faceplate, Intermediate, #4 SS

160866 160867

Faceplate, Intermediate, #4 SS Faceplate, Intermediate, #4 Muntz

160868

Faceplate, Intermediate, #8 Muntz

3 4

160629

Bracket, Jewel Mounting

138316

Holder, Jewel

5

138313 138315

Jewel, Red

1

2

6

..

7

©2010 THYSSENKRUPP ELEVATOR

Jewel, Green

160511

Fastening Kit, #4 SS

160512 160513 160514

Fastening Kit, #8 SS Fastening Kit, #4 Muntz Fastening Kit, #8 Muntz

160591

Gong Assembly, 24V (Not Shown)

160590

Gong Assembly, 48V (Not Shown)

Vandal Resistant Signal Fixtures-5

Printed in USA February, 2010

I!!rm Owner's Manual Vandal Resistant Call Register Light #6300KJ1 24 VDC #6300KJ2 48 VDC #6300KJ3 115 VAC

.. ©201O THYSSENKRUPP ELEVATOR

Vandal Resistant Signal Fixtures-6

Printed in USA February, 2010

---------_ ...

-~-~

~------

Owner's Manual

Signa 4 2004 Fire Service Panel 176CL

2

Fire Service Panel 176CF " . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6 Fire Insert Lens 130CL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7 Car Riding Lantern 556EB

9

Telephone Kit 200AFA

11

Button Assembly 680AX

" 12

P. I. and Emergency Light Panel 176CG

" 14

Discrete Position Indicator Kit 200AFB . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15 Discrete Position Indicator Display 178ME1

17

LON Electronic Position Indicator 178LP7

18

CAN Position Indicator 178ME2 and LON Position Indicator 178ME4 . . .. 19 Fire Phone Jack with Bezel Assembly (Hall or Car => 2004 Fire Code 128BW1 / 128BW3





20

2000 Fire Phone Jack with Bezel Assembly (Car 2004 Fire Code 128BWl / 128BW3

ITEM

PART NO.

PRINT NO.

DESCRIPTION

1

130281

Jack, Chrome Phone

2

128BP62

Bezel, Red Fire Phone

128BY18

Bezel, Red Fire Phone (French)

392BR2

Washer, #8 SS

128BR1

Washer, Plastic

3 4

9741785

2000 Fire Phone Jack with Bezel Assembly (Car

HAT'S U (PIN 7)

o

Off Position

I

Indicates Key Pull Indicates No Key Pull, Spring Return Momentary



Off o

d) DESCRIPTION

Part # 171FM3

Hoistway Access - TAC50-04

Key

Bezel (English)

Bezel (French)

205

128BP2

128BY14

o

I • OFF

Off Position Indicates Key Pull Indicates No Key Pull

R.sel~o On

DESCRIPTION

Part #

Key

Bezel (English)

3502

128BVI

171GD4

2000 Fire Service, Massachusets, New Jersey, New Hampshilre

171GD19

Florida, Region 1

R-80833-2006-1

128BP87

171GD20

Florida, Region 2

R-80833-2006-2

128BP87

171GD21

Florida, Region 3

R-80833-2006-3

128BP87

171GD22

Florida, Region 4

R-80833-2006-4

128BP87

171GD23

Florida, Region 5

R-80833-2006-5

128BP87

171GD24

Florida, Region 6

R-80833-2006-6

128BP87

171GD25

Florida, Region 7

R-80833-2006-7

128BP87

©2010 THYSSENKRUPP ELEVATOR

Signa 4 Signal Fixtures-46

Bezel (French)

Printed in USA February, 2010

Owner's Manual

..

Key Switch Bezels Print Number

L~9)

0 G:9) FAN

-_ OFE..._

C:~Q)

E!9) C~:9)

_AY 0 €9) __ JH..._

Part Number

Description

128BF2/ 128BX2*

Bezel, Light, 1 Speed Fan

128BF3/ 128BX3*

Bezel, 1 Speed Fan

128BF4/ 128BX4*

Bezel, Light

128BF5/ 128BX5*

Bezel, Independent Service

128BF6/ 128BX6*

Bezel, Run/Stop

128BF7/ 128BX7*

Bezel, Hoistway Enable

128BF8/ 128BX8*

Bezel, Light, 2 Speed Fan

128BFlO / 128BXlO*

Bezel, Floor Call

128BFl1/128BXll*

Bezel, 2 Speed Fan

* French

©2010 THYSSENKRUPP ELEVATOR

Signa 4 Signal Fixtures-47

Printed in USA February, 2010

.IJl!Im Owner's Manual Key Switch Bezels Print Number

gQ) @C-~9) ~_.fi.-_

E:¢)

Bezel, Hospital Emergency

128BF13/ 128BX13*

Bezel, Door/Hold/Open

128BF14 I 128BX14*

Bezel, Medical Emergency

128BF15

128BF16/ 128BX16*

@k::9)

128BF17

__Cft_

0 €Q) ~10 ~ .20 S9) &30 S9) ~40 S9)

Description

128BF12/128BX12*

E:¢) (t~:¢)

Part Number

..

(conttfwed)

Bezel, Inspection

Bezel,Emergency Light Test

Bezel, Card Reader

TTENDANT SEIMCE_OFf _

128BF18/128BX18*

Bezel, IAttendant Service

__OFf _

128BF19/128BX19*

Bezel, Floor Lockout 1

__CH_

128BF20 I 128BX20*

Bezel, Floor Lockout 2

__0Ff_

128BF21/128BX21*

Bezel, Floor Lockout 3

__0Ff_

128BF22 I 128BX22*

Bezel, Floor Lockout 4

* French

©201O THYSSENKRUPP ELEVATOR

Signa 4 Signal Fixtures-48

Printed in USA February, 2010

Owner's Manual

..

Key Switch Bezels Print Number

[:£: QJ [ !j:

AQ]

[-:§:-M.QJ E-.~ ..QJ ~Q:. ..QJ

©2010 THYSSENKRUPP ELEVATOR

Part Number

(cont/nued)

Description

141HR2

Faceplate, A17.1 and South Carolina, Fire Insert

141HR3

Faceplate, Chicago, Fire Insert

141HR4

Faceplate, French, Fire Insert

141HT2

Faceplate, New York City, Fire Insert

141HT4

Faceplate, Massachusetts, New Hampshire, New Jersey, Fire Insert

Signa 4 Signal Fixtures-49

Printed in USA February, 2010

~ Owner's Manual

..

Key Core Bezels Print Number

iE2010 THYSSENKRUPP ELEVATOR

Part Number

Description

128BP2

Bezel, USA Hoistway Access (Hall)

128BP3

Bezel, Mass. Medical (Car/Hall) (Blue)

128BP4

Bezel, 1998 1 Car Emergency Power (Hall)

128BP5

Bezel, Code Blue (Hall) (Blue)

128BP6

Bezel, 2000/2004 2 CAR Emergency Power (Hall) ANSI, Arizona, Chicago, Rhode Island

128BV6

Bezel, 2000/2004 2 CAR Emergency Power (Hall) ANSI, Florida

128BP7

Bezel, 2000/2004 3 CAR Emergency Power (Hall) ANSI, Arizona, Chicago, Rhode Island

128BV7

Bezel, 2000/2004 3 CAR Emergency Power (Hall) ANSI, FlOrida

128BP8

Bezel, 2000/2004 4 CAR Emergency Power (Hall) ANSI, Arizona, Chicago, Rhode Island

128BV8

Bezel, 2000/20044 CAR Emergency Power (Hall) ANSI, Florida

128BP9

Bezel, 2000/2004 5 CAR Emergency Power (Hall) ANSI, Arizona, Chicago, Rhode Island

Signa 4 Signal Fixtures-50

Printed in USA February, 2010

Owner's Manual

..

Key Core Bezels Print Number

©

Part Number

(continued)

Description

128BV9

Bezel, 2000/2004 5 CAR Emergency Power (Hall) ANSI, Florida

128BPI0

Bezel, 2000/2004 6 CAR Emergency Power (Hall) ANSI, Arizona, Chicago, Rhode Island

128BVI0

Bezel, 2000/20046 CAR Emergency Power (Hall) ANSI, Florida

128BPll

Bezel, 2000/2004 7 CAR Emergency Power (Hall) ANSI, Arizona, Chicago, Rhode Island

0)

128BVll

Bezel, 2000/2004 7 CAR Emergency Power (Hall) ANSI, Florida

~

128BP12

Bezel, Lobby Park (Hall)

128BP13

Bezel, Lobby Recall (Hall)

128BP14

Bezel, Alternate Fire (Hall) (Red)

128BP15

Bezel, Intermediate Key Call Registration (Hall)

128BP16

Bezel, Terminal Down Key Call Registration (Hall)

01

0

©

~ ~

©2010 THYSSENKRUPP ELEVATOR

Signa 4 Signal Fixtures-51

Printed in USA February, 2010

~ Owner's Manual Key Core Bezels Print Number

~ @ ~ (Q)

(Q1) @ (Q) (1) (0 ©201O THYSSENKRUPP ELEVATOR

Part Number

..

(contli7Ued)

Description

128BP17

Bezel, Call Lockout (Hall)

128BP18

Bezel, 2 Position Off/On (Car/Hall)

128BP19

Bezel, 2000/2004 1 Car Emergency Power (Hall) ANSI, Arizona, Chicago, Rhode Island, South Carolina

128BV5

Bezel, 2000/2004 1 Car Emergency Power (Hall) ANSI, Florida

128BP20

Bezel, Terminal Up Key Call Registration (Hall)

128BP21

Bezel, 1998 ANSI Fire Service (Hall) (Red)

128BP22

Bezel, 2000/2004 ANSI Fire Service (Hall) (Red)

128BP23

Bezel, B44 Hoistway Access-up, English (Hall)

12BBP24

Bezel, B44 Hoistway Access-Down, English (Hall)

Signa 4 Signal Fixtures-52

Printed in USA February, 2010

1--- -

---

_

..

---

-

-

--

- - _ .. _ - - - - - -

-----

--

-

Owner's Manual

I ,

:. I

Key Core Bezels Print Number

(9J Ie

--

0 (Q) ~

0

~ ~

~

(Q) (0 ©2010 THYSSENKRUPP ELEVATOR

Part Number

(contlfwed)

Description

128BP25

Bezel, Stop Switch (Car)

128BP57

Bezel, Independent Service (Car)

128BP58

Bezel, 2 Speed Fan/Light (Car)

128BP59

Bezel, Door Hold Open (Car)

128BP60

Bezel, Hospital Emergency Service (Car) (Blue)

128BP61

Bezel, Light Only (Car)

128BP62

Bezel, Phone Jack (Car/Hall) - (See 128BW) (Red)

128BP63

Bezel, Card Reader (Car/Hall)

128BP64

Bezel, 2 Speed Fan Only (Car)

128BP65

Bezel, Hoistway Enable (Car)

Signa 4 Signal Fixtures-53

Printed in USA February, 2010

I!!Iill Owner's Manual Key Core Bezels Print Number

~

Part Number

..

(continued)

Description

128BP66

Bezel, Inspection Operation (Car)

128BP68

Bezel, Emergency Light Test (Car)

0

128BP74

Bezel, 1998 Chicago Fire Service (Hall) (Red)

0

128BP75

Bezel, Inconsplcious Riser (Hall)

128BP76

Bezel, 2000/2004 ANSI Fire Service (Car) (Red)

128BP77

Bezel, Attendant Service (Car)

128BP79

Bezel, 1 Speed Fan/Light (Car)

128BP80

Bezel, 2000/2004 South Carolina (Hall)

0

OJ

(0 ~ ~

©2010 THYSSENKRUPP ELEVATOR

Signa 4 Signal Fixtures-54

Printed in USA February, 2010

Owner's Manual Key Core Bezels Print Number

o

~ ~

©2010 THYSSENKRUPP ELEVATOR

Part Number

(continued)

Description

128BP81

Bezel, 2000/2004 Fire Service, South Carolina (Red)

128BP82

Bezel, 2000120042 Car Emergency Power, South Carolina

128BP83

Bezel, 2000/2004 3 Car Emergency Power, South Carolina

Signa 4 Signal Fixtures-55

Printed in USA February, 2010

1-

-

----

..

_-

---

---

-

!

I:'IIm Owner's Manual

..

French Key Core Bezels Print Number

~ (()

0

0

co 0 0

0

0 0 0 ©2010 THYSSENKRUPP ELEVATOR

Part Number

Description

128BY2

Bezel, 2 Position Off/On (Car/Hall)

128BY3

Bezel, Stop Switch (Car)

128BY4

Bezel, B44 Hoistway Access-Up (Hall)

128BY5

Bezel, B44 Hoistway Access-down (Hall)

128BY8

Bezel, 1998 1 Car Emergency Power (Hall)

128BY9

Bezel, Lobby Recall (Hall)

128BY10

Bezel, Lobby Park (Hall)

128BY12

Bezel, Terminal Up Key Call Registration (Hall)

128BY13

Bezel, Call Lockout (Hall)

128BY14

Bezel, USA Hoistway Access (Hall)

128BY15

Bezel, Terminal Down Key Call Registration (Hall)

Signa 4 Signal Fixtures-56

Printed in USA February, 2010

..

Owner's Manual French Key Core Bezels Print Number

©201O THYSSENKRUPP ELEVATOR

Part Number

(conti/wed)

Description

128BY16

Bezel, Intermediate Key Call Registration (Hall)

128BY17

Bezel, Code Blue (Hall) (Blue)

128BY18

Bezel, Phone Jack (Car/Hall) - (See 128BW) (Red)

128BY31

Bezel, 2000/2004 ANSI Fire Service - Car (Red)

Signa 4 Signal Fixtures-57

Printed in USA February, 2010

IZ'fn2I Owner's Manual

..

Push Button Inserts

PRINT NO.

PART NO.

DESIGNATION

DESCRIPTION

169CBl

9801981

1

NUMERAL ONE

169CB2

9852418

2

NUMERAL TWO

169CB3

9875712

3

NUMERAL THREE

169CB4

9817357

4

NUMERAL FOUR

169CB5

9828463

5

NUMERAL FIVE

169CB6

9869524

6

NUMERAL SIX

169CB7

9884652

7

NUMERAL SEVEN

169C88

9774165

8

NUMERAL EIGHT

169CB9

9863258

9

NUMERAL NINE

169C81O

9814796

10

NUMERAL TEN

169C811

11

NUMERAL ELEVEN

169C812

12

NUMERAL TWELVE

169CB13

13

NUMERAL THIRTEEN

169C814

14

NUMERAL FOURTEEN

169C815

15

NUMERAL FIFTEEN

169C816

16

NUMERAL SIXTEEN

169C817

17

NUMERAL SEVENTEEN

169C818

18

NUMERAL EIGHTEEN

169C819

19

NUMERAL NINETEEN

169C820

20

NUMERAL TWENTY

169CB21

21

NUMERAL TWENTY-ONE

169C822

22

NUMERAL TWENTY-TWO

169C823

23

NUMERAL TWENTY-THREE

169C824

24

NUMERAL TWENTY-FOUR

169C825

25

NUMERAL TWENTY-FIVE

169CB26 169CB27

©201O THYSSENKRUPP ELEVATOR

9872654

B

ALPHA "8"

27

ALPHA "C"

Signa 4 Signal Fixtures-58

Printed in USA February, 2010

Owner's Manual Push Button Inserts

..

(continued)

PRINT NO.

PART NO.

169CB28

9886325

169CB29

9852723

G

ALPHA "G"

169CB30

9852852

L

ALPHA "L"

169CB31

M

ALPHA "M"

169CB32

P

ALPHA "P"

169CB33

R

ALPHA "R"

169CB34

LL

ALPHA "LL"

169CB35

PH

ALPHA "PH"

169CB36

DH

ALPHA "DH" DOOR HOLD

169CB37

DOOR OPEN

DESIGNATION 28

DESCRIPTION STAR WITH ALPHA "L"

DOOR OPEN SYMBOL (REAR)

169CB38

DOOR CLOSE

169CB39

UL

ALPHA "UL"

DOOR CLOSE SYMBOL (REAR)

169CB40

*1

STAR WITH NUMERAL ONE

169CB41

*G

169CB42

ALARM

169CB43

DOOR OPEN

DOOR OPEN SYMBOL (FRONT)

169CB44

DOOR CLOSE

DOOR CLOSE SYMBOL (FRONT)

169CB45

PHONE

169CB46

STOP

169C847

IR

169CB48

STAR WITH ALPHA "G" ALARM SYMBOL

PHONE SYMBOL EMERGENCY STOP SYMBOL NUMERAL ONE AND ALPHA "R"

2R

NUMERAL TWO AND ALPHA "R"

169CB49

3R

NUMERAL THREE AND ALPHA "R"

169CB50

4R

NUMERAL FOUR AND ALPHA "R"

169CB51

5R

NUMERAL FIVE AND ALPHA "R"

169CB52

6R

NUMERAL SIX AND ALPHA "R"

169CB53

7R

NUMERAL SEVEN AND ALPHA "R"

169CB54

8R

NUMERAL EIGHT AND ALPHA "R"

169CB55

9R

NUMBERAL NINE AND ALPHA "R"

169CB56

PI

NUMERAL "P" AND NUMERAL ONE

169CB57

P2

NUMERAL "P" AND NUMERAL TWO

169CB58

BR

ALPHA "BR"

169CB59

GR

ALPHA "GR"

169C860

LR

ALPHA "LR"

169CB61

MR

ALPHA "MR"

169CB62

BLANK

BLANK - NO MARKING

169C863

P3

ALPHA "P" AND NUMERAL THREE

169C864

P4

ALPHA "P" AND NUMERAL FOUR

169CB66

Gl

ALPHA "G" AND NUMERAL ONE

169C867

G2

ALPHA uG" AND NUMERAL TWO

169C869

*2

STAR WITH NUMERAL TWO

©201O THYSSENKRUPP ELEVATOR

Signa 4 Signal Fixtures-59

Printed in USA February, 2010 --

--

- - - - -

m:'¥I Owner's Manual Push Button Inserts PRINT NO.

PART NO.

DESIGNATION

(continued)

DESCRIPTION

*3

STAR WITH NUMERAL THREE

169C871

MZ

ALPHA "MZ"

169C872

*M

STAR WITH ALPHA "M"

169C873

*P

STAR WITH ALPHA "P"

169C874

*8

STAR WITH ALPHA "8"

169C870

169C877

U

ALPHA "U"

169C878

o

NUMERAL ZERO

169C881

S

ALPHA "S"

169C882

T

ALPHA "T"

169C883

UP

ALPHA "UP"

169C884

ON

ALPHA "ON"

169C885

81

ALPHA "8" AND NUMERAL ONE

169C886

L2

ALPHA "L" AND NUMERAL TWO

169C887

82

ALPHA "8" AND NUMERAL TWO

189C890

SS

ALPHA "SS"

169C892

PHONE W/MIC HOLE

PHONE SYM80L W/MIC HOLE

.. ©2010 THYSSENKRUPP ELEVATOR

Signa 4 Signal Fixtures-50

Printed in USA February, 2010

Owner's Manual

..

DMG Contact Block Removal Procedure 1. Ensure that the back of the push button panel is visible. See Figure 2, Step 1.

3. Pull the lower part of the contact block out away from the panel to release the bottom tab. See Figure 2, Step 3.

2. Pull down the contact block past the bottom tab. See Figure 1 and Figure 2, Step 2.

4. Move the contact block up to release the top tab. See Figure 2, Step 4.

Pull Contact Block Down

• Bottom Tab

Figure 1 - Push Button Assembly

• •

Step 1

..

Step 2

Step 3

Step 4

Figure 2 - Contact Block Removal

©2010 THYSSENKRUPP ELEVATOR

Signa 4 Signal Fixtures-61

Printed in USA February, 2010

1!!1321 Owner's Manual

..

This page intentionally left blank.

.. iigna 4 Signal Fixtures-6:

~----------

..

-------

Owner's Manual

Door Operator Safety Precautions

2

HD-03 Door Operator

3

Overview

4

Maintenance

7

Replacement Parts

8

3001AH_ HD-03 Door Operator

8

LD-03 Linear Door Operator

13

Maintenance

14

Changing The Door Operator Belt (Single Speed)

14

Changing The Door Operator Belt (Center Opening)

15

Replacement Parts .,

16

1504BE_ Single Speed Left and Right Hand Assemblies

16

1504B8_ Center Opening Assemblies

18

186CC_ Car Top Box

20

Refer to Door OperatorNameplate for model. Ifa modelother than HD-98is used, consultyourlocal ThyssenKrupp ElevatorService Office for information.

.. ©201O THYSSENKRUPP ELEVATOR

Door Operator-l

Printed in USA February, 2010

1-----------

ImBJ Owner's Manual

..

Safety Precautions IMPORTANTI The procedures contained in this manual are intended for the use of qualified elevator personnel. In the interest of your personal safety and the safety of others, do NOT attempt ANY procedure that you are NOT qualified to perform. All Procedures in this manual must be done in accordance with the applicable rules of the latest edition of the National Electrical Code; the latest edition of ASM E A17.1, Safety Code for Elevators and any governing local codes.

CAUTION statements identify conditions that could result in damage to the equipment or other property if improper procedures are followed.

WARNING statements identify conditions that could result in personal injury if improper procedures are followed.

• ©2010 THYSSENKRUPP ELEVATOR

Door Operator-2

Printed in USA February, 2010

---------------------------



--

Owner's Manual HD-03 Door Operator

I. I

I



©2010 THYSSENKRUPP ELEVATOR

Door Operator-3

Printed in USA February, 2010

~ Owner's Manual

..

Overview

Drive Arm Support Motor

Intermediate Arm

Adjustable Arm Jack Shaft Sheave

Drive Wheel

Mechanical Stops

Support Strut

=41~l=:::,,

~r°'-:::o·°=r-~---'4,.

o

o

0

Figure 1 - Door Operator

©2010 THYSSENKRUPP ELEVATOR

Door Operator-4

• Printed in USA February, 2010

,-----------------

..

Owner's Manual The following is a list of the major components of a Door Operator. See Figure 1. (It includes a description of their functions, overview of some of the critical adjustments and maintenance information. See Installation and Maintenance for details.)

• Adjustable Arm - The arm mounted to the drive wheel. Used to change the amount of linear door movement or stroke.

• Idler Arm - An adjustable arm mounted to the front of the door operator which controls the tension of the 3Vbelts between the jack shaft sheave and the drive wheel.

• Connecting Arm - Connects the drive arm to the door panel.

• Intermediate Arm - Adjustable linkage connected between the drive wheel adjustable arm and the pivot arm. The connection at the pivot arm is adjustable to control the length of the intermediate arm.

• Door Operator Support - A metal plate welded to the header. The Door Operator is mounted to the Door Operator Support with (4) four bolts through the (4) mounting slots of the Door Operator.

I,

• Drive Arm - The linkage connected between the drive arm support and the connecting arm.

• Mechanical Stops - Metal L brackets mounted to the front of the door operator. The stops have slots to adjust the amount of drive wheel rotation. Once positioned they limit the physical rotation of the drive wheel.

• Drive Arm Support - The bracket on top of the door operator containing two holes. The drive arm should be connected to the right hand hole, as you look from the hatch, at the front of the door operator.

• Motor - 115V or 230V DC Motor • Pivot Arm - Connects the drive arm to the intermediate arm. Provides an adjustment for the length of the intermediate arm.

• Drive Wheel - A metal sheave containing a slotted cam surface. The adjustable arm mounts to the drive wheel and is adjusted in the slotted cam surface. The drive wheel is driven by the jack shaft sheave using 3 Vbelts. Adjustment of the linear door travel or stroke is accomplished by moving the adjustable arm. Moving the adjustable arm closer to the center of the drive wheel results in less door travel for the same amount of wheel rotation. Moving the adjustable arm toward the outside of the drive wheel results in more door travel for the same amount of wheel rotation.

• Sheave, Jack Shaft - A spoked sheave driven by the door operator motor with a single V belt. The motor sheave drives the jack shaft sheave which drives the drive wheel. • Sheave, Motor - A sheave attached directly to the door operator motor shaft. • Support Strut - Unistrut legs on the rear of the door operator. Used to secure the rear of the operator to the car top and to plumb the face of the drive wheel.

.'

©2010 THYSSENKRUPP ELEVATOR

Door Operator-5

Printed in USA February, 2010

I:!r321 Owner's Manual Point B is center ~ B of Drive Wheel

..

A

Straight line through points B, A, and C.

ADJUSTABLE INTERMEDIATE ARM SPACER _ ____. PLATE PIVOT ARM

Doors Fully Open

I

Drive arm and Connecting arm in straight line.

DRIVE ARM

A

This is distance between top of intermediate Arm and the center of the Drive wheel. (point B) 1/ 2 "to1 1/2"

(l3mm to 38mm)

Doors Fully Closed



Figure 2 - Mechanical Adjustment

©2010 THYSSENKRUPP ELEVATOR

Door Operator-6

Printed in USA February, 2010

Owner's Manual ..

Maintenance 1. Check that the motor mounting bolts are tight.

• If belts are replaced on mUlti-groove sheaves, they should be changed as a matched set.

2. Remove the brush covers (where applicable), blowout the brush holders, check the brushes for wear, and reinstall the covers. 3. Inspect the operator belts for cracks or glazing, even wear (on both sides), that the belts are not bottomed out in the grooves and for proper tension (belt slippage).

NOTE: The following guidelines apply when testing, adjusting, or replacing belts: • Ideal tension is the lowest tension at which the belt will not slip at peak load. • All belts in the set should be tested for equal tension by pushing each belt down at the midpoint between the pulleys. (Typical deflection is 3/ 8 " with 10 Ibf applied.)

4. Check that all linkage bolts are tight. 5. Remove the door operator cover and rotate the door operator by hand and check the operation of DOL and DCl sensors. 6. Check the operation of the gate switch and that it is adjusted per code. 7. Using a burnishing tool or clean rough paper, clean the gate switch contacts if necessary. Replace the door operator cover. 8. Check for excessive bearing wear.

• If belts require tensioning, sheave alignment should be checked with a straight edge.

• ©201O THYSSENKRUPP ELEVATOR

Door Operator-7

Printed in USA February, 2010

~ Owner's Manual

..

Replacement Parts 3001AH_ HD-03 Door Operator

16

.. ©2010 THYSSENKRUPP ELEVATOR

Door Operator-8

Printed in USA February, 2010

..

Owner's Manual 3001AH_ H0-03 Door Operator (continued)

19

@

46

@

45

I

I

~o liliiii&_ _

EIIDI



IIBIIIIII.LJ

r5:--N===J

o

e

--L .4"

~

~.28"

-/;T~ T @

• ©2010 THYSSENKRUPP ELEVATOR

Door Operator-9

@ Printed in USA February, 2010

---------

-

IZ!I¥I Owner's Manual

..

3001AH_ HD-03 Door Operator (continued) ITEM

PART NO.

5 1

9779504

2 3

9820966

4

PRINT NO.

DESCRIPTION

172CH3

Box, Assembly, 2004 Fire Service

591BF1

Motor Assembly, 115 VDC, 1/6 H.P. w/Encoder

591BJ1

Motor Assembly, 115 VAC, 1/2 H.P. w/Encoder

373BA1

Encoder, Closed Loop Door Operator

750DB1

Sheave, Motor

124050

Tap Bar, Arm

123998

Shim, Door Operator

6

9801170

40117

Spacer, Roller

7

9749470

77920

Belts, Drive

8

9876686

67668

Sheave Assembly, Jack Shaft

9

9838820

5

63882

Arm, Adjustable Idler

10

750CVl

Wheel, Drive

11

277BYI

CliP, S

12

717CV1

Ring, Retaining, Bowed, .750" Dia.

13 14

9723997

15

44312

Key, .188" x 1.375"

123992

Arm, Adjustable Assembly

103268

Arm, Adjustable Assembly (Intermediate)

16

9723985

123990

Arm, Pivot Assembly

17

9814656

114653

Stop, Mechanical

40148

Bumper

18 19

9743637

76703

Switch, Light

20

9810857

108150

Switch, (Run Stop)

21

9810985

109888

SWitch, (Inspection)

22

320JX1

Inspection Button Dust Cover (Not Shown)

23

127196

Switch, Push Button

24 25

687BRI 9781821

26

Receptacle (GFCI)

78182

Socket, Lamp

109789

Guard, Lamp (Not Shown)

27

127960

Grommet, Rubber (ATLl2761)

28

700201

Snap-In, .500, Blank

29

700626

Snap Ring

30

320AF1

Cover, Kit, Terminal Strip (Not Shown)

31

141675

Jumper Strip, 2 Position

32

834AJ5

Block, Terminal

33

9850909

34 35 36

9726834

37

45090

Disk, Contact, Gate Switch

171BJ1

Switch, Leaf, Gate

320HJ2

Cover, Gate Switch

700420

Lockwasher, Shaft to Switch Disc

744FE1

Shaft, Cam

38

9711715

101171

Bearing, Main

39

9711739

101172

Bearing, Rear

©201O THYSSENKRUPP ELEVATOR

Door Operator-l0

• Printed in USA February, 2010

..

Owner's Manual ITEM

PART NO.

PRINT NO.

40

9741227

141222

Holder, Magnet

41

9741252

141251

Magnet, Cam

171CMl

Switch, Toggle

42 43

II.

,. ....

9782527

DESCRIPTION (continued)

108252

Bell, Emergency Alarm

177AMI

Alarm, Audible Signal, 12V

44

141787

Stand-off, Card, Locking

45

786AJI

Spacer, Card

46

127195

Guard, Button

47

6300PA2

Card, Electronic Door Operator

48

378AWI

Fan Assembly, Door Operator (AC Models Only)

49

462KTl

Harness, Diagnostic Tool, Door

50

9850922

Cable, Door Diagnostic, Orange (Not Shown)

51

171CMl

Switch, Toggle, SPST, 250V, 3A

52

364AA5

Device, Door Protective, PANA40 Plus Unit

53

381AMI

Filter, EMI/RFI, Door Operator, UDC

54

661BB5

Connector Plug, 5 Position, 7.5mm (Not Shown)

55

661884

Connector Plug, 4 Position, 7.5mm (Not Shown)

56

6618A6

Connector Plug, 6 Position, 5.D8mm (Not Shown)

57

661BA3

Connector Plug, 3 Position, 5.08mm (Not Shown)

58

292GP6

Receptacle, MTA, 6 Position, 18 Ga., C.E. w/Lock (Not Shown)

59

687BY7

Receptacle, MTA, 7 Position, 22 Ga., C. E. w/Lock (Not Shown)

60

6878Y5

Receptacle, MTA, 5 Position, 22 Ga., C.E. w/Lock (Not Shown)

61

687AE3

Receptacle, MTA, 3 Position, 20 Ga., C.E. w/Lock (Not Shown)

62

687BY3

Receptacle, MTA, 3 Position, 20 Ga., C.E. w/Lock (Not Shown)

• ©2010 THYSSENKRUPP ELEVATOR

Door Operator-tt

Printed in USA February, 2010

I~--~--~---

- - - --

I:!Iill Owner's Manual

..

This page intentionally left blank.

.. HD-03 Door Operator-12

..

Owner's Manual LD-03 Linear Door Operator



.. ©2010 THYSSENKRUPP ELEVATOR

Door Operator-13

Printed in USA February, 2010

I!!I¥I Owner's Manual

..

Maintenance Changing The Door Operator Belt (Single Speed)

6. Measure and cut new belt to proper length, if required.

NOTE: Refer to Figure 3 for this procedure.

OPENING TYPE

1. Loosen the 3/8 " Adjustment Screw located between the Idler Base and the Push Bar by turning it Clockwise into the Idler Base.

OPENING WIDTH

BELT LENGTH

Single Speed

36 Inches

98 Inches

Single Speed

42 Inches

110 Inches

7. Using the Top Belt Clamp as a template, match drill two 3/ 16 " holes, one in each end of the belt.

2. Loosen the Idler Base by loosening the two 3/8 " bolts on either end of the Idler Base.

8. Place the belt in position and reinstall the Top Belt Clamp with the two #10 Hex Socket Cap Screws.

3. Push the Idler Base toward the Push Bar.

9. Tighten the belt for acceptable belt tension by turning the Adjustment Screw Counterclockwise from the Idler Base.

4. Remove the two #10 Hex Socket Cap Screws in the Top Belt Clamp and remove the Top Belt Clamp.

10. Tighten the two 3/8 " bolts on either end of the Idler Base.

5. Remove the Door Operator Belt. 3/8 " ADJUSTMENT SCREW

IDLER BASE

3/8 " HEX HEAD CAP SCREWS (2) ]

PUSH BAR

3/8 " ADJUSTMENT SCREW (BEnNEEN IDLER BASE AND PUSH BAR)

PUSH BAR TOP BELT CLAMP (See Detail A)

3/ 8 " BOLTS (2)

#10 HEX SOCKET CAP SCREW (2)

TOP BELT CLAMP

DOOR OPERATOR BELT

BELT CLAMP

MATCH DRILL TWO (2) 3/ 16 " HOLES IN BELT ENDS

..

Detail A Figure 3

©2010 THYSSENKRUPP ELEVATOR

Door Operator-14

Printed in USA February, 2010

..

Owner's Manual 7. Measure and cut new belt to proper length, if required.

Changing The Door Operator Belt (Center Opening)

OPENING TYPE

NOTE: Refer to Figure 4 for this procedure.

BELT LENGTH

42 Inches

151 Inches

Center Opening

1. Loosen the 3/ 8 /1 Adjustment Screw located between the Idler Base and the Push Bar by turning it Clockwise into the Idler Base.

8. Using the Top Belt Clamp as a template, match drill two 3/ 16 /1 holes, one in each end of the belt. 9. Place the belt in position and reinstall the Top Belt Clamp with two #10 Hex Socket Cap Screws.

2. Loosen the Idler Base by loosening the two 3/ 8 /1 bolts on either end of the Idler Base.

,.

OPENING WIDTH

3. Push the Idler Base toward the Push Bar.

10. Reinstall the Center Opening Belt Clamp on the Belt Brace Clamp with four #10 Hex Socket Cap Screws.

4. Remove the two #10 Hex Socket Cap Screws in the Top Belt Clamp and remove the Top Belt Clamp.

11. Tighten the belt for acceptable belt tension by turning the Adjustment Screw Counterclockwise from the Idler Base.

5. Remove the four #10 Hex Socket Cap Screws Center Opening Belt Clamp and the Belt Brace Clamp together.

12. Tighten the two 3fa bolts on either end of the Idler Base. /I

6. Remove the Door Operator Belt.

3/8 " HEX HEAD

#10 HEX SOCKET CAP SCREW (2)

3/8 " ADJUSTMENT

CAP SCREWS (2) ]

SCREW (BETWEEN IDLER BASE AND PUSH BAR) TOP BELT CLAMP

PUSH BAR TOP BELT CLAMP (See Detail A)

BELT CLAMP

BELT CLAMP

DOOR OPERATOR BELT

IDLER BASE

3/ 8 " ADJUSTMENT SCREW

MATCH DRILL TWO (2) 3/ 16 " HOLES IN BELT ENDS

Detail A

#10 HEX SOCKET CAP SCREW (4)

PUSH BAR

BELT BRACE CLAMP

DOOR OPERATOR BELT

3/ 8 " BOLTS (2)

Figure 4

©201O THYSSENKRUPP ELEVATOR

Door Operator-15

Printed in USA February, 2010

~ Owner's Manual Replacement Parts 1504BE_ Single Speed Left and Right Hand Assemblies (RH Shown)

ITEM 1

PART NO.

PRINT NO. 186CC

DESCRIPTION (Continued) Box Assembly, Car Top

2

6300PA2

Card, Door Control, Universal

3

196AHTl

Bracket, Support, Car Top Box

4

320JPl

Cover, Wireway Support

5

590CTl

Motor, Linear Door Operator

6

677AEI

Pulley, Drive

7

78IDAI

Spacer, Bearing

©2010 THYSSENKRUPP ELEVATOR

..

Door Operator-16

.. Printed in USA February, 2010

r---- -



-

-

-

- - - - - - - -

-

-

-

Owner's Manual ITEM 8

PART NO.

PRINT NO. 125AD2

DESCRIPTION (Continued) Belt, Drive, 36" Opening

125AD3

Belt, Drive, 42" Opening

9

274CJl

Clamp, Belt Brace

10

274CFl

Clamp, Belt

11

677AGI

Pulley Assembly, Idler

12

114CCl

Base, Idler

13

112JWl

Bar, Push, Idler

14

171EPI

Switch Assembly, Gate

15

196AJBl

Bracket, Cam Pickup Mounting

16

69865

Cam Assembly, Safety Edge Pickup

17

174HX1

Angle, Magnet Mounting

18

568ANI

Magnet, Proximity Actuator

19

596CPl

Mount, Magnetic Sensor

20

736BEI

Sensor, Magnetic Proximity

21

717CJ2

O-Ring, .062" x .750" (10) x .875" (00)

22

860ADI

Track, Door, Car

23

146693

Spacer, Track

24

123794

Support, Cord, Safety Edge

25

41129

Clip, Cable, Electrical

26

174HJl

Angle, Hanger Link, LH, 36" OPENING

174HJ4

Angle, Hanger Link, LH, 42" OPENING

174HJ5

Angle, Hanger Link, RH, 36" OPENING

174HJ8

Angle, Hanger Link, RH, 42" OPENING

27

63853

Hanger Assembly, High Pocket, Standard Upthrust

28

461BFl

Hanger Assembly, High Pocket

29

196ACVl

Bracket Assembly, Header, Roller

30

200ABX2

Kit, Roller Assembly, Gate Switch, SS, LH

200ABXl

Kit, Roller Assembly, Gate Switch, SS, RH

31

103568

Bushing Snap 1.640" x 2.125" x .125" (Not Shown)

32

461AJI

Hanger, Pad Button, #4 Stainless Steel (Not Shown)

461AJ4

Hanger, Pad Button, #8 Stainless Stee (Not Shown)

461AJ3

Hanger, Pad Button, #4 Bronze (Not Shown)

461AJ6

Hanger, Pad Button, #8 Bronze (Not Shown) Bolt

33

700336

34

77572

Nut

35

40114

Spacer

©201O THYSSENKRUPP ELEVATOR

Door Operator-I?

Printed in USA February, 2010

I!!Im Owner's Manual

..

150488_ Center Opening Assemblies 1

2

5

ITEM

PART NO.

PRINT NO.

DESCRIPTION Box Assembly, Car Top

2

186CC6300PA2

3

196AHTl

Bracket, Support, Car Top Box

4

320JP1

Cover, Wireway Support

1

Card, Door Control, Universal

5

S90CTl

Motor, Door Operator, Linear

6

677AEI

Pulley, Drive

7

781DA1

Spacer, Bearing

8

125ADI

Belt, Drive, CO, 42" Opening

9

274CJ1

Clamp, Belt Brace

10

274CF1

Clamp, Belt

11

274CH1

Clamp, Belt, CO

©2010 THYSSENKRUPP ELEVATOR

Door Operator-18

Printed in USA February, 2010

Owner's Manual ITEM 12

PART NO.

PRINT NO.

DESCRIPTION (Continued)

677AGI

Pulley Assembly, Idler

13

114CCl

Base, Idler

14

112JW1

Bar, Push, Idler

15

171EP1

Switch Assembly, Gate

16

196AJT1

Bracket, Pickup Cam Mounting

17

69865

Cam Assembly, Safety Edge Pickup

18

174HX1

Angle, Magnet Mounting

19

568ANI

Magnet, Proximity Actuator

20

596CPl

Mount, Magnetic Sensor

21

736BEI

Sensor, Magnetic Proximity

22

717CJ2

a-Ring, 0.062" x 0.750" 1.0. x 0.875" 0.0.

23

127035

Track, Car Door, CO

24

146693

Spacer, Track

25

123794

Support, Cord, Safety Edge

26

41129

Clip, Cable, Electrical

27

174HDI

Angle, Hanger Link, CO, LH, 42"

28

174HD2

Angle, Hanger Link, CO, RH, 42"

29

63853

Hanger Assembly, High Pocket, Standard Upthrust

30

461BF1

Hanger Assembly, High Pocket

31

196ACVl

Bracket Assembly, Header, Roller

32

200ABX1

Kit, Roller Assembly, Gate Switch, CO

33

894BBI

Roller Assembly, Safety Catch

34

196AGK1

Bracket, Clamp Mounting

35

174JB1

Angle, Safety Catch Mounting

36

166AP1

Catch Assembly, Safety

37

103568

Bushing, Snap, 1.640" x 2.125" x 0.125" (Not Shown)

38

461AJI

Hanger, Pad Button, #4 Stainless Steel (Not Shown)

461AJ4

Hanger, Pad Button, #8 Stainless Stee (Not Shown)

461AJ3

Hanger, Pad Button, #4 Bronze (Not Shown)

461AJ6

Hanger, Pad Button, #8 Bronze (Not Shown)

700336

Bolt

63 64

77572

Nut

65

40114

Spacer

©2010 THYSSENKRUPP ELEVATOR

Door Operator-19

Printed in USA February, 2010

----------------

-- -

-

I!'Im Owner's Manual 186CC_ Car Top Box

T 8

4

ITEM

PART NO.

PRINT NO. 6300PA2

1

DESCRIPTION (Continued) Card, Universial Door Controller (UDC)

2

9823890

132221

Standoff, Locking,.187" x .156" x .625"

3

9782527

108252

Alarm Bell, Emergency, Audible

177AM1

Alarm Horn, Audible, Signal 12V

396CV1

4

5

9955185

834AM20

Screw, TSA, .250"-20 x .625" Z Terminal Block

6

320AF1

Cover, Kit, Terminal Strip (Not Shown)

7

141675

Jumper Strip, 2 Position

8

171EV1

Switch, Panel Rocker, SPST, 125V, lOA

9

125540

Terminal, .187" Faston (Not Shown)

10

364AA5

Device, Door Protective, PANA40 Plus Unit

11

462KTl

Harness, Wire Assembly Diagnostic Tool (Door UDC)

12

127195

Guard, Pushbutton

13

320JX1

Inspection Button Dust Cover (Not Shown)

76703

Switch, Light, Snap-in

14

9743637

15

9781821

78182

Socket, Light

16

109789

Guard, Lamp

17

127196

Switch, Pushbutton

108150

Switch, Run-Stop

18

©2010 THYSSENKRUPP ELEVATOR

9810857

Door Operator-20

Printed in USA February, 2010

:------------------------

---~-~-

-

-

Owner's Manual ITEM

PART NO.

PRINT NO.

9810985

109888

Switch, Inspection

20

381AMI

Filter, EMI/RFI, Door Operator, UDC

21

687BRI

Receptacle, Ground Fault Circuit Interrupter (Not Shown)

19

DESCRIPTION (Continued)

22

661BB5

Connector Plug, 5 Position, 7.5mm (Not Shown)

23

661BB4

Connector Plug, 4 Position, 7.5mm (Not Shown)

24

661BA6

Connector Plug, 6 Position, 5.0Bmm (Not Shown)

25

661BA3

Connector Plug, 3 Position, 5.0Bmm (Not Shown)

26

462LDI

Harness Assembly, Linear Door Operator, Front

462LD2

Harness Assembly, Linear Door Operator, Rear

462LEI

Harness Assembly, Encoder, OK Motor (Not Shown)

27 28

292GP6

Receptacle, MTA, 6 Position, 18 Ga., C.E. w/Lock (Not Shown)

29

687BY7

Receptacle, MTA, 7 Position, 22 Ga., C.E. w/Lock (Not Shown)

30

687BY5

Receptacle, MTA, 5 Position, 22 Ga., C.E. w/Lock (Not Shown)

31

687AE3

Receptacle, MTA, 3 Position, 20 Ga., C.E. w/Lock (Not Shown)

32

736BEI

Sensor, Magnetic Proximity (Not Shown)

I I ..

©2010 THYSSENKRUPP ELEVATOR

Door Operator-21

Printed in USA February, 2010

,------------~

-----_._.-

.111m Owner's Manual

This page intentionally left blank.

LD-03 Linear Door Operator-22

,--

-

-

.. • •

Owner's Manual

Hatch Hanger Assembly Single Speed Traditional Hatch Hanger

2

Single Speed Omni Hatch Hanger

3

Center Opening Traditional Hatch Hanger

4

Center Opening Omni Hatch Hanger

5

Two Speed Traditional Hatch Hanger

" 6

Two Speed, Center Opening Traditional Hatch Hanger Single Speed TK Hoistway Entrance

7 " 8

Center Opening TK Hoistway Entrance. . . . . . . . . . . . . . . . . . . . . . .. 10 Two Speed TK Hoistway Entrance

©201O THYSSENKRUPP ELEVATOR

Hatch Hanger Assembly-l

, 12

Printed in USA February, 2010

I---~

I

It!I}ZI Owner's Manual

..

Traditional Hatch Hanger Single Speed

o

ITEM

PART NO.

PRINT NO.

1

9838429 9990057

63842 75987

2

DESCRIPTION Closer Reel Bracket Assembly Closer Reel

.. ©2010 THYSSENKRUPP ELEVATOR

Hatch Hanger Assembly-2

Printed in USA February, 2010

Owner's Manual

..

Omni Hatch Hanger Single Speed

o o

0

o

0

ITEM

PART NO.

PRINT NO.

1

9838429

63842

Closer Reel Bracket Assembly

2

9990057

75987

Closer Reel

©2010 THYSSENKRUPP ELEVATOR

0

DESCRIPTION

Hatch Hanger Assembly-3

Printed in USA February, 2010

I

~~~~~~----

-

---

I

I!!If21 Owner's Manual

..

Traditional Hatch Hanger Center Opening

leD 00000

o

Q

8

ITEM

PART NO.

PRINT NO.DESCRIPTION

1

9701588

40158

Sheave

2

9870921

77092

Ring, Retaining

3

9951362

40130

Clip, Cable

4

9951313

40113

Anchor, Cable

5

700407

Washer, FS, LWHR .375 Z

6

700338

Screw, FS, CSH .250 x .375 Z

7

9838429

8 9

©2010 THYSSENKRUPP ELEVATOR

9871421

63842

Bracket Assembly, Closer Reel

75987

Reel, Closer

77142

Cable, .125" dia. steel

Hatch Hanger Assembly-4

Printed in USA February, 2010

Owner's Manual

..

Omni Hatch Hanger Center Opening

4000

@@@

10

o

ITEM

PART NO.

PRINT NO.DESCRIPTION

1

9701588

40158

Sheave

2

9870921

77092

Ring, Retaining

3

802COI

Tightener, Support Cable

4

9951362

40130

Clip, Cable

5

9951313

40113

Anchor, Single Cable

6

700407

Washer, FS, LWHR .375 Z

7

700338

Screw, FS, CSH .250 x .375 Z

63842

Bracket Assembly, Closer Reel

75987

Reel, Closer

10

700407

Washer, FS, LWHR .375 Z

11

700564

Nut, FS, NH .375 Z

12

700324

Screw, FS, CSH .250 x 1.000 Z

13

700384

Washer, FS, FWA .375 Z

77142

Cable, .125" dia. steel

8

9838429

9

14

©2010 THYSSENKRUPP ELEVATOR

9871421

Hatch Hanger Assembly-5

Printed in USA February, 2010

1-

IZ!I3ZI Owner's Manual

..

Traditional Hatch Hanger Two Speed

8

ITEM

PART NO.

PRINT NO.DESCRIPTION

1

9701588

40158

Sheave

2

9870921

77092

Ring, Retaining

3

9951362

40130

Clip, Cable

40113

Anchor, Single Cable

5

700407

Washer, FS, LWHR .375 Z

6

700338

Screw, FS, CSH .250 x .375 Z

4

7

9951313

9838429

8 9

©2010 THYSSENKRUPP ELEVATOR

9871421

63842

Bracket Assembly, Closer Reel

75987

Reel, Closer

77142

Cable, .125" dla. steel

Hatch Hanger Assembly-6

Printed in USA February, 2010

--------~--_._-_._---_

..

_-

-

---

Owner's Manual

..

Traditional Hatch Hanger Center Opening, Two Speed

@@

9@

17

A

o

20

ITEM

PART NO. 1

PRINT NO.DESCRIPTION 9701588

2 3

9870921

4

9701588

40158

Sheave

147479

Bracket Assembly, Cable Tightener

77092

Ring, Retaining

40158

Sheave

5

700384

Washer

6

700422

Washer, LWET

7

700384

Washer, Flat

8

700564

Nut

9

700407

Washer, FS, LWHR .375 Z

10

700338

Screw, FS, CSH .250 x .375 Z

40130

Clip, Cable

11

9951362

12

9951313

40113

Anchor, Single Cable

13

9951647

40029

Clamp, Cable

14

9951362

40130

Clip, Cable

15

9951313

40113

Anchor, Cable

16

9838429

63842

Bracket Assembly, Closer Reel

17

9871421

77142

Cable, .125 dia steel

18

9951398

40190

Anchor, Cable

19

9950953

63857

Bracket Assembly, Cable Clip

75987

Reel, Closer

20

©2010 THYSSENKRUPP ELEVATOR

Hatch Hanger Assembly-?

Printed in USA February, 2010

I I

IZ'fr¥J Owner's Manual

..

TK Single Speed Hoistway Entrance

®

~ ~ i

0 0

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'")'"7

28 29 30

L!

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20 21

'1') L_

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24 23

26

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0

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0

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0

.

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~

~

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8

8

8

0

J-

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0

0

0

0

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I~

0.

0

0

[

0

(i)~

0

QJ"I

1j~ 14 13 12 11 ,I

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1.6 17 18 19

0

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0 ©2010 THYSSENKRUPP ELEVATOR

.



8

2

Hatch Hanger Assembly-8

Printed in USA February, 2010

-----~---------_._-----

--------

----------

-

-- -

--

-

Owner's Manual

..

TK Single Speed Hoistway Entrance (continued) ITEM

PART NO.

PRINT NO.DESCRIPTION

1

454DW1

Guide Assembly, Gib, Door

2

711ETl

Retainer, Safety, Door, Bottom (Standard Sill) Bumper, Door (Not Shown)

3

75348

4

461BXl

Hanger, Door, Single Speed (Includes 5-7)

5

717BB

Ring, Retainer, External (5100-66) .669

6

228CMl

Cam, Upthrust

124580

Roller, Hanger

277CB1

Clip, Snap, Hook

7

9864295

8

75987

Reel, Closer, 4" Dia. (Spirator)

10

277CEI

Clip, Cable, Closer Reel (Spirator)

11

596CN1

Mount, Roller, Crank (Left Hand)

596CN2

Mount, Roller, Crank (Right Hand)

9

9759876

12

47529

Crank, Roller

13

142934

Mount, Roller, Crank

14

75926

Ring, Retainer, Truarc, 5100-100

15

894BC1

16

70115

Ring, Retainer, Truarc, 5100-37

Roller, Crank, Assembly (Includes lC-19)

17

75925

Washer, Nylon, 3/ 8 " X 5/ 8 " X 1/ 32 "

18

63835

Roller

19

40115

Pin, Roller

20

297BN1

Contact Box, Interlock, Left Hand

21

297BN2

Contact Box, Interlock, Right Hand

22

9701011

23

40101 47383

Bushing, Nylon-zytel 101 Spacer, Interlock

24

297BW7

Contact Assembly, Hook, Interlock (Right Hand) (Includes 26-30)

25

297BW8

Contact Assembly, Hook, Interlock (Left Hand) (Includes 26-30)

26

9875219

27 28

9802400

47521

Hook, Assembly, Interlock

145793

Joint, Ball, Left Hand Assembly (Attaches To Crank Assembly)

47530

Joint, Ball, Right Hand Assembly, (Attaches To Interlock Hook)

29

718CH6

Rod, Link, 185/16"

30

709AC1

Restrictor, Hook, Interlock

31

466DM

Header

©2010 THYSSENKRUPP ELEVATOR

Hatch Hanger Assembly-9

Printed in USA February, 2010

~ Owner's Manual

..

TK Center Opening Hoistway Entrance

9

0 c

Ii:

"

,~

:'e

17 0

v ~ (jJjjJfjJ)



o

©2010 THYSSENKRUPP ELEVATOR

0

Hatch Hanger Assembly-l0

Printed in USA February, 2010

Owner's Manual

..

TK Center Opening Hoistway Entrance (contlfJUedj ITEM

PART NO.

PRINT NO.DESCRIPTION

1

711ETl

Retainer, Safety, Door, Bottom

2

454DW1

Guide Assembly, Gib, Door (Standard Sill)

876AW1

Trim, Astragal, Vinyl, 85 1/2" (Center Opening Only)

876AW2

Trim, Astragal, Vinyl 96 1//' (Center Opening Only)

876AW3

Trim, Astragal, Vinyl 108 1/ 2 " (Center Opening Only) Clip, Snap Hook

3 4

5 6

277CB1 9759876

781CE4

Spacer, Interlock, Hanger

8

297CD1

Contact Assembly, Gate Switch

9

711EVI

Retainer, Safety, Door, Top

10

228CMl

Cam Assembly, Upthrust

124580

Roller, Hanger

717B13

Retainer Ring, External (5100-66) .669

9864295

12

I

Reel, Closer, 4" Diameter (Spirator)

7

11

:.-

75987

13

297BJI

Contact Box, Interlock, Left Hand

14

677AHI

Pulley, Cable, Assembly

15

274CLl

Clamp Assembly, Cable

16

196AHMI

Bracket Assembly, Cable Anchor

17

224AHI

Cable, 83",36" Opening

224AHI

Cable, 95", 42" Opening

224AHI

Cable, 107", 48" Opening

224AHI

Cable, 131", 60" Opening

18

596CNI

Mount, Roller Assembly, Crank (Left Hand)

19

894BCl

Roller, Crank, Assembly (Includes 20-23)

20

70115

Ring, Retainer, Truarc, 5100-37

21

75925

22

63835

Washer, Nylon, 3/ 8 " X 5/ 8 " X 1/ 32 " Roller

40115

Pin, Roller

23 24

9701011

40101

Bushing, Nylon-zytel 101

25

47383

Interlock Spacer

26

297BW8

Contact Assembly, Hook, Interlock, Left Hand (Includes 27 - 32)

709ACl

Restrictor, Interlock Hook

47521

Hook, Interlock, Assembly

145793

Joint, Ball, Left Hand Assembly (Attaches To Crank Assembly)

47530

Joint, Ball, Right Hand Assembly, (Attaches To Interlock Hook)

27 28

9875219

29 30

9802400

31

718CH6

Rod, Link, 18 5/16"

32

709ACl

Restrictor, Hook, Interlock

33

466DN

Header

©2010 THYSSENKRUPP ELEVATOR

Hatch Hanger Assembly-II

Printed in USA February, 2010

I!I¥I Owner's Manual

..

TK Two Speed Hoistway Entrance

~ 'I5

23 24

2E;~?9 11 12 1:5

26 27 30 31 32 33

o

./.

~

/'

~~ 0

.. o

l> n

.1

0

r. l

r. .1 r.• •.1 r.

1

T

D

2

©201O THYSSENKRUPP ELEVATOR

4

n

0 D

~ Hatch Hanger Assembly-12

Printed in USA February, 2010

..

----------

-

------------

Owner's Manual

..

TK Two Speed Hoistway Entrance (conttf7Ued) ITEM



..

PART NO.

PRINT NO.DESCRIPTION

1

142010

Guide Kit, Gib, Door (2 per Door)

2

711DWI

Kit, Retainer, Safety, Fast Door, Bottom (Standard Sill)

3

118194

Kit, Retainer, Safety, Slow Door, Bottom (Standard Sill)

4

200YR2

Kit, Gib and Retainer, Fast Door (includes 1 and 2)

5

200XY4

Kit, Gib and Retainer, Slow Door (includes 1 and 2)

6

75348

Bumper, Door (Not Shown)

7

63851

Hanger, Door, Single Speed (Includes 5-7)

8

67542

Tire, Roller

9

45216

Cam, Upthrust

10

9864295

124580

Roller, Hanger

11

9759876

75987

Reel, Closer, 4" Dia. (Spirator) (48" Opening or Less)

12

73001

Reel, Closer, 4" Dia. (Spirator) (Over 48" Opening)

13

277CEI

Clip, Cable, Closer Reel (Spirator)

14

47525

Mount, Roller, Crank (Left Hand)

47526

Mount, Roller, Crank (Right Hand)

15

47529

Crank, Roller

16

142934

Mount, Roller, Crank

17

75926

Ring, Retainer, Truarc, 5100-100

18

894BCl

19

70115

Ring, Retainer, Truarc, 5100-37

20

75925

Washer, Nylon, 3/8 " X 5fs" X 1/32 "

21

63835

Roller

22

40115

Pin, Roller

23

66504

Contact Box, Interlock, Left Hand

24

66505

Contact Box, Interlock, Right Hand

25

9701011

Roller, Crank, Assembly (Includes 16-19)

40101

Bushing, Nylon-zytell01

26

47383

Spacer, Interlock

27

297BWI

Contact Assembly, Hook, Interlock (Right Hand) (Includes 26-30)

28

297BW3

Contact Assembly, Hook, Interlock (Left Hand) (Includes 26-30)

29

9875219

30 31

9802400

47521

Hook, Assembly, Interlock

145793

Joint, Ball, Left Hand Assembly (Attaches To Crank Assembly)

47530

Joint, Ball, Right Hand Assembly, (Attaches To Interlock Hook)

32

145775

Rod, Link, 19"

33

709ACI

Restrictor, Hook, Interlock

©2010 THYSSENKRUPP ELEVATOR

Hatch Hanger Assembly-13

Printed in USA February, 2010

,----------

- - - - -

I!!I¥I Owner's Manual

This page intentionally left blank.

Hatch Hanger Assembly-14

..

..

Owner's Manual

Common Elevator Components Door Hanger Assembly

2

Interlock Assembly

3

Pick-Up Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4 Clutch with Restrictor

5

Clutch without Restrictor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6

'

..

Door Guide

7

Mechanical Switch

8

©20lD THYSSENKRUPP ELEVATOR

Common Elevator Components-l

Printed in USA February, 2010

1--I

I:I!IRI Owner's Manual

..

Door Hanger Assembly 63853 - High Pocket, 63834 - Low Pocket 8

3

.. ITEM

PART NO.

1

9752160

PRINT NO.

DESCRIPTION

45216

Upthrust Shaft

2

77572

Nut

3

700422

Washer

4

700583

Nut

5

700309

Screw

6

9875426

67542

Roller Tire Assembly

7

9801170

40117

Spacer, Roller

8 9

9752249

45220

Low Pocket Hanger

9752158

45217

High Pocket Hanger

9838302

63830

Roller Assembly (Low Pocket)

9864295

124580

Roller Assembly (High Pocket)

40139

Studhanger

11

700579

Nut, .500"

12

700378

Washer, .500"

10

©2010 THYSSENKRUPP ELEVATOR

9700780

Common Elevator Components-2

Printed in USA February, 2010

Owner's Manual

..

Interlock Assembly

47522, 101470, 147746

..

5

2

ITEM

PART NO.

PRINT NO.

1

9892916

69291

Contact Block Assembly

2

66504

Contact Box Assembly

3

47521

Interlock Hook Sub-Assembly

9802411

145793

Ball Joint Assembly (LH

9802400

47530

Ball Joint Assembly (RH)

9845793

145794

Rod Link 18"

145795 147747

Rod Link 19" Rod Link High Pocket 21 1/2"

700432

Lock Washer, Shakeproof #10

4

5

6

9702210

DESCRIPTION

7

700572

Nut, Hex

8

145793

Ball Joint Assembly

9

40101

Bushing, nylon

©201O THYSSENKRUPP ELEVATOR

Common Elevator Components-3

Printed in USA February, 2010

~ Owner's Manual

..

Pick Up Roller Assembly 47525 (LH) (Shown below.), 47526 (RH)

5

ITEM

PART NO.

PRINT NO.

DESCRIPTION

1

9870052

142932

Crank, Bumper

2

9897641

142934

Roller, Crank Mount

3

9838181

47529

Roller Crank

4

9801157

40115

Pin, Roller

5

9759268

75926

Truarc Ring, 5100-100

6

9736141

70115

Truarc Ring, 5100-37 Retainer Ring

75925

Washer, Nylon

8

9700705

70393

Screw

9

9759256

700436

Washer

10

9700407

700564

Nut

9700006

700288

Bolt

7

11

©2010 THYSSENKRUPP ELEVATOR

Common Elevator Components-4

..

Printed in USA February, 2010

:

I

..

Owner's Manual Clutch with Restrictor ITEM

PRINT NO.DESCRIPTION

PART NO. 364AE5

Clutch

Aluminum Vane

With Restrictor, Left Hand

364AE6

Clutch

Aluminum Vane

With Restrictor, Right Hand

364AE9

Clutch

Aluminum Vane

With Restrictor, Left Hand, Reduced Clearance

364AEIO

Clutch

Aluminum Vane

With Restrictor, RightHand, Reduced Clearance

364AE13

Clutch

Plastic Vane

With Restrictor, Left Hand

364AE14

Clutch

Plastic Vane

With Restrictor, RightHand

n~~-----I1

5

ITEM 1 2 3 4

5 6 7

©201O THYSSENKRUPP ELEVATOR

PART NO.

PRINT NO. 63835 47530 256HW1 208BF1 256GP1 888ATl 780CD1

DESCRIPTION Door Stop Roller Ball Joint Restrictor, Actuator Slide Bushing Finger Restrictor Vane Restrictor Vane Spring

Common Elevator Components-5

Printed in USA February, 2010

,--------------------

---

--

~ Owner's Manual

..

Clutch without Restrictor ITEM

PART NO.

PRINT NO.DESCRIPTION

364AE7

Clutch

Aluminum Vane

Without Restrictor, Left Hand

364AE8

Clutch

Aluminum Vane

Without Restrictor, Right Hand

364AE11

Clutch

Aluminum Vane

Without Restrictor, Left Hand, Reduced Clearance

364AE12

Clutch

Aluminum Vane

Without Restrictor, Right Hand, Reduced Clearance

364AE15

Clutch

Plastic Vane

Without Restnctor, Left Hand

364AE16

Clutch

Plastic Vane

Without Restrictor, Right Hand

.. ITEM

PART NO.

PRINT NO

DESCRIPTION

9800955

40099

Vane, Opening (Aluminum)

149172

Vane, Opening (Reduced Clearance)

256JL1

Vane. Opening (Plastic)

2

9739180

40106

Vane Springs, Opening

3

9801443

40144

Vane, Closing (Aluminum)

256JK1

Vane, Closing (Plastic)

149169

Vane, Closing (Reduced Clearance)

40014

Vane Support, Closing

40133

Spring, Closing Vane

4

9800141

5

77007

Bearing (Aluminum)

149164

Bearing, Reduced Clearance

7

41964

Bolt (Reduced Clearance)

8

142180

Ring, "E"

9

9777891

77789

Ring, Truarc Retaining

10

9747035

44703

Rod Attachment

228CF

Cam, Clutch Actuating

6

11

©201O THYSSENKRUPP ELEVATOR

Common Elevator Components-6

.. Printed in USA February, 2010

Owner's Manual

..

Door Guide 142010 Kit, 118194 Kit 2

3(0 5

I

118194

h 142010

142010 Kit ITEM

PART NO.

PRINT NO.

DESCRIPTION

1

700440

Washer

2

142008

Stud Lock

3

118189

Pivot, Gib

4

118190

Gib

5

118188

Bracket, Gib

142010 Kit ITEM

PART NO.

PRINT NO.

DESCRIPTION

1

118193

Guide, Door Safety

2

114749

Screw

3

115068

Screw

4

700433

Washer

• ©2010 THYSSENKRUPP ELEVATOR

Common Elevator Components-7

Printed in USA February, 2010

I!I'¥I Owner's Manual

..

Mechanical Switch 69290 (NC), 105701 (NO)

6

..

69290 Mechanical Switch (N. C.) ITEM

PART NO.

PRINT NO.DESCRIPTION Roller Arm

1

46890

2

46887

Shaft

3

72712

Truarc #5133

4

9706847

10684

Roller

5

9768695

46889

Tire

6

9892916

69291

Contact Block Assembly

105701 Mechanical Switch (N. 0.) ITEM

PART NO.

PRINT NO.DESCRIPTION

1

105695

Roller Arm

2

46887

Shaft

72712

Truarc #5133

4

9706847

10684

Roller

5

9768695

46889

Tire

6

9857072

105705

Contact Block Assembly

3

©2010 THYSSENKRUPP ELEVATOR

Common Elevator Components-a

.. Printed in USA February, 2010

,-------

-

-

-----

- -

- - - - - - - - - - - -

Owner's Manual FE0054-A Rev. B 6/15/00

LUBRICANT COMPONENT

Type

Car & Hoistway Doors hangers, tracks, & closers

bearing oil

Door Operator drive arm and door rollers

no bearing lubrication required

PC Card Connectors

lubricant

Selector Tape

silicone-based lubricant

Thyssenkrupp Specification IPart No.

RECOMMENDED PRODUCT

70305

9780970

METHOD OF LUBRICATION

Wipe with oil-dampened rag

Stabilant 22A

Apply a light film to connectors with a cotton swab.

Triflow'

Apply a light film only as required to prevent rust or corrosion

I"

.. ©2010 THYSSENKRUPP ELEVATOR

Lubrication Form-1

Printed in USA February, 2010

r - - - - - - - - - - -

----

~ Owner's Manual

This page intentionally left blank.

..

..

• Lubrication Form-2

-----------

Owner's Manual

Door Protection Memco 640 Model 640 180ITK MEMCO Elite Mode/640 180/TK

2

INFRA RED SAFETY CURTAIN FOR LIFTS

2

Introduction

2

Operation

2

Installation

3

Software Features

3

System Connection

4

Direct Connection

5

.. ©201O THYSSENKRUPP ELEVATOR

Door Proteetion-l

Printed in USA February, 2010

.I!I¥I Owner's Manual

..

MEMCO Elite Model 640 180ITK INFRA RED SAFETY CURTAIN FOR LIFTS • 154 criss-cross beams offer protection up to a height of 1.8m (5' 10 7/8"approx) • Diagonal beams-to-close • Low power consumption • Microcontroller based TX and RX (optional power supply box) • Diagnostic LEDs and timeout software • 40mm (19/16") wide profile

system will automatically sense the door separation and adjust itself for optimum performance. No setting up is required. In many installations a separate controller is unnecessary and the detectors can be connected direct to the lift controller or door operator.

Operation The 640 light curtain uses 32 transmit diodes in the TX detector and 32 receive diodes in the RX detector. The light curtain uses a 154-beam pattern when the doors are fully open (Fig 1). The pattern changes to 94 beams as the doors close to approximately 600mm and maintains 72 beams right up to closure.

• 3m range • Center or side-opening installations

Introduction The Memco elite Model 640 safety system provides a light-curtain of infra-red beams operating between the lift car doors. Any person or object breaking the beams will trigger the system and re-open the doors. The dense beam pattern will pick up even very small objects between the car doors. The 640 safety system consists of atransmitter detector (TX) and a receiver detector (RX) mounted on the car doors. The

Surface mount technology has led to a great improvement in the optics allowing diagonal beams to function to door closure. The diodes are manufactured using a technique which improves both consistency and reliability. The special lens is used in conjunction with the surface mount diodes to optimise the system performance.



Figure 5 -MEMCO Elite Model 640 180ITK Beam Pattern

©2010 THYSSENKRUPP ELEVATOR

Door Protection-2

Printed in USA February, 2010

Owner's Manual Installation

Software Features

The Model 640 can be installed on center-opening (Fig 2) or side-opening (Fig 3) doors. The unit is normally configured for centreopening but using the Quick Fix strike post moulding, the 640 can be converted in seconds.

Power Reduction Function This software feature prolongs the life-span of the detectors by putting them into a less active state when the lift is not in use. It automatically activates when the detectors are stopped very close together for more than 10 seconds. In this mode, scanning is reduced to once every 2 seconds. If the doors start to open, or an obstruction is detected, then the normal scanning and trigger mode is resumed.

The QuickFix mouldings allow fast installation to the elevator door in any position along the 2050mm long fixing flange.

Center Opening Doors 47

...o

Side Opening Doors 47

.1 Figure 6-

©201O THYSSENKRUPP ELEVATOR

Door Protection-3

Printed in USA February, 2010

,I

I!fI1g Owner's Manual Trouble-Shooting LEOs There are two red trouble-shooting LEOs positioned near the top of the TX detector. The states they can indicate are shown below.

I I i I

LED

0 0

I I

~

0

• ••

I

0

!

I

Status

Possible Cause

I

No Power

OFF OFF

I TX/RX connection open crcuit

FLASHING OFF ON OFF

i

Triggered state, obstruction between detectors

I

Normal scanning state

ON ON I

i

Figure 7 - Troubleshooting LEOs

SYSTEM CONNECTION

Using a Memco Power Supply

For trouble-free installation we recommend installing the 640 system with a Memco 280 power supply. However in many situations the 640 can be directly connected to the lift controller or door operator.

A Memco power supply eliminates concern about the electrical environment into which the 640 is being installed and simplifies wiring. (See Figure 8.)

Model 280

1

TX CABLE (Pre-wired) -

_,Sopp'

=E: g;J

Door Re-Open

Circuit

COM

Nle

@

ov

-ORANGE

+12V TRIG LINK

- RED -BLUE - WHITE

0

~ I~~-h:.-r---O

~D

1

RX CABLE (Pre-wired)

N/O

ov

TO LIFT CONTROL.L.ER OR DOOR OPERATOR

-

LINK

- ORANGE - BLUE (Not in use) - WHITE

Figure 8 - MEMCO Connections

©201O THYSSENKRUPP ELEVATOR

Door Protection-4

Printed in USA February, 2010

..

Owner's Manual The detectors have AMP connectors preinstalled which fit onto the pin headers provided in the 280.

Direct Connection The connectors are keyed and can only be installed in the correct position. If forced incorrectly by the installer the locking tab will be broken and can cause possible damage to the detectors.

The Memco power supply provides: • a regulated DC supply for the 640 detectors • a relay output for connection to the door re-open circuit • an audible tone when the light-curtain is broken (Note - this can be disabled)

The 640 can be connected directly to the lift-controller or door-operator if it has a suitable power supply and "door reopen" circuit. A special adaptor cable is required for Thyssen lifts. The power supply must be regulated DC (11-30V) with no transients. The door reopen circuit must accept a transistor drive and the current must never exceed lOOmA.

• Model 280 is powered from an AC supply (115V) The Model 280 is factory-set for "fail-safe" operation using standard PNP-N/C 640 detectors. However switches are provided to allow detectors with other transistor configurations to be used.

Contact Memco to discuss direct connection in more detail.

SPECIFICATIONS - Model 640 180ITK -

-----------_.---- -

1'/16 " x 'I," x 6' 10 " / ,,"

Detector cable:

16' 4" integrated detector cable

Fixing kit:

For Standard or Leading Edge Versions

---------

:

I

..

-----.------

Detector size:

- - - .... _-

--

--_.--

Distance between bottom beam & bottom of housing:

"/16

----

-----

--------------

------------

" --

------

---

---,

Distance between top beam & bottom of housing:

6'

Range:

9' 10"

Number of diodes per detector:

32

Distance between Diodes

2'/16 "

Number of beams:

154 when detectors are typically more than 23 94 when detectors are typically less than 23 72 when detectors are typically less than 11

Input Voltage:

11-30V DC max

Indicators:

2 red LEDs on TX

Operating temperature range:

-IOcC to 55 C BS2011 Part2.1:NI985

Temperature storage:

-20 cCto 55 cC BS201l:Part2.IBd

EMC Specifications

Emission to EN 12015, Immunity to EN12016

IP Rating

IP54

Light immunity:

100,000 lux

----

--

---

--

..

_----

-----------

------

---------

-

--

----

-------------

----

----

--

'Is" apart, '/B"apart, 13/,6"apart

---_._---~--

------~

---------

..

Q

As a result ofour policy ofcontinual improvement, the information in this document is subject to change without notice and it is intended only as generalgUidance on product performance and sUitability. This information shall not form part ofany contract

,

Figure 9 - Specifications

©2010 THYSSENKRUPP ELEVATOR

Door Proteetion-5

Printed in USA February, 2010

.I:!Im Owner's Manual

This page

intentionally left blank.

..

..

• Door Protection-6

'

..

Owner's Manual

Power Unit AP and CP Power Unit

2

EP Power Unit

©2001, 2008 THYSSENKRUPP ELEVATOR

" 3

Power Unit-1

Printed in USA September, 2008

I!r¥I Owner's Manual

..

AP and CP Power Unit

+

13

Item

1 2 3 4 5

6 7 8 9 10

11

12 13

Power Units a-Ring Pump to Suction Manifold a-Ring Pump to Valve Manifold Gasket Isolation Coupling Silencer Inserts Vibration Mount Hose Tank to Suction Manifold Clamp, Hose Tank to Suction Manifold Hose Valve to Tank Clamp, Hose Valve to Tank a-Ring, Manifoldd Valve to Jack a-Ring, Manifold Valve to Pump Pump Strainer, Suction

©2001, 2008 THYSSENKRUPP ELEVATOR

312AP

250AP

75487

75487

75485

218AP

187CP

75480

75485

75477

115531

115531

115531

115531

44883 75338

44883 75338

44883 75338

44883 75338

29145

29145

28839

28841

700251

700251

700250

700248

46374

28842

28842

28842

700249

700247

700247

700247

75482

702117

702117

702117

142945

75477

75477

75477

147281 113575

700878 102898

700877 102898

113364 105886

Power Unit-2

Printed in USA September, 2008

Owner's Manual

..

EP Power Unit

G

ITEM

PART NO.

PRINT NO.

DESCRIPTION

1

75477

a-Ring, Manifold Valve to Pump

2

702117

a-Ring, Manifold Valve to Jack

3

109701

Coupling, Quick 1/8" (All jobs not to Canada.) Coupling, Quick 1/4" (Canada Only)

4

700759

Pipe Nipple .125 (All jobs not to Canada.)

108898

Pipe Fitting, .125 x .250 (Canada Only)

5

700247

Hose, 90 0 Pipe

6

478AE1

Clamp,Hose

7

642AT3

Pipe Coupling Groove, 2" (For 60, 75, 108 and 158 gal. tanks.) Pump to Valve

8

844AB3

Thermostat Assy. (For 60 and 75 gal. tanks)

844AB4

Thermostat Assy. (For 106 and 158 gal. tanks)

148787

Pump, Submersible (60 GPM)*

9

146458

Pump, Submersible (70 GPM)*

146461

Pump, Submersible (80 GPM)*

146460

Pump, Submersible (95 GPM)*

142498

Pump, Submersible (125 GPM)*

142497

Pump, Submersible (150 GPM)*

142496

Pump, Submersible (170 GPM)*

142495

Pump, Submersible (190 GPM)*

10

Motor, Submersible (Job Specific, see nameplate.)

11

1-2 Valve Selection Chart (Job Specific, see nameplate.) * GPM applies only when motor supply is 60 HZ.

©2001, 2008 THYSSENKRUPP ELEVATOR

Power Unit-3

Printed in USA September, 2008

I!!fm Owner's Manual

This page intentionally left blank.

Power Unit-4

..

..

Owner's Manual

Motors Submersible

2

Dry

4

©2001, 2008 THYSSENKRUPP ELEVATOR

Motors-l

Printed in USA September, 2008

111m Owner's Manual

..

Submersible Motors

Typical Submersible Motor Volts

HP

15 20 25 30 200V 40

208/230V 208/230V 230/460V

220V

15 20 25 30 40 10 7.5 10 10

15 20 25 30 40 15

230V 20

©2001, 2008 THYSSENKRUPP ELEVATOR

RPM

3450 3410 3450 3400 3450 3400 3450 3450 3450 3440 2860 2860 2860 2860 2860 3475 3450 3450 3475

3450 3450 3450 3450 3450 3450 3410 3450 3400

Motors-2

ThyssenKrupp Part No.

7502ABI 7502AB2 7502AB3 7502AB4 7502AB5 7502AB31 7502AB32 7502AB33 7502AB34 7502AB35 7502AB47 7502AB49 7502AB46 7502AB48

7502AB6 7502AB7 7502AB8 7502AB9 7502ABI0 7502ABll 7502AB12

Printed in USA September, 2008

..

Owner's Manual Volts

HP 25

230V



30 40

380V

415V

15 20 25 30 40 15 20 25 30 40 15 20 25 30 40 15 20

450V

25 30 40 15 20

575V

25 30 40

©2001, 2008 THYSSENKRUPP ELEVATOR

RPM 3450 3400 3450 3450 3450 3440 3450 3450 3450 3450 3450 2860 2860 2860 2860 2860 2860 2860 2860 2850 2860 3450 3410 3450 3400 3450 3400 3450 3450 3450 3440 3450 3410 3450 3400 3450 3400 3450 3450 3450 3475

Motors-3

ThyssenKrupp Part No.

7502AB13 7502AB14 7502AB15 7502AB16 7502AB17 7502AB18 7502AB19 7502AB20 7502AB36 7502AB37 7502AB38 7502AB39 7502AB40 7502AB41 7502AB42 7502AB43 7502AB44 7502AB45 7502AB21 7502AB22 7502A823 7502AB24 7502A825 7502AB25 7502AB27 7502AB28 7502AB29 7502AB30

Printed in USA September, 2008

I:!f¥I Owner's Manual

..

Dry Motors

Typical Dry Motor Volts

200

©2001, 2008 THYSSENKRUPP ELEVATOR

HP

RPM

ThyssenKrupp Part No.

7.5

3600

7502AA1

10

3600

7502AA2

15

3600

7502AA3

20

3600

7502AA4

25

3600

7502AA5

30

3600

7502AA6

40

3600

7502AA7

50

1800

7502AA8

60

1800

7502AA9

75

1800

7502AA10

7.5

3000

7502AA61

10

3000

7502AA62

15

3000

7502AA63

20

3000

7502AA64

25

3000

7502AA65

30

3000

7502AA66

40

3000

7502AA67

50

1500

7502AA68

60

1500

7502AA69

75

1500

7502AA70

25

1800

7502AA91

30

1800

7502AA93

40

1800

7502AA95

Motors-4

Printed in USA September, 2008

Owner's Manual Volts

220

230

230/460

380

HP

RPM

ThyssenKrupp Part No.

7.5

3600

7502AAll

10

3600

7502AA12

15

3600

7502AA13

20

3600

7502AA14

25

3600

7502AA15

30

3600

7502AA16

40

3600

7502AA17

50

1800

7502AA18

60

1800

7502AA19

75

1800

7502AA20

7.5

3600

7502AA21

10

3600

7502AA22

15

3600

7502AA23

20

3600

7502AA24

25

3600

7502AA25

30

3600

7502AA26

40

3600

7502AA27

50

1800

7502AA28

60

1800

7502AA29

75

1800

7502AA30

25

1800

7502AA92

30

1800

7502AA94

40

1800

7502AA96

7.5

3600

7502AA31

10

3600

7502AA32

15

3600

7502AA33

20

3600

7502AA34

25

3600

7502AA35

30

3600

7502AA36

40

3600

7502AA37

50

1800

7502AA38

60

1800

7502AA39

75

1800

7502AA40

7.5

3000

7502AA71

10

3000

7502AA72

15

3000

7502AA73

20

3000

7502AA74

25

3000

7502AA75

30

3000

7502AA76

40

3000

7502AA77

50

1500

7502AA78

60

1500

7502AA79

75

1500

7502AA80

©2001, 2008 THYSSENKRUPP ELEVATOR

Motors-5

Printed in USA September, 2008

~ Owner's Manual Volts

415

460

575

HP

RPM

ThyssenKrupp Part No.

7.5

3000

7502AA81

10

3000

7502AA82

15

3000

7502AA83

20

3000

7502AA84

25

3000

7502AA85

30

3000

7502AA86

40

3000

7502AA87

50

1500

7502AA88

60

1500

7502AA89

75

1500

7502AA90

7.5

3600

7502AA41

10

3600

7502AA42

15

3600

7502AA43

20

3600

7502AA44

25

3600

7502AA45

30

3600

7502AA46

40

3600

7502AA47

50

1800

7502AA48

60

1800

7502AA49

75

1800

7502AA50

7.5

3600

7502AA51

10

3600

7502AA52

15

3600

7502AA53

20

3600

7502AA54

25

3600

7502AA55

30

3600

7502AA56

40

3600

7502AA57

50

1800

7502AA58

60

1800

7502AA59

75

1800

7502AA60

©2001, 2008 THYSSENKRUPP ELEVATOR

Motors-6

Printed in USA September, 2008

Owner's Manual

12®/13® Valve Introduction

2

Preliminary Settings

. . . . . . . . . . . . . . . . . . . . . . .. 2

Preliminary Adjustments

4

Final Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6 Performance Check with Full Load . . . . . . . . . . . . . . . . . . . . . . . . . . .. 9 Final Relief Pressure with Full Load

9

Valve Adjustments Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . .. 10 Troubleshooting

11

Schematic

, 13

Exploded View Replacement Parts

©2010 THYSSENKRUPP ELEVATOR

14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16

12®/13 Valve-l

Printed in USA February, 2010

I!r¥J Owner's Manual Introduction Changes in oil temperature will cause changes in valve behavior. Adjust the valve when the oil is at its operating temperature of 80 F to 110° F. 0

Up side adjustments do not affect down side adjustments nor do down side adjustments affect up side adjustments. The power unit should be located in a room that is ventilated and heated between 50°F and 80°F.

Be EXTREM ELY careful when making adjustments near moving belts. The procedures contained in this manual are intended for the use of qualified elevator personnel. In the interest of your personal safety and the safety of others, do NOT attempt ANY procedure that you are NOT qualified to perform.

Preliminary Settings Low Pressure Adjustment

NOTE: If the valve is assembled on a power unit shipped from the Factory, begin with Final Adjustments. Ensure ALL safety precautions are followed when operating the elevator from the controller.

1. Turn the LOW PRESSURE adjustment screw OUT (ccw) 13//' (45 mm) beyond the cover plate. See Figure 2. 2. Turn IN (cw) by hand until it touches the regulator piston.

Up Section /

Preparation

Manual Lowering Valve

1. Ensure car is empty before making settings. 2. Turn OFF mainline power. 3. Lower the car onto the buffers by opening the MANUAL LOWERING valve. See Figure 1.

Quick Co nector

4. Close the MANUAL LOWERING valve. 5. Install a pressure gauge on the quick connector provided on far side of valve. See Figure 1.

Relief Pressure Adjustment

Up Leveling Adjustment

1. Turn the RELIEF PRESSURE adjustment screw OUT (ccw) until %" (15 mm) extends beyond the relief assembly housing and tighten locknut. See Figure 1.

©2010 THYSSENKRUPP ELEVATOR

Figure 1

12®1I3 Valve-2

Printed in USA February, 2010

Owner's Manual Lowering and Leveling ~ Speed Adjustment

...

,

Low Pressure Adjustment

Down Slowdown Adjustment

' - - - - - Down Stop Adjustment Down Start Adjustment up Start Adjustment

Up Stop Adjustment

Up Slowdown Adjustment

Figure 2 - 1-2 Valve Up Leveling Speed Adjustment 1. Turn the UP LEVELING adjustment screw OUT (ccw) until it stops. See Figure 1 and Figure 2.

To avoid damage to the piston face and seat, never turn the Lowering and Leveling Speed Adjustment unless the car is resting on the buffers or the car isin motion.

2. Turn IN (cw) 4 turns. Tank Return Line

Adjustment Needles NOTE: Do not loosen the nuts on the adjustment needle stems to make adjustments. They should be snug against the valve body at all times.

3[4 6

(19mm)

1. Turn the UP START, UP STOP, and UP SLOWDOWN adjustment needles In (cw) to fully closed position. See Figure 2.

2. Turn the UP START needle OUT (ccw) 9 turns. 3. Turn the UP STOP needle OUT (ccw) 3 turns. 4. The UP SLOWDOWN needle should remain closed at this time.

Figure 3 - Lowering and Leveling Speed Adjustment

Down Section Lowering and Leveling Speed Adjustment 1. With the car set on the buffers adjust the LOWERING and LEVELING screw so that 3/4 " (20 mm) extends beyond the valve body. See Figure 3.

©2010 THYSSENKRUPP ELEVATOR

12®/13 Valve-3

Printed in USA February, 2010

I!f¥I Owner's Manual 2. Make sure the flat end of the screw is pointed 45 0 counterclockwise to the Tank Return Line. See Figure 4.

Adjustment Needles NOTE: Do NOT loosen the nuts on the adjustment needle stems to make adjustments. They must be snug against the pilot body assembly at all times.

3. Tighten locknut.

1. Turn the DOWN START, DOWN STOP, and the DOWN SLOWDOWN adjustment In (cw) to the fUlly closed. See Figure 2. 2. Turn the DOWN START adjustment OUT (ccw) 9 turns. 3. Turn the DOWN STOP adjustment OUT (ccw) 10 turns. 4. The DOWN SLOWDOWN adjustment must remain closed at this time.

Flat Side

Figure 4 - Lowering and Leveling Speed Adjustment

Preliminary Adjustments Up Section Ensure ALL safety precautions are followed when operating the elevator from the controller.

2. Disable the up fast solenoid by placing the controller on INSPECTION. (The type of controller will determine how INSPECTION operation is accomplished.) Manual Lowering Valve

Preparation

1. Ensure the car is empty and the MANUAL LOWERING valve is closed before setting. See Figure 5. 2. Turn Off mainline power.

Up Section - Low Pressure Adjustment 1. Disable the up slow solenoid by disconnecting the solenoid wire from the controller. (Refer to the appropriate controller diagrams.)

Figure 5 - Manual Lowering Valve

©2010 THYSSENKRUPP ELEVATOR

12®/13 Valve-4

Printed in USA February, 2010

Owner's Manual



3. Turn power On and start motor.(Refer to the appropriate controller diagrams to start pump motor.)

2. With the controller on inspection turn the power on, start the motor and read the pressure

4. Turn the LOW PRESSURE adjustment IN (cw) until the car just starts to move. See Figure 6.

Stop power unit IMMEDIATELY if pressure exceeds 625 P.S.1.

5. Turn the LOW PRESSURE adjustment OUT (ccw) until the car movement stops.

3. Adjust the RELIEF VALVE to relieve at the pressure indicated on the power unit nameplate. See Figure 6.

6. After the car stops, turn the LOW PRESSURE adjustment OUT (CCW) an additional 1/ 2 turn.

Relief Pressure Adjustment

NOTE: On valves marked with SP on the cover plate or the valve nameplate, use the instructions for the special regulator piston as follows:



- Turn the LOW PRESSURE adjustment OUT (ccw) 3 turns. Check for too much time delay upon motor starting and car movement. Turn the adjustment In (cw) until excessive delay is eliminated. Car must be stopped and started to check setting.

IN (cw)

-Increases Relief Pressure

OUT (ccw)

-Decreases Relief Pressure

4. Tighten the locknut and turn Off Power. 5. Relieve the jack pressure by opening the MANUAL LOWERING valve. See Figure 7. 6. Close the MANUAL LOWERING valve . 7. Turn On Power and recheck relief pressure.

Low Pressure Adjustment

8. Turn Off power and repeat steps 5 and 6. 9. Open LINE SHUT-OFF valve.

Up Slowdown and Up Leveling Speed Adjustment 1. Turn the UP SLOWDOWN adjustment OUT (ccw) 10 turns. (This ensures that the car does not initially start up.) See Figure 6. 2. With the car on INSPECTION, start the car up. Slowly turn the UP SLOWDOWN adjustment screw in (cw) until the car moves at 10 to 12 fpm. (3 to 3.7 M/min.)

Up Slowdown Adjustment

3. Recheck UP LEVELING speed.

Figure 6 - 1-2 Valve Adjustments 7. Tighten the locknut. 8. Stop motor and turn the power Off. 9. Remove any jumpers that may have been used. 10. Reconnect the up slow solenoid wire to the controller.

Relief Pressure Adjustment

1. Close the line SHUT-OFF valve and install a pressure gauge.

©2010 THYSSENKRUPP ELEVATOR

12®1I3 Valve-5

Printed in USA February. 2010

I:!Im Owner's Manual Down Section

Manual Lowering Valve

1. Ensure that the DOWN STO Padjustment screw has been turned OUT (ccw) 10 turns. (See Figure 6) (This ensures the car does not initially start down.) 2. Place the car on INSPECTION and start the car down. Slowly turn the DOWN STOP adjustment In (cw) until the car runs down at 15-20 fpm. (4.5 to 6 M/min) 3. Turn the LOWERING and LEVELING speed adjustment by

less than 1/ 4 turn increments, to adjust leveling speed to 10-12 fpm. (3 to 3.5 M/min.) Pause between each change. See Figure 7.

NOTE: If the LOWERING and LEVELING speed adjustment is turned too far (more than 1/ 4 turn) the car will lock up in the down direction. If this happens, run the car up on inspection while an assistant in the machine room turns the LOWERING and LEVELING speed adjustment a small amount out (CCW).

Lowering And Leveling Screw

Figure 7 - Lowering and Leveling Speed Adjustment

6. Recheck the down leveling speed. 4. Tighten Locknut.

7. Repeat step 3, if necessary.

5. If the car does not stop, turn the DOWN STOP adjustment OUT (ccw) until the stop is positive. See Figure 6.

Final Adjustments Up Section

Up Leveling Speed Adjustmnet

• The Valve Adjustment Factory Presets are attached to the inside of the controller. These values ensure movement of the car and reduce Final Adjustment time.



Preparation NOTE: Ensure the car is empty. Adjustments must be performed in the order given. These adjustments affect each other. 1. Place the controller on AUTOMATIC and send the car to the lowest landing.

Up Slowdown Adjustment Up Start Adjustment

2. Run the car to the floor above and observe the leveling lone.

Figure 8 - Up Section Adjustment

©2010 THYSSENKRUPP ELEVATOR

12®/13 Valve-6

Printed in USA February, 2010

Owner's Manual Start Adjustment

SLOWDOWN - ADJUST FOR 3 TO 4 INCHES OF LEVELING

1. Adjust the UP START for a smooth but positive start. See Figure 8.

-Shortens Leveling Zone

IN (cw)

-Increases Leveling Speed -Up-Slowdown Softer

3. Adjust the up-slowdown for 3 to 4 inches

START

(75 to 100

IN (cw)

mm) of leveling. See Figure 8.

Each time the up-slowdown is adjusted, you must recheck the up-leveling speed. 4. Run the car on INSPECTION and adjust the UP LEVELING

speed adjuster. Leveling speed should be 10-12 fpm. (3 to 3.5 M/min) See Figure 8.

Ensure ALL safety precautions are followed when operating the elevator from the controller.

-Limits High Speed

2. Check to be certain full up speed is reached on a onefloor-run. This may require you to make the up-start more positive.

3. Slightly alter the SLOWDOWN ADJUSTMENT to achieve optimum performance, if necessary.

Down Sections Lowering Speed Adjustments

1. Place the car on AUTOMATIC.

LEVELING - 10 to 12 FPM IN (cw)

-Start Smoother

-Increase Leveling Speed

2. Set the lowering speed with an empty car by turning the LOWERING SPEED adjustment in 1/ 2 turn increments.

-Up-Slowdown Softer

0

Leave the flat end of the screw pointed 45 to the Tank Return Line after each adjustment. See NO TAG.

5. Place the car on AUTOMATIC.

6. Check the leveling zone, (3 to 4 inches) (75 to 100 mm) and leveling speed, (10 to 12 fpm) (3 to 3.5 M/min). 7. Continue to adjustthe UP SLOWDOWN needle and the UP

LOWERING OUT (ccw)

01 / Turn Increments 2

-Increases Lowering Speed

LEVELING adjuster until the desired performance is achieved.

Up Stop Adjustment 1. Adjust the UP STOP for a soft but positive stop. See

Figure 8.

NOTE: The UP-STOP adjustment affects the UP-START and MUST be adjusted FIRST. STOP

IN (cw)

-Stop Softer -Start Firmer

©201O THYSSENKRUPP ELEVATOR

12®1I3 Valve-?

Printed in USA February, 2010

II!Im Owner's Manual

This page intentionally left blank.

12@/13 Valve-a

~~~--~-

~~-

-~~

~---_._---

Owner's Manual

Control Controller

2

Selector

8

Cards

9



©201O THYSSENKRUPP ELEVATOR

Control-l

Printed in USA February, 2010

~ Owner's Manual Power Panel - Electric Motor Starter

o







~

~.

i I•

~





0



I



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Control-2

Printed in USA February, 2010

Owner's Manual Power Panel - IEC Contactor

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Control-3

Printed in USA February, 2010

Owner's Manual







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Control-4

Printed in USA February, 2010

Owner's Manual Power Panel - Divider Panel Detail

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.. ©201O THYSSENKRUPP ELEVATOR

Control-5

Printed in USA February, 2010

~Owner's Manual Power Panels ITEM

PART NO.

1

2

3

PRINT NO.

DESCRIPTION

298AR101

Contactor, IEC, In-The-Line, 7.5 HP, 208-240V

298ARI04 298AR106

Contactor, IEC, In-The-Line, 20 HP, 208-240V Contactor, IEC, In-The-Line, 30 HP, 208-240V

298AGI

Contactor, 3 Pole, IEC, 23A-43A

298AG2

Contactor, 3 Pole, IEC, 69A-78A

298AG3

Contactor,3 Pole, IEC, 104A-157A

298AG4

Contactor, 3 Pole, IEC, 252A

690BBlO

Relay, Overload, Series Curovl, 5.5-21A

690BB11

Relay, Overload, Series Curovl, 22-39A

690BB12

Relay, Overload, Series 48, 40-51A

690BB13 690BB14

Relay, Overload, Series 48, 52-99A Relay, Overload, Series 48, 100-199A

787AFI 787AF2

Starter, Electronic, 200-460V, 22A Starter, Electronic, 575V, 22A

787AF3

Starter, Electronic, 200-460V, 55A

787AF4

Starter, Electronic, 575V, 55A

787AF5

Starter, Electronic, 200-460V, 105A

787AF6

Starter, Electronic, 575V, 105A

787AF7 787AF8

Starter, Electronic, 200-460V, 130A

787AF9 787AFI0

Starter, Electronic, 200-460V, 157A Starter, Electronic, 575V, 157A

787AF11

Starter, Electronic, 200-460V, 68A

787AF12

Starter, Electronic, 200-460V, 80A

787AF13

Starter, Electronic, 575V, 68A

787AF14 672BWI

Starter, Electronic, 200-230V, 252A Power Supply, 24 VDC, 50 W.

9816124

672BXl

Power Supply, 24 VDC, 100 W.

9816136

672BYI 804BNl

Power Supply, 24 VDC, 150 W. Supressor, Transient

4

5

6

Starter, Electronic, 575V, 130A

.. ©2010 THYSSENKRUPP ELEVATOR

Control-6

Printed in USA February, 2010

Owner's Manual Power Panels ITEM

PART NO.

7

8 9

PRINT NO.

(continued)

DESCRIPTION

874DAI

Transformer, PRI 208V, SEC 1151115V, .5KVA, 1 Phase, 60Hz

874DA2

Transformer, PRI 240/240V, SEC 115/115V, .5KVA, 1 Phase, 60Hz

874DM

Transformer, PRI 380/400/415V, SEC 115/115V, .5KVA, 1 Phase, 50/60Hz

874DA5

Transformer, PRI 600V, SEC 1151115V, .5KVA, 1 Phase, 60Hz

874DA6

Transformer, PRJ 200/220V, SEC 1151115V, .5KVA, 1 Phase, 50Hz Only

874DBI

Transformer, PRI 208V, SEC 1151115V, .75KVA, 1 Phase, 60Hz

874DB2

Transformer, PRI240/240V, SEC 1151115V, .750KVA, 1 Phase, 60Hz

874DB3

Transformer, PRI 600V, SEC 1151115V, .750KVA, 1 Phase, 60Hz

874DCl

Transformer, PRI 200/220V, SEC 115/115V, .750KVA, 1 Phase, 50/60Hz

874DC3

Transformer, PRI 380/400/415V, SEC 115/115V, .750KVA, 1 Phase, 50/60Hz

874DPI

Transformer, PR1208V, SEC 1151115V, 1.0 KVA, 1 Phase, 60Hz,

874DP2

Transformer, PRI 240/240V, SEC 1151115V, 1.0 KVA, 1 Phase, 60Hz,

874DP3

Transformer, PRI 600V, SEC 1151115V, 1.0 KVA, 1 Phase, 60Hz,

874DWI

Transformer, PRI 200/220V, SEC 1151115V, 1.0 KVA, 1 Phase, 50/60Hz

874DW2

Transformer, PRI380/400/415V, SEC 1151115V, 1.0 KVA, 1 Phase, 50/60Hz

874DEMOOI

Transformer, PRI 208V, SEC 208V, .5KVA, 1 Phase, 60Hz

874DEM002

Transformer, PRI 230V, SEC 208V, .5KVA, 1 Phase, 60Hz

874DEM003

Transformer, PRI 480V, SEC 208V, .5KVA, 1 Phase, 60Hz

874DEM004

Transformer, PRI 600V, SEC 208V, .5KVA, 1 Phase, 60Hz

874DENOOI 874DEN002

Transformer, PRI 208V, SEC 208V, 1.0KVA, 1 Phase, 60Hz Transformer, PRI 230V, SEC 208V, 1.0KVA, 1 Phase, 60Hz

874DEN003

Transformer, PRI 480V, SEC 208V, 1.0KVA, 1 Phase, 60Hz

874DEN004

Transformer, PRI 600V, SEC 208V, 1.0KVA, 1 Phase, 60Hz

690AJ7

Relay, RPR, SPDT, 575 VAC

690AJ8

Relay, RPR, SPDT, 208-480 VAC

412BE2

Fuse Block, Din Rail, 600V, 30A, 2 Pole

412BE3

Fuse Block, Din Rail, 600V, 30A, 3 Pole

10

6300ACJl

Card,IOD

11

6300ABYI

Card, Vista Monitoring, 32 Bit

12

6300PEI

Card, UIT, User Interface Tool (not shown)

13

6300XEl

Card, CPU-A

14

6300PNI

Card, CE Microcom, Pre 2000 Fire Code

6300ACAI 15

Card, CE Microcom, Later Than 2000 Fire Code

16

672AY3 834CC9

Terminal Block, Rail, 180DEG, Gray

17

834CEI

Terminal Block, Rail, 180DEG, GreenlYeliow W/GND

18

834CGl

Terminal Block, Rail, End Bracket

Power Supply, UPS, 115V, 60Hz, 600VA (not shown)

19

834DHI

Terminal Block, Rail, 16MM, GreenlYellow W/GND

20

558AX2

Ejector, Relay

21

770BK2

Relay Socket, Din Rail, DPDT

22

690CA3

Relay, 6A, 24V, DPDT

690CA5

Relay, 6A, 11OV, DPDT

23

804BC2

Supressosr Relay, Diode

©2010 THYSSENKRUPP ELEVATOR

Control-7

Printed in USA February, 2010

~ Owner's Manual Selector

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PART NO.

PRINT NO.

DESCRIPTION

9841544

6300ACK1 141549

Card, Main Sensor, Tape Selector, TSMC Guide, Selector Tape

3

6300ACM1

Card, Auxiliary Sensor, Tape Selector, TSAC

4

760BF1

Shim, Aluminum, .093" x 1.25" x 5"

5

760BG1

Shim, Fiberglass, .093" x 1.25" x 5"

6 7 8

165RD1

1 2

Plate Nut Assembly

900AD60

Wire, 14 GA., Green, #8 Rings, 10"

462VC001

Harness, Selector, Standard, CAN-BUS

462VC002

Harness, Selector, Extended, CAN-BUS

9

850PE1

Tool, Alignment, Magnet

10

814CH1

Template, Floor Magnets (not shown)

©201O THYSSENKRUPP ELEVATOR

Control-8

Printed in USA February, 2010

Owner's Manual Cards

ITEM

PART NO.

PRINT NO. 6300PE1

ITEM

PART NO.

1 2 3

4

©2010 THYSSENKRUPP ELEVATOR

DESCRIPTION Card, UIT

PRINT NO.

DESCRIPTION

6300ACJ1 409AE7

Card,IOD Fuse, 125 V, 1A

409AE9

Fuse, 125 V, 2A

409CW6

Fuse, 125V, 6A, Slow

409CW5

Fuse, 250V, .5A, Slow

409CW3

Fuse, 250V, 3A, Slow

409CP3

Fuse, 250V, 3A, Fast

Control-9

Printed in USA February, 2010 - - - - - - - -

32

Owner's Manual Cards

ITEM

PART NO.

6300XE1

1 2

ITEM

PRINT NO. 116AM1

PART NO.

1 2 3

©2010 THYSSENKRUPP ELEVATOR

PRINT NO.

(continued)

DESCRIPTION Card, CPU-A Battery, Lithium, 3V 220mAH

DESCRIPTION

6300KR1

Card, LPID1, Position Indicator Display #1, 5x7 LED Matrix, LON

6300KW1 6300KX1

Card, LPID4, Position Indicator Display #4, 16 Segment LED, LON Card, LPID5, Position Indicator Display #5, 5x7 LED Matrix, LON

Control-10

Printed in USA February, 2010

.'

All illustrations and specifications are based on information ,n effect at the time of publication approval. ThyssenKrupp Elevator reserves the fight to change specifrcations or design and to discontinue items without prior notice or obligation.

ThyssenKrupp Elevator P.O. Box 2177 Memphis, TN 38101 Phone: (901) 261-1800 FAX: (901) 261-1810

thyssenkruppelevator.com

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