1300EDI WIRING DIAGRAMS for Genset Applications
May 9, 2017 | Author: Khaled Kamel | Category: N/A
Short Description
1300EDI WIRING DIAGRAMS for Genset Applications...
Description
1300 Edi Series-Electropack z
1500/50 Hertz, can be wired 3 ways, (auto or manual, (load share) or stand alone, (isochronous)
z
1800/60Hertz, can be wired 3 ways (auto or manual, (load share) or stand alone, (isochronous)
z
1500/1800 Switchable, can be wired 2 ways 1500 or 1800, Isochronous Only
z
12 Volt and 24 Volt ECM’s available. If you are not sure of the voltage and the markings have been removed check PIN 35 to ground 1.4K Ohms – 12 volts / 2.8K Ohms – 24 volts.
@Perkins
Notes: On start up for genset applications the ECM automatically determines which speed/load signal ‘out of range’ (o.o.r.) fault management to use. This is dependant on the wiring configuration it observes Stand alone (isochronous) operation – APS & RPS inputs are both inactive. Manual synchronised load sharing – APS input is active, RPS input is inactive. Automatic synchronised load sharing – APS input is inactive, RPS input is active. 2 way protection is achieved by selecting 3 way protection and ‘normally open (plastic tank)’ for the CLS type. No connection should then be made to the CLS input.
APS >>>>> PIN 8 RPS >>>>> PIN 30 See next page for adequate wiring driagrams
Page 8
10 AWG
86
ECM
30 AMP 30
Rating 30A min
18 AWG 14 AWG 14 AWG 14 AWG
18 AWG 10 AWG
85 87 87a
See note 4
See note 2
+
14 AWG 14 AWG 14 AWG 14 AWG
Battery 10 AWG
-
5 AMP
12V or 24V Attention
+
1 Note: Power supply for ECM must be taken directly from the battery, not the starter motor terminal.
18 AWG
Battery
Diagnostic switch
On/off switch
-
18 AWG 18 AWG 18 AWG
5 AMP
16 AWG
18 AWG
25 21 22 41
Power relay out DC/DC Converter (+) Feed HSO (+) Feed
23 42 1 2
HSO Ground feed DPS O/P’s Ground feed DC/DC Converter Ground feed
37 PRE Input 32 SCS Input (set coast) 34 STI Switch 24 VIGN - IPR (+) Feed
Notes
2) Main Power Relay 12V part no. 1688314C1 (12V alternative part no’s. 2848A203)
16 AWG
1) Wire sizing: 10AWG (approx. 5mm 2 ) Main feed and return to battery 14AWG (approx. 2mm 2 ) ECM pin Nos 21.22.41.23.42.1.2 16AWG (approx. 1mm 2 ) Ignition and diagnostic socket supply 18AWG (approx. 0.8mm 2 ) All other circuits
10 AMP
18 Red AWG lamp Amber lamp
24V part no. 2848A226
18 AWG
1300 Series EDi
Emergency stop device
Chassis harness connector
See note 5
Main power rly
Wiring diagram - Stand alone (isochronous) running
Stand alone (isochronous) operation APS (PIN 8) & RPS (PIN 30) inputs are both inactive
1
Interface harness (if used)
18 AWG
Perkins Gen Set Power, TPD 1440E, issue 2
Terminal can be marked 87 or G
To starter and charging circuits
54 Oil water lamp output
See note 6 18 AWG
55 ENG Warn light output
0
3) Where shown, cables must be twisted together (360 per 25 mm and screened to minimise noise effects. Connect screen at one end only. 4) All fuses must comply with SAE J1284 and be located close to the battery so as to protect the wiring. 5) All unused interface harness cables must be insulated. 6) Recommended rating for lamps is between 2 and 2.2 watts.
Diagnostic connector 10 AMP
CEBA
16 AWG 16 AWG
Clear wire Black wire
18 AWG 18 AWG
16 ATA (+) (Data link J1708) 17 ATA (-)
6
95
W1361/1
See note 3
Emergency 10 stop device AWG
86
30 AMP 30
Rating 30A min
87
18 AWG 14 AWG 14 AWG 14 AWG
87a
See note 4
+
ECM 18 AWG 10 AWG
85
14 AWG 14 AWG 14 AWG 14 AWG
See note 2
Battery -
10 AWG 12V or 24V
Attention 1 Note: Power supply for ECM must be taken directly from the battery, not the starter motor terminal.
On/off switch
Manual speed (demand) signal. (working range 0.5 to 4.5 volts into ECM pin 8). All resistors rated at 0.25 watts.
+ Battery
Notes
-
16 AWG
24V part no. 2848A226
10 AMP
250 Ohms
Power relay out DC/DC Converter (+) Feed HSO (+) Feed
23 42 1 2
HSO Ground feed DPS O/P’s Ground feed DC/DC Converter Ground feed
24 VIGN - IPR (+) Feed
See note 7
See note 3 Diagnostic switch
18 AWG
Red lamp
Amber lamp
18 AWG
34 STI Switch
54 Oil water lamp output
See note 6 18 AWG
55 ENG Warn light output
CEBA
16 AWG
6) Recommended rating for lamps is between 2 and 2.2 watts. 16 AWG
Clear wire Black wire
18 AWG 18 AWG
0
7) Where shown, cables must be twisted together (360 per 25 mm a See note 3
16 ATA (+) (Data link J1708) 17 ATA (-)
1300 Series EDi
Diagnostic connector 10 AMP
25 21 22 41
3 VBREF (5V) Sensor supply 8 APS Input 11 VBREF GND Sensor supply
2K Ohms
18 AWG
0
3) Where shown, cables must be twisted together (360 per 25 mm and screened to minimise noise effects. Connect screen at one end only. 4) All fuses must comply with SAE J1284 and be located close to the battery so as to protect the wiring. 5) All unused interface harness cables must be insulated.
18 AWG
250 Ohms
18 AWG 2) Main Power Relay 12V part no. 1688314C1 (12V alternative part no’s. 2848A203)
W1362/1
Perkins Gen Set Power, TPD 1440E, issue 2
1) Wire sizing: 10AWG (approx. 5mm 2 ) Main feed and return to battery 14AWG (approx. 2mm 2 ) ECM pin Nos 21.22.41.23.42.1.2 16AWG (approx. 1mm 2 ) Ignition and diagnostic socket supply 18AWG (approx. 0.8mm 2 ) All other circuits
5 AMP
16 AWG
Chassis harness connector
6
Manual synchronised load sharing APS input (PIN 8) is active RPS input (PIN 30) is inactive
Interface harness (if used) See note 5
Main power rly
1
Wiring diagram - Manual synchronised load sharing
96
Terminal can be marked 87 or G
To starter and charging circuits
10 AWG
86
ECM 18 AWG 10 AWG
85
30 AMP 87
30
Rating 30A min
18 AWG 14 AWG 14 AWG 14 AWG
87a
See note 4
See note 2
14 AWG 14 AWG 14 AWG 14 AWG
+ Battery
10 AWG
-
18 AWG
On/off switch
Attention
5 AMP
16 AWG
1 Note: Power supply for ECM must be taken directly from the battery, not the starter motor terminal.
18 AWG
12V or 24V Auto speed (demand) signal
+ Battery
Notes
Working input voltage into ECM pin 30 is 0.5 to 4.5
18 AWG 16 AWG
2) Main Power Relay 12V part no. 1688314C1 (12V alternative part no’s. 2848A203) 24V part no. 2848A226
10 AMP
6) Recommended rating for lamps is between 2 and 2.2 watts. 7) Where shown, cables must be twisted together (360 0 per 25 mm a
Diagnostic connector 10 AMP
18 AWG
Red lamp
Amber lamp
0
3) Where shown, cables must be twisted together (360 per 25 mm and screened to minimise noise effects. Connect screen at one end only. 4) All fuses must comply with SAE J1284 and be located close to the battery so as to protect the wiring. 5) All unused interface harness cables must be insulated.
Power relay out DC/DC Converter (+) Feed HSO (+) Feed
23 42 1 2
HSO Ground feed DPS O/P’s Ground feed DC/DC Converter Ground feed
37 RPRE Input 24 VIGN - IPR (+) Feed
See note 7
Diagnostic switch
18 AWG
25 21 22 41
3 VBREF (5V) Sensor supply 30 RPS Input 11 VBREF GND Sensor supply
-
1) Wire sizing: 10AWG (approx. 5mm 2 ) Main feed and return to battery 14AWG (approx. 2mm 2 ) ECM pin Nos 21.22.41.23.42.1.2 16AWG (approx. 1mm 2 ) Ignition and diagnostic socket supply 18AWG (approx. 0.8mm 2 ) All other circuits
Chassis harness connector
18 AWG
1300 Series EDi
Automatic synchronised load sharing APS input (PIN 8) is inactive RPS input (PIN 30) is active
Interface harness (if used) See note 5
Main power rly
Wiring diagram - Automatic synchronised load sharing
Emergency stop device
Terminal can be marked 87 or G
1
5 AMP
Perkins Gen Set Power, TPD 1440E, issue 2
To starter and charging circuits
34 STI Switch
54 Oil water lamp output
See note 6 18 AWG
55 ENG Warn light output
CEBA
16 AWG 16 AWG
Clear wire Black wire
18 AWG 18 AWG
16 ATA (+) (Data link J1708) 17 ATA (-)
6
97
W1363/1
See note 3
Emergency 10 stop device AWG
Interface harness (if used) See note 5
Main power rly 86
ECM
30 AMP
Rating 30A min
18 AWG 14 AWG 14 AWG 14 AWG
18 AWG 10 AWG
85 87
30
18 AWG
87a
See note 4 See note 2
14 AWG 14 AWG 14 AWG 14 AWG
+ Battery
10 AWG
5 AMP Attention 1 Note: Power supply for ECM must be taken directly from the battery, not the starter motor terminal. Notes
Battery
18 AWG
J2
See note 7
18 AWG
Diagnostic switch
18 AWG
18 AWG
On/off switch
6) Recommended rating for lamps is between 2 and 2.2 watts.
10 AMP
18 AWG
Red lamp Amber lamp
Diagnostic connector 10 AMP
18 AWG
18 AWG
25 21 22 41
Power relay out DC/DC Converter (+) Feed HSO (+) Feed
23 42 1 2
HSO Ground feed DPS O/P’s Ground feed DC/DC Converter Ground feed
37 PRE Input 32 SCS Input (set coast) 31 RAS Input (resume/accel)
34 STI Switch
24 VIGN - IPR (+) Feed
54 Oil water lamp output
See note 6 18 AWG
55 ENG Warn light output
CEBA
16 AWG 16 AWG
Clear wire Black wire
18 AWG 18 AWG See note 3
16 ATA (+) (Data link J1708) 17 ATA (-)
1300 Series EDi
3) Where shown, cables must be twisted together (360 0 per 25 mm and screened to minimise noise effects. Connect screen at one end only. 4) All fuses must comply with SAE J1284 and be located close to the battery so as to protect the wiring. 5) All unused interface harness cables must be insulated.
16 AWG
24V part no. 2848A226
W1364/1
Perkins Gen Set Power, TPD 1440E, issue 2
2) Main Power Relay 12V part no. 1688314C1 (12V alternative part no’s. 2848A203)
5 AMP
16 AWG
1) Wire sizing: 10AWG (approx. 5mm 2 ) Main feed and return to battery 14AWG (approx. 2mm 2 ) ECM pin Nos 21.22.41.23.42.1.2 16AWG (approx. 1mm 2 ) Ignition and diagnostic socket supply 18AWG (approx. 0.8mm 2 ) All other circuits
7) Genset speed settings. For 1500 rpm connect link J1 For 1800 rpm connect link J2
18 AWG J1
12V or 24V +
Chassis harness connector
6
1
Wiring diagram - 1500/1800 rev/min Switchable stand alone isochronous (non-load sharing)
98
Terminal can be marked 87 or G
To starter and charging circuits
Coolant
+
+
Battery
Battery
-
-
Request to shutdown
On/off
level switch
10
Coolant level switch
PIN 10
See note 2
See note 1 10 AMP Red
54
OWL Output (press/temp)
1300 Series EDi
Chassis harness connector Vbal
Wiring diagram - Gen Set options
Perkins Gen Set Power, TPD 1440E, issue 2
Emergency stop
PIN 54
Standard operating mode circuit
Additional notes 1) Maximum total current from OWL (54) output = 1 Amp (including lamp and
Engine harness connector
’request to shutdown’ signal). 2) Coolant level sensor operation depends on EPN option selected ’normally closed (metal tank)’
Snooze
Single pin connector 11
’narmally open (plastic tank)’. 3) Customers must specify the relay, the wiring and appropriate fuses for the radiator shutter control circuit.
10 AMP
86
30
85 87 87a
Snooze (run enable) single pin connector: Packard part # Description 12065171...............Mating connector 12065249...............Secondary lock 12048159...............Male terminal 18 - 16 AWG
A B Two pin connector
9
Snooze (run enable)
Radiator shutter
Radiator shutter control relay See note 3
6
W1365
99
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