10.Designations (Large Tank) S223.1156.en-01

Original instructions S 223.1156 - 1 en-US 04/02/2015 07:58:29

Designations

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This publication is copyright of Sandvik – © Sandvik 2014. It must not be copied*, reproduced or otherwise made available in full or in part to any third party without Sandvik's prior written consent. All rights reserved. * The maintenance checklists in the Maintenance Instructions and Operator's Instructions may be copied solely for maintenance purposes of Sandvik equipment.

Document number: S 223.1156 Version: 1 Language: en-US Issue: 04/02/2015

Sandvik Stationsplan, SE-233 81 Svedala, Sweden Tel: +46 (0)40 409000, Fax: +46 (0)40 409260 www.sandvik.com

WARNING IGNORING INSTRUCTIONS HAZARD Lack of knowledge can lead to risky situations. Read and understand the information in the manual. If anything is unclear, please contact Sandvik. Keep this publication for future reference.

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Table of contents

1. Designations 1.1. Functions....................................................................................... 8 1.1.1. Sensors.............................................................................. 8 1.1.2. Consumers.........................................................................9 1.1.3. Mechanical parts................................................................ 9

2. Placement of designations 2.1. Tank............................................................................................. 14 2.2. Cooler.......................................................................................... 15

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Table of contents

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1. Designations

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1. Designations

1.1. Functions Denomination Functions K1-

Hydroset system

L1-

Main lubrication system

L2-

Pinion lubrication system

L3-

Dust seal air pressure

L4-

Off-line filter

L5-

Diesel heater

M1-

Main drive

1.1.1. Sensors Hydroset system, K1Designation Type

Description

K1-GT1, B1N

Position Transmitter

Hydroset piston position

K1-LS1

Level Switch

Hydroset oil level

K1-PS1

Pressure Switch

Pressure drop across Hydroset filter

K1-PT1, B2N

Pressure Transmitter

Hydroset pressure

K1-TS1

Temperature Switch

Pressure relief valve temperature

K1-TT2

Temperature Transmitter Spider bearing temperature

Main lubrication system, L1Designation Type

Description

L1-FS1

Flow Switch

Return oil flow

L1-LS1

Level Switch

Lubrication oil level

L1-PS1

Pressure Switch

Pressure drop across main filter

L1-TS1

Temperature Switch Temperature in lubrication tank, heaters

L1-TS2

Temperature Switch Temperature in lubrication tank, cooler

L1-TS3

Temperature Switch Oil temperature in return oil box

Pinion lubrication system, L2Designation Type

Description

L2-FS1

Flow Switch

Pinion oil flow

L2-PS1

Pressure Switch

Pressure drop across pinion filter

L2-TT1

Temperature Transmitter Pinion oil temperature

Off-line filter, L4Designation Type L4-PS1

8

Description

Pressure Switch Pressure drop across off-line filter

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1. Designations

Main drive, M1Designation Type

Description

M1-JT1, U1N

Power Transmitter Main motor power

M1-SS1

Speed Switch

Pinion shaft speed

1.1.2. Consumers Hydroset system, K1Designation Type

Description

K1-E1

Cartridge Heater Heater for pressure relief valve

K1-M1

Electric Motor

Electric motor for Hydroset pump

Main lubrication system, L1Designation Type

Description

L1-E1

Heater

Heater for lubrication oil and Hydroset oil in tank

L1-E2

Heater

Heater for lubrication oil and Hydroset oil in tank

L1-E3

Heater

Heater for lubrication oil and Hydroset oil in tank

L1-M1

Electric Motor Electric motor for lubrication pump

L1-M2

Electric Motor Electric motor for air cooler

Dust seal air pressure, L3Designation Type L3-M1

Description

Electric Motor Electric motor for air pressure unit

Off-line filter, L4Designation Type L4-M1

Description

Electric Motor Electric motor for off-line filter pump

Main drive, M1Designation Type M1-M1

Description

Electric Motor Electric motor for crusher

1.1.3. Mechanical parts Hydroset system, K1Designation Type

Description

K1-AC1

Tramp release

Accumulator

K1-CV1

Check Valve

Check valve in K1-HA1

K1-CV2

Check Valve

Check valve in K1-HA1

K1-CV3

Check Valve, Pilot Operated

Check valve in K1-HA1

K1-CV4

Check Valve

Check valve before accumulator

K1-FE1

Filter Element

Filter element within filter unit, K1-FU1

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1. Designations Designation Type

Description

K1-FU1

Filter Unit

Filter unit between Hydroset block, K1-HA1 and Hydroset oil tank

K1-HA1

Hydroset Valve

Hydroset Block

K1-HA2

Pressure Relief Valve

Tramp release

K1-LI1

Level Indicator

Hydroset oil level

K1-LV1

Logic Element

Logic element in K1-HA2

K1-MP1

Test Point

Measuring point for pressure before Hydroset pump

K1-MP2

Test Point

Measuring point for pressure after Hydroset pump

K1-MP3

Test Point

Measuring point for Hydroset pressure in tank unit

K1-MP4

Test Point

Measuring point for Hydroset pressure in tank unit

K1-MP5

Test Point

Measuring point for Hydroset pressure in pressure relief valve/ accumulator (CH)/block (CS)

K1-MP6

Test Point

Air drain in K1-HA2

K1-P1

Hydraulic Pump

Hydroset pump

K1-PI1

Pressure Indicator

Hydroset pressure indicator

K1-RV1

Pressure Relief Valve

Pressure relief valve in Hydroset valve K1-HA1

K1-RV2

Pressure Relief Valve

Pressure relief valve in Hydroset valve K1-HA1

K1-RV3

Pressure Relief Valve

Pressure relief valve in Hydroset valve K1-HA1

K1-RV4

Pressure Relief Valve

Pressure relief valve in K1-HA2

K1-V1

Shut Off Valve

K1-V2

Needle Valve

K1-V3

Needle Valve

K1-V4

Shut Off Valve

K1-V5

Needle Valve

Valve used to relieve the hydraulic pressure during service

K1-Z1

Threaded Orifice

Within pressure relief valve, K1-HA2

K1-H1

Hydraulic Hose

Hydroset cylinder - Pressure relief valve/ accumulator (CH)/block (CS)

K1-H2

Hydraulic Hose

Pressure relief valve/ accumulator (CH)/block (CS) Hose K1-H12

K1-H3

Hydraulic Hose

Hydroset tank - Hydroset valve

K1-H4

Hydraulic Hose

Hydroset valve - Pump

K1-H5

Hydraulic Hose

Hydroset valve - Pump

K1-H6

Hydraulic Hose

Pump - Oil tank

K1-H7

Hydraulic Hose

Shut off valve - Oil tank

K1-H8

Hydraulic Hose

Hydroset filter unit - Oil tank

K1-H9

Hydraulic Hose

Hydroset valve - Shut off valve

K1-H10

Hydraulic Hose

Shut off valve - Pressure Indicator

K1-H11

Hydraulic Hose

Hydroset valve - Tank unit (N)

K1-H12

Hydraulic Hose

Tank unit (N) - Hose K1-H2

Valve used to relieve the hydraulic pressure during service

K1-H13

Hydraulic Hose

Pressure relief valve - Hose K1-H14

K1-H14

Hydraulic Hose

Tank unit (Y) - Hose K1-H13

Main lubrication system, L1-

10

Designation Type

Description

L1-CV1

Check Valve

After main lubrication filter

L1-CV2

Check Valve

Air cooler

L1-FE1

Filter Element

Filer element within filter unit, L1-FU1

L1-FU1

Filter Unit

Filter unit between lubrication oil tank and air cooler

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1. Designations Designation Type

Description

L1-FU2

Filter Unit

Air breather in tank unit

L1-LI1

Level Indicator

Main lubrication oil level

L1-MP1

Test Point

Measuring point before filter unit

L1-OC1

Air Cooler

L1-OS1

Screen box

Return oil screen in tank unit

L1-P1

Pump

Main lubrication pump

L1-PI1

Pressure Indicator

Lubrication oil level

L1-RC1

Compensator

Rubber compensator before main lubrication motor

L1-TI1

Temperature Indicator Temperature indicator inlet oil temperature

L1-TI2

Temperature Indicator Temperature indicator return oil temperature

L1-TI3

Temperature Indicator Temperature indicator tank oil temperature

L1-V1

Shut Off Valve

Valve used to stop oil flow from lubrication tank, during service

L1-V2

Thermostatic valve

Keeps a constant outlet temperature

L1-V5

Valve

Drainage valve

L1-H1

Hydraulic Hose

Cone crusher (M) - Hose L1-H7

L1-H2

Hydraulic Hose

Cone crusher (L) - Hose L1-H6

L1-H3

Hydraulic Hose

Tank unit (U) - Air cooler (U)

L1-H4

Hydraulic Hose

Lubrication pump - Main lubrication filter unit

L1-H5

Hydraulic Hose

Main lubrication filter unit - Pressure indicator

L1-H6

Hydraulic Hose

Tank unit (L) - Hose L1-H2

Pinion lubrication system, L2Designation Type

Description

L2-CV1

Check Valve

Build up a pressure for flow switch L2-FS1

L2-FE1

Filter Element

Within filter unit L2-FU1 for pinion shaft lubrication

L2-FU1

Filter Unit

Filter unit for pinion shaft lubrication

L2-MP1

Test Point

Measuring point after valve L2-V1

L2-MP2

Test Point

Measuring point before pinion shaft filter unit L2-FU1

L2-MP3

Test Point

Measuring point at pinion shaft flow switch

L2-PI2

Pressure Indicator

Pinion shaft pressure indicator

L2-V1

Pressure reducing valve Pressure reducing valve in pinion valve

L2-V2

Needle valve

Needle valve in pinion valve

L2-H1

Hydraulic Hose

Cone crusher (Q) - Hose L2-H4

L2-H2

Hydraulic Hose

Pinion valve - Main lubrication filter

L2-H3

Hydraulic Hose

Pressure indicator - Pinion valve

L2-H4

Hydraulic Hose

Tank unit (Q) - Hose L2-H1

Dust seal air pressure, L3Designation Type

Description

L3-C1

Low pressure compressor

L3-FU1

Filter Unit

Air filter for low pressure compressor

L3-FU2

Filter Unit

Air filter

L3-FV1

Flow Valve

Regulate air flow

L3-RV1

Relief valve

Limit air pressure

L3-H1

Hydraulic Hose

Low pressure compressor - Filter unit L3-FU1

L3-H2

Hydraulic Hose

Cone crusher (P) - Low pressure compressor

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1. Designations

Off-line filter, L4Designation Type

Description

L4-FE1

Filter Element

Filter element within filter unit L4-FU1

L4-FU1

Filter Unit

Offline filter

L4-P1

Pump

L4-PI1

Pressure Indicator Pressure before filter unit L4-FU1

L4-V1

Valve

Oil sample drainage

L4-H1

Hydraulic Hose

Offline filter - Tank Unit

L4-H2

Hydraulic Hose

Offline filter - Drainage valve L1-V5

Diesel heater, L5Designation Type L5-FU1

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Description

Filter Unit Filter unit for diesel heater

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2. Placement of designations

2. Placement of designations

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2. Placement of designations

2.1. Tank 15

14

13 12 16 17

11

4 5 6 7 8 9 10

3

2

1

K1-FU1 Hydroset oil filter unit

2

L1-FU1 Main lubrication filter unit

3

L2-FU1 Pinion shaft filter unit

4

L1-PI1 Lubrication pressure indicator

5

L1-PI2 Oil pressure indicator

6

K1-PI1 Hydroset pressure indicator

7

K1-V3 Needle valve, push button

8

L1-TI2 Return oil temperature indicator

9

L1-TI3 Oil in tank temperature indicator

10 L1-V5 Shut-off valve, lubrication tank 11 L1-V1 Shut-off valve, lubrication oil to pump 12 K1-V1 Shut-off valve, Hydroset tank 13 K1-V4 Shut-off valve, Hydroset oil to pump 14 K1-P1 Hydroset pump 15 L1-P1 Main lubrication pump 16 L1-E1 Oil heater 17 L1-E2 Oil heater

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2. Placement of designations

2.2. Cooler

1

1 L1-M2 Electric motor for air cooler

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2. Placement of designations

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