1006TG2 YB35013 Parts Manual

GMMCO POWER

Engine Model :- 1006 TG 2A BUILD LIST No :- YB 35013 GMMCO 22/01/2011

Contents 1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg. 11

6.

Parts Index

Pg. 176

Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to find the parts you require. Front Page This lists your build list number and the date of publication of this book Symbol Descriptions Provides a quick reference guide to the symbols used within the book. Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book. Parts Lists & Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual. Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Long Engine ACEY8113

11

Crankshaft, Pistons & Connecting Rods ACHY0022

43

Short Engine ACEY8113

13

Cylinder Head ACHY0022

45

Long Engine ACEY3748

15

Cylinder Head ACHY0022

47

Engine Overhaul Kit ACKY2007

17

Rocker Shaft ACHY0022

49

Thrust Washer Kit ACKY2007

21

Timing Gear & Camshaft ACHY0022

51

Valve Train Kit ACKY2007

23

Lubricating Oil Pump & Delivery Housing ACHY0022

55

Valve Train Kit ACKY2007

25 Fuel Injection Equipment (Diesel) AFH02630

57

Cylinder Block ACHY0022

27 Flywheel Housing CDH00705

61

Cylinder Block ACHY0022

31 Flywheel & Starter Ring DDH00889

63

Crankshaft, Pistons & Connecting Rods ACHY0022

33 Starter Motor EDH00936

65

Crankshaft, Pistons & Connecting Rods ACHY0022

37 Fan Drive FBH00423

67

Crankshaft, Pistons & Connecting Rods ACHY0022

39 Lubricating Oil Sump GBH01780

69

Crankshaft, Pistons & Connecting Rods ACHY0022

41

Page 5

Engine Breakdown

Section

Page

Section

Page

Lubricating Oil Sump GBH01780

71

Alternator & Generator NDH01961

97

Lubricating Oil Filler & Breather HBH01342

73

Alternator NDHY2916

99

Lubricating Oil Filler & Breather HBH01342

75

Alternator Bracket & Fixings NDHY2916

101

Lubricating Oil Filter & Integral Oil Cooler JBH01331

77

Alternator Bracket & Fixings NDHY2916

103

Alternator Bracket & Fixings NDHY2916

105

Pulleys NDHY2916

107

Blanking Plates QDHY0729

109

Blanking Plugs QDHY0729

111

Miscellaneous QDHY0729

113

Turbocharger, Manifolds & Air Charge Cooler SBH00688

115

Turbocharger, Manifolds & Air Charge Cooler SBH00688

117

Turbocharger, Manifolds & Air Charge Cooler SBH00688

119

Lubricating Oil Filter & Integral Oil Cooler JBH01331

79

Front End Drive Input KBH00517

83

Water Pump, Thermostat & Heat Exchanger LBH01967

85

Water Pump, Thermostat & Heat Exchanger LBH01967

87

Water Outlet & Inlet LDH00519

89

Fan & Extension MDH00957

91

Fan & Extension MDH01094

93

Alternator & Generator NDH01961

95

Page 6

Engine Breakdown

Section

Page

Section

Page

Turbocharger, Manifolds & Air Charge Cooler SBH00688

121

Engine Mounts ZCHY1236

145

123

Heater/Starter Switch ZEH01293

147

Turbocharger, Manifolds & Air Charge Cooler SBH00688

Lub. Oil Pressure Switch & Gauge ZJH00479

149

Remote Air Charge Cooler SDH00161

125 Temperature Gauge & Sender ZLH00008

151

Air Filters SDH00426

127 Temperature Gauge & Sender ZLH00276

153

Air Filters SDH00426

129 Radiator & Cowling ZMH00006

155

Pipework SDH00426

131 Radiator & Cowling ZMH00534

157

Low Pressure Fuel System VBH01600

133 Radiator Bracket & Fixings ZMH00534

159

Low Pressure Fuel System VBH01600

135

Low Pressure Fuel System VBH01600

137

Low Pressure Fuel System VBH01600

139

Cold Start System WDH00013

141

Engine Lifting XBH00393

143

Page 7

Engine Breakdown

Section

Page

Radiator & Hoses ZMH00534

161

Guards ZMH00534

163

Radiator Bracket & Fixings ZMH00534

165

Fuel Pre-Lift Pump ZVH00405

167

Fuel Pre-Lift Pump ZVH00405

169

Application Miscellaneous & Auxiliaries ZZH00338

171

Joints & Gaskets - Top Service Kit SACY0309

173

Joints & Gaskets - Bottom Service Kit SGBY0318

175

Page 8

Symbols and Notes Symbol

Description

A

From Engine Number

B

Upto Engine Number

C

Repairs and Replaces

D

See Appropriate Section - Reference Number

E

Alternative

F

Order

G

Remanufactured Part

H

New for Old Part

I

Number of Teeth

J

Thickness

K

Bottom

L

Top

M

Left Hand

N

Right Hand

O

Reference for Detailed Breakdown

P

Other Service Options Available

Q

Cylinder Number

R

See History Section

Page 9

Long Engine

Plate A

ACEY8113

1

Long Engine Kit Moteur Long Satz - Langer Motor Kit Mot Completo Equipo De Motor Largo

Page 10

Long Engine

Plate A

ACEY8113

Item

Part No.

1

U5MK8113

2 YD39860 3 3774A004 4 5 7 6 8 U5ME0025 9 10 11 12 13 ZZ80228 14 U5MK0385 15 U5LT1179 16 3311A042 17 U5LB1168 18 3688C003 19 3681M005 20 3681P029 21 2418F436 22 U5MK0633 Service Options 1 2 2 13

U5MK8113P YD39860R YD39860P ZZ80228P

References B U786029J G G A 01/08/2001

F ZZ90230

F 4181A026 F 4181A026 F 4181A026 G

G

Qty.

Description

Notes

1

LONG ENGINE - KIT

1 6 1 1 1 1 1 12 1 1 1 1 1 1 6 1 1 1 1 1 1

SHORT ENGINE (A) PLUG LEAFLET LEAFLET CRANKSHAFT CRANKSHAFT BIG END BEARING KIT BEARING PISTON RING PISTON RING PISTON RING CYLINDER HEAD KIT BOLT KIT GASKET KIT - TOP SEAL GASKET KIT - BOTTOM GASKET - IND MANIFOLD GASKET - SUMP GASKET - TIMING CASE COVER SEAL - FRONT END OIL OIL COOLER KIT

1 1 1 1

LONG ENGINE - KIT SHORT ENGINE - EXCHANGE SHORT ENGINE - EXCHANGE CYLINDER HEAD KIT - EXCH

(A) (A)

Footnotes (A)

ORDER PARTS BOOK YD39860PB FOR COMPLETE BREAKDOWN

Page 11

Short Engine

Plate A

ACEY8113

1

Short Engine Moteur Court Kurzer Motor Motore Corto Motor Corto

8

Short Engine Moteur Court Kurzer Motor Motore Corto Motor Corto

Page 12

Short Engine

Plate A

ACEY8113

Item

Part No.

1

YD39860

2 ZZ50295 3 ZZ90230 4 U5LL0016 5 4181A026 6 4115C321 7 2418F703 8 YD39864 9 ZZ50310 10 ZZ90230 11 U5LL0016 12 4181A026 13 4115C321 14 2418F703 Service Options 1 1 2

YD39860R YD39860P ZZ50295R

References B U786029J G G

Qty.

Description

Notes

1

SHORT ENGINE

(A)

A U786030J

1 1 6 6 6 1 1 1 1 6 6 6 1

CYLINDER BLOCK KIT CRANKSHAFT ASSEMBLY PISTON KIT PISTON RING KIT CON ROD ASSEMBLY SEAL - REOS HOUSING SHORT ENGINE CYLINDER BLOCK ASSEMBLY CRANKSHAFT ASSEMBLY PISTON KIT PISTON RING KIT CON ROD ASSEMBLY SEAL - REOS HOUSING

(B)

G

1 1 1

SHORT ENGINE - EXCHANGE SHORT ENGINE - EXCHANGE CYLINDER BLOCK ASSEMBLY

(A) (A)

Footnotes (A)

ORDER PARTS BOOK YD39860PB FOR COMPLETE BREAKDOWN

(B)

ORDER PARTS BOOK YD39864PB FOR COMPLETE BREAKDOWN

Page 13

Long Engine

Plate A

ACEY3748

Parts kit instruction

218

Power Exchange Long Engines This power exchange long engine is shipped with a sump, timing case and cover, cylinder hea valve train with a protective cover and oil pump. The long engine is shipped with the number o cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applic the fuel pump drive gear will need to be transferred to the new long engine. In some applications the original engine will have a different sump and oil pickup tube. These be transferred to the new long engine and the components supplied shall be returned on the c engine. A complete upper and lower gasket kit are supplied with each long engine to ease ass A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.01 undersize, B = 0.020 undersize, C = 0.030 undersize. The assembled long engine is built to the latest specification and may have improved internal features when compared to the original engine. To identify components, the long engine numb stamped on the engine serial number plate and must be used when the long engine compone ordered. To ensure that components moved from the original engine to the new long engine continue to correctly identified, it is important that the original engine serial number and TPL number are stamped onto the long engine serial number plate when the engine is fully assembled. For 1000 series engines; the 1.6mm sump joint must only be used with pressed steel sumps. 0.8mm joint must only be used with cast sumps. For 1000 series engines; the rocker cover joint, part number 3681 A021, must only be used w aluminium top covers.The rocker cover joint, part number 3681 A032, must only be used with top covers. Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley h groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use s sleeve part number 21820104, refer to the workshop manual. End Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press. This Intruction is for technical information only and cannot be used as a basis for a warranty claim.

Page 14

Long Engine

Plate A

ACEY3748

Item 1 2 3 4 5 6 7 8 9

Part No. YDL3748R YD39860R ZZ80228R ZZ90057 3716C522 4142A171 4142X026 4145H079 31416307

References

Qty. 1 1 1 1 1 1 1 1 1

Description ENGINE - EXCHANGE SHORT ENGINE - EXCHANGE CYLINDER HEAD KIT - EXCH ROCKER SHAFT ASSEMBLY TIMING CASE TIMING COVER CYLINDER HEAD COVER SUMP CAMSHAFT

Notes

(A)

Footnotes (A)

ORDER PARTS BOOK YD39860PB FOR COMPLETE BREAKDOWN

Page 15

Engine Overhaul Kit

Plate A

ACKY2007

1

Engine Overhaul Kit Kit de Revision Moteur Uberholungssatz Kit Revisione Motore Juego de Reparacion de Motor

17

Engine Overhaul Kit Kit de Revision Moteur Uberholungssatz Kit Revisione Motore Juego de Reparacion de Motor

Page 16

Engine Overhaul Kit

Plate A

ACKY2007

Item

Part No.

1

U5MK0712

2 U5LL0016 3 4181A026 4 5 6 7 3135X042 8 U5LT1179 9 3311A042 10 U5LB1167 11 2418F436 12 2418F475 13 3681C003 14 3681M007 15 U5MK0633 16 33221328 17 U5MK0712K 18 U5LL0016 19 4181A026 20 21 22 23 3135X041 24 U5LT1179 25 3311A042 26 U5LB1167 27 2418F436 28 2418F475 29 3681C003 30 3681M007 31 U5MK0633 32 33221328 Service Options 23 23 23

3135X042 3135X045 3135X046

References B U764751H R a. R F F F

a. 4181A026 4181A026 4181A026

B U764751H R F F F P

b. 4181A026 4181A026 4181A026

J (+) 0.010" J (+)0.020"

Qty.

Description

Notes

1

ENGINE OVERHAUL KIT

(A,B,C,D)

6 6 1 1 1 6 1 6 1 1 1 1 1 1 12 1 6 6 1 1 1 6 1 6 1 1 1 1 1 1 12

PISTON KIT PISTON RING KIT PISTON RING PISTON RING PISTON RING LINER - SLIP FIT GASKET KIT - TOP SEAL GASKET KIT - BOTTOM SEAL - FRONT END OIL SEAL - REAR END OIL GASKET - CYL. HEAD COVER GASKET - SUMP OIL COOLER KIT CON ROD NUT ENGINE OVERHAUL KIT PISTON KIT PISTON RING KIT PISTON RING PISTON RING PISTON RING LINER - PRESS FIT GASKET KIT - TOP SEAL GASKET KIT - BOTTOM SEAL - FRONT END OIL SEAL - REAR END OIL GASKET - CYL. HEAD COVER GASKET - SUMP OIL COOLER KIT CON ROD NUT

(F,B,C,D)

6 6 6

LINER - SLIP FIT LINER - OVERSIZE LINER - OVERSIZE

(E) (E) (G,H)

1 6

ENGINE OVERHAUL KIT PISTON RING KIT

(A,B,C,D)

6

PISTON RING KIT

(E)

(G)

History a. 1 3

U5MK0712 4181A021

b. General History Section 19 4181A021

B U764751H

Footnotes (A)

IN FRAME OVERHAUL KIT

Page 17

Engine Overhaul Kit

Plate A

ACKY2007

1

Engine Overhaul Kit Kit de Revision Moteur Uberholungssatz Kit Revisione Motore Juego de Reparacion de Motor

17

Engine Overhaul Kit Kit de Revision Moteur Uberholungssatz Kit Revisione Motore Juego de Reparacion de Motor

Page 18

Engine Overhaul Kit

Plate A

ACKY2007

Footnotes (B)

SERVICE OPTIONS ARE AVAILABLE AND MAY BE REQUIRED FOR YOUR SPECIFICATION, BUT ARE NOT CONTAINED WITHIN THIS OVERHAUL KIT

(C)

FOR ENGINES POST U764752H CHANGE REOS BY REMOVING 2418F475 AND REPLACING WITH 2418F701

(D)

FOR ENGINES POST U786029J CHANGE THE OIL COOLER KIT U5MK0633 TO U5MK0642

(E)

SLIP FIT

(F)

OUT OF FRAME OVERHAUL KIT

(G)

PRESS FIT

(H)

UNFINISHED

Page 19

Thrust Washer Kit

Plate A

ACKY2007

1

Thrust Washer Kit Jeu de Rondelles de Poussee Anlaufschwibensatz Kit Rasamenti Juego de Arandela de Empuje 4

Oversize Thrust Washer Kit Jeu de Rondelles de Poussee Anlaufschwibensatz Kit Rasamenti Juego de Arandela de Empuje 9

Oversize Thrust Washer Kit Jeu de Rondelles de Poussee Anlaufschwibensatz Kit Rasamenti Juego de Arandela de Empuje

Page 20

Thrust Washer Kit

Plate A

ACKY2007

Item

Part No.

1 U5TW0002 2 31137551 3 31137561 4 U5TW0002A 5 31137551 6 31137561 7 31137312 8 31137322 9 U5TW0002B 10 31137312 11 31137322 Service Options 2 3 5 6

31137312 31137322 31137312 31137322

References

Qty.

Description

J (+)0.007" J (+)0.007"

1 2 2 1 1 1 1 1 1 2 2

THRUST WASHER KIT THRUST WASHER THRUST WASHER THRUST WASHER KIT - O/S THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER KIT - O/S THRUST WASHER THRUST WASHER

(+)0.007" (+)0.007" (+)0.007" (+)0.007"

2 2 1 1

THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER

P P P P J (+)0.007" J (+)0.007"

J J J J

Notes (A)

(B)

(C)

Footnotes (A)

STANDARD

(B)

STANDARD / OVERSIZE

(C)

OVERSIZE

Page 21

Valve Train Kit

Plate A

ACKY2007

1

Valve Train Kit Kit Soupapes Ventilsatz Kits Treno Valvole Juego de Valvulas

11

Valve Train Kit Kit Soupapes Ventilsatz Kits Treno Valvole Juego de Valvulas

Page 22

Valve Train Kit

Plate A

ACKY2007

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part No. U5VK0180 3142L071 3343F041 3142A051 3343J021 31745122 31744133 33424107 33173108 33415118 U5VK0182 3142L071 3343F041 3142A051 3343J021 31745122 31744133 33424107 33173108 33415118

References B U557976X

B U557976X

Qty. 1 1 1 1 1 2 2 2 4 2 1 6 6 6 6 12 12 12 24 12

Description VALVETRAIN KIT INTAKE VALVE VALVE GUIDE EXHAUST VALVE VALVE GUIDE VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET VALVE SPRING WASHER VALVETRAIN KIT INTAKE VALVE VALVE GUIDE EXHAUST VALVE VALVE GUIDE VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET VALVE SPRING WASHER

Notes (A)

(B)

(B)

Footnotes (A)

SINGLE CYLINDER ONLY

(B)

SERVICED IN PAIRS

Page 23

Valve Train Kit

Plate B

ACKY2007

1

Valve Train Kit Kit Soupapes Ventilsatz Kits Treno Valvole Juego de Valvulas

11

Valve Train Kit Kit Soupapes Ventilsatz Kits Treno Valvole Juego de Valvulas

Page 24

Valve Train Kit

Plate B

ACKY2007

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part No. U5VK0190 3142L072 3343F041 3142A051 3343J021 31745122 31744133 33424107 33173108 33415118 U5VK0192 3142L072 3343F041 3142A051 3343J021 31745122 31744133 33424107 33173108 33415118

References A U557977X

A U557977X

Qty. 1 1 1 1 1 2 2 2 4 2 1 6 6 6 6 12 12 12 24 12

Description VALVETRAIN KIT INTAKE VALVE VALVE GUIDE EXHAUST VALVE VALVE GUIDE VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET VALVE SPRING WASHER VALVETRAIN KIT INTAKE VALVE VALVE GUIDE EXHAUST VALVE VALVE GUIDE VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET VALVE SPRING WASHER

Notes (A)

(B)

(B)

Footnotes (A)

SINGLE CYLINDER ONLY

(B)

SERVICED IN PAIRS

Page 25

Cylinder Block

Plate B

ACHY0022

12

8

16

14 15

3

17

11 13

10

9

7

1

27

2 4 19

26 5

18

20 22

6 30 29

Page 26

23 24 25

21

28

Cylinder Block

Plate B

ACHY0022

Item 1

Part No. ZZ50295

2 3 3135X041 4 5 33142111 6 32166329 7 31134165 8 32418122 9 32416119 10 32417134 11 2485A204 12 32418122 13 32418122 14 0650710 15 3774A004 16 32168212 17 2415D108 18 3271H004 19 2116087 20 3861A027 21 4138A017 22 23 24 25 26 3211A005 27 3627P043 28 2311D039 29 2182110 30 0920469 Service Options 1 3 3 3 18

ZZ50295R 3135X042 3135X045 3135X046 3271H005

References G R a. F ZZ50295 P

A 01/08/2001

P

F F F F

4138A017 4138A017 4138A017 4138A017

J (+) 0.010" J (+)0.020" J (+) 1.33MM

Qty.

Description

1

CYLINDER BLOCK ASSEMBLY

1 6 1 14 14 1 5 1 1 1 3 1 3 6 1 1 1 1 6 6 1 1 1 1 2 1 2 6 6

CYLINDER BLOCK LINER - PRESS FIT BEARING CAP THIMBLE SCREW CAMSHAFT BUSH PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG WASHER SHAFT PIN PISTON COOLING JET RELIEF VALVE VALVE BODY BALL SPRING RETAINER PLUG BRIDGE PIECE SCREW SCREW SPACER

1 6 6 6 1

CYLINDER BLOCK ASSEMBLY LINER - SLIP FIT LINER - OVERSIZE LINER - OVERSIZE SHAFT

1 1

CYLINDER BLOCK ASSEMBLY BRIDGE PIECE

Notes

(A)

(B) (B) (A,C) (D,E)

History a. 1

ZZ50295 3627P023

G

Footnotes (A)

PRESS FIT

(B)

SLIP FIT

(C)

UNFINISHED

Page 27

Cylinder Block

Plate B

ACHY0022

12

8

16

14 15

3

17

11 13

10

9

7

1

27

2 4 19

26 5

18

20 22

6 30 29

Page 28

23 24 25

21

28

Cylinder Block

Plate B

ACHY0022

Footnotes (D)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

(E)

REFER TO SERVICE BULLETIN NO.163

Page 29

Cylinder Block

Plate A

ACHY0022

3

1 2

Page 30

Cylinder Block

Plate A

ACHY0022

Item

Part No.

1

2418F701

2 3

3211C002

References A R F R A R

U764752H a. 2418F701 a. U764752H a.

Qty.

Description

1

SEAL - REOS HOUSING

1

REAR OIL SEAL

10

METRIC BOLT

1 1 12 1

SEAL - REOS HOUSING SEAL - REAR END OIL SCREW GASKET - OIL SEAL HOUSING

2 2

DOWEL SCREW

Notes

History a. 1 2 3

B U764751H 4142V066 2418F475 2314H003 3681T018

0350009 3212V002

C 36817181 C 3681T013 C 36817157 A U573634Y

b. ZZ50270

C ZZ50239 C ZZ50237 C ZZ50229

1

CYLINDER BLOCK ASSEMBLY

(A)

ZZ50270

C C C C

ZZ50239 ZZ50237 ZZ50229 0920130

1

CYLINDER BLOCK ASSEMBLY

(A)

1

WASHER

(B)

c.

3311R003 Footnotes (A)

REFER TO PLATE "B"

(B)

LUBRICATING OIL PRESSURE RAIL,REAR END

Page 31

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0022

9

19

12 11

14 10

17

13

15

8

18 16

1

2 4

5 7

6

20 3

Page 32

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0022

Item 1

Part No. ZZ90229

2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

U5MB0007 U5ME0025

31137551 31137561 0500012 ZZ90013

31134131 32762145 33221328 2135A001 U5LL0039

2721A029 4181A026

References A R R R R F P R R R P P B B F F

U847730M a. b. c. d. ZZ90229

CRANKSHAFT KIT

1 1 1

CRANKSHAFT MAIN BEARING KIT BIG END BEARING KIT

2 2 1 6

THRUST WASHER THRUST WASHER WOODRUFF KEY CON ROD ASSEMBLY

1 1 1 2 2 2 6

CON ROD BEARING CAP SMALL END BUSH CON ROD BOLT CON ROD NUT THIMBLE PISTON KIT

1 1 1 6

PISTON PIN CIRCLIP PISTON RING KIT

1

CRANKSHAFT GEAR

(-)0.010" (-)0.020" (-)0.030" (+)0.007" (+)0.007"

1 1 1 2 2

MAIN BEARING KIT - U/S MAIN BEARING KIT - U/S MAIN BEARING KIT - U/S THRUST WASHER THRUST WASHER

1

CRANKSHAFT KIT

1

BIG END BEARING KIT

a. b. c.

U801517J 14/08/2002 ZZ90013 ZZ90013

U557977X e. U5LL0039 U5LL0039 e. U557977X e.

20 3117C061 Service Options 3 3 3 5 6

U5MB0007A U5MB0007B U5MB0007C 31137312 31137322

J J J J J

Description

1

C 32762144

A R F F R A R

Qty.

Notes

(A)

(A) (A) (A)

History a. 1

B U847729M ZZ90218

4

U5ME0003

A U801519J G P

1 4

B U801518J ZZ90229 U5ME0014

A U801518J P

1 1

CRANKSHAFT ASSEMBLY BIG END BEARING KIT

1 4

B U801517J ZZ90218 U5ME0003

G P

1 1

CRANKSHAFT KIT BIG END BEARING KIT

C U5BG0033 G

1

CRANKSHAFT KIT

b.

c.

PRE-FINISHED

PRE-FINISHED

d. 1

ZZ90085

Page 33

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0022

9

19

12 11

14 10

17

13

15

8

18 16

1

2 4

5 7

6

20 3

Page 34

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0022

Item

Part No.

e. General History Section 15 U5LL0013

18 19

2721A029 4181A021

References

B U557976X C U5LL0012 C U5LL0009 C 4181A016 B U557976X

Qty.

Description

6

PISTON KIT

2 6

CIRCLIP PISTON RING KIT

Notes

Footnotes (A)

PRE-FINISHED

Page 35

Crankshaft, Pistons & Connecting Rods

Plate B

A U801518J B U801518J

ACHY0022

3

2

1

4

Page 36

Crankshaft, Pistons & Connecting Rods

Plate B

A U801518J B U801518J

Item

Part No.

1 2 3 4

4115C321

ACHY0022

References

F 4115C321 3112A006 3212V003

Qty. 6 1 1 2

Description

Notes

CON ROD ASSEMBLY CON ROD SMALL END BUSH CON ROD BOLT

Page 37

Crankshaft, Pistons & Connecting Rods

Plate C

A U801519J B U847729M

ACHY0022

1

4 2

5

7

3

6

Page 38

Crankshaft, Pistons & Connecting Rods

Plate C

A U801519J B U847729M

Item 1 2 3 4 5 6 7

Part No.

ACHY0022

References

ZZ90013 F ZZ90013 F ZZ90013 31134131 32762145 33221328 2135A001

Qty. 6 1 1 1 2 2 2

Description

Notes

CON ROD ASSEMBLY CON ROD BEARING CAP SMALL END BUSH CON ROD BOLT CON ROD NUT THIMBLE

Page 39

Crankshaft, Pistons & Connecting Rods

Plate D

A U847730M

ACHY0022

3

2

1

4

Page 40

Crankshaft, Pistons & Connecting Rods

Plate D

A U847730M

Item

Part No.

1 2 3 4

4115C321

ACHY0022

References

F 4115C321 3112A006 3212V003

Qty. 6 1 1 2

Description

Notes

CON ROD ASSEMBLY CON ROD SMALL END BUSH CON ROD BOLT

Page 41

Crankshaft, Pistons & Connecting Rods

Plate B

ACHY0022

2

1

Page 42

Crankshaft, Pistons & Connecting Rods

Plate B

ACHY0022

Item

Part No.

1

U5MK0245

References

Qty. X

Description LINER KIT

Notes (A)

Footnotes (A)

SLIP FIT

Page 43

Cylinder Head

Plate A

ACHY0022

30 19 31

18 11 10 9

8

32

23 17 29

22

16

1

15 14

7 6 24

13

5

28 26 25 20

21

Page 44

2

3

4

12

27

Cylinder Head

Plate A

ACHY0022

Item 1

Part No. ZZ80228

2 3324E002 3 3314A121 4 3142L072 5 3343F041 6 33415118 7 33817117 8 31745122 9 31744133 10 33424107 11 33173108 12 3142A051 13 3343J021 14 33415118 15 33817117 16 31745122 17 31744133 18 33424107 19 33173108 20 0650710 21 32417156 22 3212P002 23 2431A054 24 0650540 25 29990001 26 3681H208 27 28 29 30 32166222 31 32166219 32 32166221 Service Options 1

ZZ80228P

References A U557977X C ZZ80188 C ZZ80171

D LBH D LBH

Qty.

Description

1

CYLINDER HEAD KIT

6 6 6 6 6 6 6 6 6 12 6 6 6 6 6 6 6 12 3 6 1 6 1 2 1 1 1 6 2 12 18

INSERT INSERT INTAKE VALVE VALVE GUIDE VALVE SPRING WASHER SEAL - VALVE STEM VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET EXHAUST VALVE VALVE GUIDE VALVE SPRING WASHER SEAL - VALVE STEM VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET PLUG PLUG PLUG PLUG PLUG DOWEL GASKET - CYLINDER HEAD COVER JOINT SCREW SCREW SCREW SCREW

1

CYLINDER HEAD KIT - EXCH

Notes

(A)

(A)

(B)

(C)

Footnotes (A)

SERVICED IN PAIRS

(B)

LOCATING DOWELS

(C)

ASSEMBLY COMPONENT PARTS MAY NOT APPLY TO YOUR APPLICATION-REFER TO RELEVANT OPTION/ACCESSORY PACKS.

Page 45

Cylinder Head

Plate B

ACHY0022

11 16

10

14

6 5

13

2 15 7

8 3

4 9 1

Page 46

12

Cylinder Head

Plate B

ACHY0022

Item 1

Part No. ZZ80227

2 3 4 5 6 7 8 9 10 11 15 12 13 14

References B C C F

U557976X ZZ80185 ZZ80111 REF.1

3314A011 3314A004 3343F002 3343J002 0650710 32417156 2431154 2487A510 2431A054 29990001 D LBH D LBH

Qty.

Description

1

CYLINDER HEAD KIT

1 6 6 6 6 3 6 1 1 6 2 1 1 6

HEAD INSERT INSERT VALVE GUIDE VALVE GUIDE PLUG PLUG PLUG PLUG PLUG DOWEL COVER JOINT SCREW

Notes (A,B)

(C)

(D)

Footnotes (A)

MINOR ASSEMBLY - FOR MAJOR SEE PLATE ’A’

(B)

CYLINDER HEADS FITTED AFTER ENGINE SERIAL NUMBER U647452C MUST BE USED WITH LOCATING DOWELS

(C)

LOCATING DOWELS

(D)

ASSEMBLY COMPONENT PARTS MAY NOT APPLY TO YOUR APPLICATION-REFER TO RELEVANT OPTION/ACCESSORY PACKS.

Page 47

Rocker Shaft

Plate A

ACHY0022

1

2 4 3 18

21 10 5 6

11

10

7

9

22

8

8 17

12 17 11

10

20

9 11

10 9

7

16

9 19 11

11

7

15

10

Page 48

10

23 65

11 9

7

14

24

9

Rocker Shaft

Plate A

ACHY0022

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part No. ZZ90057 U7LR0003

References C ZZ90040 F U7LR0003

0650507 0170151 33117434 31744123 31743108 3818X901 4115R305 4115R306 3775E012 2233022 33811113 32114145 0576052 3311K015 2233022 2313H331 2318A605 2314J607 3311K009 31434307 3142U031

C 2313H305 C 2318A210 C 2314J608

C 31434163

Qty. 1 1 1 2 2 2 4 2 6 6 6 1 1 1 12 12 2 1 4 4 2 2 12 12

Description

Notes

ROCKER SHAFT ASSEMBLY ROCKER SHAFT ASSY - MINOR SHAFT PLUG CIRCLIP WASHER ROCKER SHAFT SPRING ROCKER SHAFT SPRING BRACKET ROCKER ARM ASSEMBLY ROCKER ARM ASSEMBLY CONNECTION SCREW OLIVE SCREW NUT SHIM SCREW STUD NUT SCREW WASHER PUSHROD TAPPET

Page 49

Timing Gear & Camshaft

Plate A

ACHY0022

2

15

1

17

29

13

16 19

18

21

8

20

30 10 9

11 12 4

7

5 14

3

6

25

26 27

28 34 33 32

Page 50

24 23 22

31

Timing Gear & Camshaft

Plate A

ACHY0022

Item

Part No.

1 2 3 4 5 6 7

3716C522 3681P002 4111A013 0050345 33426161 2314J011 3272A033

8 9 10

4111A008 2511437 3271H004

11 12 13 14 15 16 17 18 19 20 21 22

2722A206 33123125 2314H003 2314H004 31416307 2116053 33153121 0500012 3117L023 2314J606 3321A003 4142A171

Description

Notes

TIMING CASE GASKET - TIMING CASE IDLER GEAR IDLER GEAR BUSH HUB SCREW PLATE

1 1 1

IDLER GEAR BUSH SHAFT

1 1 8 4 1 1 1 1 1 1 1 1

CIRCLIP WASHER SCREW SCREW CAMSHAFT DOWEL THRUST PLATE WOODRUFF KEY CAMSHAFT GEAR SCREW WASHER TIMING COVER

1 1 1 7 6 4 1 1 2 1 1 1

TIMINGGEAR COVER SEAL - FRONT END OIL GASKET - TIMING COVER SCREW SCREW SCREW PLUG PIN SCREW INSPECTION COVER VALVE COVER SEAL - O RING

1

SHAFT

(C,D)

3241A025

1

PLATE

(E)

B U891998S 3781N042 3781N043 2314F003

1 1 2

DAMPER SHIELD SCREW

3271H005

R e.

Qty. 1 1 1 2 1 3 1

23 24 2418F437 25 26 2314H004 27 2314H013 28 2314F036 29 2487Y005 30 2116087 31 2314H034 32 4152A002 33 34 2415A093 Service Options 10

References

R R R R

f. a. c. f.

C 3271H002 C 32716117 P

C 31416305

C 3117L021

C R F R C

4142A143 d. 4142A171 d. 3681P003

C 3753R111 F 4152A002

J (+) 1.33MM

(A)

(B)

History a. 7 b.

C 2314E003

Page 51

Timing Gear & Camshaft

Plate A

ACHY0022

2

15

1

17

29

13

16 19

18

21

8

20

30 10 9

11 12 4

7

5 14

3

6

25

26 27

28 34 33 32

Page 52

24 23 22

31

Timing Gear & Camshaft

Plate A

ACHY0022

Item

Part No.

References

Qty.

Description

Notes

c. 7 d. 22 24

3241A021

1

PLATE

4142A171 2418F436

C 4142A143

1 1

TIMING COVER SEAL - FRONT END OIL

1

3716C242

C 3716C032 C 3716C033

1

TIMING CASE

6 7

2314J010 3241H009

C 0941082

3 1

SCREW PLATE

C 3781N006

1 1

DAMPER SHIELD

e.

f.

g. 3781N005 3781N013 Footnotes (A)

USED ONLY WITH 3117N061

(B)

BOTTOM TWO HOLES

(C)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

(D)

REFER TO SERVICE BULLETIN NO.163

(E)

USED ONLY WITH 4111A034

Page 53

Lubricating Oil Pump & Delivery Housing

Plate A

ACHY0022

16

14

13 11

12 15

26

2 3

5

8

9

7 6

27

10 1

4 30

29 28 23 22

25

18 19 20 21

Page 54

17

24

32 31

Lubricating Oil Pump & Delivery Housing

Plate A

ACHY0022

Item

Part No.

References

1

4132F057

C 4132F044 C 4132F029 C 4132F023

2 3 4 5 6 7 8 9 10

2314H004 2314H002 4138A033

11 12 14 14 16 17 18 19 20 21 22 23 26 27

32712726 31744151 32712111 2721130 2314K161 36831122 3571C045 2314H008 2314H004 2314H004

2313H231 2318A603

C 4138A023 F REF.4

C 0170024 C 2314H011 C 2314H010 C 3572V012

C 2314H002

C 2313H213

Qty.

Description

1

OIL PUMP

2 1 1 1 1 1 1 1 2

SCREW SCREW RELIEF VALVE BODY PLUNGER SPRING SEAT CIRCLIP SCREW

1 1 2 2 2 6 1 1 1 1 6 6 1 1

GASKET PIPE - OIL SCREW SCREW SCREW VALVE BODY BALL SPRING RETAINER JET DOWEL STUD NUT

Notes

(A,B) (C) (D,E) (F) (F) (F) (F) (F) (F) (F)

Footnotes (A)

WAS 3572A009 USE 3572V012 WITH 2314H004 (2)

(B)

WAS 3572V012 USE 3571C045 WITH 2314H004 (2)

(C)

USED ONLY WITH 3572A009

(D)

USED ONLY WITH 3572V012

(E)

USED ONLY WITH 3572V012/3571C045

(F)

SEE CYLINDER BLOCK SECTION

Page 55

Fuel Injection Equipment (Diesel)

Plate C

AFH02630

2 3 21 20

20

12 11

25

23 25

13

4

24

22 26

8

10 27

28

9

29

34 15

32

16 17 18 19 5

Page 56

31 33

14

36 35

30

6

7

1

Fuel Injection Equipment (Diesel)

Plate C

AFH02630

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

2643U609 3281M002 31718104 31718143 3117L052 2313M059 2318A603 3522N014 3522N015 3522N016 3522N017 3522N018 3522N019 2645L017 2645L304 2645L615 0921173 33813129 33813131 2314H006 3558X021 3218R039

23

2411D007

24

3355E005

25

2411D007

26 2646E072 27 2646E152 28 2646E073 29 2646E152 30 2646E075 31 2646E152 32 2646E076 33 2646E152 34 3662K002 35 2318A108 36 K134AF01 Service Options 1 14

2643U609R 2645L017R

References G

R c. Q Q Q Q Q Q G

1 2 3 4 5 6

A R A R R A R A R R

01/06/2003 b. 01/06/2003 b. d. 01/06/2003 b. 01/06/2003 b. d.

Qty.

Description

1 1 1 1 1 3 3 1 1 1 1 1 1 6 1 1 6 6 6 12 1 5

FUEL INJECTION PUMP SLEEVE SEAL WIRE FUEL INJECTION PUMP GEAR STUD NUT FUEL INJECTION PIPE FUEL INJECTION PIPE FUEL INJECTION PIPE FUEL INJECTION PIPE FUEL INJECTION PIPE FUEL INJECTION PIPE INJECTOR HOLDER INJECTOR NOZZLE INJECTOR WASHER SPACER SEAL SCREW PIPE - LEAK OFF BANJO BOLT

10

WASHER

1

CONNECTION

2

WASHER

1 1 1 1 1 1 1 1 6 1 1

CLIP SCREW CLIP SCREW CLIP SCREW CLIP SCREW CLAMP NUT WASHER

1 6

FUEL INJ PUMP - EXCH INJECTOR - EXCHANGE

1

PLUG

Notes (A)

History a.

B U886679P 2431131

(B)

Page 57

Fuel Injection Equipment (Diesel)

Plate C

AFH02630

2 3 21 20

20

12 11

25

23 25

13

4

24

22 26

8

10 27

28

9

29

34 15

32

16 17 18 19 5

Page 58

31 33

14

36 35

30

6

7

1

Fuel Injection Equipment (Diesel)

Plate C

AFH02630

Item

Part No.

References

b. B 31/05/2003 22 0095315 23 2415D052 24 0201526 25 2415D052

Qty.

Description

5 10 1 2

BANJO BOLT WASHER UNION WASHER

3

STUD

10 2

WASHER WASHER

Notes

c. 6

3211P004

d. 23 25

0921176 0921176

C 2313M059

Footnotes (A)

PLEASE ALSO REFER TO CFL FOR FUEL INJECTION PUMP IDLER SPEED SETTING.

(B)

LOCATES IN INDUCTION MANIFOLD

Page 59

Flywheel Housing

Plate B

CDH00705

9

8

1

7

4

5

2 10

6

3

Page 60

Flywheel Housing

Plate B

CDH00705

Item

Part No.

1 2 3 4 5 6 7 8 9 10

3713M049 36212132 2314H102 36843154 2487A452 2487204 0350025 2314J204 2314J603 2487Y005

References R a. C 2314H101

C 2314J004

Qty.

Description

Notes

1 1 2 1 1 3 2 6 2 1

FLYWHEEL HOUSING PLATE SCREW SEAL PLUG PLUG DOWEL SCREW SCREW PLUG

(A)

1

FLYWHEEL HOUSING

(A)

(A)

History a. 1

3713M042

Footnotes (A)

REFER TO SERVICE BULLETIN NO.52

Page 61

Flywheel & Starter Ring

Plate B

DDH00889

5

3

2 1

Page 62

4

Flywheel & Starter Ring

Plate B

DDH00889

Item

Part No.

1 2 3 4 5

4111D128

References

F 4111D128 31162121 0096803 33117127

R a. R a.

Qty.

Description

1 1 1 10 10

FLYWHEEL ASSEMBLY FLYWHEEL STARTER RING GEAR SCREW WASHER

12 12

SCREW WASHER

Notes

History a. 4 5

0096803 33117127

Page 63

Starter Motor

Plate A

C EDH00527

EDH00936

3

2

1

Page 64

Starter Motor

Plate A

C EDH00527

Item

Part No.

1 2 3

2873K621 2313C078 2318A604

EDH00936

References

Qty. 1 3 3

Description

Notes

STARTER MOTOR STUD NUT

Page 65

Fan Drive

Plate C

FBH00423

1

2 3

4

7

5

6 10 9 11

8 14 12

13

16

17

18

19 15 21 20

Page 66

Fan Drive

Plate C

FBH00423

Item

Part No.

15 16 17 18 19 20

3115C113 4113H074

References

F REF 16 F REF 16 F REF 16 2314J015

Qty. 1 1 1 1 1 4

Description

Notes

FAN DRIVE PULLEY FAN DRIVE HOUSING HOUSING BEARING HUB SCREW

Page 67

Lubricating Oil Sump

Plate L

GBH01780

23

21

22

20

19 3 13

14 27

28

6

24

4

5

2

18

1

8 7

10 9

12 11

26

16 25 17

Page 68

15

Lubricating Oil Sump

Plate L

GBH01780

Item

Part No.

1 2 3

3787H403 3681M005 3627P043

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2311D039 2314H034 33134113 2314H020 33134113 2314H020 33134113 2314H004 33134113 32186405 0920156 3577A125

References

A U764752H R c.

F 3577A125 33812116 3178C074 3575K015 3683H005 2314H004 2314H002 2318A603 2487A018 2487096 2415715 33534131 0920156

R b.

R e. R a.

Qty.

Description

1 1 1

SUMP GASKET - SUMP BRIDGE PIECE

2 2 2 4 4 2 2 20 20 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

SCREW SCREW WASHER SCREW WASHER SCREW WASHER SCREW WASHER PLUG WASHER TUBE ASSEMBLY TUBE OLIVE DIPSTICK PIPE - OIL SUCTION GASKET SCREW SCREW NUT PLUG PLUG SEAL - O RING ADAPTOR WASHER

Notes

History a. 24

2431A016

1

PLUG

b. 19

3575K006

1

OIL PIPE

B U764751H 3627P023

1

BRIDGE PIECE

3645A004 2314H002

1 1

CLIP SCREW

1

SCREW

c. 3 d.

e. General History Section 22 2314H002

Page 69

Lubricating Oil Sump

Plate Z

GBH01780

3

1

2

Page 70

Lubricating Oil Sump

Plate Z

GBH01780

Item

Part No.

1 2 3

3641A005 2314H003 0920433

References

Qty. 1 1 1

Description

Notes

BRACKET SCREW WASHER

Page 71

Lubricating Oil Filler & Breather

Plate B

HBH01342

5 6

3 15

17

13

1

4 14 8

11 10

9 12

7

16

Page 72

19

18

20

Lubricating Oil Filler & Breather

Plate B

HBH01342

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part No. 4142X026 3681C003 3274A003 33817135 4142X099 2415A131 3687A508 3681C003 33872519 31754119 21825195 36241123 3571C014 36833152 2314H003

References C 3718X715

C 33817132 C 3781A011

C 2481863

C 3317M001 0920009 3617A001 3683H006 2314H002

B U741030G B U741030G C 2314H003

Qty.

Description

1 1 4 4 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 2

CYLINDER HEAD COVER GASKET - CYL. HEAD COVER NUT SEAL OIL FILLER CAP SEAL - O RING GASKET - IND MANIFOLD GASKET - CYL. HEAD COVER PIPE - BREATHER SPRING CLIP SUPPORT BRACKET OIL PIPE GASKET SCREW STRAINER WASHER PLATE GASKET SCREW

1

PLUG

Notes

History a.

B 31/07/2001 32416118

C 32418122 C 0650577

Page 73

Lubricating Oil Filler & Breather

A U741031G

Plate X

HBH01342

3

1 2 4

Page 74

Lubricating Oil Filler & Breather

Plate X

A U741031G

Item

Part No.

1 2 3 4

4148K002

HBH01342

References

F 4148K002 2415B121 2314H003

Qty. 1 1 1 2

Description

Notes

BLANKING PLATE BLANKING PLATE SEAL - O RING SCREW

Page 75

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH01331

35 34 6

10 9

16

17

20 22 19 23

7

8

48

14

18 15

47

49

21 11 46 13 50 51

27 25

24

45

26

28 60

12 52

37 36

31 40

43

38

41 30

29 4

42 59

1

2

5

44

57

39 53 54

33 32

3

58

55

56

Page 76

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH01331

Item

Part No.

1 2 2 3 4 5 6 7 8 9

4134E031 33554128 33286139 2654403 3687W006 2314J003 2486A971 2415H031 2415B402 3771X141

10 11 12 14 15 16 17 19 20 21 22 23 25 26

3684R011 2314H003 2314K159 2313M058 2318A603 2313M058 2318A603 4138A035 3218V005 3212V001 31744151 3342A303 2411A024 2483A007

27 28 29 31 38 39 41 42 45 60

3686A511 2314J010 3686A511 2314H004 3766P092 3686T006 2314J007 2314J003 2483A006 1861135

References C 3773P172

B B B B C C B B B B B B

B C B B

U647520C U647520C U647520C U647520C 3771X103 3684R006 U647520C U647520C U647520C U647520C U647520C U647520C

U647520C 2483A005 U647520C U647520C

B U647520C

Qty.

Description

1 2 2 2 1 5 1 2 4 1

OIL FILTER HEAD CONNECTION CONNECTION OIL FILTER GASKET - OIL FILTER HEAD SCREW OIL COOLER SEAL - O RING SEAL - O RING HOUSING

1 9 1 1 1 1 1 1 1 1 1 1 1 1

GASKET - OIL COOLER SCREW SCREW STUD NUT STUD NUT RELIEF VALVE CAP SCREW SPRING PLUNGER WASHER OIL PIPE

1 3 1 3 1 1 1 3 1 1

GASKET SCREW GASKET SCREW ADAPTOR GASKET - OIL FILTER HEAD SCREW SCREW OIL PIPE LOCTITE

Notes

(A) (B)

(C)

(C)

Footnotes (A)

USED ONLY WITH 4134E031

(B)

USED ONLY WITH 3773P172

(C)

USED ONLY WITH 3771X103

Page 77

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH01331

14

5

13

7

11 4

3 10 2

8

9 1

Page 78

12

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH01331

Item

Part No.

1

2483A032

2

2483A033

3 4 5

3751K121 2418F603 2486A989

6 7 8 9 10

2486A993 2486A992 3688X008 2318A603 2314H002

11 12

2415D002 2314H002

13 14

2415D002 3684N028

References R R R R A R A R R R R A A A R R

e. g. e. g. U647521C e. U786029J c. d. a. b. U647521C U647521C U786029J d. f.

A R R R R

U786029J d. f. f. f.

A U786029J R h.

Qty.

Description

1

FLEXIBLE PIPE

1

FLEXIBLE PIPE

4 2 1

FLANGE SEAL - O RING HOUSING

1 1 2 4 11

OIL COOLER OIL COOLER SEAL - O RING NUT SCREW

13 3

WASHER SCREW

3 1

WASHER GASKET - OIL COOLER

Notes

History a. 6

2486A980

A U714389E

1

OIL COOLER

7

2486A981

A U647521C C 2486A977

1

OIL COOLER

5

2486A984

A U786029J

1

HOUSING

A U647521C

1 13 3

HOUSING SCREW SCREW

1 1 2

FLEXIBLE PIPE FLEXIBLE PIPE SEAL

13 3 3 3

SCREW STUD NUT SPACER

1 1

OIL PIPE OIL PIPE

b.

c. d.

B U786028J 5 2486A976 10 2314H032 12 2314H032

e. 1 2 4

2483A115 2483A116 2418F602

A U647521C

10 12 12 12

2314H002 2313M058 2318A603 33134418

A A A A

2483A015 2483A016

A U647521C A U647521C

f. U647521C U647521C U647521C U647521C

g. 1 2

Page 79

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH01331

14

5

13

7

11 4

3 10 2

8

9 1

Page 80

12

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH01331

Item

Part No.

h. General History Section 14 3684R012

References

A U647521C B 21826038

Qty.

1

Description

Notes

GASKET - OIL COOLER

Page 81

Front End Drive Input

Plate A

KBH00517

10

1

2

12 9 8 5 6

13 15

11

3 4 7

17 16

14

Page 82

Front End Drive Input

Plate A

KBH00517

Item

Part No.

1 3 4 5 6 7 10

3115T043 3311X002 2417711 32418313 2415638 32186137 0500005

References

Qty. 1 1 1 1 1 3 1

Description

Notes

CRANKSHAFT PULLEY SPACER RING THRUST PLATE SEAL - O RING BOLT WOODRUFF KEY

Page 83

Water Pump, Thermostat & Heat Exchanger

Plate B

LBH01967

15 16

7

3 1

2

4 11 8 10 5

6 14 13 12

14

9

Page 84

Water Pump, Thermostat & Heat Exchanger

Plate B

LBH01967

Item

Part No.

1 2 3 4 5 6 7 8

3771K121 3685F005 2431154 2314H015 2314H008 2314J013 2485613 4133L012

9 10 11 12 13 14 15 16

2415A076 4148K011 2314H004 U5MH0050

References

Qty.

Description

1 1 2 1 2 2 2 1

THERMOSTAT HOUSING GASKET - THERMOSTAT HSG PLUG SCREW SCREW SCREW THERMOSTAT CONNECTION

1 1 2 1 1 1 1 1

SEAL - O RING PLUG SCREW HOSE KIT HOSE CLIP PLATE GASKET

4133L012 3781A504

1 2

CONNECTION BLANKING PLUG

4133L012 2415A050

1 1

CONNECTION SEAL - O RING

0180067 3623K007 3687M018

R R R R

a. b. b. a.

Notes

History a. 8 10 b. 8 9

Page 85

Water Pump, Thermostat & Heat Exchanger

Plate AC

LBH01967

1

11

13

9

12

8

3 5 6 7

14

Page 86

4

2

10

Water Pump, Thermostat & Heat Exchanger

Plate AC

LBH01967

Item

Part No.

1 U5MW0160 2 3 4 2415B155 5 6 7 8 9 2415B152 9 2415H494 10 2314H006 11 2314N043 12 2314H006 13 2314H015 14 U7LW0151 Service Options 1

References

F REF.1 F REF.14 F REF.14 F REF.14 F REF.1

U5MW0160R

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 3 1 1 X

WATER PUMP BODY SHAFT SEAL - O RING SEAL IMPELLER COVER WATER PUMP GEAR O RING SEAL - O RING SCREW SCREW SCREW SCREW REPAIR KIT - WATER PUMP

1

WATER PUMP - EXCHANGE

Notes

(A)

(A) (A)

Footnotes (A)

ALSO INCLUDED IN REPAIR KIT

Page 87

Water Outlet & Inlet

Plate A

LDH00519

20

19

12 10 11

21

8

5 7

4

9

6

3 1 2 14 15

24 26

13

32 30

22 23 29 31

27 17 18

Page 88

16

28

25

Water Outlet & Inlet

Plate A

LDH00519

Item

Part No.

9 11 12 13 14 15

3684A004 2314H008 2314H010 4133L011 3687W017

References

C 3771K044 F REF.13 C 3684A004

Qty. 1 1 3 1 1 1

Description GASKET - THERMOSTAT HSG SCREW SCREW CONNECTION CONNECTION SEAL - WATER OUTLET

Notes (A)

(B) (C)

Footnotes (A)

USED ONLY WITH 3771K044

(B)

WAS 3771K044.USE 4133L011,3687W017

(C)

USED ONLY WITH 4133L011

Page 89

Fan & Extension

Plate B

MDH00957

2

3 4

5 1

Page 90

Fan & Extension

Plate B

MDH00957

Item

Part No.

1

2485C520

References

Qty. 1

Description

Notes

FAN

Page 91

Fan & Extension

Plate C

MDH01094

4

8 3

6

1

7 5 2

Page 92

Fan & Extension

Plate C

MDH01094

Item

Part No.

4 6 7

3748W251 2313H242 2318D208

References

Qty. 1 4 4

Description

Notes

EXTENSION STUD NUT

Page 93

Alternator & Generator

Plate A

B U856358N

NDH01961

19

15 20

11 17

12

16

27

13

18

14

1

26

3

9 24 25

10

8

2

7

6 21 4 22

Page 94

23

5

Alternator & Generator

Plate A

B U856358N

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 24 25 26 27

3115A041 3827H021 2314J003 3822A021 2314H013 2314H003 2314H006 2318D208 2314H008 2318D208 3861A013 2314H008 2314H017 2314H004 0920497 2314J004 2318D240 0920497 2314H005 2314J004 2614B658 2131A008 2131A008 2131A010

NDH01961

References

C C C C

2314H005 2318A663 2314H007 2318A663

C 2314J003 C 2318A664

Qty. 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

Description ALTERNATOR PULLEY BRACKET SCREW BRACKET SCREW SCREW SCREW NUT SCREW NUT BRACKET SCREW SCREW SCREW WASHER SCREW NUT WASHER SCREW SCREW BELT WASHER WASHER WASHER

Notes

(A) (B) (C) (D)

(E) (F)

(G)

Footnotes (A)

WAS 2314H005.USE 2314H006,2318D208,2131A008

(B)

WAS 2318A663.USE 2314H006,2318D208,2131A008

(C)

WAS 2314H007.USE 2314H008,2318D208,2131A008

(D)

WAS 2318A663 USE 2314H008 , 2318D208 , 2131A008

(E)

WAS 2314J003 - USE 2314J004/2318D240/2131A010

(F)

WAS 2318A664 - USE 2314J004/2318D240/2131A010

(G)

SERVICED IN PAIRS

Page 95

Alternator & Generator

Plate C

B U856358N

NDH01961

1

3 7

11 6

2 15

14

9

9 13

8 12 5

10

Page 96

Alternator & Generator

Plate C

B U856358N

Item

Part No.

1 2871A141 2 28710252 3 28710355 4 28710254 5 28710255 6 7 8 28710258 8 28710353 9 28710259 10 28710260 14 15 11 28710261 12 28710364 13 Service Options 1

NDH01961

References G C 28710253

F REF.5 F REF.1

F REF.10 F REF.10

2871A141R

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

ALTERNATOR REGULATOR RECTIFIER BRACKET ROTOR - ELECTRIC REPAIR BEARING COVER STATOR STATOR BOLT KIT SUNDRY KIT NUT WASHER TERMINAL KIT FAN PULLEY

1

ALTERNATOR

Notes

(A) (B)

(C)

Footnotes (A)

USED ONLY WITH 2871A141/2871A154

(B)

USED ONLY WITH 2871A163

(C)

NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER

Page 97

Alternator

A U856359N

Plate A

NDHY2916

1

Page 98

Alternator

Plate A

A U856359N

Item

Part No.

1

2871A306

NDHY2916

References R a.

Qty.

Description

Notes

1

ALTERNATOR

(A)

1

ALTERNATOR

(A)

History a. 1

2871A301

Footnotes (A)

BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 99

Alternator Bracket & Fixings

Plate A

A U856359N

NDHY2916

5 4 8

3

6 9

2

1

7 14

13

12 10 11

Page 100

Alternator Bracket & Fixings

Plate A

A U856359N

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3828D019 2314H007 2314H008 2131A008 2318D208 3641V014 2314H013 2314H002 2314J003 3615A015 2314J603 3312K305 2314H004 2131A008

NDHY2916

References

Qty. 1 1 1 2 2 1 2 3 1 1 1 1 1 1

Description

Notes

ALTERNATOR BRACKET SCREW SCREW WASHER NUT ALTERNATOR BRACKET SCREW SCREW SCREW LEVER SCREW SPACER SCREW WASHER

Page 101

Alternator Bracket & Fixings

Plate B

A U856359N

NDHY2916

2

1

Page 102

Alternator Bracket & Fixings

Plate B

A U856359N

Item

Part No.

1 2

2314H005 2314H013

NDHY2916

References

Qty. 2 1

Description

Notes

SCREW SCREW

Page 103

Alternator Bracket & Fixings

Plate C

A U856359N

NDHY2916

1

Page 104

Alternator Bracket & Fixings

Plate C

A U856359N

Item

Part No.

1

2314J004

NDHY2916

References

Qty. 2

Description

Notes

SCREW

Page 105

Pulleys

Plate A

A U856359N

NDHY2916

2

1

Page 106

Pulleys

Plate A

A U856359N

Item

Part No.

1 2

3115A049 2614B660

NDHY2916

References

R a.

Qty.

Description

Notes

1 1

2 GROOVE ALTERNATOR PULBELT

(A)

1

BELT

(A)

History a. 2

2614B658

Footnotes (A)

SERVICED IN PAIRS

Page 107

Blanking Plates

Plate A

QDHY0729

1

2 5

3

4

Page 108

Blanking Plates

Plate A

QDHY0729

Item

Part No.

1 2 3 4 5

4148K016 2415H549 2314H032 2314J002

References R a. F 4148K016

Qty.

Description

1 1 1 5 1

PLATE BLANKING PLATE SEAL - O RING SCREW SCREW

1 1

BLANKING PLATE SEAL - O RING

Notes

History a. 1

4148K006 2415H503

Page 109

Blanking Plugs

Plate A

QDHY0729

3

2 1

Page 110

Blanking Plugs

Plate A

QDHY0729

Item

Part No.

1 2 3

2314C049 2415D053 0650586

References

Qty. 1 1 1

Description SCREW WASHER PLUG

Notes (A)

Footnotes (A)

LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE

Page 111

Miscellaneous

Plate A

QDHY0729

1

Page 112

Miscellaneous

Plate A

QDHY0729

Item

Part No.

1

2314J004

References

Qty. 1

Description

Notes

SCREW

Page 113

Turbocharger, Manifolds & Air Charge Cooler

Plate B

SBH00688

7

1

5

3 2 20 4 19

8

6

15

11

18

13 9 14

17 16

10 12

Page 114

Turbocharger, Manifolds & Air Charge Cooler

Plate B

SBH00688

Item

Part No.

1

3777U038

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

37467104 37467104 37467105 37467105 2314J039 2314J049 3778P051 3688C017 36862191 36862191 2313M387 2318A634 2313M380 2318A634 2313M378 2318A634 2313M387 2318A634 2431131

References R a. R b.

C 3778P031

C 2313M287 C 2313M280 C 2313M278 C 2313M287

Qty.

Description

1

INTAKE MANIFOLD

1 1 1 1 6 2 1 1 1 1 2 2 2 2 2 2 2 2 1

GASKET - IND MANIFOLD GASKET - IND MANIFOLD GASKET - IND MANIFOLD GASKET - IND MANIFOLD SCREW SCREW EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD STUD NUT STUD NUT STUD NUT STUD NUT PLUG

Notes

History a. 1

3777U036

1

INTAKE MANIFOLD

1

3777U031

1

INTAKE MANIFOLD

b.

Page 115

Turbocharger, Manifolds & Air Charge Cooler

Plate F

SBH00688

30 6

16

28 17 28 27

8 7 9 10

23

31

11 22 29

4

Page 116

18

32

12 13

2

3

19 20

24 25

21

15 14 5

26

27 28

1

33

Turbocharger, Manifolds & Air Charge Cooler

Plate F

SBH00688

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31

2674A121 26741029 26741038 26741030 26741164 26741038 26741023 26741152 26741123

References

F REF.1 F REF.1 F REF.1 F F F F

REF.1 REF.1 REF.1 REF.1

F REF.11 F REF.11 26741042 26741026 26741008

26741011 26741012 26741087

3688A006 26741060

F F F F F F F F F F F C F F C

REF.10 REF.10 REF.10 REF.10 REF.18 REF.18 REF.10 REF.10 REF.10 REF.10 REF.10 26741013 REF.10 REF.10 2674922

Qty. 1 1 3 6 3 1 3 6 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 X

Description TURBOCHARGER HOUSING CLAMP BOLT PLATE HOUSING CLAMP BOLT PLATE HOUSING HOUSING HOUSING PIN IMPELLER NUT WHEEL RING PLATE PLATE WASHER BOLT O RING RING COLLAR THRUST BEARING TURBOCHARGER - BUSH RING SHROUD GASKET - TURBOCHARGER REPAIR KIT - TURBOCHARGER

Notes (A) (B) (B) (B) (B) (B) (B)

(B) (B) (B) (B) (B) (B) (B) (B) (B) (B) (B)

Footnotes (A)

NO LONGER AVAILABLE USE 2674A080 SEE PLATE X

(B)

ALSO INCLUDED IN REPAIR KIT

Page 117

Turbocharger, Manifolds & Air Charge Cooler

Plate N

SBH00688

3

4 7

12 5

13

2

10

1

9

6

8

11

16 15

17 18 19 20

21

Page 118

Turbocharger, Manifolds & Air Charge Cooler

Plate N

SBH00688

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

3767H071 3688C011 2313F059 2318A633 2313F068 2318A633 3651H003 2314J002 0920497 36136122 3218H006 2318A633 3218H006 2318A633 3651K017 2314H001 3661A067

18

2131508

19

2131508

20 21

2314H002 2313C063

References

A R R A R A R

U608264A a. b. U608264A b. U608264A b.

A U608264A

Qty.

Description

1 1 4 4 2 2 1 2 2 1 1 1 1 1 1 2 1

ELBOW GASKET - TURBOCHARGER STUD NUT STUD NUT BRACKET SCREW WASHER CONNECTION SCREW NUT SCREW NUT BRACKET SCREW HEATSHIELD

2

SPACER

2

SPACER

2 3

SCREW STUD

1 2

HEATSHIELD SPACER

1 1 1 1 1 1 2

HEATSHIELD SPACER SPACER SCREW SCREW HEATSHIELD SCREW

2

SPACER

Notes

History a. 17

3813P001 33246117

b. B U608263A 17 3753H011 18 33247125 19 33247125 2314J008 2314K159 38116132 2314H008

A U608264A

c. 2131508

Page 119

Turbocharger, Manifolds & Air Charge Cooler

Plate P

SBH00688

5 17

4 6 19 3

18 1

9

2

7

11 21 22

8

10 12 23

20

16 23 14 13 15

Page 120

Turbocharger, Manifolds & Air Charge Cooler

Plate P

SBH00688

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

3766P122 3684N008 2314J014 3383E005 21825199 21825199

18 19 20 21 22 23

References

C 3383E003

D SBHY-F 2313M277 2318A634 3571F016 3683D006 2314H003 3383A024 21825195 21825195 4126X106 36832138 2314H003 0206008 0576116 0566007 2313M280

R b.

D HBH C 4126X077 C 4126X062 R a.

Qty.

Description

1 1 4 1 1 1 1 2 4 1 1 2 1 1 1 1 1

ELBOW GASKET SCREW HOSE CLIP CLIP JOINT STUD NUT OIL PIPE GASKET SCREW HOSE CLIP CLIP PIPE OIL PIPE

1 2 1 1 1 2

GASKET SCREW UNION NUT OLIVE STUD

Notes

History a. 19

2314H004

2

SCREW

b. 13

3385N001

1

HOSE

Page 121

Turbocharger, Manifolds & Air Charge Cooler

Plate X

SBH00688

1

3 5

8

7

4

6

10

9

15

2

5 13

16

12 11

Page 122

14

17

Turbocharger, Manifolds & Air Charge Cooler

Plate X

SBH00688

Item

Part No.

1 2674A080 2 26741300 3 26741265 6 26741168 7 8 26741301 9 26741164 10 26741038 15 26741167 16 3688A006 17 26741166 Service Options 1

2674A080P

References G

F REF 17

Qty.

Description

1 1 1 2 1 1 3 6 6 1 1

TURBOCHARGER TURBINE HOUSING HOUSING CLAMP O RING HOUSING CLAMP BOLT BOLT GASKET - TURBOCHARGER REPAIR KIT - TURBOCHARGER

1

TURBOCHARGER - EXCHANGE

Notes

Page 123

Remote Air Charge Cooler

Plate A

SDH00161

1

2 3

4

5 7 8

6

9 1011

Page 124

Remote Air Charge Cooler

Plate A

SDH00161

Item

Part No.

1 2 3 4 5

3743C001 33427431 33415356 2313F079 2318A634

References

Qty. 1 1 1 3 3

Description

Notes

FLANGE ADAPTOR RING STUD NUT

Page 125

Air Filters

Plate A

C SDH00320

SDH00426

7

6

2

3

1 4

8

Page 126

5

Air Filters

Plate A

C SDH00320

Item

Part No.

1 2 3 4 5 6 7 8

2652C149

SDH00426

References

F 2652C149 26510353 26510355 26510350 2652C814 2652C810 26510354

Qty. 1 1 1 1 1 1 1 1

Description AIR FILTER ASSEMBLY BODY MAIN AIR FILTER COVER VALVE INDICATOR CAP SAFETY AIR FILTER

Notes

(A)

Footnotes (A)

SERVICE PART ONLY

Page 127

Air Filters

Plate B

C SDH00320

SDH00426

1 5

3

4

2

Page 128

Air Filters

Plate B

C SDH00320

Item

Part No.

1 2 3 4 5

3621A005 2314J002 2314J009 33246117 2314H010

SDH00426

References

Qty. 1 4 2 5 3

Description

Notes

BRACKET SCREW SCREW SPACER SCREW

Page 129

Pipework

Plate A

C SDH00320

SDH00426

1

2

3

Page 130

Pipework

Plate A

C SDH00320

Item

Part No.

1 2 3

3783R034 2481873 2481D076

SDH00426

References

Qty. 1 1 1

Description

Notes

HOSE - AIR HOSE CLIP HOSE CLIP

Page 131

Low Pressure Fuel System

Plate A

VBH01600

1 2 4

3 5 6 7

Page 132

Low Pressure Fuel System

Plate A

VBH01600

Item

Part No.

1 2 3 4 5 6 7

ULPK0002

References C F F F

2641A070 ULPK0002 ULPK0002 ULPK0002

3685R007 2314H005 36241316

Qty.

Description

1 1 1 1 1 4 2

LIFT PUMP KIT BODY BODY SPRING GASKET - LIFT PUMP SCREW PLATE

X X

REPAIR KIT - LIFT PUMP REPAIR KIT - LIFT PUMP

Notes

History a. General History Section ULPR0002 ULPR0013

C 26412505 C 26410149

Page 133

Low Pressure Fuel System

Plate B

VBH01600

8 26 17

28 6 4 5 23

24 25 2

3 7

9

16

18 19 1

15 10

27 22

21

13 12

11

20

Page 134

14

Low Pressure Fuel System

Plate B

VBH01600

Item

Part No.

9 20 21 21 28

2314J002 2656F808 2314J004 2314J003 3818D018

References

Qty. 3 1 2 2 1

Description SCREW FUEL FILTER KIT SCREW SCREW BRACKET

Notes

(A) (B) (C)

Footnotes (A)

USED ONLY WITH 3818J002

(B)

USED ONLY WITH 3818D018

(C)

WAS 3818J002 USE 3818D018, 2314J003 (4)

Page 135

Low Pressure Fuel System

Plate J

VBH01600

9 8

3

2

1

7 6 28 26 25

4 5

27 29 19 17

18 10

31

12 11

31

33 34

30

32

13 14 15 16 24

20 21 23

Page 136

22

Low Pressure Fuel System

Plate J

VBH01600

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

4125V012 33532129 33811114 33532129 33811114 3656P003 3656P002 33135413 2314H005 4122C033 33532129 33811114 33225414 33811114 0201502 2411154 4122C034 33532129 33811114 33225414 33811114 0201502 2411154 2481D302 3435H012 33225412 33225412 33811112 33811112 3218R037

31

2411D010

32 33 34

31726241 0576112 0566003

References

C 2136A001

A R A R

01/06/03 a. 01/06/03 a.

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PIPE - LIFT PUMP TO FILTER NUT OLIVE NUT OLIVE CLIP CLIP SPACER SCREW FUEL PIPE NUT OLIVE NUT OLIVE UNION WASHER FUEL PIPE NUT OLIVE NUT OLIVE UNION WASHER CLIP FUEL PIPE UNION NUT UNION NUT OLIVE OLIVE BANJO BOLT

2

WASHER

1 1 1

CONNECTION NUT OLIVE

1 2

BANJO BOLT WASHER

Notes

History a. B 31/05/03 30 3218R013 31 2415928

Page 137

Low Pressure Fuel System

Plate L

VBH01600

3 4 5

6 1

2

7

9

8 12 11 10

Page 138

Low Pressure Fuel System

Plate L

VBH01600

Item

Part No.

References

1 2 3 4 5 6 7 8 9 10 11 12

2656F815

C 2656F808 F REF.1

26560904 26560906 26560905 26560907 26560903 26560143 26560912 26560911 26560902

C 26560919 F REF.8

Qty. 1 1 1 1 1 1 1 1 1 1 1 1

Description FUEL FILTER ASSEMBLY FILTER HEAD NUT CAP SEAL - O RING PLUG SEAL - O RING FUEL FILTER FILTER DRAIN PLUG WASHER RING

Notes (A)

Footnotes (A)

REFS 2-8,10-12 APPLY ONLY TO 2656F808.COMPONENT BREAKDOWN OF 2486F815 HAS YET TO BE ADVISED

Page 139

Cold Start System

Plate A

WDH00013

1 3 4

8

5 6

9

7

2

Page 140

Cold Start System

Plate A

WDH00013

Item 1

Part No. 2666108

References

Qty. 1

Description

Notes

INTAKE HEATER

Page 141

Engine Lifting

Plate A

XBH00393

9 16

5

10

8 6

19 3 20

18

4

17

1 23

7 2

13

14

24 11

15 12

21 22

24 25

Page 142

Engine Lifting

Plate A

XBH00393

Item

Part No.

5 6 8 9

3621X007 2314J003 3654W003 2314J003

References

Qty. 1 2 1 2

Description

Notes

PLATE SCREW PLATE SCREW

Page 143

Engine Mounts

Plate A

ZCHY1236

1

Page 144

Engine Mounts

Plate A

ZCHY1236

Item 1

Part No. 2487207

References

Qty. 10

Description

Notes

PLUG

Page 145

Heater/Starter Switch

Plate C

ZEH01293

18 19 9

10

8

3 2 4 1

5 6 7

12 16 14 11

17

13 15

Page 146

Heater/Starter Switch

Plate C

ZEH01293

Item 1 2 3 4 5 6 7 8 9 10

Part No. 4124E085 3656M001 3656M001 3656M002 3656M002 33532148 3381A002 33225412 33811112 2314H002

References

Qty. 1 1 1 1 1 1 1 1 1 1

Description

Notes

FUEL PIPE CLIP CLIP CLIP CLIP NUT OLIVE UNION NUT OLIVE SCREW

Page 147

Lub. Oil Pressure Switch & Gauge

Plate A

ZJH00479

14

6

1

3

2

15

4 10

5

7 8

13 9 11

Page 148

12

Lub. Oil Pressure Switch & Gauge

Plate A

ZJH00479

Item

Part No.

4 6

0650594 2848A013

References

Qty. 1 1

Description

Notes

PLUG OIL PRESSURE SWITCH

Page 149

Temperature Gauge & Sender

Plate A

ZLH00008

1 2

Page 150

Temperature Gauge & Sender

Plate A

ZLH00008

Item

Part No.

1 2

0650203 2411D016

References

A 01/06/2003 R a.

Qty.

Description

1 1

PLUG WASHER

1

WASHER

Notes

History a. 2

B 31/05/2003 2411157

Page 151

Temperature Gauge & Sender

Plate A

ZLH00276

11 8 12

9

7

5

4 2 10 1 3 6

Page 152

Temperature Gauge & Sender

Plate A

ZLH00276

Item

Part No.

4

2848A102

References

Qty. 1

Description

Notes

SENDER

Page 153

Radiator & Cowling

Plate A

ZMH00006

3

2

8

1 4

5

6 7

Page 154

Radiator & Cowling

Plate A

ZMH00006

Item

Part No.

1 2

32161114 32161114

References

Qty. 1 1

Description

Notes

PLUG PLUG

Page 155

Radiator & Cowling

Plate A

ZMH00534

1

3

2

5 4

Page 156

Radiator & Cowling

Plate A

ZMH00534

Item

Part No.

1

2485B283

References

Description

1

RADIATOR

24864003 24864005 24864006

1 1 1 1

RADIATOR RADIATOR CAP PLUG WASHER

B U847978M 2485B266

1

RADIATOR

2 3 4 5

A U847979M R a. F 2485B283

Qty.

Notes

History a. 1

Page 157

Radiator Bracket & Fixings

Plate A

ZMH00534

9

1

8 4

10

7 6

5

Page 158

3 2

Radiator Bracket & Fixings

Plate A

ZMH00534

Item

Part No.

1 2 3 4 5 6 7 8 9 10

3828H006 2314C369 0920009 33546 2314J008 0920471 33115117 33124118 2311F055 2318A603

References

Qty. 1 8 8 2 2 2 2 2 4 4

Description

Notes

BRACKET SCREW WASHER RUBBER SCREW WASHER SPACER WASHER SCREW NUT

Page 159

Radiator & Hoses

Plate A

ZMH00534

2

1

6 3

5

4

Page 160

Radiator & Hoses

Plate A

ZMH00534

Item

Part No.

1

3482E045

2 3 4

0180070 0180070 3482E046

5 6

0180070 0180070

References A U847979M R a.

A U847979M R a.

Qty.

Description

1

HOSE

1 1 1

CLIP CLIP HOSE

1 1

CLIP CLIP

1 1

HOSE HOSE

Notes

History a. 1 4

B U847978M 3482E018 3482E017

Page 161

Guards

Plate A

ZMH00534

3

2

1

Page 162

Guards

Plate A

ZMH00534

Item

Part No.

1 2 3

3756V051 3756V046 2314F003

References

R a.

Qty.

Description

1 1 10

GUARD GUARD SCREW

10

SCREW

Notes

History a. 3

2314F002

Page 163

Radiator Bracket & Fixings

Plate B

ZMH00534

6

4

2

9

8

7

1

3 10

11

Page 164

12 13

5

Radiator Bracket & Fixings

Plate B

ZMH00534

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

3621X011 2314K161 33135115 2314H004 2318A603 3651A004 3612T006 2314H003 2131A008 2634A115 2318A209 2131A010 2134A010

References

Qty. 1 2 1 2 2 1 2 2 2 2 4 4 4

Description

Notes

BRACKET SCREW SPACER SCREW NUT STAY STAY SCREW WASHER MOUNTING NUT WASHER WASHER

Page 165

Fuel Pre-Lift Pump

Plate A

ZVH00405

24 22

23 22 25 26

33 31

34 28 27

1

30 29

Page 166

Fuel Pre-Lift Pump

Plate A

ZVH00405

Item

Part No.

References

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2656F810

C 2656F807 F 2656F810

4122X004 33532129 33811114 33532129 33811114 0650204 2411D013

29 30

0650204 2411D013

31 32 33 34

2314J004 2314J003 2136A001 2481D302

26560904 26560906 26560905 26560907 26560909 26560923 26560903 F 26560145 F 26560145 F 26560145 26560924 F F F F F F F

26560924 26560924 26560924 26560924 26560924 26560924 26560924

C 0571346

A 01/06/2003 R a. A 01/06/2003 R a.

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PRE-FUEL FILTER ASSY FILTER HEAD NUT CAP SEAL - O RING PLUG PLUG SEAL - O RING SEAL - O RING ELEMENT VALVE WASHER KIT RING SEAL RING SEAL BOWL SEAL BOLT FUEL PIPE NUT OLIVE NUT OLIVE PLUG WASHER

1 1

PLUG WASHER

2 2 1 1

SCREW SCREW CLIP CLIP

1 1

WASHER WASHER

Notes

(A) (A)

History a. B 31/05/2003 28 0920154 30 0920154 Footnotes (A)

REMOVE FROM ELEMENT WHEN BOWL IS FITTED

Page 167

Fuel Pre-Lift Pump

Plate F

ZVH00405

3 4 5 6

2 8 7 1

9

11 14 15 16 10

17 18 20 19

Page 168

13 12

Fuel Pre-Lift Pump

Plate F

ZVH00405

Item

Part No.

References

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2656F810

C 2656F807 F REF.1

26560904 26560906 26560905 26560907 26560909 26560923 26560903 26560145 26560912 26560911 26560902 26560918 26560914 26560917 26560913 26560915 26560916

C 26560920 F REF.10

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description PRE-FUEL FILTER ASSY FILTER HEAD NUT CAP SEAL - O RING PLUG PLUG SEAL - O RING SEAL - O RING PRE-FUEL FILTER KIT FILTER DRAIN PLUG WASHER RING SEAL - O RING FUEL FILTER HEAD SEAL - O RING BOWL BOLT SEAL

Notes (A)

Footnotes (A)

REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED

Page 169

Application Miscellaneous & Auxiliaries

Plate A

ZZH00338

36

29 1

24

27 28 46

33

2

13

34

30 35

31 3

32

44

37

5 12 11 41

45

48 42

43

4 10

20

38

21

17

22

26

16 15 14

6

39 40

7 8 9

23

19

25 18

Page 170

47

Application Miscellaneous & Auxiliaries

Plate A

ZZH00338

Item

Part No.

1

2431A054

References

Qty. 1

Description

Notes

PLUG

Page 171

Joints & Gaskets - Top Service Kit

Plate A

SACY0309

1

Top Service Kit Kit d'Entretien Haut du Moteur Wartungssatz für Motoroberteil Kit per la manutenzione della parte superiore del motore Juego de Servicio Superior

Page 172

Joints & Gaskets - Top Service Kit

Plate A

SACY0309

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part No. U5LT1309 3681H208 3681C003 3688C028 36862191 3688C017 3687M018 3685F005 3684A004 3687W017 3684N008 3685M002 3683N004 36832138 3683D006 3688A006 33817117 33813129 3311A042 0921173 2415D051 33811113 33811112 33811114 0566003 0920146

References R a.

R a.

Qty.

Description

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 12 6 6 6 12 1 2 6 1 2

GASKET KIT - TOP GASKET - CYLINDER HEAD GASKET - CYL. HEAD COVER GASKET - IND MANIFOLD GASKET - EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD GASKET GASKET - THERMOSTAT HSG GASKET - THERMOSTAT HSG SEAL - WATER OUTLET GASKET GASKET - TURBOCHARGER GASKET GASKET GASKET GASKET - TURBOCHARGER SEAL - VALVE STEM SPACER SEAL INJECTOR WASHER WASHER OLIVE OLIVE OLIVE OLIVE WASHER

1 6

GASKET KIT - TOP SEAL

Notes

History a. 1 19

U5LT1309 33813131

Page 173

Joints & Gaskets - Bottom Service Kit

Plate A

SGBY0318

1

3

2 4

6

5

8 7 9 21 20 24

22

17 10 23

16 25

11

Page 174

12

19

18

13 14 15

Joints & Gaskets - Bottom Service Kit

Plate A

SGBY0318

Item

Part No.

1 U5LB0318 2 3681M005 3 21826394 4 3681P009 5 6 3681T018 7 3687W006 8 3687W003 9 3682H003 10 3685R007 11 3683H002 12 3683H006 13 2415715 14 2415B436 15 2415B402 16 2415633 17 3686T004 18 2415H031 19 2415B152 20 3686A511 21 2418F602 22 3688X008 23 3683H005 24 26435712 25 2415A093 Service Options 4

21826405

References R a.

P

R a.

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 2 1 1 2 2 1 1 1

JOINTS AND GASKET KIT GASKET - SUMP GASKET - OIL COOLER GASKET - TIMING CASE GASKET - TIMING COVER GASKET - OIL SEAL HOUSING GASKET - OIL FILTER HEAD GASKET - OIL FILTER HEAD GASKET GASKET - LIFT PUMP GASKET GASKET SEAL - O RING SEAL - O RING SEAL - O RING SEALING RING GASKET - OIL FILTER HEAD SEAL - O RING O RING GASKET SEAL SEAL - O RING GASKET SEAL - O RING SEAL - O RING

X

GASKET - TIMING CASE

1 1

JOINTS AND GASKET KIT GASKET - LIFT PUMP

Notes

(A)

History a. 1 10

U5LB0318 36856104

Footnotes (A)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

Page 175

Parts Index

Page 176

Parts Index

Description

Part No.

Page

Description

Part No.

Page

2 GROOVE ALTERNATOR PULLEY

3115A049

107

BOLT

26560915

169

26741038

117, 117, 123

ADAPTOR

33427431

125

26741167

123

33534131

69

32186137

83

3766P092

77

28710259

97

AIR FILTER ASSEMBLY

2652C149

127

U5MK0385

11

ALTERNATOR

2871A141

97

BOWL

26560913

169

2871A141R

97

BRACKET

28710254

97

2871A301

99

3621A005

129

2871A306

99

3621X011

165

3641V014

101

3641A005

71

3651H003

119

3651K017

119

3818D018

135

3818X901

49

3822A021

95

3827H021

95

3828H006

159

3861A013

95

3627P023

27, 69

3627P043

27, 69

BUSH

2511437

51

ALTERNATOR BRACKET

3828D019

101

ALTERNATOR PULLEY

3115A041

95

BANJO BOLT

0095315

59

3218R013

137

3218R037

137

3218R039

57

2614B658

95, 107

2614B660

107

U5ME0003

33, 33

BELT

BIG END BEARING KIT

BLANKING PLATE

BLANKING PLUG

BOLT KIT

BRIDGE PIECE

U5ME0014

33

CAMSHAFT

31416307

15, 51

U5ME0025

11, 33

CAMSHAFT BUSH

31134165

27

4148K002

75

CAMSHAFT GEAR

3117L023

51

4148K006

109

CAP

2652C810

127

3781A504

85

Page 177

Parts Index

Description

CIRCLIP

CLAMP

CLIP

Page 178

Part No.

Page

26560906

139, 167, 169

3218V005

77

33424107

23, 23, 25, 25, 45, 45

Description

Part No.

Page

3656P003

137

COLLAR

26741011

117

CON ROD ASSEMBLY

4115C321

13, 13, 37, 41

ZZ90013

33, 39

3212V003

37, 41

32762145

33, 39

CON ROD NUT

33221328

17, 17, 33, 39

CONNECTION

31726241

137

33286139

77

33554128

77

3355E005

57

36136122

119

3775E012

49

CON ROD BOLT

0170151

49

2721130

55

2721A029

33, 35

2722A206

51

26741029

117

26741164

117, 123

26741168

123

3662K002

57

0180067

85

0180070

161, 161, 161, 161

4133L011

89

2136A001

167

4133L012

85, 85, 85

21825195

73, 121, 121

COVER

26510355

127

CRANKSHAFT ASSEMBLY

ZZ90229

33

ZZ90230

13, 13

CRANKSHAFT GEAR

3117C061

33

CRANKSHAFT KIT

ZZ90085

33

ZZ90218

33, 33

CRANKSHAFT PULLEY

3115T043

83

CYLINDER BLOCK ASSEMBLY

ZZ50270

31, 31

ZZ50295

27, 27

21825199

121, 121

2481D302

137, 167

2646E072

57

2646E073

57

2646E075

57

2646E076

57

3645A004

69

3656M001

147, 147

3656M002

147, 147

3656P002

137

Parts Index

Description

Part No.

Page

Description

Part No.

Page

ZZ50295R

13, 27

FAN

2485C520

91

ZZ50310

13

28710364

97

CYLINDER HEAD COVER

4142X026

15, 73

FAN DRIVE HOUSING

4113H074

67

CYLINDER HEAD KIT

ZZ80227

47

FAN DRIVE PULLEY

3115C113

67

ZZ80228

11, 45

FLANGE

3743C001

125

ZZ80228P

11, 45

3751K121

79

2483A032

79

ZZ80228R

15

2483A033

79

3781N005

53

2483A115

79

3781N042

51

2483A116

79

DIPSTICK

3178C074

69

63

0350009

31

FLYWHEEL ASSEMBLY

4111D128

DOWEL

0350025

61

3713M042

61

2116053

51

FLYWHEEL HOUSING

29990001

45, 47

3713M049

61

DRAIN PLUG

26560912

139, 169

FUEL FILTER

26560143

139

ELBOW

3766P122

121

FUEL FILTER ASSEMBLY

2656F815

139

3767H071

119

FUEL FILTER HEAD

26560914

169

ENGINE EXCHANGE

YDL3748R

15

FUEL FILTER KIT

2656F808

135

ENGINE OVERHAUL KIT

U5MK0712

17, 17

FUEL INJ PUMP EXCH

2643U609R

57

U5MK0712K

17

FUEL INJECTION PIPE

3522N014

57

EXHAUST MANIFOLD

3778P051

115

3522N015

57

EXHAUST VALVE

3142A051

23, 23, 25, 25, 45

3522N016

57

3522N017

57

3522N018

57

CYLINDER HEAD KIT - EXCH

DAMPER

EXTENSION

FLEXIBLE PIPE

3748W251

93

Page 179

Parts Index

Description

Part No.

Page

3522N019

57

FUEL INJECTION PUMP

2643U609

57

FUEL INJECTION PUMP GEAR

3117L052

57

FUEL PIPE

3435H012

137

4122C033

137

4122C034

137

4122X004

167

4124E085

147

3682H003

175

36831122

55

36832138

121, 173

36833152

73

3683D006

121, 173

3683H002

175

3683H005

GASKET

Part No.

Page

3688C017

115, 173

3687A508

73

3688C003

11

3688C028

173

37467104

115, 115

37467105

115, 115

36856104

175

3685R007

133, 175

21826394

175

3684N028

79

3684R011

77

3684R012

81

3686T004

175

69, 175

3686T006

77

3683H006

73, 175

3687W003

175

3683N004

173

3687W006

77, 175

3684N008

121, 173

3681T018

31, 175

3686A511

77, 77, 175

GASKET - OIL SEAL HOUSING GASKET - SUMP

3681M005

11, 69, 175

3681M007

17, 17

3684A004

89, 173

3685F005

85, 173

21826405

175

3681P002

51

3687M018

85, 173

GASKET - CYL. HEAD COVER

3681C003

17, 17, 73, 73, 173

GASKET CYLINDER HEAD

3681H208

45, 173

GASKET EXHAUST MANIFOLD

36862191

115, 115, 173

Page 180

Description

GASKET - IND MANIFOLD

GASKET - LIFT PUMP

GASKET - OIL COOLER

GASKET - OIL FILTER HEAD

GASKET THERMOSTAT HSG

GASKET - TIMING CASE

Parts Index

Description

Part No.

Page

3681P009

175

GASKET - TIMING CASE COVER

3681P029

11

GASKET TURBOCHARGER

3685M002

173

3688A006

117, 123, 173

Description

Part No.

Page

2481D076

131

HOSE KIT

U5MH0050

85

HOUSING

2486A976

79

2486A984

79

2486A989

79

26741123

117

26741152

117

26741265

123

26741301

123

3771X141

77

HUB

33426161

51

IDLER GEAR

4111A008

51

4111A013

51

IDLER GEAR BUSH

0050345

51

IMPELLER

26741042

117

INDICATOR

2652C814

127

INJECTOR

2645L017

57

INJECTOR EXCHANGE

2645L017R

57

INJECTOR NOZZLE

2645L615

57

INJECTOR WASHER

0921173

57, 173

INSERT

3314A004

47

3314A011

47

3314A121

45

3324E002

45

4152A002

51

2666108

141

3688C011

119

U5LB1167

17, 17

U5LB1168

11

U5LT1179

11, 17, 17

U5LT1309

173, 173

3756V046

163

3756V051

163

3661A067

119

3753H011

119

38116132

119

3813P001

119

HOLDER

2645L304

57

HOSE

3383A024

121

3383E005

121

3385N001

121

3482E017

161

3482E018

161

3482E045

161

3482E046

161

HOSE - AIR

3783R034

131

INSPECTION COVER

HOSE CLIP

2481873

131

INTAKE HEATER

GASKET KIT BOTTOM

GASKET KIT - TOP

GUARD

HEATSHIELD

Page 181

Parts Index

Description

Part No.

Page

INTAKE MANIFOLD

3777U031

Part No.

Page

115

0576116

121

3777U036

115

2318A108

57

3777U038

115

2318A209

165

3142L071

23, 23

2318A603

3142L072

25, 25, 45

JOINTS AND GASKET KIT

U5LB0318

175, 175

55, 57, 69, 77, 77, 79, 79, 159, 165

KIT

26560924

167

2318A604

65

LEVER

3615A015

101

2318A605

49

LIFT PUMP KIT

ULPK0002

133

2318A633

119, 119, 119, 119

LINER - OVERSIZE

3135X045

17, 27

2318A634

3135X046

17, 27

115, 115, 115, 115, 121, 125

LINER - PRESS FIT

3135X041

17, 27

2318D208

LINER - SLIP FIT

3135X042

17, 17, 27

93, 95, 95, 101

LINER KIT

U5MK0245

43

2318D240

95

LOCTITE

1861135

77

26560904

LONG ENGINE - KIT

U5MK8113

11

139, 167, 169

U5MK8113P

11

3274A003

73

MAIN AIR FILTER

26510353

127

33225414

137, 137

MAIN BEARING KIT

U5MB0007

33

33532129

MAIN BEARING KIT - U/S

U5MB0007A

33

137, 137, 137, 137, 167, 167

33532148

147

INTAKE VALVE

Description

U5MB0007B

33

O RING

2415B152

87, 175

U5MB0007C

33

OIL COOLER

2486A971

77

METRIC BOLT

3211C002

31

2486A980

79

MOUNTING

2634A115

165

2486A981

79

NUT

0576052

49

2486A992

79

0576112

137

2486A993

79

Page 182

Parts Index

Description

Part No.

Page

Description

Part No.

Page

OIL COOLER KIT

U5MK0633

11, 17, 17

4125V012

137

OIL FILLER CAP

4142X099

73

PIPE - LIFT PUMP TO FILTER

OIL FILTER

2654403

77

PIPE - OIL

3571C045

55

OIL FILTER HEAD

4134E031

77

PIPE - OIL SUCTION

3575K015

69

OIL PIPE

2483A006

77

PISTON COOLING JET

3861A027

27

2483A007

77

PISTON KIT

U5LL0013

35

2483A015

79

U5LL0016

2483A016

79

13, 13, 17, 17

3571C014

73

U5LL0039

33

3571F016

121

4181A021

17, 17, 35

3575K006

69

4181A026

13, 13, 17, 17, 33

4126X106

121

26741008

117

OIL PRESSURE SWITCH

2848A013

149

26741023

117

OIL PUMP

4132F057

55

26741030

117

OLIVE

0566003

137, 173

3241A021

53

0566007

121

3241A025

51

33811112

137, 137, 147, 173

3241H009

53

3272A033

51

PISTON RING KIT

PLATE

33811113

49, 173

3617A001

73

33811114

137, 137, 137, 137, 137, 137, 167, 167, 173

36212132

61

3621X007

143

3623K007

85

33812116

69

36241316

133

3381A002

147

3654W003

143

PIN

2116087

27, 51

4148K016

109

PIPE - BREATHER

33872519

73

0650203

151

PIPE - LEAK OFF

3558X021

57

0650204

167, 167

PLUG

Page 183

Parts Index

Description

Page 184

Part No.

Page

0650507

Part No.

Page

49

32416119

27

0650540

45

32417134

27

0650586

111

32417156

45, 47

0650594

149

32418122

27, 27, 27

0650710

27, 45, 47

3774A004

11, 27

2431131

57, 115

4148K011

85

2431154

47, 85

32712726

55

2431A016

69

3342A303

77

2431A054

45, 47, 171

PRE-FUEL FILTER ASSY

2656F810

167, 169

2485A204

27

26560145

169

24864005

157

PRE-FUEL FILTER KIT

2487096

69

PUSHROD

31434307

49

2487204

61

RADIATOR

2485B266

157

2487207

145

2485B283

157

2487A018

69

RADIATOR CAP

24864003

157

2487A452

61

RECTIFIER

28710355

97

2487A510

47

REGULATOR

28710252

97

2487Y005

51, 61

RELIEF VALVE

4138A017

27

26560907

139, 167, 169

4138A033

55

4138A035

77

ULPR0002

133

ULPR0013

133

26741060

117

26741166

123

REPAIR KIT WATER PUMP

U7LW0151

87

RING

2417711

83

26560909

167, 169

3211A005

27

3212P002

45

32161114

155, 155

32168212

27

32186405

69

32416118

73

Description

PLUNGER

REPAIR KIT - LIFT PUMP

REPAIR KIT TURBOCHARGER

Parts Index

Description

Part No.

Page

26560902

139, 169

33415356

125

4115R305

49

4115R306

49

ROCKER SHAFT ASSEMBLY

ZZ90057

15, 49

ROCKER SHAFT ASSY - MINOR

U7LR0003

49

ROCKER SHAFT SPRING

31743108

49

31744123

49

ROTOR - ELECTRIC REPAIR

28710255

97

RUBBER

33546

159

SAFETY AIR FILTER

26510354

SCREW

ROCKER ARM ASSEMBLY

Description

Part No.

Page

2314H002

55, 69, 69, 69, 73, 79, 79, 79, 101, 119, 147

2314H003

31, 51, 71, 73, 75, 77, 95, 121, 121, 165

2314H004

51, 51, 55, 55, 55, 69, 69, 77, 85, 95, 101, 121, 165

2314H005

95, 103, 133, 137

127

2314H006

57, 87, 87, 95

0096803

63, 63

2314H007

101

2182110

27

2314H008

2233022

49, 49

2311D039

27, 69

55, 85, 89, 95, 95, 101, 119

2311F055

159

2314H010

89, 129

2314C049

111

2314H013

2314C369

159

51, 95, 101, 103

2314F002

163

2314H015

85, 87

2314F003

51, 163

2314H017

95

2314F036

51

2314H020

69, 69

2314H001

119

2314H032

79, 79, 109

2314H034

51, 69

2314H102

61

Page 185

Parts Index

Description

Part No.

Page

2314J002

109, 119, 129, 135

2314J003

77, 77, 95, 101, 135, 143, 143, 167

2314J004

Page 186

95, 95, 105, 113, 135, 167

Description

SEAL

Part No.

Page

32166219

45

32166221

45

32166222

45

32166329

27

3218H006

119, 119

2418F602

79, 175

26560916

169

31718104

57

3311A042

11, 17, 17, 173

2314J007

77

2314J008

119, 159

2314J009

129

2314J010

53, 77

33813131

57, 173

2314J011

51

33817135

73

2314J013

85

36843154

61

2314J014

121

2418F436

2314J015

67

11, 17, 17, 53

2314J039

115

2418F437

51

2314J049

115

2415638

83

2314J204

61

2415715

69, 175

2314J603

61, 101

2415A050

85

2314J606

51

2415A076

85

2314J607

49

2415A093

51, 175

2314K159

77, 119

2415A131

73

2314K161

55, 165

2415B121

75

2314N043

87

2415B155

87

2646E152

57, 57, 57, 57

2415B402

77, 175

2415B436

175

SEAL - FRONT END OIL

SEAL - O RING

32114145

49

2415H031

77, 175

3212V001

77

2415H494

87

3212V002

31

Parts Index

Description

Part No.

Page

Description

Part No.

Page

2415H503

109

SHORT ENGINE

YD39860

11, 13

2415H549

109

YD39864

13

2418F603

79

YD39860P

11, 13

26435712

175

26560903

139, 167, 169

YD39860R

11, 13, 15

SLEEVE

3281M002

57

SMALL END BUSH

3112A006

37, 41

31134131

33, 39

0920469

27

2131508

119, 119, 119

SHORT ENGINE EXCHANGE

26560905

139, 167, 169

26560917

169

26560918

169

26560923

167, 169

3688X008

79, 175

33115117

159

SEAL - REAR END OIL

2418F475

17, 17, 31

3311X002

83

3312K305

101

SEAL - REOS HOUSING

2418F701

31

33134418

79

2418F703

13, 13

33135115

165

4142V066

31

33135413

137

SEAL - VALVE STEM

33817117

45, 45, 173

33246117

119, 129

33247125

119, 119

SEAL - WATER OUTLET

3687W017

89, 173

33813129

57, 173

SEALING RING

2415633

175

31744151

55, 77

SEAT

32712111

55

31754119

73

SENDER

2848A102

153

STARTER MOTOR

2873K621

65

SHAFT

3271H004

27, 51

STARTER RING GEAR

31162121

63

3271H005

27, 51

STATOR

28710258

97

3781N013

53

28710353

97

3781N043

51

3612T006

165

3311K015

49

3651A004

165

SHIELD

SHIM

SPACER

SPRING

STAY

Page 187

Parts Index

Description

Part No.

Page

Description

Part No.

Page

STUD

2313C063

119

THRUST PLATE

32418313

83

2313C078

65

33153121

51

2313F059

119

31137312

2313F068

119

21, 21, 21, 21, 33

2313F079

125

31137322

21, 21, 21, 21, 33

2313H231

55

31137551

21, 21, 33

2313H242

93

31137561

21, 21, 33

2313H331

49

U5TW0002

21

2313M058

77, 77, 79

THRUST WASHER KIT

2313M059

57

THRUST WASHER KIT - O/S

U5TW0002A

21

2313M277

121

U5TW0002B

21

2313M280

121

3716C242

53

2313M378

115

3716C522

15, 51

2313M380

115

TIMING COVER

4142A171

15, 51, 53

2313M387

115, 115

TUBE ASSEMBLY

3577A125

69

3211P004

59

TURBINE HOUSING

26741300

123

3787H403

69

TURBOCHARGER

2674A080

123

4145H079

15

2674A121

117

SUNDRY KIT

28710260

97

26741087

117

SUPPORT BRACKET

36241123

73

TURBOCHARGER BUSH

TAPPET

3142U031

49

TURBOCHARGER EXCHANGE

2674A080P

123

TERMINAL KIT

28710261

97

UNION

0201502

137, 137

THERMOSTAT

2485613

85

0201526

59

THERMOSTAT HOUSING

3771K121

85

0206008

121

THIMBLE

2135A001

33, 39

UNION NUT

33225412

137, 137, 147

33142111

27

VALVE

26510350

127

26741012

117

SUMP

THRUST BEARING

Page 188

THRUST WASHER

TIMING CASE

Parts Index

Description

Part No.

Page

VALVE COLLET

33173108

VALVE GUIDE

Part No.

Page

23, 23, 25, 25, 45, 45

2131A008

95, 95, 101, 101, 165

3343F002

47

2131A010

95, 165

3343F041

23, 23, 25, 25, 45

2134A010

165

2411154

137, 137

3343J002

47

2411157

151

3343J021

23, 23, 25, 25, 45

2411A024

77

VALVE SPRING INNER

31744133

23, 23, 25, 25, 45, 45

2411D007

57, 57

2411D010

137

VALVE SPRING OUTER

31745122

2411D013

167, 167

2411D016

151

VALVE SPRING WASHER

33415118

2415928

137

2415D002

79, 79

VALVETRAIN KIT

U5VK0180

23

2415D051

173

U5VK0182

23

2415D052

59, 59

U5VK0190

25

2415D053

111

U5VK0192

25

2415D108

27

0920009

73, 159

24864006

157

0920146

173

26560911

139, 169

0920154

167, 167

33117127

63, 63

0920156

69, 69

33117434

49

0920433

71

3311K009

49

0920471

159

3311R003

31

0920497

95, 95, 119

33123125

51

33124118

159

0921176

59, 59

33134113

69, 69, 69, 69

WASHER

23, 23, 25, 25, 45, 45 23, 23, 25, 25, 45, 45

Description

Page 189

Parts Index

Description

Part No.

Page

3321A003

51

K134AF01

57

WATER PUMP

U5MW0160

87

WATER PUMP EXCHANGE

U5MW0160R

87

WHEEL

26741026

117

WIRE

31718143

57

WOODRUFF KEY

0500005

83

0500012

33, 51

Page 190