1. Land Clearing

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

1 of 9 KATA GENERAL ENGINEERING SDN. BHD. SABAH AMMONIA UREA PROJECT

Company Project Person In Charge Name Position / Title of Job Job Activity

: : : : :

MOHD ADZLEY ALAM PROJECT ENGINEER LAND CLEARING, GRUBBING AND STRIPING

NAME

Date

:

26 Feb 2012

DATE

NO

Sequence of Basic Job Steps

1

Prepare PTW

Hazard

Risk

1.1 Failure will cause damage to equipment and personnel.

a)

b)

5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

Review By HSE MGR

26 Feb 2012

Fatality and lost of property.

26 Feb 2012

26 Feb 2012

Risk Assessment PR SV RR 3 5 15

Severity

1.1.1 1.1.2

Applicant, authorizing, approval signatories be familiar with the job Competent personnel to perform the task being identified

Risk Ranking (RR)

PR 2

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

SV 2

RR 4

Recommended Action Controling

= Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

1 Insignificant

Result of Risk

Recommended Action

Index 5 Catastrophic

2 Minor

Approved By Owner Reps.

AGUS. S

SEVERITY / CONSEQUENCE (SV) X

CM/GSI

SIGNATU RE

Consequence

Unauthorized and incompetent personnel to do work. Unorganized and unplanned work will

Probability / Likelihood (PR) Probability

Prepared By HSE SPV. AZMI FAUZI

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

2 of 9 expose personnel to hazard

a) Personnel

2

Mobilizing and positioning of machineries to work site.

hit by moving traffic. b) Equipment and machineri es hit personnel while positionin g. a) Slow movemen t of machineri es. b) Obstructio

2.1 Collision with other vehicles/equipment

2.2 Road obstruction

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

2.1.1 2.1.2 Disrupted and ceased of operation.

3

4

12 2.1.3

Temporary disrupted of operation flow

2

3

2.2.1

6

2.2.2

SEVERITY / CONSEQUENCE (SV) X

Severity

Provide signalman to control the flow of traffic Temporary road closing for other vehicles to allow smooth movement of machineries Make sure only Competent operator operating the machineries. Ensure the access way to clearing area is accessible for the machineries prior to mobilization. Remove any objects obstructing the path (if

Risk Ranking (RR)

Index 5 Catastrophic

Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

2 Minor 1 Insignificant

1

2

2

2

4

Recommended Action Controling

=

2

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

3 of 9

a)

2.3 Collision with personnel

b)

n on machineri es path. c) Crossing in between high tension power line. Personnel hit by moving machineries. Operator has no visual contact due to object obstruction or blind spot.

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

2.2.3

2.3.1 2.3.2 Fatality and disrupted of daily operation

4

4

16 2.3.3

SEVERITY / CONSEQUENCE (SV) X

Severity

applicable) Put up signage to warn other vehicles of moving machinery

Put up signage to warn nearby personnel of moving machinery Barricade along the path of excavator to avoid trespassing Brief nearby personnel not to enter the path of moving excavator

Risk Ranking (RR)

Index 5 Catastrophic

Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

2 Minor 1 Insignificant

3

3

Recommended Action Controling

=

1

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

4 of 9 a) Excavator

b)

2.4 Excavator toppled

3

Induction to drivers at entrance, operating the machinery.

3.1 Drivers fail to comply the PPE requirement

a) b)

c)

moving on uneven and lose ground. Excavator fall in unbarica dde / unmark existing open trench. Incompete nt driver. Exposing other personnel in site to danger. Fail to follow

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

2.4.1 Fatality and loss of property.

Expose to injury

4

4

16

2

2

4

3.1.1

3.1.2

SEVERITY / CONSEQUENCE (SV) X

Severity

2.4.2

Make sure the excavator is positioned on uneven ground Make sure excavator is operated by competent operator

Safety induction to lorry drivers prior to start work. Mandatory PPE requirement to SAMUR site

Risk Ranking (RR)

Index 5 Catastrophic

Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

2 Minor 1 Insignificant

3

3

1

2

2

Recommended Action Controling

=

1

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

5 of 9

a)

b)

3.2 Road accident

c)

safety requirem ent. Fail to follow speed limit instruction. Expose other personnel and property to danger. Hit personnel in site.

3.2.1 Fatality and loss of property.

4

4

16

3.2.2

4.1.1 a)

4

Commencing with tree, shrub and bushes clearing , grubbing and earth striping

4.1 Machineries break down / failure

b)

Harm other personnel and property. Machineries expose to accident due to poor maintain.

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

4.1.2 Temporary disrupted of operation flow

4

3

12 4.1.3

SEVERITY / CONSEQUENCE (SV) X

Severity

Follow speed limit Follow instruction from traffic controller / signalman.

To do inspection of machineries prior to commencing of work Make sure excavator is operated by competent operator. Availability of on site mechanic.

Risk Ranking (RR)

Index 5 Catastrophic

Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

2 Minor 1 Insignificant

2

4

1

2

2

Recommended Action Controling

=

2

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

6 of 9 4.2.1 a) 4.2 Tree falling on road, machinery, people etc.

b)

Struck other personnel and machineries. Damage to service line (electricity, water and drainage)

Fatality and loss of property.

4.2.3

4

4

16

4.2.3 4.2.4

4.3.1 a) 4.3 Collision with other vehicles/equipment

b)

4.4 Collision with personnel

a)

Fire and explosion. Machineries / equipment damage.

Personnel hit by machineries.

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

Fatality and loss of property.

4

4

16

4.3.2 Fatality and disrupted of daily operation

4

4

16

SEVERITY / CONSEQUENCE (SV) X

4.3.1

Severity

4.4.1

Traffic control if working adjacent to road or access way Adhere to Work Method Statement. High visibility Work Vests, safety boots, and hard hats. Keep persons clear or minimize personnel access to clearing area. Machineries movement from one point to others should be at slow pace Temporary barricade to work area if necessary to prevent unnecessary access Establish good line of communication between operators. Put up signage to warn nearby personnel of moving machinery

Risk Ranking (RR)

Index 5 Catastrophic

Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

2 Minor 1 Insignificant

3

3

1

3

3

1

3

3

Recommended Action Controling

=

1

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

7 of 9 4.4.2 b)

c)

4.5 Biological and dust hazard

b)

Personnel in the swing area of excavator. Personnel standing in blind spot.

a) Expose to cancer risk for long hours of exposure. Expose to poisonous critter and insect bite.

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

4.4.3

4.4.4

Temporary disrupted of operation

2

3

4.5.1

6

4.5.2

4.5.3

SEVERITY / CONSEQUENCE (SV) X

Severity

Barricade along the path of excavator to avoid trespassing Brief nearby personnel not to enter the path of moving excavator High visibility Work Vests, safety boots, and hard hats for authorized personnel to enter clearing site Operator which machinery equip with air conditioning unit are to keep windows closed. Operator which machinery NOT equip with air conditioning unit are to wear approved dust mask Operators are to wear appropriate protective clothing such as long sleeve shirt / jacket and long pants or coverall and safety boots.

Risk Ranking (RR)

Index 5 Catastrophic

Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

2 Minor 1 Insignificant

2

4

Recommended Action Controling

=

2

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

8 of 9 4.5.4 5.1.1

a) Static Refueling Activity

discharge / sparking from metal surface.

5.1 Fire and explosion

5 5.2 Slip and trip

a) Personnel knocked on object. b) Personnel walking on slippery surface c) Sight is blocked by carried materials.

Fatality and loss of property. Fatality and ceased of Operation.

4

4

16

5.1.2

4

4

16

2.1.1

2.1.2 2.1.3

2.1.4

2.1.5

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

SEVERITY / CONSEQUENCE (SV) X

Severity

First aid kit to be made available at all time in work site. No naked light or flammable material during refueling. Fire extinguisher to be standby during refueling Personnel to be vigilant and alert during work. Walk on even ground or path. Vision of sight must not be blocked by carried materials. Do not walk on wet And slippery surface While carrying materials First aid kit to be available at all time.

Risk Ranking (RR)

Index 5 Catastrophic

Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

2 Minor 1 Insignificant

2

4

2

2

4

Recommended Action Controling

=

2

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE

JOB SAFETY ANALYSIS (JSA) AND RISK ASSESSMENT (RA) FOR

SAMUR PROJECT

Rev. 01

Document No.:

Pages:

9 of 9

5.2.1 a) 5.2 Environmental Pollution of waterway / bodies

b)

Fuel spill while refueling or transporting. Personnel dumping excess fuel to water bodies.

Probability / Likelihood (PR) Probability 5 Frequent 4 Likely 3 Moderate 2 Unlikely 1 Remote/tempo rary

Description The risk is expected to occur in most circumstances. Happens several times a year, generally 3 times or more in location. The risk will probably occur in most circumstances. Happens several times a year, generally 3 times or more in company. This risk should occur at some time. Event has occurred in our company. This risk could occur at some time. Heard of the event in the industry. This risk may only occur in exceptional circumstances. Never heard in the industry.

Disruption on the surrounding eco- system

2

2

5.2.2

4

5.2.3

SEVERITY / CONSEQUENCE (SV) X

Severity

No refueling near to water bodies such as drainage or retention pond. Provide catch pan during refueling Personnel to maintain good housekeeping after refueling.

Risk Ranking (RR)

Index 5 Catastrophic

Description Loss of ability to sustain ongoing operations. A situation that would cause the company to cease operations.

Score

Level

18-25

Extreme High

4 Major

Significant impact of the achievement of the company’s strategic objectives and targets relating to its business plans

13-18

High

3 Moderate

Disruptions of normal operations with a limited effect on the achievement of strategic objectives or targets relating to the company’s business plan No material impact on the achievement of the company’s business objectives or strategies Negligible impact

6-12

Medium

1-5

Low

2 Minor 1 Insignificant

2

2

Recommended Action Controling

=

1

Hierarchy of Control

E=1+2+3+ 4+5

1 = Elimination

H=3+4+5

2 = Substitusion

M=4+5

3 = Engineering

L=5

4 = Admin Control 5 = PPE