080824_SD4-6_Final ESP Design.pdf

REDA

ESP Design for well SD 4-6 Company: Engineer:

South Dabaa Petroleum Company Hossam Ebeid

Project: Date:

ESP Design 8/24/2008

TECHNICAL DESIGN

ESP Design Hossam Ebeid 8/24/2008 12:00:00 AM South Dabaa Petroleum Company SD SD 4-6 Egypt Ayman Rashad

Schlumberger Private

General Information and Contact Details Project Prepared by Date Company Field & Lease Well Number API Well Reg. # State & Country Company Engineer Contact Address E-Mail Phone Fax

Comment

1

REDA

ESP Design for well SD 4-6 Company: Engineer:

South Dabaa Petroleum Company Hossam Ebeid

ESP Design 8/24/2008

Project: Date:

Input Data and Information Production and Fluid Data Oil Gravity, ºAPI Water Cut, %

36.00 85.00

Water Specific Gravity

Wellbore Information Wellhead Temperature, ºF

95.00

Bottom Hole Temperature, ºF

1.14

200.00

Length (ft)

OD (in)

ID (in)

Roughness (in)

Flow Type

1

8000.00

7.00

6.18

0.00065

TUBULAR

1

6889.76

3.50

2.99

0.00065

TUBULAR

Casing Tubing

Desired Operating Conditions Pump Depth, ft Design Rate, STB/d Pump Speed, RPM

6889.76 1600.0 2889.7

Frequency, Hz Wellhead Pressure, psig TDH,

50.00 150.0

Schlumberger Private

2

REDA

ESP Design for well SD 4-6 Company: Engineer:

South Dabaa Petroleum Company Hossam Ebeid

Project: Date:

ESP Design 8/24/2008

Equipment and Results Pumping Conditions Production Rate, STB/d Pump Speed, RPM Pump Information Type Stages Staging Type Gas Separator Type Efficiency, % Motor Information Type Power, hp Amp, Amps Type Name

REDA 400 DN1750 300

REDA 540 MX/MK/PX/PK 540 83.3 20.7 MX/MK/PX/PK 540

KELB 120.00, ft 0.47 4.00

Switchboard Manufacturer Voltage Rating, Volts

Power, hp

2.5

Free Gas Into Pump, %

0.00

Volts

1927.5

Speed, RPM

2889.4

Instrument Tube OD, in

Connection Type KV Major Armor OD, in Material/Armor

ETBE-400 4 6989.76 4000.00 400.00

540 HL LSBPB SINGLE

SCHLUMBERGER 3900.0

3468.11

Staging Configuration

REDA 400/400 400/400 DRS-ES 99.87

Cable Information Type Conductor Size, Length, ft KV, V Temperature Rating, ºF Protector Thrust Bearing Type Configuration Components

TDH, ft

Number of Seals Number of Chambers Oil Type

Description Current Rating, Amps

TAPE-IN 4 1.22 M

Schlumberger Private

Motor Lead Extension Type Length Minor Armor OD, in Conductor Size, AWG

1524.5 2889.7

0.00

2 3 REDA OIL #5

FIXSTAR MCP-3900-200 Basic 200.0

Transformer Transformer: 3-Phase VSDRated StepUp Manufacturer Frequency, Hz

SWE 50

Description KVA

FACT III, OISC 200

3

REDA

ESP Design for well SD 4-6 South Dabaa Petroleum Company Hossam Ebeid

Company: Engineer:

ESP Design 8/24/2008

Project: Date:

Primary Delta, Volts Secondary Max., Volts

380 3811

Secondary Min., Volts

Conditions at Operating Frequency Operating Frequency, Hz Motor Amp, Amps Total Motor Load, hp

50.00 20.7 65.7

Volts @ Junction Box Volts KVA @ Junction Box Motor Volts, Volts

1100

2008.3 72.23 1927.5

Inflow/Outflow Performance

3,400.00

3,200.00

3,000.00 2,800.00

2,600.00

2,400.00

2,200.00

Schlumberger Private

Pressure [psig]

2,000.00

1,800.00

1,600.00 1,400.00

1,200.00

1,000.00

800.00

600.00

400.00 200.00

0.00 0

300

600

900

1,200

1,500

1,800

Inflow Performance

2,100 2,400 Flowrate [STB/d] Inflow At Intake

2,700

3,000

3,300

3,600

3,900

4,200

Outflow Performance

4

REDA

ESP Design for well SD 4-6 South Dabaa Petroleum Company Hossam Ebeid

Company: Engineer:

ESP Design 8/24/2008

Project: Date:

Actual Pump Curve Actual Pump Performance REDA 400 DN1750 300 Stages 2889.8 RPM 50.00 Hz 6,300.00

69.00 120.00

6,000.00

66.00 63.00

5,700.00 110.00

60.00

5,400.00

57.00

5,100.00

100.00 54.00

4,800.00 51.00

90.00

4,500.00

48.00 4,200.00 45.00

80.00 3,900.00

42.00

3,300.00 60.00

3,000.00

39.00 HP [hp]

Head [ft]

70.00

36.00 33.00

Pump Efficiency [%]

3,600.00

50.00 2,400.00

Schlumberger Private

30.00

2,700.00

27.00 24.00

2,100.00

40.00 21.00

1,800.00 18.00 1,500.00

30.00 15.00

1,200.00 20.00 900.00

12.00 9.00

600.00 10.00 300.00

6.00 3.00

0.00

0.00 0

200

400

600

800

1,000 1,200 Flowrate [bbl/d]

1,400

1,600

0.00

1,800

Wellbore Data Casing 1

Top (ft) 0.00

Bottom (ft) 8000.00

OD (in) 7.00

ID (in) 6.18

Roughness (in) 0.00065

5

REDA

ESP Design for well SD 4-6 Company: Engineer:

South Dabaa Petroleum Company Hossam Ebeid

ESP Design 8/24/2008

Project: Date:

Note: All Depths are in MD. Tubing 1

Bottom (ft) 6889.76

OD (in) 3.50

ID (in) 2.99

Roughness (in) 0.00065

Flow Type TUBULAR

Packer Depth: ft Perforations Depth: 7312.99 ft

Temperature Wellhead: 95.00 ºF Reservoir: 200.00 ºF

Fluid Correlations Dead Oil Viscosity Saturated Oil Viscosity Undersaturated Oil Viscosity Gas Viscosity Water Viscosity Oil FVF above Bubble Point Oil FVF below Bubble Point Solution GOR/Bubble Point Oil Compressibility Gas Z Factor

Kartoatmodjo Kartoatmodjo Kartoatmodjo Lee et al. Van Wingen Chart Vasquez & Beggs Standing Kartoatmodjo Vasquez & Beggs Standing

Schlumberger Private

Fluid Data Oil Specific Gravity, ºAPI Gas Specific Gravity Water Specific Gravity GOR, SCF/STB Bubble Point Pressure Bubble Point, psig Water Cut, % Reservoir Temperature, ºF

36.00 0.85 1.14 257.12 Not Calculated 1035.0 85.00 200.00

Inflow Performance method Productivity Index, STB/d/psi Static Bottom Hole Pressure, psig Static Casing Pressure, psig Measured Flowrate, STB/d Measured Bottom Hole Pressure, psig Measured Casing Pressure, psig Reservoir Temperature, ºF AOF, bbl/d

PI 1.50 2900.0 1000.0 1800.0 200.00 4349.99

6

REDA

ESP Design for well SD 4-6 Company: Engineer:

South Dabaa Petroleum Company Hossam Ebeid

ESP Design 8/24/2008

Project: Date:

Desired Operating Conditions Calculate Flowrate, STB/d Pump Depth, ft Intake Pressure, psig Frequency, Hz Casing Pressure, psig Surface Pressure, psig Total Dynamic Head (TDH), ft Intake Gas Volume Fraction, %

PIP 1600.0 6889.76 1641.4 50.00 0.0 150.0 3577.25 0.00

Theoretical Pump Performance Intake 1691.6 267.64 0.01 0.00 1332.65 1600.29 1.05 1.05 0.38 29.48 231.77 0.00 1.04

Discharge 3270.4 265.68 0.00 0.00 1325.83 1591.52 1.05 1.05 0.38 29.49 231.77 0.00 1.04

Schlumberger Private

Pressure, psig Oil Rate, bbl/d Gas Rate through Pump, bbl/d Free Gas, % Water Rate, bbl/d Total Liquid Rate, bbl/d Specific Gravity of Liquid, Specific Gravity of Mixture, Mixture Viscosity, cST Mixture Viscosity, SSU Solution GOR, SCF/STB Solution GWR, SCF/STB Liquid FVF,

Total Surface Liquid Rate: 1524.56 STB/d

Gas Separation Gas Separator: 400/400 DRS-ES Liquid Rate, bbl/d Natural Gas Separation, % Separator Efficiency, % Total Separation Efficiency, % Gas Rate before Separation, bbl/d Total Rate before Separation, bbl/d Gas Rate after Separation, bbl/d Total Rate after Separation, bbl/d Gas Volume Fraction at Pump, % Intake Gas Volume Fraction, %

1679.83 42.00 99.87 99.87 9.96 1689.79 0.01 1679.84 0.58 0.00

Pump Model: REDA 400 DN1750

7

REDA

ESP Design for well SD 4-6 Company: Engineer:

South Dabaa Petroleum Company Hossam Ebeid

ESP Design 8/24/2008

Project: Date:

Frequency, Hz Number of Stages Stages with Free Gas

50.00 300 1

Operating Condition Total Dynamic Head (TDH), ft Surface Rate (O+W), STB/d Avg. Pump Rate (O+G+W) bbl/d Pump Intake Pressure, psig Operating Power, hp Bottom Pump Efficiency, % Pump Efficiency, %

3468.11 1524.5 1591.52 1691.6 63.2 67.96 67.96

Viscosity Correction Factors Calculated 1.00 1.00 1.00 1.00

Rate Head Power Efficiency

User Entered

N/A

Schlumberger Private

Average Pump Viscosity: 0.4

Derating Factors Head, % Rate, % Power, %

100.00 100.00 100.00

Motor Model: REDA 540 MX/MK/PX/PK 540 Motor Slip Adjustment: Yes Nameplate: 50.00 Hz Power, hp Amperage, Amps

83.3 26.9

Voltage, Volts Power @ Design Rate, hp

1927.5 83.3

Operating Condition (50.00Hz) Motor Load, hp

65.7

Motor Speed, RPM

2889.4

8

REDA

ESP Design for well SD 4-6 Company: Engineer:

South Dabaa Petroleum Company Hossam Ebeid

ESP Design 8/24/2008

Project: Date:

Efficiency, % Power Factor, % Amperage, Amps Total Stages Total Dynamic Head (TDH), ft Surface Rate (O+W), STB/d

83.90 85.29 20.7 300 3468.11

Fluid Velocity, ft/s Voltage, Volts Load Factor, % Slip Stages

1.95 1927.5 78.85 0

1524.5

1591.52

Pump Intake Pressure, psig

1691.6

Bottom Pump Efficiency, %

67.96

Avg. Pump Rate (O+G+W) bbl/d Required Power @ Nameplate Frequency, hp Pump Speed, RPM

Fluid Temperature At Intake, ºF Skin Temperature Rise, ºF Avg. Winding Temp. Rise over Skin, ºF Total Winding Temperature, ºF Speed Increase Heating, ºF Heat Rise due to VSD without Load Filter, ºF Heat Rise due to VSD with Load Filter or Sinewave Drive, ºF

65.7 2889.7

194.05 4.49 46.49 245.04 0.00 0.00 0.00

Protector 540 HL LSBPB SINGLE

Number of Seals Number of Chambers Oil Type

2 3 REDA OIL #5

Schlumberger Private

Thrust Bearing Type Configuration Components Total Shut-In Downthrust, lbf

Motor Lead Extension Type Length, ft Minor Armor OD, in Conductor Size, AWG

KELB 120.00 0.47 4.00

Connection Type KV Major Armor OD, in Material/Armor

TAPE-IN 4 1.22 M

Switchboard Manufacturer Voltage Rating, Volts

SCHLUMBERGER 3900.0

Description Current Rating, Amps

FIXSTAR MCP-3900-200 Basic 200.0

Transformer Transformer: 3-Phase VSDRated StepUp

9

REDA

ESP Design for well SD 4-6 Company: Engineer:

South Dabaa Petroleum Company Hossam Ebeid

Manufacturer Frequency, Hz Primary Delta, Volts Secondary Max., Volts

SWE 50 380 3811

Project: Date: Description KVA Secondary Min., Volts

ESP Design 8/24/2008

FACT III, OISC 200 1100

Cable REDA Redablack ETBE-400 Round Solid Specifications Conductor Size, AWG Temperature Rating, ºF

4 400.00

KV Length, ft

4000.00 6989.76

Operating Condition Conductor Temperature, ºF KVA, Max Ampacity, Amps

199.01 72.23 133.8

Voltage Drop, Volts Surface Voltage, Volts Startup Ratio

80.8 2008.3 91.60

90.57 1086.95

Total (monthly) Total (annual)

2248.76 26985.23

Transformer Motor Current, Amps

3 phase

Cost Cost/KWHr: 0.05 Cable (monthly) Cable (annual)

Schlumberger Private

Note: Total is for Motor and Cable. Required Surface Voltage, Volts: 2008.3

Surface Equipment Power Controller Switchboard FactPac Used Junction Box Surface, Surface, Volts

False 72.23 2008.3

Well Site Condition Ambient Temperature, ºF

20.7

Altitude from Sea Level, ft

Power Information Supply Frequency, Hz

60

Environment Information Indoor Installation

No

Explosion Proof Required Onshore

No No

Need Voltage/Back Spin Protection Corrosion Proof

No No

VSD/Transformer

10

REDA

ESP Design for well SD 4-6 South Dabaa Petroleum Company Hossam Ebeid

Company: Engineer: Input Voltage

380

SwitchBoard Manufacturer SCHLUMBERGER

Description FIXSTAR MCP-3900-200 Basic

Step Up (Output) Transformer Manufacturer Description Frequency Type (Hz) SWE

ESP Design 8/24/2008

Project: Date:

FACT III, OISC

50

Voltage Rating (Volts) 3900

Nameplate KVA

Actual KVA Available

200

200

Primary Delta Voltage 380

Current Rating (Amps) 200

Secondary Min Voltage

Secondary Max Voltage

1100

3811

Schlumberger Private

11