0530b4f5ec562edc711a PDF
November 23, 2022 | Author: Anonymous | Category: N/A
Short Description
Download 0530b4f5ec562edc711a PDF...
Description
Preface
User's Manual for M MK3XX K3XX V1.0
Welcome to use Our Injection Molding Machine Control System
Safety Cautions
（Please read it before installation） 1. When When the exteri or power supply is abnormal or the control system brea br ea ks dow d own, n, mak m akee sure su re the t he saf s afet ety y circ ci rc ui uitt is ins i nsta ta ll lled ed out o utsi si de the t he
contr ol system in order to make the entir e system work safely.
Danger
2. When When abnormal abnorma l situations situati ons o occ ccur ur,, such as the control system unable to test the input/outpu t, the output can n not ot be controlled; control led; in order to
make the machine operat e ssafety, afety, for the output sign sign al re relat lated ed to maj majoo r accident , please de desi si gn the exteri exterior or safet safetyy circu circu it or protect ion de devi vi ce.
3. The emergency door safet y device is the core safety part of the injecti on molding machine. Make sure related safet y protection devices for machine and oil line are added outside.
1. Others except the trained and qualified professional technica ns are not allowed to inst all and maintain this system .
Cautions 2. When a valua ble or large die is used, the travel contr ol method must be adopted to use the neutron; othe rwise , the control system can not guarantee the safet y of the die.
R
PORCHESO N
Ⅰ
Preface
User's Manual for M MK3XX K3XX V1.0
Statement Pleas e read the manual care Please carefull fully y before you use this syst sy st em . PORCHESON Company will only be res resp p onsi onsible ble for the ma ma inte intenance nance of the problems exi exist st in the system itself, its elf, and will n no ot b bee respo responsibl nsiblee for the fau faull t caus caus ed b by y impro impr o per oper operaat ion， unauthorized maintenance，natural
disasters， or the system syste m dama damage ge or dat dataa los losss caused by other abnormal abno rmal ssii tuations. tuat ions. The change chang es in the ma man n ual will
not be infor informed med in advance. Th e contents conten ts in the manual are for refer reference ence，the company wi wi ll not be respo responsib nsible. le.
for the losses caused by the misund misunderst erstandin anding g of the manual.There manual. There may be differences differen ces between the actual objectss and the abstract object abstrac t image,but the functions functi ons are Consistent. According Accordi ng to th thee Cop Copy yr igh ightt L Laaw ， the Company owns and ret retains ains the exclusi exclusive ve owner ownersh ship ip of all wor work k s，without The writ writte te n approval of the Company,a Company,a ny deletio deletio n revision, revis ion,
reproduct repr oduction ion or imitation imitat ion of the man man ual are are not per perm m itt itteed .
R
PORCHESO N
II
User's Manual for M MK3XX K3XX V1.0
Preface
Sy st em C on fi gu ra ti on &
1
In s ta ll at io n
Button Operation Operation specification specification
Linee of MK3XX Lin
5
Operator's Manual Explanation of the Parameter/ Function Setting
14
Production management Production
46
Explanation of the System Syste m Debugging and Setting
58
Input/outpu Input /outputt State Detection Detect ion
76
Reference & Appendices
81
All copyrights are reserved, any duplication without the prior authorization shall be forbidden . R
PORCHESO N
III
Contents
User's Manual for M MK3XX K3XX V1.0
Contents Chapter 1 System Configuration & Installation
1. System Configuration & Remarks
p1
2. Features of the MC800AM Control System
p1
3. Installation and Debugging of Computer Control System Chapter 2 Specifications of the Button-Pressed Button-Pressed Operations Operations
p2
1. Figure of Keyboard of the Operation Panel (See the figure below)
p5
2. Explanation of the Functional Keys
p6
3. Explanation of the Parameter Setting button
p8
4. Cursor Key
p9
5.Operation Mode Selection Key
p9
6. Electrothermal ON/OFF key and Motor ON/OFF key
p9
7. Manual Operation Keys
p10
8. Setting Scope of Numeric Items
p13
Chapter 3: Descriptions on setting parameters/functions
1. The main control panel shown while turning on
p14
2 . The des descrip cription tionss on disp display lay 3 . De Descr script iption ionss o on n aalar larm mm mod odee
P15 P16
4 . Desc Descript riptions ions on oper operatio ation/p n/promp romptt mo mode de
P17
5 Setting for celerity information 6 Setting for mold close information
P18 p19
7. Set mold open information
p20
8. Set the plastic injector information
p21
9. Set the hold pressure information
p22
10. The feed/suck back/cooling information
p23
11. Set the auto clear setup information
p24
12. Set the nozzle information
p25
13. Set the mold adjusting information
p26
14. Set the ejector forward information
p27
15. Set core AB information
p28
16. Set core CD information 17. Set blowing information
p29 p30
18. Set time/count information
p31
19. Set temperature temperature inform information ation
p32
20. Hot runner temp setup information information 21. Set warm-up information 22. Set mold data information
P33 P34 P35
23. Set Amendment history information 24. Set special parameters information 25. Set Ethernet information
P37 P38 P39
26. Set MES-Injection Workshop Management system (Optional )
P43
R
PORCHESO N
IV
Contents
User's Manual for M MK3XX K3XX V1.0
Chapter 4 production management 1. Set porduction Imformation 2. The output statistics iformation 3. SPC Track recoda Page 4. The Incid Incident ent track back page 5. The injection curve page 6 . The servo -real time curve page 7. The History curve page of servo page 8.the temperature tracking curve page 9. the temperature monitor page 10. the injcetion speed curve page 11. USB setting page (for options) Chapter 5 Instructions for the System Commissioning Settings 1. Engineer Setting Page 2. Delay Setting Page 3. Pressure/Flux Slope Setting Page 4. Pressure Pre-Adjustment Page 5. Flux Pre-Adjustment Page 6. Back Pressure Pre-Adjustment Page 7. Electronic Ruler/ Pressure Setting IIn nspection Page 8. Special Function Options Page 9. Servo Driv er monit or Setup Page 10. Servo Driv er Setup Page 11. Standby Function Setting Page 12. Programmable Standby Function Page 13. Temperature Parameter Page 14. Machine No./ Production-Factory Value Setting Page Chapter 6 Input/Output Mode Inspection 1. Alarm history page 2. Input Inspection Page 3. Key inspection Page 4. Output Inspection Page Reference & Appendices Ap A ppendix 1:MK310 keyboard installation dimension Layout Appendix 2:MK320/330 keyboard installation dimension Layout Appendix 3:MK360 keyboard installation dimension Layout Appendix 4:External dimensions for power supply case and transformer Appendix 5:MC800AM system drawing Appendix 6:MC600AM input and outputWiring Diagram Appendix 7:MC800AM input and outputWiring Diagram Appendix 8:PS660AM input and outputWiring Diagram Appendix 9:PS860AM input and outputWiring Diagram Appendix 10:Motor Electric-Heating Wiring Diagram (for reference only) Appendix 11:Introduction of new type of patent double channel compensation linear sensor Appendix 12:Magnetic suspension displacement sensor Appendix 13:Product selection table Appendix Appen dix 14:Pr 14:Product oduct Guaran Guarantee tee Terms R
PORCHESO N
V
p46 p47 p48 p49 p50 p51 p52 p53 p54 p55 p56 p58 p59 p60 p61 p62 p63 p64 p65 p70 p71 P72 P73 P74 p75 p76 p77 p78 p79 p81 p82 p83 p84 p85 p86 p87 p88 p89 p90 p91 p92 p94 p95
Chapter 1 System Configuration & Installation
User's Manual for M MK3XX K3XX V1.0
Chapter 1 System Configuration & Installation 1. System Configuration & Remarks No .
Code
Content
MC600AM/PS660AM
1 Set
MC800AM/PS860AM
1 Set
1. Host Computer For specifications please refer to appendix 13Model selection chart
MK310 7.0inch
2. Keyboard
NO
MK320 7.0inch
Remarks Optional
1 Set 1 Set
MK330 8.0inch
1 Set
MK360 10.2inch
1 Set
3. Power pack PW350
350W/450W
1 Set
4. Message cable DB-15F
1To8 meter optional
1 Set
Optional
2. Characteristics of MC800AM Control System The system has bright LCD displa y The system adopts two CPU design with fast operat ing speed, preci se control and high stabilit y. It has the real time funct ion to displa y time and date in real time. With 999 groups of mode data storage, it may enter the mode descrip tion and real-tim e operating help in Chinese and English. The password setting and data locki ng can prevent the operators fr om changing the established data arbitrarily to influence the quality of products. There are multiple languages for yo ur choice that display dynamical ly in real time. Packing modulus setting funct ion for 8-digit output may set the pac king modulus. Various self-pl ugging and tein type programs are applica ble for the self-pluggi ng and tein control in different types. PID with self temperature control has (6+1) sections of temperatur es. Temperatur e may be preset a week in advanc e to enabl e more convenient oper atio n.
Failure Self-detection functi ons, alarm display and voice prompt Input and output are done by the optical ly coupled circuit to isolat e the interference of the external circui try.
4 -channel of standard stand ard D/A output，max current output out put is 3 A（standard：1A）,2 -channel of PWM output. The output value of pressure, speed, current can have real-time dynamic observat ion, and it is not necess ary to install anoth er ammeter 8-channel of double-linear scale，8-channel of single linear scale，4-channel of maglev ruler ， 4-channel of pressure detection. Prese tting of the volta ge and runoff values, propor tiona l valve available for the product s in all brands and better linear proporti on. The management of 255machine productio n is by a host networking comput er ,It canaccurate Statist ics each machine production state and produce data type ,so it is convenient to manage.
R
ORCHESON
1
Chapter 1 System Configuration & Installation
User's Manual for M MK3XX K3XX V1.0
3. Installation and Debugging of Computer Control System 3．1Cautions upon Installing the Control System
The design of control syst em is simple and easy, only one 15-core shiel ding cable connect ing the keyboard and host compute r shell with flexible and handy insta llation and connection. The sketch map for installation is shown as follows:
Orange Back Yellow
RS232
Gray
B D A
V V G V V D V V G G 5 N 5 0 V 0 H L V 4 4 N 4 4 V V 8 G 8 1 1 A A 0 4 2 2 G 2 2 4 4 4 C + + C C 2 + + 4 + + 2 2
+5V（3A） +24V（3A） +24V（8A） RUN
0 1 2 3 4 5 6 7
-
2 3 4 5 6 7
1 2 3 4 5 6 7
0 1
2 + 1 2 3
2
X03 mold close stop X04 Electric Eye enter X05 feed rotation speed X06 before nozzle stop X07 after nozzle stop X10 Standby X11 Standby X12 Ejector return Fender X13 Ejecter before stop X14 Ejector return stop X15 back door 1 X16 back door 2 X17 motor start XCOM
X21 front mold adject stop X22 back mold adject stop X23mechanic hand mold close X24 mechanic hand eject X25 core Ain /Count X26 core Aout /Count X27 motor fault XCOM X30 core B advance /Count X31 core B return /Count
X32 oil short REF+
AD4 AD5 AD6
ADG
+
Segment5
+
+ -
Segment3
+
Segment2
+
-
Segment1
+
Nozzle
+
-
t s e t e r u s s e r p
oil temperature
K5
Segment5 Segment4
K3
Segment3
K2
Segment2
K1
Segment1
+
BackpressureF
Standby S tandby blow female blow male
Y33 Y32 Y31 Y30 YCOM core B out Y27 core B in Y26 core Aout Y25 core Ain Y24 mold open buffer Y23 middle pump Y22 big pump Y21 fault alarm Y20 YCOM h ighpressuremold close Y17 l owpressuremold close Y16 m achine ejector stop Y15 machinemold openstop Y14 mold thick Y13 P oor dynamic mold cloose se Y12 mold thin Y11 Ejector return Y10 YCOM Ejector advance Y07 mold open Y06 nozzle return Y05 suck back Y04 feed Y03 I njector Y02 n ozzle advance Y01 mold close Y00
-
Pressure ProportionalValve SpeedProportionalValve Backpress ureProporti onalValve
3
2 P
2 1 0
+ 7 6
PW450 POWER
5 4 3 2 1
Control system. Power
Str ong on g eletricity Equip Eq uip me ment nt
St Stro rong ng eletricity Equi Eq uipm pmen ent t
S Stt r o n g eletricity E Eq q u i p m e n t
0
+ 7 6 5 4 3 2 1 0
+ 7 6 5 4 3 2 1 0
220V L
K6
K4
+
S peed S
r e l u r c i n o r t c e l E
2 Moldclose Inject 2 Eject REF+
-
oil temperature Segment4
X02injectorProteectivecover ctivecover
X20 fineadjustteeth number
0
+
pressure P
XCOM 0
1
1 P
+38V（3A）
+24V
X00 front door 1 X01 front door 2
FireWire L 12 M
11
Y
10 9
K0 Nozzle
OIL
8
T5
7
T4
6
T3
5
T2
4
T1
3
T0
2
) y l n o e c n e r e f e r r o f ( m a r g a i D g n i r i W g n i t a e H c i r t c e l E r o t o M
M
oil motor
Y
HC5 HC4 HC3 HC2 HC1 HC0
Lubricate motor Segment5 Segment4 Segment3 Segment2 Segment1 Nozzle
Relay board
zerovalue N 1
20V N
PORCHESON MC800AM
Ebb eletricity section
Strong eletricity section
control box equipment outfit (fo (forr rreference eference only) （ 1） Upon installing the host control box, adopt the enclosed distr ibution cabinet at the first choice. It shall be fixed in the well-v entili zed, grease proof and dustproof conditi ons equipped with a fan and dustp roof. The distri bution box shall be store d under 50deg ree. （2）Upon fixing the host computer and power pack, ple ase keep the interconnect ing parts such as all AC connect ors and transform ers as far away from each other as possible to prevent the
wave interference from wires the electronic All electric wires and shielding shall notgrid. be cut off, lengthened or curtailed arbitrarily. （ 3）electric You should use the elect ric wires and shiel ding wires provid ed by this company to prevent from influencing the reliabi lity and normal operation of the control system. （ 4） The shell of flame couple shall adopt the shiel ding wire. When the outer shieldin g of all flame couples adopts the thermal couple reticles, the reticle and machines shall be well grounded and connected to the ground with the earthing resistance below 4ohm. （ 5）Upon wiring, separa te the high and low pressure line from the computer control line as much as possible, do not bind all electrical wires together to prevent the interference from affecting the reliable operation of control system. （ 6） Upon fixing the keyboard and 15-core communic ation connec tions of the host compute r, you shall press and tweak with force to prevent the poor connect ion from affecting the reliabl e operation of control system. （7）Pay special attention att ention to the oil val ve outlet public publi c port YC YCOM, OM, it shall be connected conne cted well to prevent
the compu computt er from inputti inputting ng while having the phenomenon of oil valve having no motion.
R
ORCHESON
2
Chapter 1 System Configuration & Installation
User's Manual for M MK3XX K3XX V1.0
3．2Inspection of the Control System （ 1） After instal lation comple ted, carry out an over all inspecti on if all connecti on lines are well fixed includin g the switch ing power supply, supply, host computer shell , electrother mal output line and the thermal couple of keyboard . （2）After the line inspection completed , carry out an electric connect ion inspection. Firs t take Out the11-digita l output line plug of the DC power supply outlet port, name ly the power pack PW450 , And then power on to exam ine and meas ure if the voltage is the same as the nominal value s and obse rve if the output indi cator on the power pack is norma l. （ 3） Power off after the measure ment complet ed, insert the DC power supply to input to the plug of host computer shell. After power-on again for inspe ction, LCD on the keyboard will display t he normal stat e of the main page. Revolve on the emerge ncy stop switc h to check if the RUN the indicator on the host comput er shell turns on. When it turns on, it indi cates that the system can work soundly. 3．3gging of the Control System
（ 1） After the system having shown normal operating state, press
1
STU
button on the monitor
pa ge t o ad ju st co lo r an d co mp ar is on .
（ 2） To cond uct the param eter sett ing and memo ry test ing, pres s of mo mod d ule numbers and then set data in all scree screens. ns. Press
输 入 ENTER
butto n to sele ct a grou p butto n to save data. Discon nect
the power and connect it again after a few time, the system will automa ticall y call the data of mod mo d ule numbe numbe rs saved by you. In case of they are correct , it indicat indicates es that the me memo mo ry is all right.
（ 3） After wards, set the data in all relevant data (please see Chapter III Explana tion of the Parameter Settin g for the detaile d operation s). Upon setting in the first time, set the pressu re and spee d as little as possible and then after all moveme nts come norma lly, gradu ally increas e the values
to normal parameters to prevent from damaging the mechanical perfor mances.
（4）After all parame ter set, save them and carefull y inspect if all input and output points are norma l. Carry out an overall inspection of the alarm system, includi ng the front and back safety doors. The wire of safety doors shall be conne cted as stated in the follow ing figure.
Safety Door Doo r 1
LS4
LS2 After Safety Door 2
After Saf Saf ety Doo Doorr 1
After Door
Front Door
LS3
Frontt Sa Fron Saff ety Doo Doorr 1
Front Safety Door 2
R
ORCHESON
3
LS1
Chapter 1 System Configuration & Installation
User's Manual for M MK3XX K3XX V1.0
LS1
LS2
LS3
XCOM
XCOM
X00
X15
LS4
Safe Sa fety ty Doo D oo r Wirin Wir ing g Di Diag ag ram ra m (for (f or rref efer eren en ce onl o nly) y)
Safety Saf ety Door Doo r 2 LS4
LS2 After 1
After 2 After Door
LS3
Fron 2
LS1
Front Door
LS3
Fron 1
LS1
LS2
LS4
XCOM
XCOM
XCOM
XCOM
X0 0
X0 1
X1 5
X1 6
Safety Door Wiring Diagram (for reference only)
★Safety Doors * Special Explanation: W h e n X 0 0 = O N / X 1 5 = O F F o r X00=OFF/X15=ON c l o s i n g / o p e n i n g t h e d o o r s , o r i n c a s e o f othe r abnormal condi tion s, the system will issue an alarm 2 secon ds later for Safety Door Failur e and simulta neousl y terminate all operat ing output. In the semi-automa tic mode, the
condi tion for opening / closing the safety doors is that the time from LS1, LS2, LS3, LS4 all turn [OFF ] to all turn [ON] is more than 0.5 as valid in order to preve nt the twitt er of safet y door switches from causing error operation. R
ORCHESON
4
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
Chapter 2 Explanation of the Key Key Op Operations erations 1. Figure of Keyboard on the Operation Panel (See the figure below)
*Manual*
2010-03 2010-0 3-28
20:38:08
4Segment ment 5Segment oil temp Nozzle 1Segment 2Segment 3Segment 4Seg temperature erature
34.2
34.3
34.1
Setup : 50.00 S Pressure: 20.0 Bar
34.1
34.1
34.3
Operate: 2.14 S Flux: 20.0 %
****
Mold number:251 25122 G-18CUP
Cycle: 216.90 S back pressure: 0.0 Bar
Temperture.OK
2010-03 2010 -03-28
*Manual*
20:38:08
Nozzle 1Segment 2Segment 3Segment 4Segment 5Segment oiltemperature 34.1 34.3 34 . 2 34 . 3 34.1 34.1 ****
Setup: 50.00 S Pressure: 20.0 Bar
Operate: 2.14 S Flux: 20.0 %
Moldnumber:2512 G-18CUP
3 3
3 3 0
Cycle: 216.90 S Bar back pressure: 0.0
Move mold: 593.9 MM Screw: 6.15 MM
0
Machine Run Well
66
99 76. %
3 3
66
99 76. %
Machine Run Well
66
99 76. %
Ejector: **** MM Screw speed: **** RPM
99 76. %
0
Temperture.OK
Move mold: 593.9 MM Screw: 6.15 MM
66
0
3 3
estimate production: 0 MM current production: 0 MM
mold close slow
R
ORCHESON
5
Ejector: **** MM Screw speed: **** RPM
estimate production: 0 MM current production: 0 MM
mold close slow
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
2. Explanation of the Functional Keys Usage
Keys 开锁模 开锁 模 M.PLT
射 出 INJECTION
储 料 FEEDING
Enter into page for mould openi ng & mould clamp ing sett ing
Enter into page for ejection & pressure maintaining setting
Enter into page for feeding, shoot retreat & automatic material clearing setting
座台 /调模 NOZZ/ADJ.
Enter into page for seat stan d & mould adjus tment setti ng
托模 /中子 EJE/CORE
时 间 TIME
温 度 TEMP.
Enter into page for eject or, self -plug ging and huff setti ng.
Enter into page to set timing and counting .
Enter into page for temp pre-h eati ng & temp monit or sett ing.
资 料 DATUM
快速设定
Enter into page for mould ,Datum modification setting
Enter into pages for celer ity one 、 two setting
CELERITY SET
监 视
Return to moni tor page at any time . MONITOR
帮 助
?
Enter into real time help page under curre nt stat us.
HELP
R
ORCHESON
6
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
Keys
Usage
PC连接
Enter into page of USB sett ing PC LINK
诊 断
Enter into page to set alarm DIAGNOSE
曲 线
Enter into page to inje ction , servo temp curve CURVE
生产管理
Enter into pages to set production data & SPC Tracking FLOW CHART
MES
打 印
For entering into MES production management page This function only limit to panel of Mk360 .
Curre nt page can be printed on pressin g this key. PRINT
This function only limit to panel of Mk360 .
When cursor moves to such as the time setup location,1 will be automatically increased with each pressing on this key. key. This function only limit to panel of Mk360 .
When cursor moves to such as the time setup location, 1 will be aut a utom omat at ic ical al ly redu re duce ced d wi with th eeac ach h pres pr essi si ng on th this is k key ey This function only limit to panel of Mk360 .
Press this key is equal to m move ove cursor to [Enter] while in log in stat us and then press the enter key This function only limit to panel of Mk360 .
When cursor moves to such as mould name modification, pr pres esss thi s key to swi tch tc h Chi Chine nese se/En /En glis gl ish h inpu in putt met ho hod d This function only limit to panel of Mk360 .
Pres s this key is equal to move cursor to [Can cel] while in log in stat us and then press the cance l key .
R
ORCHESON
7
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
3. Explanation of the Parameter Setting
7
ABC
8
DEF
9
GHI
4
5
6
1
2
3
清 除
0
JKL
STU
CLEAR
MNO
VWX
[
PQR
YZ
[ ]/-.
0-9 numer ic keys are used for data input in the data setti ngpage. When electr ic lock is in “ OF F” State, these ten numbers are locked to ensure the data will not be changed arbitrarily. In the meanwhile, there are 26English letters and special symbol s respectively on 0-9 numeric keys use d for the input of Chinese and Engli sh letter s as well as the machine serial numb er. [Del ete] key is used to delet e the error word s during entering the parameters and serial numbers. [Input] key is used to select the functio ns during functio n Selecti on an and d used to co confi nfi rm d duri uri ng item co confi nfi rmation.
4. Cursor Key Keys
Usage
Skip key, pressing it will skip the cursor to the upper line
Escape key, pressing it will move the cursor to the left
Escape key, pressing it will move the cursor to the right
Skip key, pressing it will skip the cursor to the lower line
R
ORCHESON
8
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
5. Operation Mode Selection Key Keys
Usage
Remarks
手 动
MANUAL
Pressing this key will enter the system into manual state.
There is an an indi indicator cator on the left u uppe pper r
of all keys. Press ing any key wil wil l turn on this indi indi ca catt or, in indi di ca catt ing the sy syss tem 半自 动
SEMI.AUTO
Is in this state. Every time the computer Pressing this key will enter the system is started, the default defau lt state of system is into semi-automatic operation anual operation.I n case of the temperature
has not reached the set value, the system 电眼自动
SENR.AUTO
is impossible to perform semi-automatic 、 Pressing this key will enter the system senr-automa tic and time automatic into senr-automatic operation operations. operati ons. T The he indic indicator ator will not turn
on when the semi-automatic、senrautomatic and time automaticoperation ke key y pres sed sed t ill thet thetemper emperat at ure rea reach ches es
时间自动
Pressing this key will enter the system the set val ue ue.. into time-automatic operation TIME.AUTO
马达开/关
电热开/关
6. Elect ro therm al ON/OF F key
HEATER ON/OFF
and Motor ON/OFF key MOTOR ON/OFF
I n t he he m aanu nual al m o ode de,, pres presss t he he key key once once and and t he he i ndi ndica catt or or at t he he l ef ef t uppe upperr wil wil l t ur ur n on, on, indicating the function state has opened . Pressing the key again and this indicato r will turn off, indicating the function state has shut off. Repeat edly pressing this key, the functions will turn on or off in turn. Upon the emergency switch stops, the motor will power off swift ly without affecti ng the electro thermal operation.
R
ORCHESON
9
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
7. Manual Operation Keys Keys
Usage
Operation Conditions
开 模
Mold-opening operations
1. Mold is not reached to the termination position.
Mold-closing oper oper ation
1.safe door input is normal 2.ejector retreat is in position 3.mold closing not reached final position 4.manipulato r signal（ mold closed）is connected （ manipulatr use ）
Injection Operation
1.if use time-inject， inject time not reached 2.if use position， not reached inject final position 3.all section s of temp in charging barrel must within set range （ no temp alarms） and cool boot for screw timi ng is up
MOLD OPEN
锁 模
MOLD CLOSE
射 出
INJECT
射 退
Suck back Operation SUCK BACK
1.if E-ruler not being used ， suck back time not rea rea ched 2.if E-ruler being used， not rea rea ched suck suck back ter term m inatio n position 3.all section s of temp temp in charging barre l must within set ran ran ge （ no temp alarms） and cool boot for screw timing is up
Ejector advance operatio operatio n
1. mold open reached termination position 2. core retreat limit is connected or its its time is up（core use optio optio nal） 3. manipulator signal （ ejector ） is connected （manipulator use optional） 4. if E-rul E-rul er being used， ejector advance position not reached termination position 5. if E-rul E-rul er not being used， 1，stroke option is being used， no nott reached advance stop po poss tion 2，time option is being used ， timing for ejector advance not re reach ach ed
Ejectt or return op Ejec oper er ation
1. if E-ruler being used， ejector retreat position not reached termination position 2. if E-ruler not being used， 1， stroke option is being used ， not reached retreat stop postion 2，time option is being used ， timing for ejector retreat not reached
Feeding Operation
1 Feed not reached termination position 2 all sections of temp in charging barrel must within set range （ no temp alarms） and cool boot for screw timi ng is up
Auto purging operation
1 Auto purging being used 2 times of auto purging not completed 3 all sections of temp in charging barrel must within set range （ no temp alarms） and cool boot for screw timing is up
托模进
EJECT ADV.
托模退
EJECT RET.
储 料
CHARGE
自动清料
AUTO PURGE
R
ORCHESON
10
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
Keys
Usage
Operation Conditions
多次托模
multi-ejector operation
1.operation condition is same as ejector advance,ejector retreat 2 . set times of ejector not finished
lubirca lubir ca ting pump wor working king
1.Total 1.T otal time of lubricating not completed
male blowing operation
1. male blowing optional 2. male blowing time not completed
female blowing opeation
1. female blowing optional 2. female blowing time not completed
nozzle advance operation
1 .nozzle advance limit not being used ，no conditi conditi on 2. nozzle advacne limit being used ，a not reached nozzle advance stop positio positio n b.timing for for nozzle advance slo slo w not reached
nozzle retrea retrea t oper operati ati on
1.no conditions
EJECTOR
润 滑
LUBR.
公模吹气
AIR BLST. MOV.
母模吹气
AIR BLST. STN.
座台进
NOZZLE ADV.
座台退
NOZZLE RET.
1.when manual mode is being used for mold adj ustment， pre press ss Down the key and then if indicator ligh flash means man ual
调 模
mold adjustment option
adjustment is allowed 2.when auto mode is being used for mold adjustment， pr es s down the key twice and then if indicator ligh flash means auto adjustment is allowed
mold adjustment backward operation
1. enter enter into man manual ual adjustment mode 2. mold adjust adjust men mentt back backw w ard no nott reach reached ed its termination posi tion
mold adjustment forward operation
1 enter into manual adjustment mode 2 mold mold adjustmen t forward not reached its term terminati inati on position
MOLD ADJ.
调模退 调模 退
MOLD THICK
调模进
MOLD THIN
R
ORCHESON
11
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
Keys
Usage
Operation Conditions
中子A进 A
core A advance operation
1 .Core A being u sed 2 . core A advanc e not reached terminat ion positi on or time
CORE A IN
completed 3not . ejector retreat reached position or ejector retreat time is up
中子A退
core A retreat operation
1 . core A being us ed 2 . core A retreat not reached termination position or time not completed 3 . ejector retrea t reached position or eject or retreat time is up
core B advance operation
1 .Core B being used 2 . core Badvance not reached termination position or time not completed 3 . ejector retreat reached position or ejector retreat time is up
A CORE A OUT
中子B进 B
CORE B IN
中子B退 B CORE B OUT
core B retreat operation
中子C进 C
core C advance operation
1 .Core C being used 2 . core C advan ce not reached terminati on position or time not completed 3 . ejector retreat reached position or ejector retreat time is up
core C retreat operation
1 . core C being used 2 . core C retreat not reached termination position or time not completed 3 . ejector retrea t reached position or eject or retreat time is up
CORE C IN
中子C退 C CORE C OUT
中子D进 D
1 .Core D being used
core D advance operation
CORE D IN
中子D退 D
1 . core B being used 2 . core B retreat not reached termination position or time not completed 3 . ejector retrea t reached position or eject or retreat time is up
core D retreat operation
CORE D OUT
2 . core D advan ce not reached terminati on position or time not completed 3 . ejector retreat reached position or ejector retreat time is up
1 . core D being used 2 . core D retreat not reached termination position or time not completed 3 . ejector retrea t reached position or eject or retreat time is up
line of Mk360 Keyboard
Nitrogen recharge operation operation
1 stocker up limit not reached its termination pos ition
R
ORCHESON
12
Chapter 2 Explanation of the Key Operations
User's Manual for M MK3XX K3XX V1.0
Keys
Usage
Operation Conditions
line of MK360 Keyboard
nitrogen release operation
1 . No condi condition tion;;
line of Mk360 Keyboard
safe door open operation 1. Safe door open not reache d its termination position or time not completed line of Mk360 Keyboard
safe door close operation 1. Safe Safe door close not reached its term term inatio n posit posit ion
line of Mk360 Keyboard
Standby operation keys
line of Mk360 Keyboard
Standby operation keys
8. Setting Scope of Numeric Items Number
Setting Items
Setting Scope
Unit
1
Time Setting
Digital ≤600.00
Second
2
Pressure Setting
Digital ≤160.0
Ba r
3
Speed Setting
Digital ≤99.9
%
4
Back Pressure
Digital ≤ 160.0
Ba r
5
Temperature Setting
6
Storage of Mold Data
Digital ≤ 999
Number
7
Predicted Turnout
Digital ≤99999999
PC
Digital ≤ 999.9(Measure) Digital ≤ 600.0(set)
℃
In case of the set values exceed th e above-mentioned sco pes, the system will not accept the numbe rs set and keep the origin al set values. For the habit of data input , the data inpu t of this syst em is disp lay from right to left.
R
ORCHESON
13
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
Chapter 3: Descriptions on setting parameters/functions 1. Main page page of of Starting up
Connect with power, turn the red urgent stop switches, the operation light of the computerRUN-flic kers, the followin g menu shown on the display, now the control system is running and it is ready to operate the machi ne. *Manual*
2010 20 10-0 -03 3-28
20:38:08
4Seg egme ment nt 5S 5Seg egme ment nt oil temper Nozzle 1S temperatu ature re 1Seg egme ment nt 2S 2Seg egme ment nt 3S 3Seg egme mennt 4S 34.1 34.3 **** 34. 2 34 .3 34.1 34.1 Setup: 50.00 s Operate: 2.14 s
Pressure: 20.0 bar Flux: 20.0 %
Mold numbe umber: r: 251 2512 G-18CUP
Cycle: 216.90 s bar back pressure: 0.0
Temperture.OK
33
66
0
99 7. 6 %
33
66
0
99 7. 6 %
Move mold: 593.9 mm Screw: 6.15
mm
Ejector: **** mm
estimate production: 0 mode
Screw speed: **** R/ M
current production: 0 mode
Ready
Machine Run Well
监 视
Press
MONITOR
key at any time after re-tur ning on the comput er, and then enter the menu of
the monitor menu of the machine. This menu is for monitoring temperature and machine running conditio n.The names and numbers of the moulds will be set in mould information menu. The temperature scale and current oil temperature show the real value of each stage thus its information cannot be modi modi fied. Each function funct ion of the men men us is descri bed as foll follows: ows: The descriptions on mode:
Mode
Meanings Motor is running Electric heating is operated Lubricant pump is working with oil
R
ORCHESON
14
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
2.The descriptions on display: Display
Meanings and descriptions
Manual
The running mode of the machine；
Injector
This section is heating；
Mold number
The current mold number ；
Movable mold
Shows the current position of the mold. The unit: mm ；
Screw
Shows the current position of the screw. The unit: mm;
Thimble
Shows the current position of the thimble. The unit: mm ；
Pressure
The set pressure value of the current movement;
Flux
The set flux value of the current movement;
Estimated output
Estimated output of current mould number;
Output
Record the numbers of mould opening for current mould number during the automatic operation of the system;
Set
The time value and counter data of the current movement;
Operation
When a time value is set for current movemen movement, t, only the operation time gradual gradual ly reached set value, can next movement movement be proceeded, if number of times is set correspondingly correspondin gly the number of times would be displayed and to reached its set .
Cycle
Cycle time of actual operation of system;
Low temperature
Actual temperature is not within setting range, showing current ly all sections of temperature are abnormal
Screw speed
The number of rotatio n of the screw in one minut e (unit: RPM);
3.Descriptions on alarm mode Alarm
Source
Solution
1.There is no 24 v voltage output from power power supply short circuit of input terminal 2.Malfunction from main board 3.short circuit on peripheral circuit of input or output terminals
Neutron A is not not reach set point Neutron B is not reach set point. Neutron C is not reach set point. Neutron D is not reach set point.
1.repair power supply 2.repair main board 3.check peripher al circuit to find out short circuit source
switc hes of neutr neutroo n A and Neu tro n A ,B ,C,D was c hose n by machin ma chin e Check whether end switc on n ne ne cctt eed d co orr rree cctt lly y an nd d c aan n ,Limit connection of neutr on A, B,C, B ,C,D we rree c o be pres s -fit -fi t nor no r mall y. Plea se chos e disabl e D retre at must be done while at the orr n eu eu ttrr o on n A an nd d B ,C,D w hi hi llee n ot ot u si si n ng g time of eject-forward or multi-eject. f o . neutron functions
R
ORCHESON
15
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
Source
Alarm
Solution
door are in OFF status .
Please check whe Please wheth ther er switches of rear rear saf safee door correctl correctl y connec connectt with ports X15 and X16
In semi-auto operation, single cycle ends,but safe door is not opened
Please open saf e door to take out made pro product, duct, close safe door and then contin ue to work
Rear safe door unclosed Switches of X15 and X16 of rear safe
Please open safe door
Failure of sensor inspection In automatic operatio n, when inspectin g
Eliminate faults of ejecting forwa rd or ejecting sensor is still still not ON after thimble retr eats back ward and judge backward ju dge if electri elec tricc eye was estopped. estopp ed. of sensor cycle mode and mid-time is over, Key inspection should be on conne ctions of sensor Failure of sensor inspectio n will will be or sensor itse lf if light of X04 input port is on. alarmed.
Mould opened is not reach Clampin g and open mould not complete d Reoperate mould opened or check mould posi set point within“ the time limitation of the tion 1, if electronic ruler is ’able‘state,check position posi tion reading read ing 2,if electro ele ctronic nic ruler is ’disable mould opening or closing” state ,check X12 t o confirm it is connected
Mould opening/closing Mould opening/closi ng is not done Chec k if ther e are abnorma ls in the within fixed time beyond fixed time time . oc es s of m ou ld o pe ni ng /c lo si ng ,i f pr . result is normal,adjust fixed time appro pr pria ia te ly mou ou ld, Low- pressure protection Suppose low-pressur e time is up, and Check if there are sundr ies in the m resul t is no, no, adjust t ime of low- pres pres sure yet not change to high-presssure,alarm If resul time is up prot ection ect ion approp approprr iately iat ely
will be on
Fault of safe door .
When only one of X00 and X01 is on, system alarms
Please check to see whether switches of Fron Fro n t /Rear sa safe fe door is connected correctl y with input po rts of X01 and X02
Feeding is not done within fixed time
While feedi ng, it is not done within Check if there are any abnormals during the process of feeding and check whether fixed time material inside charging barrel is none, if result is normal, adjust time of feeding appropriately
Failure of injection
Fail to press fit to stroke switc h of injectio n inspection during the pro cess of injection or fail to reac h inje ction inspection point while choose electronic ruler
Check proces s of injecti on and adjust deviation value of injection inspection
Motor is mulfunction
When there is signal inputs at motor pr otec ot ecti ti on po in t, ssys ys te m will wi ll b e al alaa rmed
Check if hydraulic motor was working . with overload that cause thermal realy to have protectio n action
Cycle time is up
Automatic production cycle time exceeds set value
Chec Chec k if there are abnormals during the proc es esss of automat ic prod uct ion ,i f result res ult is normal,adjust cycle time appropriatedly
R
ORCHESON
16
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
Alarm
Set output is reached
Source
Solution
Machine stops when output of mach Solution: If you need the machine continues ine halt is started and the num bers of Running after the output reached, just set mould opening reache d set value of The The [stop [s top after alarm] in produc produc tion menu menu output. as [out]; or reset the total mould opening of the current mould number .
4.Descriptions on operation/prompt mode Source
Alarm
Current section real temp to machine hopper is higher than max temp value.. High temperature in 1,2,3, 4,5, sections Injection nozzle. (Higher limit value of temp = setting value of temp + setting value of upper limit).
Low Low ttem emper peratu ature re in 1,2,3, 1,2,3,4, 5, sections sections Injection nozzle. Temperature short circuit in 1,2,3, 4,5, sections Injection nozzle Auto material clearing completed Auto mold adjusting completed Auto mold adjusting not completed
Current section real temp to machine hopper is lower than min temp value.. Lower limit value of temp = setting value of temp - setting value of down limit).
Current section temp line was shorted or faulted to machine hopper hopper.. After setting Number of movements completed and when using auto material clearing Auto mold adjusting completed when using mold auto adjusting. Auto mold adjusting not completed when using mold auto adjusting.
Enter manual mode first
Operate manual keys when under auto state..
Functions not selected
Certain function has not been selected when manual operate its keys.
Start motor please
When choose to use motor, pressed semi-auto/auto keys but motor yet not started.
Next cycle Prepared
In auto mode, the mid-time between completing a cycle and starting next cycle.
Sensor prepared
The mid-time has not been reached after withdrawing thimbles during auto sensor cycling.
Exit mould adjusting mode first Enter mould adjusting mode first
When operate non-[adjust forward, backward ] keys under mold adjusting state. When operate [adjust forward, backward ] keys under non-mold - adjusting state.
R
ORCHESON
17
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
5. Setting for celeri ty informatio n 快速设定
Press
CELERITY SET
key key,, enter the menu for fast setup 1 information, now as following: Fast setup1
2016.05.05
Place
D e l a y Ti m e Eject Times
20.0 80.0 30.0 25.0 25.0
508.8 109.0 2.0 *****
0.5 0.8 ***** 1.0 **** 1.0 0.6 *****
20.0 80.0 70.0 20.0
50.0 215.0 550.0 600.0
80.0 20.0 10.0 40.0
***** ***** **** *****
Pressure Flux ejector advance fast 20.0 ejector advance slow 50.0 ejector hold 20.0 ejector retreat 120. 120.6 6 mol mol d clamp slow 20.7 mol mol d clamp fast 40.0 low pressure mold clamp 60.0 high pressure mold clamp 45.0
open mold slow open mold fast open mold intermediate speed open mold low speed
60.0 55.0 50.0 50.0
10:07:12 2
low pressure pr0tection 50.00 mold clamping time limit 50.00 differential mold clamping Disable
mold opening time limit ***** Manipulator Disable
Hint:set range:0.00~60 range:0.00~600.00 0.00
快速设定
Press
CELERITY SET
key twice, enter the menu for fast setup 2 information, now as following:
2016.05.05
Pressure Flux Forward inject retreat Feeding 1 Feeding 2
ba backw ckw ard - in injec jec t-r etr ea eatt
10:07:12
Fast setup 2 Time
Place Back pressure
30.0 0.0 12 120. 0.0 0 80.0 50.0
250 50.0 .0 ***** 20.00 **** **** 15 150. 0.00 00 85 85.0 .0 ** 220.00 20.0 43.0 ***** 250
Inject 5 Segment Inject 4 Segment Inject 3 Segment Inject 2 Segment Inject 1 Segment
12 125. 5.9 9 11 110. 0.0 0
95 95.0 .0 90 90.5 .5
30.0 110. 110.8 8 20.6
20.0 ***** 80 80.0 .0 ***** 40.0 *****
pressure holding holdi ng 4 pressure press ure holdi ng 3 pressure press ure holdi holding ng 2 pressure holding holdi ng 1
20.0 35.0 50.0 45.0
20.0 25.0 35.0 20.0
***** *****
0.00* 5.00 20.00 70.00 120.00
**** 15 15.2 .2
Cool time
20.2 *****
Feed limit
30.00 80.00
Total time 50.00
Inject way Place
1.00 1.10 2.59 1.25
Hint:0.time 1.place
Fast setup 1 and 2 menus are parame ters clust er menus common used by jet plast ice machin es. . These two menus can provide important parameter s needed daily adjustment by machines, including: mold close, mold open, injection, hold pressure, plasticizati on, ejector forward .
R
ORCHESON
18
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
6. Set moId close infor mation 开锁模 模 开锁
Presss Pres
M.PLT
key, enter ente r the menu for sett ing mold clos closee information , now the menu is as foll ow owii ng:
2016.05.28
10:07:12
Mold close system pressure: 20.0 593.9 mm
system flux: 20.0
Mold close pressure: ******Bar
slow speed fast speed low pressure high pressure 20.0 .0 12 120. 0.0 0 Pressure (bar) 20.0 50.0 20
Flux(%) 20.0
80.0
20.0 20.0
low pressure protect(s) 30.00
25.0 5.0
Mold close limit(s) 30.00
Place(mm) 508.8 109.0 2.0
Differential mold close Enabled
Hint: mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold
Action
Slow
Fast
Low pre ssure ss ure high press pre ssure ure
Pressure
20
50
20
12 0
Flux
20
80
30 109.0
25
Place
508.8
2.0
(1). Process: while closi ng mould, enter slow clamping first, and then enter fast clamping strok e Arrives at[508.8], and then enter low pressure clamping when stroke runs another [109.0],And th then en en ente terr hig high h pr pres essu sure re cl clam ampin ping g when stro stroke ke ru runs ns an anot othe herr [2. [2.0] 0] till till clam clampin ping g co com mple plete ted. d.It It alarms [low pres sure mould protec tion time is over ] when the low pressure pressur e time is over but not enter the high pressure yet. (2). Low pressure protection: Set a smaller low-pressure time for mould closing, it is better to be fitting, otherwise,the mou mou ld can not be protected. (3). Limit Limit ation to m mould ould closing: time limitation to mold mold closing,please set it longer, and it is Better to be fitting, otherwise , the system alarm s [mold open/ close not complete d on time]. (4).Di fferent ial mould closing: press enter key to select [on]or [off], output when select [on]f or quick mould closi ng and Y12 is with signal, when select[o ff] for quick mould closing,a nd Y12 is without signal.
R
ORCHESON
19
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
7. Set moId open infor mation 开锁模 模 开锁
Press
M.PLT
key twice, enter the setting mold open information, the menu is as following: Mold open
2016.05.28
10:07:12
system pressure: 20.0 593.9 mm
system flux: 20.0 Mold close pressure:
******Bar
slow speed middle speed Fast speed slow speed 45.0 50.0 40.0 40.0 20.7 20.7
Pressure
Flux（ %） Place
20.0
70.0
80.0 80.0
20.0 20.0
Mold open limit(s) 30.00
600.0 550.8 21 212. 2.5 5
50.5 50 .5
mechanic hand Disabled
Hint:0.disabled 1.enabled mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold
Low
Middle
Fast
Slow
Pressure
45
60
40
20
Flux
20
80
20
Action
Place 600.0
70 550.8
215.5
50.5
(1).Process: while opening mould, enter slow mould opening first, and then switches to fast mould Opening when stroke arrives at 50.5mm, and then switches to middle speed mould opening when arrives at 215.5mm, and then switches to low speed mould opening when arrives at 550.8mm,and then mould opening completed when arrives at 600mm (2). Mould open limit: time limitation to mould opening and clamping, clamping, pleas pleasee set it longer, and it is better to be fitting, otherwise, the system alarms [mold opening/clamping not completed on time]. (3).The (3). The functi on of mechani cal arm : if a mechani cal arm is needed, please selec t [on] for it. After [on] selected,the machine will output manipulator signal while mold opening completed. Before mold close,th e Next cycle start s only after receiv ing the manipulator signa l, and stop the output of it at the same time.
R
ORCHESON
20
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
8. Set the injec tor inform ation 射 出
Press s Pre
INJECTION
key, enter the the menu for setting in inje je cto ctorr in info fo rmat rmation ion , now the the menu is as following: Injection setup
2016.05.28
10:07:12
system pressure: 20.0 6.15 mm
system flux: 20.0 Injector pressure: ****** bar
5Segment 4Segment 3Segment 2Segment 1Segment
Pressure
125.9 110.0
30.0 30.0
95.0
90.5
20.0
0.00
5.00
20.00 70.00 120.00
****
****
****
Flux（ %）
Place Time
110. 110.8 8 20.0 20.0 80.0
****
40.0
Injection total time 20.00
Injection method Place
****
Hint:0.place 1.time mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold
Action
Segment5
Pressure Flux Place 0.00
Segment4
Segment3
Segment2
Segment1
12 5
110
30
110
20
95
90
20
80
40
5.00
20.00
70.00
120.00
(1).Process: while injecti ng, 1stage injects plastic first, and then switches to stage2when arrives at 220.0mm, and then switche s to stage 3 when arrives at 150.9mm , and then switches to Stage 4 when arrives at 98.5mm, and then switc h to pressure retaining when arrives at 10.0m m ( 2) .I nj ec t i on t ot a l t i me; mon i t or no rm rma l t r a ve l of i nj ec ec t i on . I t s t ar t s t o c ou nt whe n ent er er i ng i nt o i nj e c t i on and wait to be time up,if choose [injection total time],it time], it will switch to pressure holding Regardles s of distance reac hed or not,. Thus the injecti ng time should be set longer than real time. (3).In jecto ion pattern: when screw electron ic ruler is on ,[Pos ition] or [Time] can be selec ted. a. If Select [position ], injection will be switched to pressure maintaining from electronic Ruler posi po siti tion on;; b. IIff se sele lect ct [[ti time me], ],in inje ject ct io ion n wi will ll b be e sw swit it ched ch ed tto o pr pres essu sure re ma inta in tain inin ing g fr from om Tim Time. e.
.
R
ORCHESON
21
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
9. Set the hold pressure information 射 出
Press INJECTION key twice, enter the hold pressure i n f o r m a t i o n , the m e n u i s as following: 2016.05.28
10:07:12
Hold pressure system pressure: 20.0 6.15 mm system flux: 20.0 Injector pressure: ****** bar 4Level
3Level
Pressure
20.0
35.0
50.8
55.0
Flux
20.0
25.0
35.0
20.0
allowable deviation _ + 2.00
1.00
1.10
2.59
1.25
collect mold number
Time Slope
2Level 1Level
Injection check Enabled
20
reference standard 20.00
Disable Disabledd Dis Disable abledd Dis Disable abledd Disable Disabledd
Hint: set range:20~100 r ange:20~100 mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold Level5 Pres
Level 4
Level 3
50 Level 4 Level 3 Level 2 Pres
20
35
50
F llu ux
20
25
35
Level 1
125.9
55
35
Level 1 55
Level 2
20
20
Time 1.00 1.10 2.59 1.25 (Curve graph of slope function ) (1). Process: when entering into phase of pressure ma maintaining intaining after injection, firstly from level 1 pressure of pressure maintaining and speed movement movement when [lever 1 time iiss up] enter into level 2 pressure maintaining And then enter into level 3 of pressure maintaining when [level 2 time is up],and enter into level 4 of pres pressure sure maintaining when [level 3 time is up] and then switch to storing delay when [level 4 time is up]. (2).Method of application: when level 1 pressure maintaining control is enough for condition of moulding control method is as below:please input time for level 1 pressure maintaining on level 1 time column , level 2 pressure maintaining time [0.00 set to be 0 while disable],level 3 pressure maintaining time [0.00 set to be 0 while disable],level 4 pressure maintaining time [0.00 set to be 0 while disable] (3). Slope function: Controlling pressure maintaining means to hold pressure or slope change, referring to page to setting, the actual pressure output is as above chart. (4). Injection inspection:[Dis able] and [Enable] cab be selected. Computer will automatically take average of injection terminal of first 1-100 output as inspection point, user can set alllowable error of numerical value on page of pressure maintained. If exceeds set mould numbers, and result is not reached or exceeded inspectio n range,[Injection fail] will be alarmed and meantime
it will be regarded as defected product by output management .
R
ORCHESON
22
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
10. The feed/suck back/cooling setup information 储 料 FEEDING
Press following:
key , enter the feed/ suck back/c oolin g setup infor mation ,now the menu is as Feed/suck back/cooling setup
2016.05.28
10:07:12
system pressure: 20.0 6.15 mm system flux: 20.0 system back pressure: 0.0 Forwarde inject retreat Feed 1 Feed 2 Back ejector Pressure (bar) (bar)
back pressure (bar)
30.0
120. 120.0 0
****
Flux（ %）25.0 Place
20.0
80.0 80.0
Cooling time
50.0 50.0
30.00
Feed limit
****
15.0 15.0
20.2 20.2
85.0 85.0
20.0 20.0 43.0
80.00
Feed delay
150.0 150 .0 220 220.0 .0 250.0
1.0
Hint: set range:0.0~99.9 mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold
Action Pressure
Front ejector
Feed 1
30
120
Back Pressure
Flux Place
20
20.0
Feed 2
Back ejector
50
15
80 20
85
25
43
150.0
220.0
350.0
(1). Process:After phase of pressure maintaining, it will switch to storing 1when injection retreats move To20.00mm, and then switc h to stori ng 2 when move to150.0 mm,and then switc h to suck back ba ck ckwa wa rd w whe he n mo move ve tto o 220. 22 0. 00 and a nd fin f in is h stor st or in g when wh en mov m ov e to 250 2 50.0 .0 0m m. ( 2 ). ). Feed limit Ti m mee : M o ni ni to to r t iim m e f or or n o m aatt er er iiaa l. l. I t i s r eg eg ar ar de de d a s n o m a te te ri ri al al w h hee n t im im e i s u p b ut ut Feeding is not completed, therefore, set time limit longer than actual feeding time, otherwise, [fee ding not compl eted on time ] will be alar med. (3).Cooling time: In auto mode, injection and pressure maintaining are completed, cooling time starts To count, time for feeding and injection retre ats is also part of cooling time. If movement time ex ceeds cooling time, cooling time will end, and mould opened can be proceede d only if feeding, in
jection retreats finishe d, converse ly, cooling time ends to open mould immediate ly. (4)Feedin g time delay: Set delay time when under auto state and then to proceed for feeding. R
ORCHESON
23
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
11. Set the auto clear setup informa tion 储 料
Press
FEEDING
key twice, enter the auto clear setup informat information ion , now the menu is as following : Auto clear setup
2016.05.28
10:07:12
system pressure: 20.0 6.15 mm
system flux: 20.0 system back pressure: 0.0
Inject Feed Suck Back Pressure (bar)
65.0 65.0
120. 120.0 0 60.0 60.0
Flux (%)
70.0
85.0
Time
2.55 2. 55
10.5 10 .50 0 3.58
auto purg purgii ng Enable purgii ng times purg
55.0
Refeed time
5 1.00
Hint: set range: 0.00~600.00 Feeding 1
Machine Run Well
Descriptions on setting parameters/ process/func tion mold
Inject
[NO]
Feed
Suck Back
Times of material clearing up ？
[Yes] [End] (1).Pro cess : How to use the stuff auto-clear ing up functi on. In manua l mode, press key of materia l Auto-clear ing up, the system starts the material auto-clear ing up process, first is process of with drawing, and then cycles automatically according with process shown in the diagram above. (2) Automat ic materia l clearin g:.Und er manual mode, press [automat ic materia l clearin g] key, for automat ic materia l clearin g movement (3)Times of materia l clearin g: Repeat movement of feeding and injecti on.. (4) Material rest oring time: Under auto mode, to proceed feeding movement when move forward compl eted and time is up then chang e to injec tion movem ent. .
R
ORCHESON
24
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
12. Set the nozzle infor mation 座台 /调 模 Press
NOZZ/ADJ.
key, ente r the menu for sett ing nozzl e information , now the menu is as follo wing: Nozz le set up
2016.05.28
10:07:12
system pressure: 20.0
6.15 mm
system flux: 20.0 system back pressure: 0.0
Nozzle advance slow ow Nozzle advance fast Nozzle return
Pressure
20.0
35.0
50.8
Flux
20.0
25.0
35.0
Place Time
*****
*****
*****
1.00
*****
*****
A u t o n ozzle r e t u rn p o s i t o n Disabl Disa bl e
Nozzle retur r eturnn end method Location
Hint: 0.time 1.location mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold (1)Move forwar d slow motion: ①When electronic ruler is [disable], move forward encounters switch of move forward[X06] and then chang e to move forward slow and mould combination and time will counts to end of move forward ② when electronic ruler is [Enable ],move forward Fast or slow was controlled by position of electronic ruler.(Function:To prevent crashing and prot pr ot ec t mo ul d) (2)Po sitio n of auto base retre ats:[D isabl e]or [Feedi ng complet ed] or[ coolin g complet ed] can be select ed, when [Feedi ng complet ed] is select ed and under auto mode, move backwar d will be proceed ed after feedin g and suckin g back finis hed, and when [cooli ng complet ed] is select ed and under auto mode, move backward will be proceede d after cooling is finis hed.
(3) Move backwar d termin ation methods : ① When electr onic ruler is [Disable], [travel] or [time can be select ed, when [trave l] was select ed,] the positi on of automat ic base was control led by base se sto s topp pped ed ba ck ckwa ward rd lim l imit it swi s witc tch h [X07] [X 07] ,a nd wh en [ti [ time me]] was wa s se sele lect cted ed,, the th e retr re trea eatt of au to toma mati ticc ba Base was controlled by time.② when electroni c ruler is [Enable], [position] or [time] can be selecte d, while [positi on] was select ed, the retreat of automat ic base was controlled by positio n Of electronic ruler ; while [time] is selected, the retreat of automati c base was controlled by time. Und er manual mo mod d e, press [nozz [nozzle le Ret Ret ] key and nozzl nozzlee ret mo mov v ement will not be af affec fected. ted. ) (Notic e: Und
R
ORCHESON
25
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
13. Set the mold adjus ting infor mation 座台 /调模 Pres s
NOZZ/ADJ.
key twice , enter the menu for sett ing mold adjust ing, now the menu is as foll owing: Mold adjusting setup
2016.05.28
10:07:12
system pressure: 20.0 system flux: 20.0 system back pressure: 0.0
Mold thick
Fine adjust
Mold thin
Pressure
20.0
35.0
50.8
initial adjustment advance teeth Number
Time
Flux
20.0
25.0
35.0
mold adjustment way
6.00
mold clamp time
** *
Hint: 0.time 1.teeth mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold (1).adj ust way: [Manual] or [Auto] can be selected, the press ure for mould adjusting is about 20 - 50 bar, the speed is 30-60%. ( 2 ) . fine adjust teeth number : [ Ti m e ] o r [ g e a r n u m b e r ] c a n b e s e l e c t e d . S e l e c t [ t i m e ] i f t h e m a c h i n e i s not mounted with sensor; the initial value is control led by [time]; select [gear number] if there is a sensor, the initi al value is controll ed by [gear number]. (3).The time of mold closing: In auto mould adjusting, time limitation for mould closing. (4).How to use auto mold adjus ting: Select[a uto]for mold adjusting, press the key[mold adjusting ] and [auto mould adju sting], an d than enter the mode of auto mould adjustin g as soon As the exit shut . T The he movement press ure and flux of adjus ting forwa rd and backward in the process of
auto mould adju sting is contr olled by a set value in the fine adjus ting box. The sound of can be heard and [mould adjusting completed] shown after the mould adjusting completed. (5).Initial adjustment number of teeth： the no. of teeth which is nothi ng change in numb er of teeth
st
after 1 mold thin of auto mold adjustment and then open mold and readjust.
R
ORCHESON
26
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
14. Set the ejector forward informat ion 托模 /中子 Press
EJE/CORE
key , ente r the menu for sett ing eject or forwa rd, now the menu is as foll owing : Ejector setup
2016.05.28
10:07:12
system pressure: 20.0 system flux: 20.0
200.0 mm
system back pressure: 0.0
Ejector return
Pressure Flux Place Delay Time
Ejector advance fast Ejector advance slow Keep
45.0
55.0
50.0
Ejector Eject or times
50.0
3
45.0
20.2
10.0
10.0
Ejector Method
*****
*****
*****
*****
times
****
****
stop holding
****
1.0
Disabl Disa bl e
0.6
0.5
****
0.8
Hint:0.times 1.vibrating 2.retaining
mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold (1) Times fixed : [Ejecting forward] → [Ejecting forward stopped] -[Maintain] -[Ejecting backward] [Ejecting backward stopped] as one cycle, move in according to times. (2) Vibrating:[Ejecting forward stop] -[Ejecting forward stop]-[0. 1Ejecting backward]-[ time is up] as one cycle, set movement according with ejecting times, and ejecting backward movement will stop when times is finished. (3) Remain:[Ejecting forward] -[Ejecting forwar d stop] movements stop ,ejecting backward will only Be conduc ted only before mould closi ng of next cycle .(Noti ce:[Re main] moveme nt will not be limite d by times, movement will be only conducte d once when [times of eject ing] is larger than (4). Backward delaying: after ejecting forward completed, the ejecting backward movement occurs while the set time delayed. (5). Forward delaying: after mould openi ng completed, the ejecting forward movement occur s while the set time delayed. (6) Mainta ining function: If mainta ining time set to be 0,the re is not maintai ning function.The Retaini ng function is for retaini ng pressur e,speed and startin g retaini ng time for the output after ejectin g forward complete d. The retaini ng movement is complete d as soon as the time . is over. (7). Ret Ret ain maint maint aining function: [Ena [Ena ble] an and d [Disable] [Disable ] are av avai ailable. lable. Select the ejecting mo mode de as retain while under semi-auto state. When retain maintaining selected disable, the process:ejecting forward stop--ma intainin g(time is up or opening and closing safe door)--cyc le over,conversely, ejecting forward stop--c ycle over. (8) [Notice]:a.Whil e ejecting is under manual mode, it will not be limited by times.(But while multi eject ing is under manual mode, it will be limit ed by times )b. Ejecting functi on will be disable when [eject ing times] was set to be 0.
R
ORCHESON
27
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
15. Set co re A B info rma tio n 托模 /中子 Press
EJE/CORE
ke key y twice, ente enterr the men menu u for se sett ting core coreA A B info inform rm ation ation,, now the menu is as foll following: owing: Core A B setup
2016.05.28
10:07:12
system pressure: 20.0 Movement mold
system flux: 20.0
593.9 mm
system back pressure: 0.0
Core A in
Pressure (bar) 65.0 Flux (%) 35.0 **** Time *** Count Mold close stop Start stroke Start position *****
Co re A o u t
Co re B in
Co re B o u t
65.0
40.0
35.0
50.0
25.0
15.0
****
3.0
3.0
***
***
***
Mold open stop
front mold close
Front mode open
*****
*****
Core A Disable A metho metho d Way Core B Disable B method Time
*****
Hint:0.time 1.way 2.count
pl ea se tu rn o n th e oi l pu mp mp..
Descriptions on setting parameters/ process/func tion mold (1) Core A function: [Neutron],[Twist], [Disable] can be selected, while selecting neutron, inlet valve of core A will output meantim e when inject ing, while select ing twist, inlet valve of core A will not output meantime when inject ing. e B functi on:[Ne utron] ,[Twist],[Dis able] can be select ed, while select ing neutro n, inlet (2)Cor valve of core B will output meantime when inject ing, while select ing twist, inlet valve of core B will not output meantime when inject ing. (3)Mo de A. [Time], [strok e] and [count] can be selecte d. If [time ] selecte d, set the time till the movement of loose core A termi nated; if [str oke] selecte d, the movement of loose core will not termina te until the stop signal [X25, X26] of input point shows ON; if [coun t] selecte d, pipe Thread contr ol can be taken, and the movement termina tion is decided by the number of pipe tread pulse inputted through [X25 ]. (4). Mode B: [Time], [stroke] and [cou nt] can be selected . If [time] selecte d, set the time till the terminate until the stop sign al [X30, X31] of input point shows ON; if [count] selected, pipet movement of loose core B termi nated; if [stroke] selecte d, the movement of loose core w ill not Hread cont rol can be taken, and the movement terminat ion is decided by the number of pipe tread pulsein putted through [X30] (5). Time: When neutron A or B select time, foward/ backward of neutron was contr olled by time. Gear number:When neutron A or B select gear number,forward/backward of neutron was continue rolled by gear number.. (6). Start stroke : the neutron start the position of movement (neutron in: [before lock the mode], [befor e the low pressur e], [before the high pressu re] and [the lock mode stops]; neutron out: [Befor e the mode openi ng] [befor e the middle speed] , [befo re the low speed] and [the mode Opening stop s]), that is, where the templa te is moving, setup the action of neu tron A and B. (7).Start position: The position for starting the movement of core knock in or knock outwhere the mould st ops-- is a set valu e for the movemen t of core loose A and B. R
ORCHESON
28
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
16. Set core C D infor matio n 托模 /中子 Pres s
EJE/CORE
key t h r e e t i m e s , ente r the menu for sett ing core C D, now the menu is as f o l l o w i n g : Core C D setup
2016.05.28
10:07:12
system pressure: 20.0 Movement mold
system flux: 20.0
593.9 mm
system back pressure: 0.0
Pressure (bar) Flux (%) Time Count Start the way Start the place
Core A in
Co re A o u t
Co re B in
Co re B o u t
65.0
65.0
40.0
35.0
35.0
50.0
25.0
15.0
****
****
3.0
3.0
***
***
***
***
front mold close
Mold close stop
Front high pressure
Front mode open
*****
*****
*****
Core A Disable A metho metho d Way Core B Disable B method Time
*****
Hint:0.time 1.way 2.count
mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold (1) Core C function: [Neutron],[Twist], [Disable] can be selected, while selecting neutron, inlet valve of core A will output meantim e when inject ing, while select ing twist, inlet valve of core C will not output meantim e when inject ing. e D functi on:[Ne utron] ,[Twist],[Dis able] can be select ed, while select ing neutro n, inlet (2)Cor Valve of core B will output meantime when injectin g, while select ing twist, inlet valve of core D will not output meantime when inject ing. (3)Mode C. [Time], [stroke] and [count] can be selected. If [time] selected, set the time till the movement of loose core A termi nated; if [str oke] selecte d, the movement of loose core will not termina te until the stop signal [X25, X26] of input point shows ON; if [coun t] selecte d, pipe Thread contr ol can be taken, and the movement termina tion is decided by the number of pipe tread pulse inputted through [X25 ]. (4). Mode D: [Time], [stroke] and [cou nt] can be selected . If [time] selected , set the time till the terminate until the stop sign al [X30, X31] of input point shows ON; if [count] selected, pipet movement of loose core B termi nated; if [stroke] selecte d, the movement of loose core w ill not Hread cont rol can be taken, and the movement terminat ion is decided by the number of pipe tread pulsein putted through [X30] (5). Time: When neutron C or Dselect time, foward/backwa rd of neutron was controll ed by time. Gear number:When neutron C or Dselect gear number,forward/backward of neutron was conti nue rolled by gear number.. (6). Start stroke : the neutron start the position of movement (neutron in: [before lock the mode], [befor e the low pressur e], [before the high pressu re] and [the lock mode stops]; neutron out: [Befor e the mode openi ng] [befor e the middle speed] , [befo re the low speed] and [the mode Opening stop s]), that is, where the templa te is moving, setup the action of neu tron A and B. (7).Start position: The position for starting the movement of core knock in or knock outwhere the mould sto ps-- is a set value for the movement of core loose C and D. R
ORCHESON
29
User's Manual for M MK3XX K3XX V1.0
Chapter 3: Descriptions on setting parameters/functions
17. Set blowi ng inform ation 托模 /中子 EJE/CORE
Press following:
key fouth, enter the menu for setting air blow informatio n, now the menu is as
2016.05.28
The blowing setup
10:07:12
system pressure: 20.0 system flux: 20.0
Movement mold
593.9 mm
system back pressure: 0.0
Air blow male Air blow female 1.5 2.3 Time Delay 0.2 0.0 start position ***** ***** befo re mol d open bef ore m old o pen start stroke before En ab l e functional way Ena bl e
Hint:0.disable 1.enabled
mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold (1) . Why blowing air: This function can be used in the stam ping mold that need air blow. (2).Time delay: Delay first when arriv es automatical ly at the position of air blow, and than blow air when delay time starts. (3).St art the way: you can select[be fore the mold opening] or [after the mold opening] to set th e value of blowing. (4) . Starting position: [Pre-mold opening] can be selected. [Pre-mold opening] is taken as a set value for the moveme nt of air blow. (5).F uncti on mode: [On] or [Off] can be selecte d, no movem ent of air blow if [Off] is selected . Mold end，delay count
Blow Male
Mold end，delay count
Blow Female
R
ORCHESON
30
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
18. Set time/count information 时 间
Press
TIME
key , enter the men men u for setti ng time/count time/ count i nf or mat i on , now the me men n u is a s follo wing: Time/count setup
2016.05.28 lub lub rica rica te mold number
1
lubricate total time lubricate time lubricate intermittent
8.00
1.00
The blowing key
Key
4.00
10:07:12
cycle waiting time
1.00
sensor detection time limit 99.00 Manual movement time limit 99.00 fault alarm time 10.00 cycle time 120.00
System boot time
8
1
Auto runs time
18
8
Motor runs time
14
4
Hint:range: emergency stop not released
Descriptions on setting parameters/ process/func tion mold (1). Lubricat e mold number: Count mold opening times . The oil pump starts when mold opening times reach the set value. (2). Lubrication Total time : the total time spent in this lubri cati on. (3). Lubrication time: the output of the repeated operation with the total time for lubricatin. (4). lubricate intermittent: The interval of the repeated operation with the total time for lubricatin. (5). Cycle Wait time: During auto proces s, it is the time betwee n complet ed thimble movemen t and starti ng a movemen t of moulds clampi ng of next cycle. (6).Cyc le time: The time limitati on to operation cycle in automatic proce ss. The system alarms [cycle time is over] when the real operating time is longer than cycle time limitation .
(7).Movement limitati on: time the max time permitted output movement. (8).Error ala rmtime bell: The max when error output when occurs. To avoid long time alarmin g, the be ll s to ps a la rm w he n ti me iiss ov er. (9) Alarm interva l: The time between alarm output and stop in alarm time. (10).Lubrr ication (10).Lub icati on process: As it shows in the follow ch char ar t ,Du ,Duri ri ng th thee output time of lu lubri brication, cation, if it fails to detect any lubrication pressure signal, it would trigger an alarm, telling that the lubric ation is failing. If “opping working” after the faili ng of lubrication is chosen , then it would stop lubric ating and would chan ge to work in manual mode and stop the engine after the cycle of the alarming.
Output Lubric space
Lubrication total time
R
ORCHESON
31
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
19. Set temperature information 温 度
Press
TEMP.
key, enter the menu for setting set ting temp temper er atur e information , no now w the menu is as foll ow owii ng ng:: Temperature setup
temperature test
Ejector
10:07:12
1Segment 2Segment 3Segment 4Segment
5Segment
Actual Setup State Maximum
34.6
34.8
34.9
34.9
****
****
34.3
34.9
34.9
30.0
*****
****
Normal
Normal
Normal
Normal
*****
****
5.0
5.0
5.0
5.0
***
***
Minimum
5.0
5.0
5.0
5.0
***
***
No zz le way wa y Close loop Half temper temper ature funct funct ions Co ld b oot
el e c t ri c h ea t st a t e
12.00
Close Close
Hint:range:0.00~99.99
mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold
Th Thee set temper temper ature va vall ue is 0.1℃( Celsius). The The temper temper ature of the hopp hopper er of injection moldi ng machine
is close-l oop controlled after it is fed back to control ling system by K style thermal electr iccoupl e. The system provides total 6 stages of temperatu re control and 1 stage oil temperatu re testin g. [Openloop] /[close-loop]can be selected to control temperature for injection nozzle. The system monitors The tempera ture in every area to find out if the tempera ture over passe s the set top and bottom limita tion. It cannot inject or melt plast ic if the temperat ure is lower than the bottom limita tion and than the cold preventi ng screw starts . It alarms whe n the temperature is highe r than the top limita tion. The temperature of each stage is shown on the main menu. Half of temperature funct ions: sel ect use, at this time, the tem tempe pe rature setup valu e is half of the current showed setup value. Cold boot: Aft Aft er the boot, the actual temperature in each area w wil il l be withi n the setup scope.
部 分 塑 胶on密 度 plastic 与 料 densities 管 加 热and 温pipe 度 heating 参 考 资 料 References some temperatures Material abbreviation 原料简名
Density 密度
Heating temperature 加热温度 ºC
Material abbreviation 原料简名
Density 密度
Heating temperature 加热温度 ºC
A.B.S
1.01-1.05
190-270
PMMA
1.17-1.20
180-260
PS
1.05
190-240
PPO
1.08-1.09
260-330
A.S
1.06-1.07
180-250
PA/NYLON
1.08-1.17
230-290
H.P.S
1.05-1.08
220-280
NYLON66
1.03-1.15
280-330
L.P.S
0.91-0.93
150-260
PVC/S
1.20-1.40
150-180
H.P.E
0.94-0.96
190-260
PVC/H
1.30-1.58
160-200
P.P
0.98-0.90
200-290
P.E.T
1.38-1.41
280-310
P.C P.O.M
1.2-1.22 1.41-1.42
280-320 190-230
P.T
1.41-1.52
220-280
R
ORCHESON
32
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
20. Hot runn er temp setup inform ation 温 度
Press s Pre
TEMP.
key twice , enter ent ent er into the pa page ge of hot hot runner runn er temp se se tup,and page page will be as follow:
Hot runner temp setup
temperature test
hot runner heating Ek0
Actual
Ek1
Open Ek2
Ek3
10:07:12
e le le ct ct ri ri c h ea ea t s ta ta tu tu s Ek4
Ek5
Ek6
Ek7
C lo lo se se Ek8
Ek9
Ek10
Ek11
Display Setup max limit mini limit
Hint:range:0.00~99.99
mold close slow
Machine Run Well
Descriptions on setting parameters/ process/func tion mold
Attention ：the mold temp cont cont rol fun funct ct ion provi provi de dess 12 12-- section temp hea hea ting
R
ORCHESON
33
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
21. Set warm-up information 温 度 TEMP.
Press key t h r e e t i m e s , enter the menu for setti ng warm-u p i n f o r m a t i o n , now the menu is as following: Warm-up set up
2016-05-18
Pre-heat function
16:40:30
Enable
riday ay Saturd aturday ay Sun unday day Week Monday Tuesday Wednesday Tursday Frid
boo t starts sta rts setu s etupp boo t tim timee pow powerer off setu s etupp powe powerr off time
ON
OFF
OFF
OFF
OFF
OFF
OFF
13.00
00.00
00.00
00.00
00.00
00.00
00.00
ON
OFF
OFF
OFF
OFF
OFF
OFF
13.00
00.00
00.00
00.00
00.00
00.00
00.00
Hint:machine runs well
Description on setting parameters
Warm-up function: Can set a time for seven days a week in advance. The system controls the heating system to heat through the set value of the intraday [on]/[off] time. The system heats automatically the hopper to working temperature before operator comes to the office. The operator's waiting time for heating hopper is decreased.
*[note]: The input value of time adopts the input value of 24 hours system. 00:00 is 12: 00 Midnight.
R
ORCHESON
34
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
22. Set mold data informati on 资 料
Press
DATUM
key key,, enter the menu for setting mold data information, now the menu is as following:
2016-05- 17 mold number
mold name
mold data setup
0
Read
Save
A Cup
14: 30 :5 2
Delete initial sequence no
englsih type-in
up page
1 Ne xt
mold view Mold number
0 1 2
mold name
savi ng d ate
A Cup B Cup C link
2016-6-10 2016-6-07 2016-6-06
14:38:52 13:39:52 13:30:52
Descriptions on setting parameters/ process/func tion mold (1).Mold number: this system can store 10 mould numbers. The system can provide autom atically the information of the modifie d mold number after they have bee n modified. (2).H ow to store mold: Move cursor to the box of mold numbers, key in the mold number; and than move the curs or to the box of the name of the mold , key in the name of the mold; thi s system pr ov id es tthe prov he iinp np ut m mol old d wi with th E Eng ngli li sh /Chi /C hi ne nese se p pho ho neti ne ti c al alph phab ab et; et ; mo move ve tthe he c cur urso so r to tobo box x of stora ge after the name has been keyed in and than press [ent er] to store the name. (3).How to get mold : Move cursor to the box of mold numbers , key in the mold number that will be rea r ead d out, ou t, m ov ove e the th e curs cu rs or t o the th e box bo x of rea r ea di ng out o ut,, pr es s[ ente en te r] to rea r ea d out. ou t. The T he fun f unct ct io ns of getting mold is limited within manual mold to prevent acciden t occurs; in the semi- auto/ auto mold, the acciden t is caused by the influ ence of bad products, which comes from the sudden varyi ng of the set paramet ers in the menu. (4).How to delet e: Move cursor to box of mold numb er, key in the mold number that will be deleted, and than move the cursor the box of deleting, pr ess the [enter] to delete. The current mold number can not be delet ed. (5). View method：a：move cursor to the up and down button to view， b，[initial sequence
no display] ：to locate by initia l sequenc e no.and then use the up and down key to view. (6 ) Mold no.1 as standar d mold paramet er and this is system self-o wn so no need to be stor ed， and when need to be stor ed change mold num be ber r
R
ORCHESON
35
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
23. Amendment history information 资 料
Press
DATUM
ke key y twice, en entt er the men menu u for amen amend d histor y informati on on,, no now w the men menu u is as following: amend amen d men mentt history
2016-04-17 record times No
14:30:52
3 display initial sequnce no 3 up page down page
delete
uder ID amend tim tim e amend picture amend project original value amend value
14:38:52
Mold close
middle speed
0.00
9.00
13:38:52
Hold pressure
low pressure
0.00
30.00
12:38:52
Mold open
3Level Pressure
0.00
20.00
Descriptions on setting parameters/ process/func tion mold (1).Pa ge number: This screen can keep at most 999 items of records, (2). View method：a：move cursor to the up and down button to view， b，[initial sequence
no display] ：to locate by initia l sequenc e no.and then use the up and down key to view.
R
ORCHESON
36
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
24. Set specia l param eters informat ion
Press
1
STU
key , enter the menu for setting special parameters, now the menu is as following: special parameters setup
2016-04-17
14:30:52
special parameter
Machine maintenance schedule
language selection
Machine parts information
Product problem analysis
Ethernet
Middle pump user management
30.0 %
MC600+M MC600+ M K320[ 800X48 800X480] 0]
user login list
PS magic 3.19
Hint:set range:0.0~ range:0.0~99.9 99.9
(1) Mid / big pump start: when the setup execut ive action flow value is bigger than the setup mid/ bi g pu pump mp f lo w ou tp ut v alue al ue , th e mi d/ big bi g pu mp o ut pu t po in t wi ll h av e ou tp ut . (2) Move the curs or to sele ct the [special parame ters >>] button, press the input button, a new page will pop up. At this time, the screen disp lays as follows : System menu
Ne xt IP para State
special parameters setup
sales log in scheme 1
LCD contras t Adjustm ent
30
LCD brig brig htness adjust adjustm m ent
80
sales log in scheme 2
Sales loading
scheme slection
LCD color setup Normal Nor mal
remove setup of machine halt function
LCD backlight time
6
Function of key sound
Enable
network connection status
6
Current IP:192.168.0.1
sound volume adjustment
TouchPanel Correction
Test
Current state:connect
(2a) Adjustme nt of LCD contras t: move the cursor to this place, input the data [adjust ment range "1-100%"]. Under appropriate brightness, the higher the contrast is, the richer the color will be ( No te : wh en L LCD CD i s th e ST N sc re en , it c an b e va vali li d). d) .
R
ORCHESON
37
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
(2b) LCD brightness adjustment : move the cursor to this place, input t he data [adjustment range "1-100%"]] , the "1-100%" the screen will display the dar dar kness & brightne ss d degr egr ee according to th thee data entered. (2c) LCD color setup: the system can provi de [normal/anti-color ] two options, move your cursor to this place, press [inp ut] button to select LCD color displ ay. (2d) LCD backlight time: the system has the function of screen protection, the background light time is adjust able, the setup scope is 1~6 minutes. If the keyboard is not pressed in the setup time, the background light will be automatically turned OFF. (Note: if any button is pressed, ba ck gr grou ou nd l ig ht w il l be o n) (2e) Funct ion of key sound: Select [us e], you will hear a "tick" sound when the key is presse d, if do not select, no sound. (2f) Key sound scope: move your cursor to this place, input the data[scope "0-10"]to adjust voice volume. (2g) Correction of Touchscree Touchscree n: click on the [Correction] button to enter the correc tion page (Note: only if keyboard has the touch functi on, the correcti on can be vali d) (2h) Network connection status: the network connection status is indica ted with colors. (2i) Curre nt IP: show the IP addre ss of the machine. (2j) Current connection state: show the network connection status: disconnect / connect. (3) Move the cursor to select[language conversion>>]button, press the input button, a new page will pop up. The scree n displays as follow s: System language
Return
Chinese
English
Japanese
Korean
Vietnamese
Russian
Spanish
Turkish
Italian
The Arabic language
(4a) Language options: the system provides [Chines e / English / Russian /Japanese]the four language options, move the cursor to this place, press the [input] button, you can carry out the conversion. (Note: the language categories of the system can be set up by users)
R
ORCHESON
38
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
25. Set Ethernet information Move the cursor to select [Etherne t] button, press the enter button to eject a new page, which will display the following information: Return
Ethernet// CAN-Bus Configurat ion Ethernet
Ethernet Setup
CAN Setup
Use Ethernet Remote Update OPWIN Allow IP 192.168.0.250
Mask 255.255.255.0 Gateway 192.168.0.1 MA C FF:FF:FF:FF:FF:FF
Own ID 1 50 0 Acceptanc e ID 1 60 0 Own ID 2
0
Acceptanc e ID 2
0
Own ID 3
0
Acceptanc e ID 3
0
Own ID 4
0
Acceptanc e ID 4
0
Own ID 5
0
Acceptanc e ID 5
0
Revise
Revise
Parameter Setup Instructions (1) Ethernet: With the remote communication function , the user can prepare progra ms and change different versions of software remotel y. The network connection software provid ed by us allows the network connect ion and management of 255 injec tion molding for productio n machines by one o ne P C ho host st aand nd t he p pro rodu duct ct io ion n of eeac ac h ma mach chin inee ca n be ccal al cula cu late ted d ac cura cu rate te ly aand nd p pro rodu duct ct io ion n data d ata can be printed and managed convenientl y. (2) Remote OPWIN Update: The update item can be respect ively set as [Allow/For bid], choos e [Allow] to prepare progr ams remotely and change different versions of s oftware and conduct system program updates. (3)CAN_bus: Such setup can realize the function of one keyboard connecting with multiple host s. No te : Note a. The above revis ed paramete rs will not come into effect unless the cursor moves to [Revise ] for confi rmat ion and a rest art is made. Method for etherne t PLUG switch to aviation plug 0 J1 A+ J2 AJ3 B+ J4 C+ J5 CJ6 BJ7 D+
J1 A+(salmon pink ） J2 A- （ orange ） I J3 B+(green-white ） J6 B- （ green ） J4 C+ J5 C-
ETHER_D0_P ETHER_D0_N ETHER_D1_P ETHER_D1_N
ETHER_D2_P （ blue ） blue-white hite ） ETHER_D2_N （ blue-w
plug p in sequ ence - -cor resp ondi ng
8 6
J7 D+ （ browntong browntong ） ETHER_D3_P J8 D- （ brown ） ETHER_D3_N
8 pin avation plug and PLUG definition
7
2
3 4
J8 D-
（
）
（
ETH_GND
1
5
8 pin avation plug and PLUG definition ）
Wire requiremnt：0M/100M/1000M completely compatible
R
ORCHESON
39
( Front Avation plug pin )
0 ETH_GND
1 A+/TX+ 2 A-/TX-
nETHER_D0_P nETHER_D0_N
3 B+/RX+ 6 B-/RX-
nETHER_D1_P nETHER_D1_N
4 C+ 5 C-
nETHER_D2_P nETHER_D2_N
7 D+ 8 D-
nETHER_D3_P nETHER_D3_N
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
（4）User management data setup：move cursor to press【user management】 bu tt on aand nd t he n the page will be as below ： Userr manage Use man age Modify
Add Page NO
SN
Return
OF F
Us e r I D
Delete
Login Login
Muit-use
C ard ID
Record NO
1
Current user No u se r lo gin i n
Boot login OF F
User n ame
Level
Sav e dat e
Mod ify dat e
（4a ）Multi-user function：There are 【close】 【open】available ，use passw ord to log in when select to close，and use magcard when select to open. （4b ）Listing：Show all users information：User ID （4c ）Add modification delete three functions available （4d ）Click add and then the follo wing chart will be popup Add new user loading type
Return Password
Magc Magcar ardd
user name
Pass Passwo word rd+M +Mag agca card rd
Spell type-in
Authorityy level Authorit
Operator
new account no input password passw pa ssworordd conf co nfirm irm
*****
magcard card registration new magcard ID
***** *****
Confirm(Y)
Confirm Confi rm (Y)
Hint...loading...
Hint...loading... operation over
pa sswo pass word rd to llog og iin n 【 pa pass ss wo word rd 】 mode； and use cag card to log in in 【 cagcard】 mode， and use pass pa ss wo word rd o orr ca cagc gcar ard d in 【 pa pass ss wo word rd o orr ca cagc gcar ard d】 mode. b、User name：shows user information a 、Loading type：There are 【 pa ss wo rd 】 【magcard】 【 pa ss wo rd o r ca gc ar d】available ，use c、Authority level：There are 【operator 】 【management】 【technician 】 【dept manager 】 【technical engineer 】or 【system management】options availabl e which is to meet different category peoples demand of management.
R
ORCHESON
40
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
d、 new accoun t no: means the account no for log in e、 input password：means the pass word no for log in f 、 Password confirmation：input the password again to confirm its accuracy g、 New account no confirmation：afte r done data input pres s this button to be list ed。 h、 Magcard card registration：use magcard to punch NFC（within 2cms）and hold 2 secon ds， punch again when heard the sound of Di and see the hint ： pu nc h ag ai n， pl ea se .
Then remove the card beyo nd 10cms over NFC and then move back punch agai n，the data collect ion is finishe d when heard the sound of Di，finally move cursor to confirmation to pr es s it .
(4e) Press Enter button when password
Modifi Mo difi ca cati ti on user
Return
Password
loading type
Magc Magcar ardd
user name
Pass Passwo word rd+M +Mag agca card rd
Spell type-in
authorityy level authorit
Operator
new account no input password passw pa ssworordd conf co nfirm irm
*****
magcard card registration new magcard ID
***** *****
Confirm Confi rm (Y)
Confirm(Y)
Hint...loading...
Hint...loading... operation over
a、User serial number ：input the serial numbe r which need to revis e，all user data can be chang ed
based on their actua l need ，and for how to input dat a please refe r to W Way ay of adding new us er.
(4f) Click dele te and then the followin g chart will be as below.. Delet Del et e User
Return
single operation user sequence no
lot operation user sequence no
1234
0
user name Confirm(Y)
Confirm Confi rm (Y)
H i nt . . .l o a di n g .. .
H i nt . . .l o a di ng .. .
R
ORCHESON
41
0
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
a、User deletion：single operation mode（ pr prud uden en t op oper er at io n）
；continuous users will be deleted in bulk operation
5.user list Userr manage Use manag e Page NO SN
OF F
User name
Return Muit-use L ev e l
Login E n t e r d at e / t i me
Boot login OF F Log-on date/time Runn i ng t i me
Output count
a、 Use to record all user data， user name， authority level， loading date， cancellation date， run ru n time and production during period.
R
ORCHESON
42
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
26 ．MES---setup of injection molding workshop management system （optional） ME S
Press key four-time（MK310,MK320 and MK330）or press and then MES--function page will be showed as below ： 2016-05-17
MES functions selection
key（MK360)
14: 30 :5 2
Selection of production type Selection of Production order Number
Production finished Selection of machine halt types
Quality management Sub-order MES function
Enable
After selecting MES function,please f unction,please select [Production type] and next select [Production Order No. ] before enter into automatic production, otherwise unable to enter into [Automatic Mode]
pro duct du ctioionn ty pes pe s Production Order No Production finished machine halt types Quality management Sub-order Monitor 2016-04-17
production type
MES
selection
14: 30 :5 2
Production type 0 execute or not Not Current production types
1
Type Number Production by orders 1 Production over machine adjustment 2 3 Production without orders 4 Production at abnormal status 5 6 7 8 9 Production type,Production Order No. are to proceed at manual mode. production types Production Order No Production finished machine halt types Quality management Sub-order Monitor
Description on setting parameters
（1）MES function selection: [Enable], [Disable] option, machine is in MES management mode while select [Enable],conversely,it is in Standard mode. （2）Production type selection:[ Production by orders] [Production over machine adjustment] [Production without orders] [Production at abnormal status].Opertional method:Please input input production types of sequence no. .in [Production types selection]based on actual situation,next select[YES] on [Execute Or not ],.after successful execution,chosen,sequence will be displayed on [Current production type] Notice：MES function is only available for keyboard with Ethernet function.
R
ORCHESON
43
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
MES Production Order No selection
2016-05-17
Production Order No Number Numb er
1 2
1
14:30:52
execute or not Not Current production Order No 1
Shift Order No production No Mould No Pre-Production Q. Produced q. Defected q. Status Start time Finish time Day shift PD-201305154-0001 Q S 1 9 6 - C C F 1 96 8-8-6 No P. P. 70 00 0 0 Night shift No P. P.
3 4 5
No P. P. No P. P. No P. P.
Hint: production types Production Order No Production finished machine halt types Quality management Sub-order Monitor MES Production finished
2016-05-17
14:30:52
current production type
1
advanced warning function
Use Us e
current production no
1 Not 0 Not
advanced warning mould Warning time == =
0 0
Pre-production quantity is reached continue or stop ，
continue to produce Pre-production quantity is reached continue or stop ，
Pre-Production mould NO(mould) 2100
== =
MES Pre-Produ Pre-Production ction quantity NO(number)
Defected quantity NO(number)
0
0
MES Pre-Produ Pre-Production ction quantity NO(number)
Output number (mould) ( mould) 2100
One mould (number) 5
Produced quantity (number)
0
This page is only valid when produc tion is reached set qty and ?producti on by order
Hint:
production types Production Order No Production finished machine halt types Quality management Sub-order Monitor
Description on setting parameters (1)、Selection of Production order No.: The choose of Production order No. Can not be empty when [Selection Of production types] is [Production by orde orders].Please rs].Please choose the orde orderr N NO. O. That need to be pro produced duced according to actual production situations ,and the operation method please refer to [Selection of production types.] (2)、 Production termination:When termination:When [Selection of production types] is [production by orders]and[output was reached set pont] ,the following page will be automatically jump out while alarming such as: [finish this order] or [continue to production] production] and [continue same production output ] ,choose one of the two.Please choose[termination]when choose[terminatio n]when the set output of this order is being reached,and if want continue to production then the needed produced output must be input first and next choose [continue to production].
R
ORCHESON
44
Chapter 3: Descriptions on setting parameters/functions
User's Manual for M MK3XX K3XX V1.0
MES machine halt types selection
2016 - 05- 17
machine halt types
1
14: 30: 52
execute or not Not Current machine halt types
1
Number Status of machine machi ne halt 11 12 13 14 15 16 17 18 19 20
Number Status of machine halt Arlam 1 change mould 2 change order 3 change material 4 adjust machine 5 Maintenance 6 Plan 7 Repair 8 9 10
production types Production Order No Production finished machine halt types Quality management Sub-order Monitor
MES Quality management selection
2016 - 05- 17 Complement No. of order
NO Defected reasons 1 2
3 4 5 6 7 8 9 10
1
14: 30: 52
execute or not Not Complement No. of order 1 NO 11 12
NO
Defected Qty
Shift Pre-set produced quantity
Order No inferior product
1
13 14 15 16 17 18 19 20
2 3 4 5
production types Production Order No Production finished machine halt types Quality management Sub-order Monitor
Sub-order
2016 - 05- 17
14: 30: 52 1
NO
2
0 0 Sub-order no pr od uc ti on sta s ta tus tu s to be in production to be in production pre- produ product ct ion sub- orde orderr qty 0 0 0 0 completed sub-order qty 0 0 total finished mold next sub-order pre-production qty 0 0
production types Production Order No Production finished machine halt types Quality management Sub-order Monitor
Description on setting parameters (1) Selection of machine halt types: Please select reasons of machine halt by jumping out of this page when changing automatic mode to manual mode under manual status. (2) Quality management: ,input defected quantity into corresponding order form based on orders,so good products quantity are able to supplement in time during production to insure pre-set good ones. R
ORCHESON
45
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
Chapter 4 production management 1. Set Set producti oduction on Imfor Imformat mation ion 生产管理
Press
FLOW CHART
key , enter the menu for setting production information, now the menu is as following: pro duc ductio tionn manag eme ement nt
2016-05-17
14:30:52
Setup mold number one mold number Output number Good produ produ ct inferior product 4000 4 1000 3900 100 Qt y reset Warning initial sequence no record clear Next Ne xt Return Disable OF F 0 NO
Date
1
08-15 10:16
number Output number
4
1000
Good produ produ ct
3900
Hint:0.OFF 1.ON production management production monitor SPC Tracing record
inferior product
100
incident track back
Description on setting parameters (1) The quality products equal to the number of the opened mold times the amount of one mold minus reject s. T The he reject s are controlled through ejecting testi ng function. When ejecting testing function
is on, just like in stroke. When too much or too less stuff occurs, the reject s will increase amount value of one mould, and [Failu re of plastic] alarms. (2). Set mold numbers: In the mold numbers setting of pre-product ion, the system starts alarmi ng when the number of mold opening arrives at the first 5 molds till it reacheded The set output .
(3). Warn Warn Stop : [On] or [O ff] can be selected. I t will continue producin g even arrives at the set mold number if [Off] has been selected till an operator stops it.
： ：
， ，
(4). View method a move cursor to the up and down button to view b [initial sequence no display] ：to locate by initia l sequenc e no.and then use the up and down key to view. 生产管理
Attention：Press
FLOW CHART
key continuously to change production management page.
R
ORCHESON
46
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
2. The output output statistics iformation 生产管理
射 出
Press FLOW CHART key to enter into flow chartand then Press now the menu is as follows：
INJECTION
key enter the output statistics ,
Output statistics
2016-05-17 Search/Delete Seach date Total
14:30:52 Last day Clear intradate
2016-06-29
Ne xt day d ay
102
Clear all
00-01
0
06-07
0
12-13
0
18-19
0
01-02
0
07-08
0
13-14
0
19-20
0
02-03
0
08-09
0
14-15
0
20-21
0
03-04
0
09-10
0
15-16
0
21-22
0
04-05
0
1 0 - 11
0
16-17
0
22-23
0
05-06
0
11 - 1 2
0
17-18
0
23-24
0
Hint:setup :0~100 production management production monitor
SPC Tracing record
incident track back
Description on setting parameters Computer provides function for production output statistics ，system automatically record for pa st 1 15 5 da days ys （ pe r ho hour ur/p /p er d day ay p pro rodu du ct io ion n） (1) Inquiry/eliminatio n: There are [Able]/[Disable] optional. Move cursor to [the day before],[the next day] and press [ENTER]to check the production data of the the day before or the next day; move cursor to [clear intraday output] and then press [ENTER] key to delete the query date output data,move cursor to [clear all data]and press [ENTE R] key to delete all production output data. 生产管理
Attention：Press
FLOW CHART
key continuously to change production management page.
R
ORCHESON
47
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
3. SPC Tracing record imformation 生产管理
Press
FLOW CHART
key three times, enter the into SPC Tracing record page which be as following：
2016-07-17
SPC tracing record
intermittent cycle
0 cycle 99 9 record item number 1
NO
Date
10:16
1
Clear record
Number
Cycle
Hidtrans
dt ra ra ns ns Hi dt
H id id plpl ac ac e
1 5. 16
0. 50
0.50
0.50
0.48
14:30:52 Page up Page down U se se
clear
F ed ed pl ac ac e H id id p lalace Mid open pl
50. 05 50 .0 5 5 0 .0 5 50
50 .0 5
Max value Min value
average value Deviation Hint:setup :0~100 production management production monitor
SPC Tracing record
incident track back
Description on setting parameters (1). Record: Recor d: the pagel has up to 999 pages, contai ning the consecutive information inf ormation of the 999 modules. The SPC Tracing record system can provide up to 7 important pa rameters of the lat est 999 modules. The T he operato r can scrol l up and down between page 1 and page 10 to manage the production of The modules . By using the syste m, the operator will be able to have more insig ht of the actual Variation of the importan t parameters and take spec ific and proper actions to adjus t the system's operatio n and improve the quality of the product as a result. (2).Intermitt ent cycle: record the data once every several cycles. (3). View method：a：move cursor to the up and down button to view， b，[initial sequence
no display] ：to locate by initia l sequenc e no.and then use the up and down key to view. 生产管理
Attention：Press
FLOW CHART
key continuously to change production management page.
R
ORCHESON
48
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
4. The Incide Incident nt track track back back page page 生产管理
Press
key to enter into flow chart and then press FLOW CHART
座台 /调模 NOZZ/ADJ.
key to enter Inci dent track
back ba ck pag p agee whic wh ich h wi will ll b bee as b bel el ow ： 2016-07-17 record data
NO
User ID
10:16
1
14:30:52
SPC tracking record display initial sequence NO
0
Page up
1
Alarm time Open mold mold Number Number
1 5.1 6
Page down record clear Incident
1
50 0.1
Hint:setup :0~100 production management production monitor
SPC Tracing record
incident track back
Description on setting parameters (1).Di splay: there are 999 alarm record s to be checke d which provides convenie nce For equipment maintenance/repairing. (2). View method：a：move cursor to the up and down button to view， b，[initial sequence
no display] ：to locate by initia l sequenc e no.and then use the up and down key to view. 生产管理
Attention：Press
FLOW CHART
key continuously to change production management page.
R
ORCHESON
49
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
5. The injection curve page Press
曲 线
开锁 模 key to enter injection curve key to enter into flow chart and then press 开锁模 M.PLT
CURVE
page which will be as below： Maxi mum 0 mm/s
Repeat 1 Clear
Injection curve
14:3 mm
6 Bar inject pressure setup curve Display inject speed setup curve Display Max.speed 140.0 Mm/s Real-time curve(pressure) Display inject speed real-time curve Display
Max .pressure
Injection curve real time curve History curve
tracking curve temperature monitor
speed curve
Description on setting parameters (1)Repetition times： accpe table to 1--4times .It will dispaly the latest curve data when selec ted one time， and it will display the last 4 times ? cruve data once 4 times is selec ted 。 (2)max pressure：the setup curv e that the max pressure of left Y axis (3)max speed：the setu p curve that the max spe ed of left Y axis (4)Pressure setup:[displayed] 【not displayed】optional.Pressure curve will be displayed，not displayed on the contrary，It can be displayed six curve s at the same time. 曲 线
Attention：Press
CURVE
key continuously to change curve management page.
R
ORCHESON
50
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
6. The servo -real time curve pag e 射 出
Press key to enter into curve management,then Press INJECTION key enter the actual curve page , now the menu is as follows：
Servo-real time curve
2016-05- 17
14 :3 0: 52
amplification factor 6 Pressure set. Display flow setup Display Output Current Display sampling cycle 0.1 0. 1 left axis max 0.1 0. 1 Bar right axis max 140.0 % Pressure Feedback Display flow feedback Display motor speed Display movement selection Injection Repeated times 4 % Clear
Injection curve real time curve History curve
tracking curve temperature monitor
speed curve
Description on setting parameters (1)Movement selection：there are "injection， 'feeding" ，mold-clamping ， mold-opening"available. When injection was chosen. (2)Repetition times： accpe table to 1--4times .It will dispaly the latest curve data when selec ted one time， and it will display the last 4 times ? cruve data once 4 times is selec ted 。 (3)Sampling cycle： the frequency that curve data adopts namely the interval time range： 0.1s--1.0s ） (4)Left axis max：the setup curv e that the max pressur e of left Y axis (5)Right axis max：the setup curv e that the max percenta ge of right Y axis (6)Pressure setup:[displayed] 【not displayed】optional.Pressure curve will be displayed，not display ed on the contrary，It can be displayed six curves at the same time. 曲 线
Attention：Press
CURVE
key continuously to change curve management page.
R
ORCHESON
51
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
7.the History curve page of servo page 储 料 FEEDING
Press key to ente r into curve manag ement and then press pa ge o f se rv o hi hist st or y wh ic h th e pa ge w wil il l be a s be lo w： 2016-05-17 Sampling cycle 1
Magnifica
Left axis max 1 Bar Right axis max
Data collection
key to enter the curve
The servo historyCurve 1
14:30:52 Pressure Display Flow rate Display Output current Display
1 Feedback Display Pre.feed Display
Motor speed Display
Clear record
Start
Injection curve real time curve History curve
tracking curve temperature monitor
speed curve
Description on setting parameters (1)Data collection：There are 【start】 ， 【stop】available.Data collection be started，when selects 【start】,on the contrary，data collection will be stopped. (2)Sampling cycle： the frequency that curve data adopts namely the interval time range： 0.1s--1.0s ） (3)Left axis max：the setup curv e that the max pressur e of left Y axis (4)Right axis max：the setup curv e that the max percenta ge of right Y axis (5)Pressure setup:[displayed] 【not displayed】optional.Pressure curve will be displayed，not display ed on the contrary，It can be displayed six curves at the same time. 曲 线
Attention：Press
CURVE
key continuously to change curve management page.
R
ORCHESON
52
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
8.the temperature tracking curve page 座台 /调模
Press key to enter into curve management,then Press now the menu is as follows：
NOZZ/ADJ.
key enter the tracking curve page ,
Temp. tracking curve
2016-05-17
14: 30 :5 2
Selection of display Noz zle
Injection curve real time curve History curve
tracking curve temperature monitor
speed curve
Description on setting parameters (1) Selection of display which is the historical tracking curve for checking on certain sections of temperature, temperature historical historic al tracking record function of the system can provide the first 6 hours historical parameters for 6 sections of temperature and that enable op erators master the change of machine actual inspection temperature better that lead to operators are able to make a comparison and analysis of affect to product quality by temperat temp erature. ure. (2) Interval of sampling record: the time for sampling record interval ,5 minus. 曲 线
Attention：Press
CURVE
key continuously to change curve management page.
R
ORCHESON
53
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
9.the temperature monitor page 托模 /中子 Pr Pres es s
ke key y to enter into cur curve ve mana manage gem m ent ent and and then pre press s
EJE/CORE
ke key y to enter the tempera ture
monitt or which the p moni pag agee will be as b bel elow ow：
temperature monitor
2016-05-17
Meas
Ej Eje c t 31 .8 Se t 5 . 0
Seg1 31.8 5 .0
Seg2 3 1.8 5.0
State We l l
We l l
We l l
Se Sett Meas
14:30:52
Se g 3 S e g 4 Se g 5 3 1 . 8 ****** ****** ****** ****** 5 . 0 **** ****** ** ****** ****** We l l **** ****** ** ****** ******
30 0 20 0 10 0 5. 0 Ej E je cctt S e g 1 S e g 2 S e g 3 S e g 4 Se g 5
Hint:setup Injection curve real:0~100 time curve History curve
tracking curve temperature monitor
speed curve
Description on setting parameters pa ra me te r se tu p in st ru ct io n: (1) . use bar chart to show the relationship between actual temperature and setup temperature (2). show the heating output situation ,actual value ,setup value and status of every section of temperature 曲 线
Attention：Press
CURVE
key continuously to change curve management page.
R
ORCHESON
54
Chapter 4 production management
User's Manual for M MK3XX K3XX V1.0
10.the injce tion speed curve page 时 间
Pres Pres s
key to ent ent er into curve curve mana manage gem m ent and then pre press s
TIME
key to ent ent er inject ion spe speed ed
curve cur ve the pa page ge wil willl b bee as be bell ow：
Injection Injecti on Curve
2016-05-17 Action selection Injection Manification
Le ft Y ax is m a x
1 1
14:30:52
Ma x. Spe ed Injection mm/s I nj ec t i on spee d 0 mm/s Max. press 250.0 bar ma x. Pre ss Max n um. 0.0 bar 1 sec screw position 14.3 mm % R i g h t Y a x i s m a x 800.0 mm Sampling cycle 0.02 sec
Injection curve real time curve History curve
tracking curve temperature monitor
speed curve
Description on setting parameters (1 (1)) . Mo Mov v ement selection：there are "injection，'feeding" ，mold-clamping，mold-opening"available. When injection was chosen. (2 ) . Sampling cycle：the frequency that curve data adopts namely the interval time（range：0. 1 s--1.0s） (3 ) . Left Y axis max：the setup curv e that the max pressure of left Y axis (4 ) . Right Y axis max ：the setup curv e that the max percenta ge of right Y axis
(5 (5)) . max speed: max speed of linear scale variation,this percentage data which is use current collected vary speed of to compare with max speed, range 1---60000 1--- 60000 (6 ) . max speed: max displayed pressure val ue,this percentage data which is us e current collected
actual pressure to compare with max pressure,range 0---250 (7 ) . X axis is the bigges t;se tup the longest time for curve X axis 曲 线
Attention：Press
CURVE
key continuously to change curve management page.
R
ORCHESON
55
User's Manual for M MK3XX K3XX V1.0
Chapter 4 production management
11. USB settin g page (for optio ns) PC连接
Press
PC LINK
key; enter USB sett ing page. and it is as foll ows:
USB set RETURN ENGINEER System USB up/download option Data operation: download data area:sys tem program Upda te OPWIN.P WIN.PS S6 : Update U pd at ate a rree aa:: Upload Download start D: 0 System: Upload
0
Up Upda da ta autobuild file : Update
System-v:
5.3.26
update start background file : Update Update
Op Opwi wi n-v:
5.28
Download Finsh D:
Host burner: Burner
Program Factory Standard
Movable deposit dist (USB) ..
PS860.PIN OPWIN.PS6
Parameter setting introduction (1) Formula downloading: downl oad the mold data from control syste m of jet injection machine to the USB of moveabl e disc. (2) Formula uploa ding: uplo ad the mould data from the USB of moveable disc to control sys tem of jet injec tion machi ne; at the same time the data will overla y previ ous data corres pondin gly. (3) System download ing: downloa d the mold data from contr ol system of jet molding machine to the USB of moveab le disc. (4) System uploading : upload the mould data from the USB of moveable disc to contro l system of jet moulding machine; at the same time the data will overlay previous data correspond ingly. (5).Star t/End D: when you are downloading the material of [formula] and [system], ple ase designate the scope of the downloading data . (6).Mainframe replication: means updating the hos t procedures. First, press the stop button on the keyboard, then move the cursor to [replication], press the enter button and move the cursor to selec t [. Pin] file s and updat e it. (7).Update OPWIN.PS6: means updat ing the keyboard procedures. Move the cursor t o [update], pr ess es s th e en te r bu tt on a nd m mov ov e th e cu rs or t o se le ct [ . PS6] PS 6] f il es a nd u pd at e it . (8).System value backups： 【 factory value】 【 standard value】 .factory value comes from system backups(can be backuped based on customer ’ s demand).Standard value comes from system self -own parameters(f ixed parameters can not be modified) (9). Frames activated setup as below： (a).Picture play function： 【 Disable】 【 Able】 optional.Normalpage will be displayed after
system booting when selects【 disable】 ； and photo will be played after syst em booting when selects 【 Able】
R
ORCHESON
56
User's Manual for M MK3XX K3XX V1.0
Chapter 4 production management
Selects 【addition】 ；new photo will be added after deleted all exist photos when selec ts (b) photo uploading:【 addition 】 、 【 replacement 】 optional.Only new photo will be added when 【replacement】 (c) Entering into normal page： 【counting reached】 、 【input】optiona l.One photo will be automat ically display ed after every interval time in [counti ng reach] mode;photo s will be automa tical ly played in turn after every interv al time in [input] mode and then press [input] key to enter into normal page. (D)photo message Limit number ：maxim um 5 piece s of photo Picture format： bm p on only ly a t pr pres es en t Upload：the photo number which has been uploaded Upload balance：the photo number which uploaded balance LCD resolution ratio：max resolution ratio of photo Picture setup
Return ph phot otoo fu functi ncti on se tu p
Picture play function ph ot o up lo ad in g enter into normal page
Disable
Able
Addition Count Cou nt ing
Replacement Input
1
Loop playback times
interval time
ph phot otoo mes sage sa ge Limit nu mber mber:: 2 Upload: 2
Picture form at: at: BM BMP P Upload balan balan ce:2
LCD res resoo lution :1024*768
R
ORCHESON
1
57
User's Manual for M MK3XX K3XX V1.0
Chapter 5 Instructions for the System Commissioning Settings
Chapter 5 Instructions for the System Commissioning Settings 1. Engineer Setting Page
Press
0
[ ]/-.
Key the Main Page to enter the Engineer Setting , and the following will be displayed: Engineer setup
2016-05-17 F1 delay setup
14:30:5 2
cancella tin of log in
F2 Pressure /flux slope
Machine NO
F3 Pressure/Flow/Back pressure pre-adjustment
Ma300
F4 Electronic ruler
Controller NO
F5 sepcial Function setup
PS860AM MK310
Programmable able Standby F6 Standby Function/ Programm
Software version V2.0
F7 Temperature Paramete r Ex-FactoryValue alue Setting F8 Machine No/ Ex-FactoryV
Enter the password * * * *.If the password entered is correct, you can enter the system parameter setti ng page. It is not Necessa ryfor the equipment end-use r to adjust the system parameter s.
Pleas e consult the equipment manufact urer for any query query.. Any parameter adjus tment disord er may result in damage to equipmen t capabilit y,unstable performa nce or failu re to operat e. After the correct password is entered, the cursor jumps automati cally to the first item from
the right. The cursor can be moved to differe nt items and then Key
is pressed to enter
入 to enter directly the correspon ding pages. Alternati vely, you can press the following keys 输 ENTER the corresponding pages:
Key Ke y 开锁模 M.PLT
射 出 INJECTION
储 料 FEEDING
座台 /调模 NOZZ/ADJ.
Key Ke y
Entering Page
托模 /中子
EJE/CORE
时 间
TIME
温 度
资 料
TEMP.
DATUM
R
ORCHESON
Entering Page
View more...
Comments
