041--ITP for Painting ( Building).pdf

Pearl GTL Project Shell Project No: HP-3000-QAT Project Document Number: T- 4.318.708

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

Z

LINDE ENGINEERING

Contractor Project No: Project Rev.: A

Page 2 of 9

5887

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

G

A

18.02.09

Ready for Construction

SB

EO

AG

RFC

F

A

12.02.09

Ready for Construction

SB

EO

AG

RFC

E

O

28.12.08

Issued for Review

SB

EO

AG

IFR

D

O

24.12.08

Company Comments Incorporated

SB

EO

AG

CCI

C

O

14.12.08

Issued for Company Comments

SB

EO

AG

ICC

B

08.11.08

Issued for Review

SB

EO

AG

IFR

A

25.10.08

Issued for Internal Review

SB

EO

AG

IIR

Date

Description

GAMA Rev. No.

Project Rev No.

Prepared Checked Approved By By By ORIGINATOR

Status

Document Title:

ITP FOR PAINTING (BUILDINGS) LINDEGINEERING AG Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470 GAM

ITP

QAC

GTL

041

G

Org. Code

Doc. Type

Disc. Code

Geogr. Area

Seq. No

Rev. No

Project Document Number: T-4.318.708

Vendor Code

Rev No: A

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-041

C2 ASU Construction Works

ITP FOR PAINTING (Building) S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

Date: 18.02.2009 Rev. G A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

1.0 1.1

Activity

Test Frequency

METHOD STATEMENTS/PROCEDURES Method Statements / Prior to start of Procedures activity Preparation

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

Subcontractor Method Statements / Procedure

Project Requirements

QA/QC

-

I

R R

T.4.234.582 & As per project specification

Manufacturers Technical data sheet, certificates

QC – Civil Inspector

GAM-QCR-QACGTL-164

H

R R

Manufacturer’s recommendation.

QC – Civil Inspector

Visual confirmation

I

S S

QC – Civil Inspector

GAM-QCR-QACGTL-164

I

S S

2.0

MATERIALS CERTIFICATES

2.1

Verification of Paints & Paint colors

100%

2.2

Storage and handling of Paints

100%

T.4.234.582 & As per manufacturers recommendation

3.0

INSPECTIONS

100%

T.4.234.582 & As per manufacturers recommendation

3.1

Environmental Conditions 1. Ambient temp.

Manufacturer’s data sheet

C

3.2

Identification of repair

100%

T.4.234.582

T.4.234.582

QCI

GAM-QCR-QACGTL-166

I

W S

3.3

Surface preparation & released for next activity ( Application of Putty – If required)

100%

T.4.234.582 - Procedure for Building works & Project Specification

T.4.234.582 Procedure for Building works

Site Engineer

GAM-QCR-QACGTL-166

I

W S

T-4.318.708 Rev. A

Page 4

A

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-041

C2 ASU Construction Works

ITP FOR PAINTING (Building) S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

Date: 18.02.2009 Rev. G A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

Activity

3.4

Inspection for primer coat

3.5

Release to painting

3.6

In process inspection of Painting system

3.7

Inspection of intermediate coats & minimum time between the applications of different coats.

T-4.318.708 Rev. A

Test Frequency

100%

100%

100%

a) Visual Inspection d) Adhesion check

Reference Document

Acceptance Criteria

T.4.234.582 & Manufacturer’s recommendation T.4.234.582 & Manufacturer’s recommendation

Manufacturer’s recommendation

T.4.234.582 & Manufacturer’s recommendation

T.4.234.582 & Manufacturer’s recommendation

Responsible Party

Verifying Documents

S

X

C

S

QC – Civil Inspector

GAM-QCR-QACGTL-164

I

S

QC – Civil Inspector

GAM-QCR-QACGTL-164

I

W S

Manufacturer’s recommendation

QC – Civil Inspector

GAM-QCR-QACGTL-164

I

S

I

W S

Manufacturer’s recommendation

Site Engineer & QCI

GAM-QCR-QACGTL-164

Page 5

S

A

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-041

C2 ASU Construction Works

ITP FOR PAINTING (Building) S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

Date: 18.02.2009 Rev. G A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

Activity

Test Frequency

100%

3.8

DFT Checking

3.9

Inspection of repair / touch up of paintings /coatings.

100%

3.10

Final Coat inspection & Punch Listing

100%

T-4.318.708 Rev. A

Reference Document

T.4.234.582 & Manufacturer’s recommendation

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

C

I

W S

Manufacturer’s recommendation

Site Engineer & QCI

GAM-QCR-QACGTL-164

T.4.234.582 & Project Specification

Manufacturer’s recommendation

Site Engineer & QC – Civil Inspector

GAM.-QCR-QACGTL-164

I

W W

----

Visual confirmation

Site Engineer & QC – Civil Inspector

Linde Punch List

I

W W

Page 6

A

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-041

C2 ASU Construction Works

ITP FOR PAINTING (Building) S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

Date: 18.02.2009 Rev. G A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

Activity

3.11

Disposal of high risk wastes such as catalyst drums, chemical drums for first fill, paint cans

T-4.318.708 Rev. A

Test Frequency

100%

Reference Document

T.13.377.450Construction waste Management Procedure

Acceptance Criteria

Check & ensure in Hazard area ,flammable area any paint material

Responsible Party

Verifying Documents

S

X

C

I

S S

Site Engineer Visual

Page 7

A

C2 ASU PEARL GT PROJECT RAS LAFFAN INDUSTRIAL CITY PAINTING (Building) INSPECTION REPORT

Q Q A A T T A A R R Subcontract Ref.: Item Description: Item Location / Area: Ref. DWG / Documents: Report No : Working Conditions

Internal /

External

Relative Humidity % Ambient Temp. (C0)

Inspection Date: Test Code No.: ITP No.:

PAINT APPLICATION From: ______________ hrs. To: _______________ hrs. Painting Manufacturer:

Application Methods

Area Covered M2

Product/Coat

Mix Ratio

Remarks:

If painting touch up required any:

Paint:

ORGANIZATIONS

Accepted By

GAMA REP.

LINDE REP.

QSGTL or its PMC REP.

GAM-QCR-QAC-GTL-164, Rev-0

Colour

DATE

Primer Coat Status

NAME

I /II / III Coat

Remarks

Status

SIGNATURE

QSGTL-PEARL GTL PROJECT C2-ASU-Construction Project Inspection Form for Surface Preparation(Buildings) GAM-QCR-QAC-GTL-166

GAM-ITP-QAC-GTL-

Rev.

Date :

Location Bldg/Area: Drawing No:

Item

Details of Activity

Remarks

Sign off will Confirm Released to Next activity GAMA QATAR Name

Signature

Date

GAM-QCR-QAC-GTL- 166

LINDE

QSGTL or its PMC