03 Ball Mill EDM

Grinding with Ball Mill Systems

EDM

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Ball Mill

Ball Mill

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What is a End Discharge Mill (EDM)? Air outlet 2st Compartment Intermediate diaphragm

(Fine Grinding)

1st Compartment (Coarse Grinding) Mill feed arrangement Mill discharge

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EDM EDM = End Discharge Mill Product discharge at mill end

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Elements of Ball Mill - Overview

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Mill Drive Concepts

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Example Planetary Gear Drive Planetary gear reducer concept MAAG 

Two gear stages with three planets



All shafts with friction bearings



Pinions, planets surface-hardened

Annulus

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Gear Box Internals Parallel shaft gear reducer (two way power branch) 

All gears surface-hardened and ground

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Potential Technical Problems Drive Girth gear drives - Fundamental Problems 5

2

1.

Axial/radial runout

2.

Alignment of the drive trains

3.

Uneven power splitting

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Gearboxes

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Potential Damages Drives Breakage damage (pinions) 

Cause: Inadequate transverse load distribution, brittle material

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Ball filling degree (f)

]

[%

98 93 85

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Steps of Grinding

Coarse Grinding

Medium Grinding

Fine Grinding

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Coarse Grinding: Parameters for Optimising

Power parameters

Efficiency parameters

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Grinding Media

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Grinding Media (1 st Compartment) 1.Compartment  Ø Ba ll [m m ]

W e ight [ t ]

Pe rce nt [%]

90

25.0

25.0

80

35.0

35.0

70

25.0

25.0

60

15.0

15.0

Total

100.0

100

Ave ra ge ba l l w e ight

[g]

1667

Spe c. m e dia surfa ce

[m2 / t ]

10.2

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Grinding Media (2 nd Compartment) 

Holcim Standard for OPC > 3’200 [cm2/g], closed circuit system 2.Compartment 

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Material Quality of Grinding Media

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Specific Wear Rates of Grinding Media

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Mill Efficiency [%R] acc.

[cm2/g] Blaine

Chamber 1

Blaine Value

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