02_PETM-TIC-P00014-M-SPE-0001.pdf
Short Description
specificatie clasa de conducte...
Description
Petrofac Production Solutions
Client:
COMPROIECT-92
PETROFAC
Facility:
TICLENI
Project Title:
PILOT WATER FLOOD PROJECT
Project Number:
P00014
Document Number:
PETM-TIC-P00014-M-SPE-0001
Document Title:
Piping classes specification Specificatie clasa de conducte
Revision Record Rev
Issue
Date Issued
A01
For comment
01.2011
Origin By
Checked By
Approved By
M. Costache
I. Vlad
I.Vlad
This Document is the property of Petrofac Facilities Management LTD and is not to be copied nor shown to a third party without written consent
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
COMPROIECT-92
TABLE OF CONTENTS
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CUPRINS
1.0 GENERALS .................................................. 3 1.0 GENERALITATI ............................................ 3 2.0 ABBREVIATIONS ........................................ 3 2.0 ABREVIERI................................................... 3 3.0 REFFERENCES ........................................... 3 3.0 REFERINTE .................................................. 3 3.1
Design codes .............................................. 3 3.1. Coduri de proiectare.................................... 3
3.2
Standards and Codes ................................. 3 3.2. Standarde si Coduri .................................... 3
3.3
Design Condition ........................................ 7 3.3. Conditii de proiectare .................................. 7
3.4
Nominal size ............................................... 7 3.4. Dimensiuni nominale ................................... 7
3.5
Piping classes ............................................. 7 3.5. Clase conducte ........................................... 7
3.5.1 3.5.2 3.5.3 3.5.4 3.5.5
3.6
General ........................................................ 7 Identification System for Piping Classes ....... 8 Carbon and low alloy steels.......................... 9 Welds .......................................................... 9 Cold deformation and thermal stress relief .... 9
3.5.1. 3.5.2. 3.5.3. 3.5.4. 3.5.5.
Generalitati ................................................... 7 Identificarea claselor de conducte ................. 8 Oteluri carbon si slab aliate........................... 9 Sudurile ........................................................ 9 Deformarea la rece si detensionarea termica 9
Certification ............................................... 10 3.6. Certificari................................................... 10
4.0 PIPES ......................................................... 10 4.0 TEVI ............................................................ 10 4.1
Pipe Wall Thickness – All Classes ............ 10 4.1. Grosime Perete Teava – Toate Clasele .... 10
4.2
Corrosion Allowance ................................. 10 4.2. Adaos de coroziune .................................. 10
5.0 GASKETS .................................................. 11 5.0 GARNITURI ................................................ 11 5.1
Non metallic flat gaskets ........................... 11 5.1. Garnituri plate nemetalice ........................ 11
5.2
Spiral Wound Gaskets .............................. 11 5.2. Garnituri „Spiral Wound‖............................ 11
6.0 PIPING CLASSES LIST ............................. 11 6.0 LISTA CLASELOR DE CONDUCTA .......... 11 6.1
Class ACM3A ........................................... 12 6.1. Clasa ACM3A ........................................... 12
6.2
Class ACP3A ............................................ 14 6.2. Clasa ACP3A ............................................ 14
6.3
Class HCM3A ........................................... 16 6.3. Clasa HCM3A ........................................... 16
6.4
Class HCN3A............................................ 18 6.4. Clasa HCN3A............................................ 18
6.5
Class HCP3A ............................................ 20 6.5. Clasa HCP3A ............................................ 20
6.6
Class HCR3A............................................ 22 6.6. Clasa HCR3A............................................ 22
6.7
Class FSM1H............................................ 24 6.7. Clasa FSM1H............................................ 24
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
1.0
Petrofac
GENERALS
COMPROIECT-92
1.0
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GENERALITATI
This specification covers the minimum design Aceasta specificatie acopera cerintele minime requirements for piping components to be used pentru calculul componentelor conductelor for process and utility systems for this project. utilizate pentru process si sistemele utilitare in acest proiect. 2.0
ABBREVIATIONS
2.0
ABREVIERI
PO crude oil
PO titei brut
WP Produced Water
WP Apa bruta
TW Treated water
TW Apa tratata
IW injection water
IW Apa de injectie
PN nominal pressure
PN presiunea nominala
ND nominal diameter (mm)
DN diametru nominal (mm)
NPS nominal pipe size (inch)
NPS diametru nominat al tevii (inch)
3.0
REFFERENCES
3.0
3.1
DESIGN CODES
3.1. CODURI DE PROIECTARE
SR EN 13480 EP FA MP 03 TS 3.2
- Conducte Industriale Metalice - Technical Specification for Piping Material Classes Design According to EN 13480
STANDARDS AND CODES SR SR SR SR SR
REFERINTE
EN 13480-1 EN 13480-2 EN 13480-3 EN 13480-4 EN 13480-5
SR EN 13480-6 CEN/TR 13480-7 EN 13445-3 ISCIR PT C6-2003 ISCIR PT CR 13-2003 SR EN 1759-1
SR EN 1759-3 SR EN 1759-4
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
3.2. STANDARDE SI CODURI Metallic Industrial piping - Part 1: General Metallic Industrial piping - Part 2: Materials Metallic Industrial piping- Part3: Design and calculation Metallic Industrial piping-Part4: Fabrication and installation Metallic Industrial piping - Part 5: Inspection and testing Met al l i c I ndust ri al pi pi ng - Part 6: Addi ti onal requi rem ent s f or buried piping Met allic I ndustri al pi pi ng - Part 7: G ui dance on the use of conf ormity assessment procedures Unfired pressure v essels - Part 3: Design Technical requirements for erection, using, repairing and inspection of metallic pipelines Radi ographic t esti ng of butt wel ded j oi nt s on pressuri zed mechani cal syst em s and hoi sting syst em component s Flanges and their joint s. Circul ar f langes f or pi pes, v alv es, f i t t i n g s a n d a c ce sso r i e s, Cl a ss d e si g n at e d. P a r t 1 : St e el flanges, NPS 1/2 to 24 Flanges and their joint s. Circul ar f langes f or pi pes, v alv es, f it ti ngs and accessori es, Cl ass de si gnat ed. Part 3: Copper alloy flanges Flanges and their joint s. Circul ar f langes f or pi pes, v alv es, fittings and ac cessories, Class designat ed. Part 3:
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
STAS 6150-84 STAS 7451-88 STAS 8121/1 STAS 8121/2 STAS 8121/3 DIN 2501 SR ISO 7005-1 SR ISO 7005-2 SR ISO 7005-3 SR EN 1092-1 SR EN 1514-1
SR EN 1514-2
SR EN 1514-3
SR EN 1514-4
SR EN 1514-6
SR EN 1514-7
SR EN 1514-8 SR EN 12560-1 SR EN 12560-2 SR EN 12560-3 SR EN 12560-4 SR EN 12560-5 SR EN 12560-6 SR EN 12560-7
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Alumi ni um all oy f l anges Circular neck flanges f or welding on pipe head -PN 64. Sizes Steel f langes. Blind f langes: PN 6; PN 10; PN 16; PN 25; PN 40; PN 64; PN 100; PN 160. Sizes Threaded elements for flanges assembling General technical quality conditions T hreaded elem ent s f or f langes assembli ng - Doubl e ended bolt s-dim ensi ons Threaded elements f or f langes assem bling - Hexagonal nutdi m ensi ons Fl anges - mati ng dimensi ons Metallic flanges. Part 1: Steel flanges Metallic flanges. Part 1: Cast iron flanges Metallic flanges. Part 3: Copper alloys and com posi t e flanges Flanges and their joint s. Circul ar f langes f or pi pes, v alv es, f i t t i n g s a n d a c c e s s o r i e s, P N d e si g n a t e d - P a r t 1 : S t e e l flanges F l an g e s a n d t h ei r j oi nt s - Di m e n si o n s of g a sk et s f or PN designated flanges - Part 1: Non-metallic flat gaskets with or without inserts F l an g e s a n d t h ei r j oi nt s - Di m e n si o n s of g a sk et s f or PN de si gnat e d f l ange s - Part 2: Spi ral woun d ga sket s f or use with steel flanges F l an g e s a n d t h ei r j oi nt s - Di m e n si o n s of g a sk et s f or PN de si g n at e d f l ange s - Pa rt 3: N on -m et al l i c PT F E env el ope gaskets F l anges and t hei r j oi nt s - Dim ensi ons of gasket s f or PN desi gnat ed f l anges - Part 4: Corrugat ed, f l at or groov ed metallic and filled metallic gaskets for use with steel flanges F l an g e s a n d t h ei r j oi nt s - Di m e n si o n s of g a sk et s f or PN designat ed f langes - Part 6: Cov ered serrat ed met al gasket s f or use with steel flanges F l an g e s a n d t h ei r j oi nt s - Di m e n si o n s of g a sk et s f or PN designat ed f langes - Part 7: Cov ered metal jacketed gasket s f or use with steel flanges F l anges and t hei r j oi nt s - Dim ensi ons of gasket s f or RN desi gnat ed f langes - Part 8: Pol ymeric 0-ri ng gasket s f or groov ed flanges Flanges and their joints-Gaskets for Cl ass-desi gnat ed flanges-Part 1:Non-metallic flat gaskets with or without inserts Flanges and t h ei r j oi n t s - G a sk et s f or Cl a ss - d e si g n at e d f l anges - Part 2: Spi ral wo und ga sket s f or use wi t h st eel flanges Flanges and t h ei r j oi nt s - G a sk et s f or Cl a ss - d e si g n at ed flanges - Part 3: Non metallic PTFE env elope gasket s Flanges and t h ei r j oi n t s - G a sk et s f or Cl a ss - d e si g n at e d f langes - Part 4: Corrugat ed, f lat or groov ed met allic and filled metallic gaskets f or use with ste el flanges Flanges and t h ei r j oi n t s - G a sk et s f or Cl a ss - d e si g n at e d flanges - Part 5: Metallic ring joint gaskets for use with steel flanges Flanges and t hei r j oi nt s - G a sk et s f or Class-designated flanges - Part 6: Covered serrated metal gaskets for use with steel flanges Flanges and t h ei r j oi n t s - G a sk et s f or Cl a ss - d e si g n at e d
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
SR EN 10208 2 SR EN 10216-1
SR EN 10216-2 SR EN 10216-3 SR EN 10216-4 SR EN 10216-5 SR EN 10217-1
SR EN 10217-2 SR EN 10217-3 SR EN 10217-4
SR EN 10217-5
SR EN 10217-6 SR EN 10217-7 SR EN 10028-1 SR EN 10028-2 SR EN 10028-3 SR EN 10028-4 SR EN 10028-5 SR EN 10028-6 SR EN 10028-7 SR EN 10222-1 SR EN 10222-2
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flanges - Part 7: Covered metal jacketed gaskets for use with steel flanges St eel pi pes f or pi peli nes f or combusti bl e f l ui ds . T echnical deliv ery conditions - Part 2: Pipes of requirements class- B Seam l e ss st eel t u be s f or pre ssu re pur p o se s — T ech ni cal del i v ery condi t i o n s — Pa rt 1: No n-al l oy st e el t ub e s wi t h specif ied room temperature properties. Seam l e ss st eel t u be s f or pre ssu re pur p o se s — T ech ni cal delivery conditions — Part 2: Non-alloy and alloy steel tubes with specified elev ated temperature properties. Seam l e ss st eel t u be s f or pre ssu re pur p o se s — T ech ni cal delivery conditions — Part 3: Alloy tine grain steel tubes. Seam l e ss st eel t u be s f or pre ssu re pur p o se s — T ech ni cal delivery conditions — Part 4: Non-alloy and alloy steel tubes with specif ied low temperat ure properties. Seam l e ss st eel t u be s f or pre s su re pur p o se s — T ech ni cal delivery conditions — Part 5: Stainless steel tubes. Welded st eel t ubes f or pressure purposes — Technical delivery conditions — Part 1: Non-al l oy st eel t ubes wi t h specif ied room temperature properties. W el ded st e el t ub e s f or pr e ssur e p ur po se s — T echni cal deliv ery conditions — Part 2: Electric welded non-alloy and a l l o y st e e l t u b e s wi t h sp e c i f i e d e l e v a t e d t e m p e r a t u r e properties. W el ded st e el t ub e s f or pr e ssur e p ur po se s — Technical delivery conditions — Part 3: Alloy fine grain steel tubes. Welded st eel t ubes f or pressure purposes — Technical delivery conditions — Part 4: Electric welded non-alloy steel tubes with specified low temperature properties. W el ded st e el t ub e s f or pr e ssur e p ur po se s — Technical deliv ery condi tions — Part 5: Submerged arc wel ded nona l l o y a n d al l o y st e el t u b e s wi t h sp e c i f i ed e l ev a t e d temperat ure properties W el d e d st e e l t u b e s f o r p r e s su r e p u r p o se s — T e c h n i c a l del iv ery condi ti ons — Part 6: Subm erged arc wel ded non alloy steel tubes with specif ied low temperature properties W elded st eel t ubes f or pressure purposes - T echni cal deliv ery conditions - Part 7: Stai nless st eel T ubes Flat product s made of steel f or pressure purposes - Part 1: General requirement s Flat product s made of st eel f or pressure purposes - Part 2: Non -al l oy a nd al l oy ste el wi th sp eci f i ed el ev ated temperat ure properties Flat product s made of steel f or pressure purposes - Part 3: W eldable fine grain steels, normalized Flat product s made of steel f or pressure purposes - Part 4: Nickel alloy steels with specified low temperature properties Flat product s made of steel f or pre ssure purposes - Part 5: W eldable f ine grain steel s, thermo -mechanically rolled Flat product s made of steel f or pressure purposes - Part 6: W eldable f ine grain steel s quenched and tempered Flat product s made of steel f or press ure purposes - Part 7: Stainless steel Steel f orgings f or pressure purposes - Part 1: General requirement s f or open die f orgings Steel forgings for pressure purposes - Part 2: Ferritic martensitic steels with specified elevated t em perat ure
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
SR EN 10222-3 SR EN 10222-4 SR EN 10222-5 SR EN 10213-1 SR EN 10213-2 SR EN 10213-3 SR EN 10213-4 SR EN 10204 SR EN 10253-2 SR EN 10253-4 SR EN 10269 ISO 898-1 SR EN 1515-1 SR EN 1515-2 EN 1503-1 EN 1983 EN 1984 EN 12266-1
EN 12266-2 EN 13709 EN 14141 EN 14341 ISO/FDIS 7121 ISO 17292 ASME B31. 3 ASME B16. 48 API 6D/SR ISO 14313 API 600/SR EN ISO 10434 API 602/SR EN ISO 15761 API 607/ISO 10497-5:2004 MSS-SP-97
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properties St eel f orgi ngs f or pressure purposes - Part 3: Nickel st eel s with specif ied low temperat ure properties Steel f orgings f or pressure purposes - Part 4: W eldable fine grain steels with high proof strength St eel f orgi ngs f or pressure purposes - Part 5: Mart ensiti c, austenitic and austenitic-f erritic stainless steels T echni cal deliv ery conditions f or st eel casti ng f or pressure purposes - Part 1: General T echni cal deliv ery conditions f or st eel casti ng f or pressure purposes - Part 2: Steel grades f or use at room temperature and elevated temperature T echni cal deliv ery conditions f or st eel casti ng f or pressure purposes - Part 3: Steel grades f or use at l ow temperature T echni cal deliv ery conditions f or st eel casti ng f or pressure purpo se s - Part 4: Aust e ni t i c and aust e ni t i c -f erri t i c st eel grades Metallic Product s - Types of Inspection Document s Butt-welding pipe fittings. Part 2: Non alloy and ferritic alloy steel s with specif ied inspection requirements Butt-welding pipe f ittings. Part 4: W rought aust enitic and a u st e ni t i c -f e rri t i c ( du pl ex ) st ai nl e ss st el s wi t h sp eci f i c inspection requirement s Steel and nickel alloys for fasteners with specified elevated and/or low temperature properties M ec h a ni c al p r op e rt i e s of f a st e n er s m a de of c a rb o n st e el and alloy steel - Part 1: Bolts, screw and studs Flanges and their joints-Bolting - Part 1: Selection of bolting F l anges a nd t hei r j oi nt s - Bol t i ng --Part 2: Clasi f i cati on of bolt materials f or steel flanges, PN designated Valv es - Material s f or bodies, bonnet s and covers - Part 1: Steels specified in European Standards Industrial valves - Steel ball valves Industrial valves - Steel gate valves Indust rial v alv es - testing of v alv es - Part 1: Pressure test s, te st pr oc ed ur e s an d acc ept a nc e cri t eri a - Man d ato ry requirement s I n du st ri al v alv e s - t e st i n g of v alv e s - P ar t 2 : T e st s, t e st procedure s an d accept ance cri t eri a - Supl em ent ary requirement s I nd u st ri al v alv es - St eel gl ob e a nd gl o be st o p a nd c he ck valves Valves for natural gas transportation in pipelines Perf ormance requirements and tests Industrial v alv es - Steel check valves Steel ball v alves f or general -purpose industrial applications Metal b al l v alv s f o r pe t r ol e um , p et r oc hem i c al a n d a l l i e d industries Process piping Steel Line Blanks Pipeline Transport ation Syst ems - Specif ication f or Pipeline Valves Steel Gate Valv es - Flanged and Butt W elding Ends Com pact Carbo n St eel Gate Valves- Flanged, Threaded, W eldi ng and Ext ended Body Ends Fire Test for Soft Seated Quarter Turn Valves Forged Carbon Steel Branch Outlet Fittings Socket
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
NACE MR 0175/ISO 15156-2
NACE MR 0175/ISO 15156-3
DESIGN CONDITION
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3.3. CONDITII DE PROIECTARE
These specifications is intended for design of all the in-plant pipes (piping), for PN (16, 25, 40, 100) designated piping elements and is based on SR EN 13480-3 The pressure and temperature limits shown in piping material classes are based on flange design conditions per SR EN 1092-1. The rating for other components shall be as specified in the standards to which they are manufactured. The piping category is selected in accordance to Pressure Equipment Directive 97/23/EC of European Parliament and of the Council of 29 May 1997, and PT ISCIR PT C6-2003, should be mentioned in this case. 3.4
PETM-TIC-P00014-MSPE-0001
W elding, Threaded and Butt weld Ends Petroleum and natural gas industries-Material for use in H2S containing environments in oil and gas production-Part1: General principles for selection of cracking-resistant materials Petroleum and natural gas industries-Material for use in H2S containing environments in oil and gas production-Part2: Cracking resistant carbon and low alloy steels and the use of cast irons Petroleum and natural gas industries-Material for use in H2S containing environments in oil and gas production-Part3: Cracking resistant CRAs (corrosion resistant alloys) and other alloys
NACE MR 0175/ISO 15156-1
3.3
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NOMINAL SIZE
Aceasta specificatie este destinata proiectarii tuturor elementelor de conducta (piping), elemente desemnate prin PN (16, 25, 40, 100), in baza SR EN 13480-3. Limitele de temperatura si presiune aratate in clasele materialelor de conducte sunt in baza conditiilor de proiectare ale flanselor cuprinse in SR EN 1092-1. Estimarea clasei pentru alte componente trebuie sa fie in conformitate cu standardele dupa care ele sunt fabricate. Categoriile de conducta sunt selectate in conformitate cu Directiva pentru echipamente sub presiune 97/23/EC a Parlamentului European si a Consiliului din 29 mai 1997 si , in acest caz , PT ISCIR PT C6-2003, trebuie mentionat. 3.4. DIMENSIUNI NOMINALE
For steel piping systems the nominal diameters Pentru sistemele de conducta de otel, (ND) are equivalent to the following imperial size diametrele nominale (DN) sunt echivalente cu (NPS): urmatoarele dimensiuni imperiale (NPS): ND NPS
6 1/8
1/4
10 3/8
20 3/4
25 1
32 1¼
40 1½
50 2
65 2½
80 3
ND NPS
100 4
125 5
150 6
200 8
250 10
300
350 14
400 16
500 20
600 24
3.5
8
PIPING CLASSES
3.5.1 General
12
3.5. CLASE CONDUCTE 3.5.1. Generalitati
Piping components are assembled into Componentele conductelor sunt impartite in compatible groups called piping classes. The grupe compatibile numite clase de conducte material class for any line is determined by the tehnologice . Clasa de material pentru orice linie temperature, pressure, fluid and service. este determinata de temperatura, presiune, fluid si destinatie .
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The piping class details are according to the applicable standards and codes, and respect the PETROM recommendations from EP FA MP 03 TS. The heading of each piping class shows typical fluids, maximum and/or minimum temperature limit and the nominal corrosion allowance. Within each piping class there are several piping categories, acc. To appendix A of EP FA MP 03 TS.
Detaliile claselor de conducte sunt in conformitate cu standardele si codurile aplicabile si respecta recomandarile PETROM din EP FA MP 03 TS. Denumirea fiecarei clase de conducte va arata tipul fluidului, limita de temperatura, maxima si / sau minima si adaosul de coroziune nominal. Pentru fiecare clasa de conducta exista cateva categorii, conform anexei A din EP FA MP 03 TS.
3.5.2 Identification System for Piping Classes
3.5.2. Identificarea claselor de conducte
The follow identification system will be Urmatorul sistem de identificare se va considered for piping class classification. considera in clasificarea claselor de tevi. The piping class specifications are classified Denumirile claselor de conducta sunt using a five-digit (four letters and one number) clasificate utilizand un cod de identificare de cinci identification code. caractere (patru litere si o cifra). The code sequence is X1 X2 X3 Y X4, where: Secventele codurilor sunt X1 X2 X3 Y X4, unde: 1st Letter / Prima litera Fluid – main processes code Cod Fluid – process principal
X1 X2 X3 Y
X4
2nd Letter / A doua litera Basic material Group/ Grupa materialului de baza
4 nd Letter / A patra litera Material code/ Cod material
3nd Letter / A treia litera PN flange rating/ Presiunea nominala a flansei
1st Number / Primul numar Corrosive Allowance/ Adaos de coroziune
Fluid – main processes code / Cod Fluid – process principal Code
A
H
Fluid Well gas Crude oil Condensate Natural gas Well gas injection (gas lift) Injection water Produced water
Type of fluid
Fluid group
Gas
Liquid
1
1
Temp. [°C]
Main Processes
-30 +160
Gas and oil production plants
-30 +100
Injection plants
Basic Material Group / Grupa materialului de baza: C = Carbon Steel, Low Alloyed Steel / Otel carbon, Otel slab aliat S = Stainless Steel / Otel inox
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
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Pressure Class / Flange Rating / Ratingul flansei/clasei : M = PN 16 N = PN25 P = PN 40 R = PN 100 Corrosion allowance / Adaos de coroziune : 3 = 3mm 1 = 0mm Material Code / Codul materialului: A = Carbon and Low Alloyed Steel / Otel carbon si slab aliat H = Stainless Steel / Otel inox 3.5.3 Carbon and low alloy steels
3.5.3. Oteluri carbon si slab aliate
The maximum operating temperature for carbon and low alloy steels is 60 °C. The maximum operating pressure for carbon and low alloy steels is 64 bar. Requirements : a) Maximum hardness shall equal or less than 22 HRC. b) Nickel content is less than 1 %. c) The steels are not free-machining. d) Heat treatment are one of listed bellow: - Hot-rolled (carbon steel only); - Annealed; - Normalized; - Normalized and tempered; - Normalized, austenitized, quenched and tempered; - Austenitized, quenched and tempered.
Temperatura maxima de operare pentru otel carbon si slab aliat este 60°C. Presiunea maxima de operare pentru otel carbon si slab aliat este 64 bar. Cerinte: a) Duritatea maxima trebuie sa fie mai mica sau egala cu 22HRC b) Continutul de nichel este sub 1% c) Otelul nu este strunjit d) Tretamentul termic este unul din lista: - Laminat la cald (doar pt. otel carbon) - Recoacere - Normalizare - Normalizare si revenire - Normalizare austenitica, calire si revenire - Austenitizare, calire si revenire.
3.5.4 Welds
3.5.4. Sudurile
Processes and consumables should be selected in accordance with good engineering practice and must achieve the required cracking resistance. Piping shall be butt weld construction. O-lets may be used only for instrumentation connections and for ND < 40 piping.
Procedeele de sudare si electrozii trebuiesc alese conform practicilor ingineresti si trebuie sa indeplineasca cerintele de rezistentala rupere. Conductele trebuie sa fie in constructive sudata cap la cap. O-leturile trebuie utilizate doar pentru conectarea instrumentatiei si doar pentru tevi cu DNXS
XS
XS
>STD
>STD
>STD
>STD
Notes
SR EN10216-3 grade P275NL1, group 1.1, plain ends – DN≤40, beveled ends DN≥50 6) or 7) 7) 7) SR EN 10253-2 – type B, beveled ends9) , radius = 2D, 3D and 5D10) Grade P265 NL, group 1.1 or Grade P265 NL, group 1.1 [Grade P285 NH, group 8E2 (1.2) forging] Grade P285 NH, group 8E2 (1.2)
Seamless
Grade P285 NH, group 8E2 (1.2)
Forging
Grade P285 NH, group 8E2 (1.2) SR EN 10222-4 grade P285NH group 8E2 (1.2) 160 160 160 XS XS XS XS XS XS Dimension comply with MSS SP97 The O-let size (DN) comply with Class Class 600 Branch-Chart classes ACP3A 3000 Wall thickness to mach pipe SR EN 1092-1, material SR EN 10222-4 grade P285NH – group 8E2 (1.2) PN 40 SR EN 1092-1, material SR EN 10028-3 grade P275NH – group 8E2 (1.1) PN 40 Similar to ASME B16.48 15) , material SR EN 10028-3 grade P275NH – group 8E2 (1.1) SR EN 1514-1, non metallic flat gasket type IBC, expended graphite with insertion PN 40
Forging Forging
Seamless
Forging
Forging Forging Forging
Dimensions and fabrication STAS 8121/3-84, Material 42CrMo4 QT SR EN 10269 Dimensions and fabrication STAS 8121/2-84, Material 42CrMo4 QT SR EN 10269 15 20 25 40 50 65 80 100 150 ISO 17292 Flanged ends PN40 Floating ball Trunnion SR EN 1984 Flanged ends PN40
Full bore Full bore
SR EN 13709 Flanged ends PN40 SR EN 14341 Flanged ends PN40
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
Full bore
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
COMPROIECT-92
Doc. no.:
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
15 of 25
Notes: 1) 2) 3) 4) 5)
6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16)
Rating for material group 8.E2 (SR EN 1092-1). For all flanges inclusive for valves. Gas, Fluid Group 1 complience with CEN / TR 13480-7. Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness. Wall thickness for pipe DN600 = 14.2mm. For piping category 0 and I: pipe test category TC1 (SR EN 10216-3), inspection certificate type 3.1 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. For piping category II and III: pipe test category TC2 (SR EN 10216-3), inspection certificate type 3.2 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. Inspection certificate SR EN 10204: (piping category 0 – type 3.1) and (piping category II and III – type 3.2), ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS. Beveled end shall comply with SR EN 1092-1. Preferable use R = 5D, use 3D or 2D only if is not possible to use 5D. (ex: the space for piping is too small). Preferable use concentric reducer. Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type 3.2). Ordering options comply with paragraph 7.2.1 of the EP FA MP 03 TS. The range of the O-let shall match with the outside diameter of the pipe. The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes ACP3A. See paragraph 10.1 of the EP FA MP 03 TS. Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.
CLASS ACP3A BRANCH CHART – instrumentation conection mm (inch) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 1/2) LEGEND
SL, TL
SL- Sockolet TL- Thredolet*
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
* Thredolets threads shall match with the instrumentations threads
SL, TL
CLASS ACP3A BRANCH CHART – pipe conection mm (inch) 15 (1/2) 20 (3/4) 25 (1) 40 (1 ½) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 ½)
50 (2)
65 (2 ½)
80 (3)
ET RT
ET
RT
RT
ET
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL
WL
RT
RT
RT
ET
WL
WL
RT
RT
RT
ET
WL RP
WL
WL
RT
RT
RT
WL RP WL RP
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
LEGEND ET- Buttwelded Equal Tee RT- Buttwelded Reduced Tee WL – Weldolet RP - Reinforcing
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
6.3
Petrofac
COMPROIECT-92
CLASS HCM3A
Material group: carbon steel Rating : 1) PN 16 4)
Category Wall Thickness5) Pipe schedule Piping components Pipe Fittings 8) Elbow 45° Elbow 90° Returns Reducer 11) Straight tee Reducing Tee Cap O-let 12) 13) Weldolet Sockolet, 14) thredolet 9) Flanges Weld-neck flange type 11 Blind flange type 05 Line blanks Gaskets Bolting Bolts type 2.A Nuts type 1 Valve DN 16) Ball valves Gate valves Globe valves Check valves
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
16 of 25
6.3. CLASA HCM3A
Service / Fluids: Produced water, treated water, injection water Corrosion Allowance: 3 mm Code Design: SR EN 13480-3 Design temperature °C -29÷60 Flange facing: 0.8 to 3.2 Ra 2) Type B2
DN / NPS
Doc. no.:
Design pressure bar WP, TW, IW 3) P.W.H.T – No required
CLASS HCM3A
16
15 1/2 0
20 3/4 0
25 1 0
40 1½ 0
50 2 0
65 2½ 0
80 3 0
100 4 0
150 6 II
200 8 II
5
5.6
5.6
5
5.6
5.6
5.6
6.3
7.1
8
SR EN10216-3 grade P275NL1, group 1.1, plain ends – DN≤40, beveled ends DN≥50 6) or 7) 6) or 7) 7) SR EN 10253-2 – type B, beveled ends9) , radius = 2D, 3D and 5D10)
Notes
Seamless Seamless
Grade P265 NL, group 1.1 or [Grade P285 NH, group 8E2 (1.2) forging] Grade P285 NH, group 8E2 (1.2)
Forging
Grade P285 NH, group 8E2 (1.2)
Forging
Grade P285 NH, group 8E2 (1.2) SR EN 10224-4 grade P285NH group 8E (1.2) Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart classes HCM3A Wall thickness to mach pipe SR EN 1092-1, material SR EN 10222-4 grade P285NH – group 8E2 (1.2)
Forging Forging
PN 40
PN 16
SR EN 1092-1, material SR EN 10028-3 grade P275NH – group 8E2 (1.1) PN 40 PN 16 Similar to ASME B16.48 15) , material SR EN 10028-3 grade P275NH – group 8E2 (1.1) SR EN 1514-1, non metallic flat gasket type IBC, expended graphite with insertion PN 40 PN 16
Forging Forging Forging
Dimensions and fabrication STAS 8121/3-84, Material 42CrMo4 QT SR EN 10269 Dimensions and fabrication STAS 8121/2-84, Material 42CrMo4 QT SR EN 10269 15 20 25 40 50 65 80 100 150 ISO 17292 Flanged ends PN16 Floating ball Trunnion SR EN 1984 Flanged ends PN16 SR EN 13709 Flanged ends PN16 SR EN 14341 Flanged ends PN16
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
Full bore Full bore Full bore
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
COMPROIECT-92
Doc. no.:
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
17 of 25
Notes: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16)
Rating for material group 8.E2 (SR EN 1092-1). For all flanges inclusive for valves. Liquid Group 2 complience with CEN / TR 13480-7. Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness for pipe DN600 = 12.5mm. For piping category 0 and I: pipe test category TC1 (SR EN 10216-3), inspection certificate type 3.1 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. For piping category II and III: pipe test category TC2 (SR EN 10216-3), inspection certificate type 3.2 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type 3.2), ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS. Beveled end shall comply with SR EN 1092-1. Preferable use R = 5D, use 3D or 2D only if is not possible to use 5D. (ex: the space for piping is too small). Preferable use concentric reducer. Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type 3.2), ordering options complies with paragraph 7.2.1 of the EP FA MP 03 TS. The range of the O-let shall match with the outside diameter of the pipe. The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes HCM3A. See paragraph 10.1 of the EP FA MP 03 TS. Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.
CLASS HCM3A BRANCH CHART – instrumentation conection mm (inch) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 1/2) LEGEND
SL, TL
SL- Sockolet TL- Thredolet*
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
* Thredolets threads shall match with the instrumentations threads
SL, TL
CLASS HCM3A BRANCH CHART – pipe conection mm (inch) 15 (1/2) 20 (3/4) 25 (1) 40 (1 ½) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 ½)
50 (2)
65 (2 ½)
80 (3)
ET RT
ET
RT
RT
ET
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL
WL
RT
RT
RT
ET
WL
WL
WL
RT
RT
RT
ET
WL
WL
WL
RT
RT
RT
RT
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
LEGEND ET- Buttwelded Equal Tee RT- Buttwelded Reduced Tee WL – Weldolet RP - Reinforcing
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
6.4
Petrofac
COMPROIECT-92
CLASS HCN3A
Material group: carbon steel Rating : 1) PN 25 DN / NPS 4)
Category Wall Thickness5) Pipe schedule Piping components
Doc. no.:
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
18 of 25
6.4. CLASA HCN3A
Service / Fluids: treated water Corrosion Allowance: 3 mm Code Design: SR EN 13480-3 Design temperature °C Design pressure bar Flange facing: 0.8 to 3.2 Ra TW 3) 2) Type B2 P.W.H.T – No required 15 1/2 0
20 3/4 0
25 1 0
40 1½ 0
50 2 0
65 2½ 0
80 3 0
100 4 II
5
5.6
5.6
5
5.6
5.6
5.6
6.3
-5÷50 25
CLASS HCN3A
150 6
SR EN10216-3 grade P275NL1, group 1.1, plain ends – DN≤40, beveled ends DN≥50 Pipe
6) or 7) 8)
Fittings Elbow 45° Elbow 90° Returns Reducer 11) Straight tee Reducing Tee Cap O-let 12) 13) Weldolet Sockolet, 14) thredolet 9) Flanges Weld-neck flange type 11 Blind flange type 05 Line blanks Gaskets Bolting Bolts type 2.A Nuts type 1 Valve DN 16) Ball valves Gate valves Globe valves Check valves
6) or 7)
Notes
Seamless
7)
SR EN 10253-2 – type B, beveled ends9) , radius = 2D, 3D and 5D10)
Seamless
Grade P265 NL, group 1.1 or [Grade P285 NH, group 8E2 (1.2) forging] Grade P285 NH, group 8E2 (1.2)
Forging
Grade P285 NH, group 8E2 (1.2)
Forging
Grade P285 NH, group 8E2 (1.2) SR EN 10224-4 grade P285NH group 8E2 (1.2) 160 XS XS STD
Forging Forging
Class 6000
XS
Class 3000
Wall thickness to mach pipe SR EN 1092-1, material SR EN 10222-4 grade P285NH – group 8E2 (1.2) PN 40 SR EN 1092-1, material SR EN 10028-3 grade P275NH – group 8E2 (1.1) PN 40 15) Similar to ASME B16.48 , material SR EN 10028-3 grade P275NH – group 8E2 (1.1) SR EN 1514-1 , non metallic flat gasket type IBC, expended graphite with insertion PN 40
Forging Forging Forging
Dimensions and fabrication STAS 8121/3-84, Material 42CrMo4 QT SR EN 10269 Dimensions and fabrication STAS 8121/2-84, Material 42CrMo4 QT SR EN 10269 15 20 25 40 50 65 80 100 150 ISO 17292 Flanged ends PN25 Floating ball Trunnion SR EN 1984 Flanged ends PN25 SR EN 13709 Flanged ends PN25 SR EN 14341 Flanged ends PN25
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
Full bore Full bore Full bore
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
COMPROIECT-92
Doc. no.:
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
19 of 25
Notes: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16)
Rating for material group 8.E2 (SR EN 1092-1). For all flanges inclusive for valves. Liquid Group 2 complience with CEN / TR 13480-7. Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness for pipe DN600 = 12.5mm. For piping category 0 and I: pipe test category TC1 (SR EN 10216-3), inspection certificate type 3.1 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. For piping category II and III: pipe test category TC2 (SR EN 10216-3), inspection certificate type 3.2 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type 3.2), ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS. Beveled end shall comply with SR EN 1092-1. Preferable use R = 5D, use 3D or 2D only if is not possible to use 5D. (ex: the space for piping is too small). Preferable use concentric reducer. Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type 3.2), ordering options complies with paragraph 7.2.1 of the EP FA MP 03 TS. The range of the O-let shall match with the outside diameter of the pipe. The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes HCN3A. See paragraph 10.1 of the EP FA MP 03 TS. Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.
CLASS HCN3A BRANCH CHART – instrumentation conection mm (inch) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 1/2) LEGEND
SL, TL
SL- Sockolet TL- Thredolet*
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
* Thredolets threads shall match with the instrumentations threads
SL, TL
CLASS HCN3A BRANCH CHART – pipe conection mm (inch) 15 (1/2) 20 (3/4) 25 (1) 40 (1 ½) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 ½)
50 (2)
65 (2 ½)
80 (3)
ET RT
ET
RT
RT
ET
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL RP
WL
RT
RT
RT
WL RP WL RP WL RP
WL RP WL RP
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
LEGEND ET- Buttwelded Equal Tee RT- Buttwelded Reduced Tee WL – Weldolet RP - Reinforcing
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
6.5
COMPROIECT-92
CLASS HCP3A
Flange facing: 0.8 to 3.2 Ra Type B2 2)
DN / NPS 4)
Category 5) Wall thickness Pipe schedule Piping components Pipe Fittings 8) Elbow 45° Elbow 90° Returns 11)
Reducer Straight tee Reducing tee Cap O-let 12) 13) Weldolet Sockolet, thredolet14) Flanges 9), 18) Weld-neck flange type 11
Blind flange type 05 Line blanks Gaskets Bolting Bolts type 2.A Nuts type 1 Valve DN Ball valves
16)
Gate valves Globe valves 16)
Check valves
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
20 of 25
6.5. CLASA HCP3A
Service / Fluids: TREATED WATER Corrosion Allowance: 3 mm Code Design: SR EN 13480-3 Design temperature °C Design pressure bar
Material group: carbon steel Rating : PN 40 1)
16)
Petrofac
Doc. no.:
-5÷50 40
CLASS HCP3A
TW 3) P.W.H.T – No required
15 1/2 0
20 3/4 0
25 1 0
40 1½ 0
50 2 0
65 2½ II
80 3 II
100 4 II
150 6 II
5
5.6
5.6
5
5.6
6.3
6.3
7.1
8
160
160
>XS
XS
XS
>STD
>STD
>STD
>STD
Notes
SR EN10216-3 grade P275NL1, group 1.1, plain ends – DN≤40, beveled ends DN≥50 6) or 7) 7) 7) SR EN 10253-2 – type B, beveled ends9) , radius = 2D, 3D and 5D10) Grade P265 NL, group 1.1 or Grade P265 NL, group 1.1 [Grade P285 NH, group 8E2 (1.2) forging] Grade P285 NH, group 8E2 (1.2)
Seamless
Grade P285 NH, group 8E2 (1.2)
Forging
Grade P285 NH, group 8E2 (1.2) SR EN 10222-4 grade P285NH group 8E2 (1.2) 160 160 160 XS XS XS XS XS XS Dimension comply with MSS SP97 The O-let size (DN) comply with Class Class 600 Branch-Chart classes HCP3A 3000 Wall thickness to mach pipe SR EN 1092-1, material SR EN 10222-4 grade P285NH – group 8E2 (1.2) PN 40 SR EN 1092-1, material SR EN 10028-3 grade P275NH – group 8E2 (1.1) PN 40 Similar to ASME B16.48 15) , material SR EN 10028-3 grade P275NH – group 8E2 (1.1) SR EN 1514-1, non metallic flat gasket type IBC, expended graphite with insertion PN 40
Forging Forging
Seamless
Forging
Forging Forging Forging
Dimensions and fabrication STAS 8121/3-84, Material 42CrMo4 QT SR EN 10269 Dimensions and fabrication STAS 8121/2-84, Material 42CrMo4 QT SR EN 10269 15 20 25 40 50 65 80 100 150 ISO 17292 Flanged ends PN40 Floating ball Trunnion SR EN 1984 Flanged ends PN40
Full bore Full bore
SR EN 13709 Flanged ends PN40 SR EN 14341 Flanged ends PN40
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
Full bore
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
COMPROIECT-92
Doc. no.:
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
21 of 25
Notes: 1) 2) 3) 4) 5)
6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16)
Rating for material group 8.E2 (SR EN 1092-1). For all flanges inclusive for valves. Liquid Group 2 complience with CEN / TR 13480-7. Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness. Wall thickness for pipe DN600 = 14.2mm. For piping category 0 and I: pipe test category TC1 (SR EN 10216-3), inspection certificate type 3.1 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. For piping category II and III: pipe test category TC2 (SR EN 10216-3), inspection certificate type 3.2 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. Inspection certificate SR EN 10204: (piping category 0 – type 3.1) and (piping category II and III – type 3.2), ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS. Beveled end shall comply with SR EN 1092-1. Preferable use R = 5D, use 3D or 2D only if is not possible to use 5D. (ex: the space for piping is too small). Preferable use concentric reducer. Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type 3.2). Ordering options comply with paragraph 7.2.1 of the EP FA MP 03 TS. The range of the O-let shall match with the outside diameter of the pipe. The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes HCP3A. See paragraph 10.1 of the EP FA MP 03 TS. Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.
CLASS HCP3A BRANCH CHART – instrumentation conection mm (inch) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 1/2) LEGEND
SL, TL
SL- Sockolet TL- Thredolet*
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
* Thredolets threads shall match with the instrumentations threads
SL, TL
CLASS HCP3A BRANCH CHART – pipe conection mm (inch) 15 (1/2) 20 (3/4) 25 (1) 40 (1 ½) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 ½)
50 (2)
65 (2 ½)
80 (3)
ET RT
ET
RT
RT
ET
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL RP
WL
RT
RT
RT
WL RP WL RP WL RP
WL RP WL RP
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
LEGEND ET- Buttwelded Equal Tee RT- Buttwelded Reduced Tee WL – Weldolet RP - Reinforcing
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
6.6
COMPROIECT-92
CLASS HCR3A
Flange facing: 0.8 to 3.2 Ra Type B2 2)
DN / NPS 4)
Category 5) Wall thickness Pipe schedule Piping components Pipe Fittings 8) Elbow 45° Elbow 90° Returns Reducer 11) Straight tee Reducing tee Cap O-let 12) 13) Weldolet Sockolet, 14) thredolet 9), Flanges Weld-neck flange type 11
Blind flange type 05 Line blanks Gaskets Bolting Bolts type 2.A Nuts type 1 Valve DN Ball valves
16)
Gate valves Globe valves 16)
Check valves
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
22 of 25
6.6. CLASA HCR3A
Service / Fluids: GAS AND OIL PRODUCTION PLANTS Corrosion Allowance: 3 mm Code Design: SR EN 13480-3 Design temperature °C Design pressure bar
Material group: carbon steel Rating : PN 100 1)
16)
Petrofac
Doc. no.:
-5÷50 40
CLASS HCR3A
PO 3) P.W.H.T – No required
15 1/2 0
20 3/4 0
25 1 0
40 1½ 0
50 2 0
65 2½ II
80 3 II
100 4 II
5
5.6
5.6
6.3
7.1
7.1
8
8.8
SR EN10216-3 grade P355NL1, group 1.1, plain ends – DN≤40, beveled ends DN≥50 6) or 7) 7) 7) SR EN 10253-2 – type B, beveled ends9) , radius = 2D, 3D and 5D10)
Notes
Seamless Seamless
Grade P355 NH, group 8E3 (1.2) Grade P355 NH, group 8E3 (1.2)
Forging
Grade P355 NH, group 8E3 (1.2)
Forging
Grade P355 NH, group 8E3 (1.2) SR EN 10222-4 grade P355NH group 8E3 (1.2) 160 160 160 160 160 XS XS Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart Class 6000 classes HCR3A Wall thickness to mach pipe SR EN 1092-1, material SR EN 10222-4 grade P355NH – group 8E3 (1.2) PN 100 SR EN 1092-1, material SR EN 10022-4 grade P355NH – group 8E3 (1.2) PN 100 15) Similar to ASME B16.48 , material SR EN 10022-4 grade P355NH – group 8E3 (1.2) SR EN 1514-2 PN100,spiral wound gasket type C/I PN 100
Forging Forging
Forging Forging Forging
Dimensions and fabrication STAS 8121/3-84, Material 42CrMo4 QT SR EN 10269 Dimensions and fabrication STAS 8121/2-84, Material 42CrMo4 QT SR EN 10269 15 20 25 40 50 65 80 100 150 SR EN 1983 Flanged ends PN100 Floating ball Trunnion SR EN 1984 Flanged ends PN100
Full bore Full bore
SR EN 13709 Flanged ends PN100 SR EN 14341 Flanged ends PN100
Full bore
This document is Company property. OMV-PETROM lawfully reserves all rights. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited. File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
COMPROIECT-92
Doc. no.:
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
23 of 25
Notes: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16)
Rating for material group 8.E3 (SR EN 1092-1). For all flanges inclusive for valves. Liquid Group 2 complience with CEN / TR 13480-7. Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness. For piping category 0 and I: pipe test category TC1 (SR EN 10216-3), inspection certificate type 3.1 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. For piping category II and III: pipe test category TC2 (SR EN 10216-3), inspection certificate type 3.2 (SR EN 10204), ordering options comply with Table 3.1 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. Inspection certificate SR EN 10204: (piping category 0 – type 3.1) and (piping category II and III – type 3.2), ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS. Beveled end shall comply with SR EN 1092-1. Preferable use R = 5D, use 3D or 2D only if is not possible to use 5D. (ex: the space for piping is too small). Preferable use concentric reducer. Inspection certificate SR EN 10204: (piping category 0 and I – type 3.1) and (piping category II and III – type 3.2). Ordering options comply with paragraph 7.2.1 of the EP FA MP 03 TS. The range of the O-let shall match with the outside diameter of the pipe. The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes HCR3A. See paragraph 10.1 of the EP FA MP 03 TS. Valves body and bonnet shall have pressure/temperature rating at least as for material group 8E2.
CLASS HCR3A BRANCH CHART – instrumentation conection mm (inch) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 1/2) LEGEND
SL, TL
SL- Sockolet TL- Thredolet*
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
SL, TL
* Thredolets threads shall match with the instrumentations threads
SL, TL
CLASS HCR3A BRANCH CHART – pipe conection mm (inch) 15 (1/2) 20 (3/4) 25 (1) 40 (1 ½) 50 (2) 65 (2 ½) 80 (3) 100 (4)
15 (1/2)
20 (3/4)
25 (1)
40 (1 ½)
50 (2)
65 (2 ½)
80 (3)
ET RT
ET
RT
RT
ET
RT
RT
RT
ET
WL
RT
RT
RT
ET
WL
WL
RT
RT
RT
ET
WL
WL
WL
RT
RT
RT
ET
WL
WL
WL
RT
RT
RT
RT
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
LEGEND ET- Buttwelded Equal Tee RT- Buttwelded Reduced Tee WL – Weldolet RP - Reinforcing
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
6.7
Petrofac
CLASS FSM1H
COMPROIECT-92
Design pressure bar Flange facing: 0.8 to 3.2 Ra Type B2 2)
4)
Category Wall 5) Thickness Pipe schedule Piping components
Fittings 7) Elbow 45° Elbow 90° Returns Reducer 10) Straight tee Reducing tee Cap 11) O-let Weldolet Sockolet, thredolet 12) Flanges Weld-neck flange type 11 Blind flange type 05 Line blanks Gaskets Bolting Bolts type 2.A Nuts type 1 Valve DN Ball valves Gate valves Globe valves Check valves
Rev. no.:
A01
Page no.
24 of 25
-5÷50 16
CLASS FSM1H
XH 3) P.W.H.T – No required
25 1 0
DN / NPS
Pipe
PETM-TIC-P00014-MSPE-0001
6.7. CLASA FSM1H
Service / Fluids: CHEMICAL INJECTION Corrosion Allowance: 0 mm Code Design: SR EN 13480-3 Design temperature °C
Material group: Stainless steel Rating : PN 16 1)
Doc. no.:
Notes
2.9 Sch 30
SR EN10216-5 X6CrNiMoTi17-12-2, group 8.1, plain ends – DN≤40, beveled ends DN≥50 6) SR EN 10253-4 – type B, beveled ends8) , radius = 2D, 3D and 5D9)
Seamless Seamless
Grade X6CrNiMoTi17-12-2, group 8.1 Grade X6CrNiMoTi17-12-2 15E0(8.1) Grade X6CrNiMoTi17
Forging
Grade X6CrNiMoTi17 SR EN 10222-5 Grade X6CrNiMoTi17-12-2 15E0(8.1) Dimension comply with MSS SP97 The O-let size (DN) comply with Branch-Chart classesFSM1H (class 3000) Wall thickness to mach pipe SR EN 1092-1, material SR EN 10222-5 Grade X6CrNiMoTi17-12-2 15E0(8.1)
Forging Forging
PN 40 SR EN 1092-1, material SR EN 10028-7 Grade X6CrNiMoTi17-12-2 15E0(8.1) PN 40 13) Similar to ASME B16.48 , material SR EN 10028-7 Grade X6CrNiMoTi17-12-2 15E0(8.1) SR EN 1514-1 , non metallic flat gasket type IBC, PN 40
Forging
Forging Forging Forging
Dimensions and fabrication STAS 8121/3-84, Material 42CrMo4 QT SR EN 10269 Dimensions and fabrication STAS 8121/2-84, Material 42CrMo4 QT SR EN 10269 15 20 25 40 50 65 80 100 150 SR EN 1983 Flanged ends PN16 Floating ball Trunnion SR EN 1984 Flanged ends PN16 SR EN 13709 Flanged ends PN16 SR EN 14341 Flanged ends PN16
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
Full bore Full bore Full bore
WATER FLOOD PILOT PROJECT IN TICLENI AREA / PROIECT PILOT DE INJECTIE APA IN ZONA TICLENI PIPING CLASSES SPECIFICATION / SPECIFICATIE CLASE CONDUCTE
Petrofac
COMPROIECT-92
Doc. no.:
PETM-TIC-P00014-MSPE-0001
Rev. no.:
A01
Page no.
25 of 25
Notes: 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13)
Rating for material group 15E0 (SR EN 1092-1). For all flanges inclusive for valves. Liquid Group 1 complience with CEN / TR 13480-7. Complies with SR EN 13480-1. The piping category is done by the maximum DN of the components. The pipe wall thickness was calculated at pressure limit and upgraded up the fittings wall thickness. If stress induced by the assembly of the piping on the supports and also by the thermal stress are larger than the stress from pressure limit, the designer shall calculate the new wall thickness. For piping category 0 : pipe test category TC1 (SR EN 10216-2), inspection certificate type 3.1 (SR EN 10204), ordering options comply with Table 3.5 and paragraph 3.4 and 3.5 of the EP FA MP 03 TS. Inspection certificate SR EN 10204: (piping category 0 – type 3.1) ordering options comply with Table 7.1 and paragraph 7.2.1 of the EP FA MP 03 TS. Beveled end shall comply with SR EN 1092-1. Preferable use R = 5D, use 3D or 2D only if is not possible to use 5D. (ex: the space for piping is too small). Preferable use concentric reducer. The range of the O-let shall match with the outside diameter of the pipe. The threads size shall meci with the instrumentation equipment size – see Branch Chart – Classes FSM1H. See paragraph 10.1 of the EP FA MP 03 TS.
CLASS FSM1H BRANCH CHART – instrumentation conection ND/NPS 6 (1/8) 8 (1/4) 10 (3/8) 15 (1/2) 20 (3/4) 25 (1) 1)
6 (1/8) ETS ETST RTS RTST RTS RTST RTBS RTBT
8 (1/4)
ETS ETST RTS RTST RTBS RTBT
SL, TL
SL, TL
SL, TL
SL, TL
10 (3/8)
15 (1/2)
20 (3/4)
ETS ETST RTBS RTBT RTBS RTBT
ET ETT RT RTBT
ET ETT
RTBS RTBT
RT RTBT
RT RTBT
25 (1)
ET ETT
LEGEND ET- Buttwelded Equal Tee ETS - Sockolet W elded Equal Tee ETST - Sockolet W elded Equal Tee with Threaded Instrument Air ETT - Buttwelded Equal Tee with Threaded Instrument Joint RT – Buttwelded Reduced Tee RTS - Sockolet W elded Reduced Tee RTST - Sockolet W elded Reduced Tee with Threaded Instrument Joint RTBS – Buttwelded and Sockolet 1) Welded Reduced Tee RTBT - Buttwelded Reduced Tee with Threaded Instrument Joint SL - Sockolet TL- Thredolet* * Thredolets threads shall match with the instrumentations threads
Inlet branch (process) buttwelded and outlet branch (instrumentation) Sockolet Welded
CLASS FSM1H BRANCH CHART – pipe conection mm (inch) 6 (1/8) 8 (1/4) 10 (3/8) 15 (1/2) 20 (3/4) 25 (1) 1)
6 (1/8)
8 (1/4)
10 (3/8)
15 (1/2)
20 (3/4)
25 (1)
ETS RTS
ETS
RTS
RT
ETS
RTBS
RTBS
RTBS
ET
SL
SL
RTBS
RT
ET
SL
SL
RTBS
RT
RT
Inlet branch buttwelded and outlet branch Sockolet Welded
File name: 02_PETM-TIC-P00014-M-SPE-0001.doc
ET
LEGEND ET- Buttwelded Equal Tee ETS - Sockolet Welded Equal Tee RT- Buttwelded Reduced Tee RTS - Sockolet Welded Reduced Tee RTBS – Buttwelded and Sockolet Welded Reduced Tee 1) WL – Weldolet RP - Reinforcing
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