026-ITP FOR STRUCTURAL STEEL.pdf

Pearl GTL Project Shell Project No: HP-3000-QAT Project Document Number: T- 4.250.917

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

Z

LINDE ENGINEERING

Contractor Project No: Project Rev.: B

Page 2 of 15

5887

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION I

B

27.11.08

Ready For Construction

SB

EO

AG

RFC

H

B

24.11.08

Ready For Construction

SB

EO

AG

RFC

G

A

23.10.08

Company Comments Incorporated

SB

EO

AG

CCI

F

A

17.09.08

Issue for Review

SB

EO

AG

IFR

E

A

14.09.08

Issue for Review

SB

EO

AG

IFR

D

A

08.04.08

Ready For Construction

BR

UA

ZG

RFC

C

O

03.12.07

Issued for Company comments

BR

AU/MC

ZG

ICC

B

22.11.07

Issued for Review

BR

AU/MC

ZG

IFR

A

20.11.07

Issued for Internal Review

BR

AU/MC

ZG

IIR

Date

Description

GAMA Rev. No.

Project Rev No.

Prepared Checked Approved By By By ORIGINATOR

Status

Document Title:

LINDEGINEERING AG

ITP FOR STRUCTURAL STEEL PRE-ASSEMBLING AND ERECTION (FSI) Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470 GAM

ITP

QAC

GTL

026

I

Org. Code

Doc. Type

Disc. Code

Geogr. Area

Seq. No

Rev. No

Project Document Number: T-4.250.917

Vendor Code

Rev No: B

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL PRE-ASSEMBLING AND ERECTION ( FSI ) S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 27.11.08 - Rev. I A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

1.0

1.1

2.0 2.1 2.2 3.0 3.1 4.0

Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

QA/QC

-

H

R R

C

A

METHOD STATEMENTS/PROCEDURES Applicabl Quality Control Procedure e QC QCP for Pre-assembly and T-13.376.359 Procedur T.4.250.907 erection of structural e steel. CONTROL OF INSPECTION, MEASURING AND TESTING EQUIPMENT Torque wrenches Validity 100% T.4.250.915 Inspection measuring and QC Procedure for 100% T.4.250.915 test equipment calibration calibration

Calibration certificate

H R R

QCI

Calibration certificate

H R R

QC INSPECTO R

Applicable Standards

I

MATERIAL CERTIFICATES Receiving of structural steel materials A. INSPECTIONS

100%

Material Test Certificates

Material Test Certificates

R R

STRUCTURAL STEEL ASSEMBLING 4.1

Verification of applicable WPS, Welder Qualifications

T-4.250.917 Rev. B

100%

34.28.00-31; T.13.376.359E

AWSD1.1 / ASME IX

Welding Engineer

WPS

H H H H

Page 4 of 15

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL PRE-ASSEMBLING AND ERECTION ( FSI ) S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 27.11.08 - Rev. I A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

4.2

4.3

Activity

Inspections of structural steel weld preparation. Fit up, tack welding, Pre Dimensional Checks ( If required ) Inspection of Preassembled Structural steel a) Dimensional acceptance

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

100%

34.28.00-31; T.13.376.359E

AWSD1.1

QC Inspector

GAM-QCR-QAC-GTL-035

100%

34.28.00-31; T.13.376.359E

AWSD1.1& T-13376.377

QC Inspector

GAM-QCR-QAC-GTL-035

IFC Drawings

QC Inspector

S

X

C

I

H S

I

W S

I

S R

A

b) Welded joints acceptance STRUCTURAL STEEL INSTALLATION Foundation acceptance a) Check elevation of foundation 4.4

b) Location of anchor bolts (if applicable) c) Embedded plates installation (if applicable)

T-4.250.917 Rev. B

100%

IFC Drawings

GAM-QCR-QAC-GTL-037 (Revised)

Page 5 of 15

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL PRE-ASSEMBLING AND ERECTION ( FSI ) S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 27.11.08 - Rev. I A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

4.5

4.6

4.7

4.8

4.9

Activity

Verify a) Visual inspection of field welds. b) Repair welds (if applicable). Verification of lifting points & support points(During transportation, Before& after lifting the structure) Check bolt tightening a) Verification of torque b) Check anchor bolt tightening (if applicable) Verify a) alignment b) verticality (after bolt tightening and or welding) Painting / Coating Repair works ( if applicable)

T-4.250.917 Rev. B

Responsible Party

Verifying Documents

S

X

IFC Drawings

QC Inspector

GAM-QCR-QAC-GTL-037 (Revised)

I

S S

T.4.250.897

34.28.00-31; T.13.376.359E

Site Engineer

---------------

I

S S

100%

T.4.250.907

34.28.00-31; T.13.376.359E

Site Engineer

GAM-QCR-QAC-GTL-041 & Red Indication Mark over bolt head

I

W S

100%

T.4.250.907

34.28.00-31; T.13.376.359E

Site Engineer

I

W S

I

W S

Test Frequency

Reference Document

100%

Applicable WPS

100%

Acceptance Criteria

Refer To Painting ITP

GAM-QCR-QAC-GTL-038, 039

C

A

Page 6 of 15

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL PRE-ASSEMBLING AND ERECTION ( FSI ) S. GAMA QATAR

X. CONTRACTOR QC

DATE: 27.11.08 - Rev. I

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

4.10

Activity

Test Frequency

Reference Document

Grouting Verification of surface preparation

Acceptance Criteria

Responsible Party

Verifying Documents

Refer To Grouting ITP

S

X

C

A

I

W S

I

I

S

W W

Final Inspection of accessories

4.11

Ladders, stairs treads, safety cages, Gratings, Toe plates

100%

T.4.250.907

T-13.376.377; 34.28.00-31; T.13.376.359E

Site Engineer

GAM-QCR-QAC-GTL-040

100%

Manufacturer’s recommendation

Manufacturer’s recommendation

Site Engineer

TPI Report

I

I

100%

T.4.250.907

34.28.00-31; T.13.376.359E

QCI

GAM-QCR-QAC-GTL-146

I

W S

100%

IFC Drawings

As per Project Specification

QCE / QCI

---

I

H H

Davits, Mono rails Equipment platforms Metal Cladding, roofing etc. 4.12

4.13

4.14

Load test (if applicable) Mono Rails, Davits etc Released to next activity a) To Grouting (Civil Work) Inspection on completion and release for Mechanical installation

T-4.250.917 Rev. B

Page 7 of 15

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-026

C2 ASU Construction Works

ITP FOR STRUCTURAL STEEL PRE-ASSEMBLING AND ERECTION ( FSI ) S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 27.11.08 - Rev. I A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory) Item

Activity

4.15

Flaw less (FSI) a) Tightness 1) Loose Bolts 2) Wrong Type of Bolts

4.16

Acceptance of QC Inspection Records

T-4.250.917 Rev. B

Test Frequency

100%

100%

Reference Document

T.13.377.360

IFC Drawings & as per Project Specification

Acceptance Criteria

Responsible Party

Verifying Documents

S

X

As per this ITP

Site Engineer & QA-QC Inspector

GAM-QCR-QAC-GTL-041

I

W S

As per this ITP

QA-QC Engineer – Civil& Structural

---

I

R R

C

A

Page 8 of 15

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY STRUCTURES ASSEMBLING REPORT Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item No:

Test Code No.:

Subsystem:

ITP No.:

GAM-ITP-QAC-GTL-XXX

Ref. DWG / Docs: Used Measuring and test equipment ref. (if applicable): General Welding

Repair Welding

( Tick - If Applicable)

Check the following: Item No. 1.

ACC

N/A

Signature

Dimensional to be checked as per Drawing

2.

Fit up checked

3.

Orientations checked

4.

Various bends checked

5.

Welding Acceptable in visual

6.

PT/MT verified

7.

Painting checked

ORGANIZATIONS GAMA REP.

Accepted By

REJ

Description

LINDE REP.

QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-035

NAME

SIGNATURE

DATE

Date

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY STRUCTURAL STEEL PRE ERECTION & INSTALLATION PROCESS SHEET Subcontract Ref.:

Report No.:

Item Description:

Date:

Item Location/ Area:

ITP No.:

Subsystem:

Test Code No.:

GAM-ITP-QAC-GTL-

Ref. DWG / Docs: Used Measuring and test equipment ref. (if applicable):

Check the following: Item No. Pre Erection : 1.

Description

QC Inspector Initial Date

Foundation Handing over (Civil to Mechanical).

2. 3. 4.

Preparation of grouting (Chipping & Cleaning). Checking for anchor bolt. Shim plate fixed as per RFC drawing & work instructions. Installation Process : 1. Foundation Complete & inspected. 2. All Structural members correctly installed. 3. Base supports are set at correct elevation. 4. Structures Plump & alignment in all directions. 5. Length of bolts is correct. 6. All washers are correctly mounted. 7. Correct tightening for all bolts. 8. All temporary construction materials are removed. 9. Welding acceptable. The Installation of the above Steel has been Satisfactorily completed in accordance with the Drawings& Specifications. Note: This QCR form revised on 23.11.2008 as per the site requirement and QCR form # 125 shall not been used further as per (PMC commends) Transmittal # PI-092-LIN-PMC-TX-21510. ORGANIZATIONS

Accepted By

THIRD PARTY REP.

GAMA REP.

LINDE REP. QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-037

NAME

SIGNATURE

DATE

C2 ASU PEARL GTL PROJECT RASLAFFAN INDUSTRIAL CITY STEEL STRUCTURES ELEVATION REPORT

( BASED ON SURVEY REPORT) Subcontract Ref.:

Report No.: Inspection Date: Test Code No.:

Item Description: Item Location / Area: Subsystem:

ITP No.:

Ref. DWG / Documents: Used Measuring and test equipment ref. (if applicable): INSPECTIONS Column No

Planned Level

Actual Level

Level/Difference

Plumb 0 Degree

Accepted By

ORGANIZATIONS THIRD PARTY REP. GAMA REP. LINDE REP. QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-038

DATE

NAME

90 Degree

SIGNATURE

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY ALIGNMENT REPORT FOR STEEL STRUCTURE Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs: Used Measuring and test equipment ref. (if applicable): Unit No.: OUT OF PLUMBNESS

Accepted By

ORGANIZATIONS THIRD PARTY REP. GAMA REP. LINDE REP. QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-039

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY CHECK LIST OF LADDER, HANDRAIL, STAIRCASE & GRATING

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Documents: Used Measuring and test equipment ref. (if applicable):

INSPECTIONS Item

Mark No.

Accepted By

ORGANIZATIONS THIRD PARTY REP. GAMA REP. LINDE REP. QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-040

Check of Ladders

DATE

Check of Handrail

NAME

Check of Staircases

Check of Grating

SIGNATURE

C2 ASU PEARL GTL PROJECT RASLAFFAN INDUSTRIAL CITY BOLT TIGHTENING INSPECTION REPORT

Subcontract Ref.:

Report No.:

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem:

ITP No.:

Ref. DWG / Docs: Used Measuring and test equipment ref. (if applicable): INSPECTIONS Item No/Spool No

Mark No./Joint No

Accepted By

ORGANIZATIONS THIRD PARTY REP. GAMA REP. LINDE REP. QSGTL OR its PMC REP.

GAM-QCR-QAC-GTL-041

Bolting Grade

DATE

Size

NAME

Bolt Tightening (Torque Value)

Inspector’s Signature

SIGNATURE

Hand Over - Structural Group to Civil Group (For Grouting) Area : Date : Check

Accepted

Not Accepted

N/A

Remarks

Bolt Torque Tightening Completion Alignment Check Anchor Bolts Tightening Check Shim Plates as per Work Instruction Check Module Washing Completion Structural steel works within the area are completed and released for Grouting Works. Check the Punch List Enclosed or Not Ready For Grouting

Enclosures :

1. RFI for Torque Tightening for Field Bolts 2. Alignment Records 3. RFI and All Records for Module Inspection

Accepted By

Handover By (Steel Structures)

Accepted By (Civil / Equipment / Piping)

Name :

Name :

Sign / Date :

Sign / Date :

Name :

Name :

Sign / Date :

Sign / Date :

GAMA

LINDE

Name :

FINAL ACCEPTANCE BY PMC Sign / Date : GAM-QCR-QAC-GTL-146