00+Service+Training+CASE+COMPACTOR

VIBRATORY COMPACTION ROLLER SV212 (24,442 lb, 11,097 kg) SV216 (31,553 lb, 14,325 kg)

1 - Drum Frame

13 - Engine

2 - Vibratory Drum

14 - Hydraulic oil cooler

3 - Scraper

15 - Engine radiator

4 - Articulated joint

17 - Driver’s workplace

5 - Tractor Frame

18 - Travel pump

6 - Axle

19 - Vibration pump

7 - Fuel Tank

20 - Exhaust muffler

8 - Batteries

21 - Air filter

9 - ROPS frame

22 - Dozer blade

10 - Hydraulic oil tank

23 - Pad foot segments

11 - Cabin

24 - Hydraulic pressure filter

12 - Hood

25 - Air condition system

SV216 With Smooth Drum, Cab, Driving & Directional Lights

Drum Scraper

Towing Hitch

Brake Release for Emergency Towing Release Clamp with 5mm Hex Key

Pressure Check Port

Head Light

Fresh Air Intake & Filter

Cover Over The Hydraulic Reservoir

24 Volt Socket for Plugging in the Rotating Beacon

Engine Air Filter Intake Bonnet

Storage Compartment

Air Pressure Check Hydro Inflate Plug

Articulation Lock Right Side Oscillation Lock

Pin for the Articulation Lock

Left Side Oscillation Lock

Hoses to the Drum Travel Motor

SV216 Smooth Drum Roller

Vibration Shock Absorbers

27

Drum Oil Filling Plug

Drum Oil Level Plug Drum Oil Drain Plug

SV212 With Smooth Drum and Optional Bolt on Pads

SV216 with Drum that has Welded on Pads

SV212 with Optional Pads & Dozer Blade

Dozer Blade Height Gauge

Reversible Cutting Edge

Dozer Lift Cylinder

Dozer Blade Transport Attachment Links

Dirt Removal Scrapers

Dozer Control Petal

“Vandalism Guarding” R.O.P.S. Versions

Vandalism Cover Lock Positions

Right Side Control Center

Windshield Washer Reservoir

Operator’s Manual Compartment

Cargo Net

Beverage Holder

Bracket for Fire Extinguisher

Heater Air Flow Vent

Heater Temperature Control

Heater Water Valve to regulate the Temperature

Seat Rotation Lock to Facilitate Exit out the Right Door

Engine Coolant Temperature Gauge

Fuel Level Gauge

Drum Vibration Selector Control

Vibration Pump from the Left Side

Vibration Pump from the Right Side

Pump for the Vibration Motor, Vibration Frequency Adjustment Screw.

Vibration Motor on Left Side of Drum

Heater Fan Speed Control

Drum Anti-Slip Control / Differential Locking Control

Key Switch

Diagnostic Socket

24 Volt DC Power Outlet

Engine Tachometer

Directional Signal Light Indicator

Air Filter Restriction Indicator

Hydraulic Filter Restriction Indicator

Neutral Position Indicator of Travel Control

Drum Vibration On Indicator

Parking Brake On Indicator

Hydraulic Fluid Low Oil Level Indicator

Battery Charge Indicator Light

Engine Oil Pressure Warning Light

Fuse Box

Hour Meter

Hydraulic Fluid Temperature Gauge

Directional Signal Switch

Rotating Beacon Switch

Hazard Warning Signal Switch

Auxiliary Lamp Control Switch

Instrument Lights, Front & Rear Marker Lights & Front Work Lights

Rear Work Light Switch

Horn Switch

Engine Throttle Control

Handle for Raising and Lowering the Right Control Assembly

Emergency Stop Button, applies the brakes and kills the Engine

Forward / Reverse Travel Control Lever

High / Low Travel Speed Switch

Travel Pump

Engine

Drum Travel Motor

Drum Travel Motor

Three Ranges of Low Travel Speed Selector

Vibration On / Off Push Button Control

Emergency Parking Brake Apply Switch, does not kill the engine.

Front Windshield Wiper Control

Rear Window Wiper Control

Filtered Fresh Air Blower Fan Control

Windshield and Rear Window Washer Fluid Control Switch

Vent for the Filtered Fresh Air

Air Conditioner Temperature Control

Air Conditioner Fan Speed Control

Right Side Control Up For Safety, Which Kills the Controls, and the Engine

Right Side Control Down for Starting the Engine and for Operation of the Roller

The Battery Master Switch is Behind the Locking Cover on the Left side of the Compactor

Battery Master Switch in the Off Position

Operator’s Compartment Tilting Switch

Hood Opening and Closing Switch

50 Amp Fuse (Next Slide)

Tilting Control 50 Amp Fuse

Battery Shut-Off Switch

Negative Ground Terminal

Electrical Ground Connection Under Operator’s Platform

Motor, Pump and Relay for lifting the Hood and Operator’s Platform

Manual Pump for Opening the Hood and tilting the Operator’s Compartment

Operator’s Compartment Tilting Control Valve

Valve Latch

Clip to store the Manual Pump Handle

Operator’s Platform Valve With Latch “On” for Manual Lifting

Engine Cover Valve With Latch “On” for Manual Lifting

Valve Latch for Tilting the Operator’s Compartment

Valve Latch for Manual Opening of the Hood

Valve Latch On

Hood is Closed

Hood is Open

Hood Open for Battery Service

Batteries 24 Volt System

Diesel Fuel Tank

Hydraulic Reservoir Sight Gauge

Hydraulic Reservoir Breather

Hydraulic Reservoir Breather

Factory Seal

Hydraulic Reservoir Filler Station

Hydraulic Fill Port

Pressure Check Ports

Reverse Travel 6090 psi (420 bar)

Forward Travel 6090 psi (420 bar)

Vibration Circuit I 5800 psi (400 bar)

Vibration Circuit II 5800 psi (400 bar)

Steering Circuit 2760 psi (190 bar)

Feed Pump Pressure 320 psi (22 bar)

Hydrostatic System Filter

Engine Oil Filter

Starter

Alternator

Radiator Coolant Level Sight Gauge

Oil Check

Oil Fill

Fuel Filters

Priming Pump

Air Filter

View of the Operator’s Platform Retaining Bolts from Inside the Cab

Operator’s Platform Fixing Bolts

24 mm Wrench or 1 inch Wrench

Socket for plugging in the cab top light, which must be unplugged before tilting the cab.

Operator's Platform Hinge

HYDRAULICS The hydraulic system controls all of the main functions of the compactor. The engine drives the hydraulic pumps, which supplies the flow of hydraulic fluid to drive the hydraulic motors, converting this energy to rotation motion. The distribution of the hydraulic fluid throughout the compactor is sent through pipes and pressure hoses. Other controlling elements are installed inside the hydraulic circuit, for regulating and for safety - electromagnetic distributors, hydrostatic locks, safety and control valves.

The hydraulic system consists of the following circuits: - Hydraulics for travelling + hydraulic brakes - Hydraulics for vibrations - Hydraulics for steering - Hydraulics for lifting - Hydraulic reservoir

DIAGRAM OF THE HYDRAULIC CIRCUITS

The hydraulic circuits are connected identically for both compactors. Differences are only in the types of pumps and hydraulic motors used. -The SV212 compactor uses the 90R042 pump and the 90M042 hydraulic motor for vibration. -The SV216 compactor uses the 90R055 pump and the 90M055 hydraulic motor for vibration. Additional differences are in the adjustment of a control pressure bypass valve in the body of the vibration pump, where in the SV212, its pressure it is set to 610 psi (42 bars), and in the SV216, it is 410 psi (28 bars). Control pressure setting in the bodies of the travel pumps is identical in both cases - 320 psi (22 bars). Operation of the individual closed circuits or their parts is described in detail.

* SV212 ** SV216

Legend: 1 – Travel Pump 2 – Vibration Pump 3 – Drum drive motor 4 – Vibration motor 5 – Wheel drive motors 8 – Steering pump 9 – Steering Orbital valve 10- Anti Spin Control ASC Valve 11 – Steering cylinders 12 – Rear flow divider Block 13 – Steering pressure switch 14 – Suction screen 15 – 10 micron filtration block 16 – Oil filling cap & breather 17– Oil level gauge sender

18 – Hydraulic Cooler 19 – Cooler bypass valve 20 – Oil temperature regulator 21 – Hydraulic circuit test ports 22 – Filling quick coupler 23 – Brake release Quick coupler 24 – Brake release Quick coupler 25 – Hydraulic temperature sensor 26 – Hood raising electric pump 27 – Hood raising Manual pump 28 – Hood raising selector valve 29 – Hose rupture Hydraulic lock valve 30 – Hydraulic cylinder for lifting the cabin 31 – Hydraulic cylinder for lifting the hood

105°F 130°F 75 psi

1 - Steering wheel

27 - Direction lights indicator

2 - Travel control

28 - Neutral position of the travel control indicator

3 – High / Low Speed Switch

36 - Horn push button

4 – Low speed adjustment

37 - Front and rear road lights switch

5 - Throttle control lever

38 - Rear lights switch

6 - Emergency brake push button

39 - Auxiliary lights switch

7 – Key switch

40 – Heater fan switch

9 - Engine temperature gauge

41 – Hazard lights switch

10 - Hydraulic oil temperature gauge 42 - Safety beacon light switch 11 - Hour meter

43 - Limit switch of traction spin of the drum

12 - Fuel gauge

43a- Switch for Anti Spin Control (ASC) differential lock

13 –Speedometer

44 - Directional lights switch

14 - Socket of hand lamp

45 - Vibration pre-selector

20 - Alternator charging indicator

46 - Parking brake push button

21 – Brake applied indicator

47- Vibration push button

22 – Engine low oil pressure indicator50 - Fuse box 23 - Hydraulic low oil level indicator 51- ASC serial port 24 – Air filter clogging indicator

69 - Driver's seat

25 - Hydraulic filter clogging indicator90 – Dozer blade control 26 - Vibration indicator