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Pneumatic Conveyi11g Equipment andbook

Claudius Peters Cement Systems

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CLAUOIUS PETERS

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CONTENTS

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Section 1

GENERAL INFORMATION

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Section 2

PNEUMATIC CONVEYING EQUIPMENT

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Section 3

AEROSLIDE COMPONENTS

Section 4

SILO ACCESSORIES

Section 5

BULK LOADOUT EQUIPMENT

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GYPSUM MILL - Peters em-mill for gypsum grinding, drying and calcining.

SHIP LOAD EH- Ship loader for dust free high capacity loading.

GOAL MILL • Peters em-mill for coal grinding and drying.

ROLL GRUSHEH - Peters ron crusher for clinker crushing.

PACKER - Peters module-type rotary packer. )

SUCTION UNLOADER - Vacuum unloader to unload cement and other bulk cargos.

CI..AUDIUS PETERS

SECTION 1 - GENERAL INFORMATION INTRODUCTION

This catalog is designed to provide basic information on some of the more standard items available from Claudius Peters' exteusive · range of pneumatic conveying components. Claudius Peters offers a compreheusive range of services, from equipment supply to complete design, supply, installation and start-up. The user gets the ad'l"antage of working with a company whose involvement in the design of pneumatic conveying can be traced back over many decades. · In addition to pneumatic conveymg, Claudius Peters can also provide equipment and services in the following associated areas of Particulate Solids Technology: "'''

SILO SYSTEMS

Special desigus for storage, homogenizing and blending silos.

:1 SILO MOD!FICATIONS

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Design and installation of system modificatious to improve blending efficiency and reduce power consumption m old inefficient homogemzing silos, and to improve the withdrawal capability of ineffective storage silos. MILLS

Vertical spindle ball ring milis capable of grinding, drying, classifying and calcining coal, gypsum, bentonite, clay, limestone, phosphate and other minerals. PACKING PLANTS

Manual or automatic systems based on the Claudius Peters pac.;k:er and palletizing technology. BULK LOADING SYSTEMS

Equipment and systems for road, raíl and water based distribution terminals.

CLAUOIUS F'ETERS

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FLY ASH HANDLING

Conveying, storage and distribution of fly ash. Mechanica! bottom ash withdrawa! frompower boilers. SHIP LOADING /UNLOADING

On board and shore based bulk handling systems. MATERIAL COOLERS

Reciprocating grate and g-Coolers for clinker and other materia!s. Fluidized and pneumatic cooling of plaster and similar materia!s.

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GYPSUM PROCESSING

Equipment supply to complete turnkey plants for the production of building plaster _and plasterboard products. CRUSHING ANO BALE BREAK!NG

Design, suppl¡r and insta!lation of recycling and waste paper bale breaking systems utilizing the PE1ERS/NORBA Crusher/Bale Break:er. MECHANICAL CONVEYING

Euremag Steel Belt Conveyor for high temperature (up to 1000°C) and very abrasive conveying applications.

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CL.AUOIUS PETERS

PNEUMAT!C CONVEYING SYSTEMS

All pneumatic conveying systems include the same basic elements: a) The Feeder

• required to introduce the material into the conveying line, frequently at a controlled rate and against elevated pressures.

b) The Prime Mover

• to supply the necessary quantity of conveying gas (often air) at prASSUTA Hu th..... '?'.::.n,,T,..ad ........ ........ ...... N"rm'::l ...... this device takes the form of a fan (up to 1 psig), a blower (up to 15 psig) or a compressor (over 15 psig). ¡Q.

e) The Conveying Line

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- usually steel pipe, sometimes protected against internal errosion and supplied with long radius bends or tee type elbows. Alternatively, gravity conveying can be achieved through a box sectioned tube with internal aeration known as an Aeroslide. Both devices can be supplied with appropriate valves, diverters or flexible connections as required by the system.

d) The Separator

- to disengage the transported product from the conveying gas, usually taking the form of a cyclone, bag filter or combination of both.

Depending upon the relative proportions of product to conveying gas, the flow of product through the conveying line will take one of several forros ranging from homogeneous flow, where all pa,.-ticles of product are freely suspended, to plugged flow, where the product moves as a slug through the line. For convenience, two basic forros of flow are considered requiring quite different conveying techniques and offering their own particular advantages and disadvantages to the user.

CL.AUDIUS PETERS

system is designed to convey the product in a suspended form through the conveying line. Delute phase systems generally offer a simple inexpensive solution capable of long distance conveying at reasonable pressures, but suffer the penalty of being more costly to operate in view of the quantity of conveying gas required.

DELUTE PHASE CO:N\TEYING is when the

DENSE PHASE CONVEYING is when the

system is designed to convey the product as a distinct plug through the conveying line. Dense phase systems generally offer the advantages of lower wear and product degredation due to the lower convey'mg velocities, low power consumption and small conveying pipework but suffer the disadvantages of limited conveying distance, non-continuous flow and a more complicated operating procedure. a dimensionless quantity used to measure the tendancy of a system towards delute or dense phase. It is measured as the ratio of product mass flow rate to conveying gas mass flow rate. Phase densities below 15:1 are clearly delute phase and above 50:1 clearly dense phase. Between these two exists a 'grey' area, commonly known as medium phase conveying in which the homogeneous delute phase frequently breaks down into 'dunes' flowing along the bottom of the corrveymg line. PHASE DENSITY is

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SYSTEM SELECTION ANO OESIGN

The selection of a particular type of conveying system (delute, medium or dense phase) will depend upon a number of¡arameters induding the nature of the · product, the process requirements an the relative capital and operating costs. Once the basic type of system has been selected there still remains a number of specific solutions, the design and selection of which will depend upon the relationship between such things as pressure drop, conveying quantities, material characteristics and the physicallayout of the system. Claudius Peters is available to provide assistance in the design, supply, installation and start-up ofpneumatic conveying systems and has the backing of decades of experience, a comprehensive tesrfacility and a great number of reference plants. Should you wish to take advantage of this service please contact us at 214/386-4451 or complete the attached questionnaire and send 1t to us at:

4141 Blue Lake Circle Dallas, Texas 75244 U. SA FAX Number 214-386-4496

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EQUIPMENT SELECTION

For those wishing to design their own system., Claudius Peters now makes available equipment from its extensive range which has formerly been available only as part of a Claudius Peters system. This equipment is preven in operation and is available to satisfy most pneumatic conveying requirements. In addition, for a nominal sum, we will perform a study in order to advise the user on the optimum system design parameters for a particular application. Further information on the more standard components in our equipment range is contained in this handbook. Should you require any particular assistance in your system design please let us kuow.

CI..AUD!US F'ETERS

PNEUMATIC CONVEYING QUESTIONNAIRE

Reference:

------------------- Date: ------------------

CompanyNrune: -------------------------------------------Address:

Tel: ----------------------------------------------------Contact:

Mmeriru: ------------------------------------------------Max. _______S.TPH; Capacity: Min. STPH

-------------

Bulk Density (areated): - - - - - - - - - - - - - - l . b s / f t 3 (T/M3) Fineness: Grain Size: Max. _______

Min. _______; Minus 100 Mesh ________%

Moisture Content: ______ % Max. Conveying Distance:

Dia. of existing Pipe: ________.in; Number of Pipeline V alves: ---------

Materiru Temp:

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Horizontru

ft

Verticru

ft

Number of Bends: ________ l.ength of Hose: __________....:ft

D~ailsofApplication: ----------------------------------------

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PRESSURE TANK- Peters dual pressure tank system.

GOMPRESSOR - Peters rotary compressor.

JET GONVEYOR- Peters jet conveyor.

CLAUOIUS PETERS

PNEUMATIC CONVEYING EQUIPMENT

Product

PETERS PUMP- Continuous Feeder, medium phase.

App!ication

Continuous feeding of powdered materials into pressurized pneumatic conveying pipelines. Operating pressures from 7 psig to 30 ps1g wlille conveying from O to over 500 TPH over distances of up to 3000 ft.

Description

Material is fed either from above or the side into a rotating screw which conveys the material against the pressure of a. check valve intó the pressurized conveying chamber. Air from either a blower (up to 15 psig) or compressor ( over 15 psig) is injected into the chamber through a single nozzle and conveys the material along the conveying pipeline. X-150 X-200 X-250 X-300 X-350

Dimensions

See attached dimension sheets.

Special Features

BASE OF MAINTENANCE, bearings and seals are supplied as assemblies to aid in reducing downtlme and maintenance costs. Replaceable split barre] bushings. Replaceable end flight. Low head room required. Dual bearing design. Optional direct or V -Belt drive. In-line or right angle material discharges.

For complete specifications, sizings, assistance in system design and quotations please telephone 214-386-4451.

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MASSE UNVEA8fNDL!CH1 KONSTRUKTlONSANDERUNGEN O!HENSJONS PRELfHINAAY! 00 NOT USE FOR CONSTRUCTION! OIMENSTONS SANS ENGAGEMENT, ORO!T OF ~ODfFlCAilONS RESEqVE!

D!HENSiON SHEET, SE!TE FICHE TECHNtOUE: PAGE

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CLOSED A!S • Peters closed aeroslide lluidizing gravity conveyor.

OPEN A/S • Peters open type aeroslide lar silo and bin bottom aeration.

PNEUMATIC F.G. • Peters flow control gate with pneumatic operator.

LUMP BREAKER • Peters rotary lump breaker.

DIVERSION • Peters diversion bin lar direction changas in an aeroslide system.

SAFffi SLIDEGATE • Peters salety slidegate.

ELECTHIC FLOW GATE • Peters flow control gate with electric operator L

INLET BOX • Peters inlet box lar silo outlets

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OUTLET SPOUT • Outlet spout at aeroslide discharge.

PARALLEL DISTRIBUTOR -Parallel distributor lar single inlet mufiiple aeroslide outlets.

CLAUDIUS PETEF!S

AEROSUDE COMPONENTS

Product

Application

Description

PETERS OPEN AEROSLIDES - Type 2

·Por fluidizing powdered materials contained in storage vessels such as silos, hoppers, ships' holds so · asto improve conveying capabilities andjor achieve product homogeuization.

The Aeroslide consists of a sturdy metal case with an air-permeable fabric membrane on top. Fluidizing air from a fan or blower is passed into the casing and escapes through the fabric, thus aerating the material being stored or transferred.

Standard width 200nn; 8 in.; other widths available.

Dimensions

See attached dimension sheet.

Special Features

Minimum maintenance; low capital and running costs; long life. Aeration media available to meet a Wide range of application temperatures.

For complete specifications, sizings, assistance in system design and quotation please telephone 214-386-4451.

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CLAUDIUS PETERS

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PETERS AEROSLIDE TYPE 2 WITH SUPPORT ANGLES

AEROGLISSJERE PETERS TYPE 2 AVEC EQUERRE DE FIXATION .

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