Planos Del Camion 785c Tipo c

August 15, 2018 | Author: Luis Eugenio Hernandez Quijaite | Category: N/A
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Component Identifiers (CID¹) Module Identifier (MID²) Transmission / Chassis Control (MID No. 027) C DI

C m o o p ne tn

0168

S y s tm e

0177

Transmission Oil Temperature

0190

Engine

0248

o Vl t a g e utput u Otput

Speed(EOS)

Sensor  Signal

C A T D a t aL i n k

0269

SensoS r u p p l yV o l t aeg

0378

S t a r tR e l a y

0590

E n g i n eC o n t r o l

0627

P a r k ign B r aek S w ci th

0672

C o n v et re r O u tupt S p e e d( C O S )

0700

Transmission Gear Sensor 

0701

Transmission Output Speed Sensor 

0702

G e a rS e l e cotr Lvee r  

F aliu r eD e sc r i p tion

0

Data valid but abovenormal perational o range.

1

Data valid but belownormal perational o range.

A

H 1- 2 E 8-

E E

C O N N1 ( M a tset o C o n n o nV o l2 )

Mechanicalsystem notrespondingproperly.

107

WH

B a kc u pR eal yt oR e ev r es I n idc tao r  

B er ka e r - B ca ku pA al m r (1 0 A) B er ka e r - B ar ke R et a r ct( 2 0 A)

E E

C O N N2 ( M a tset o C o n n o nV o l2 ) C O N N3 ( M a tset o C o n no nV o l2 )

E

Abnormalfrequency, ulse p width,or perio d. A b nrom aul p dtae .

54

A-16 A-14

55 61

M a i nP o wreR l yO u t u pt O p rM o nP a nleB ( + )S w i t hc e d

C O N N4 ( M a tset o C o n no nV o l2 )

A-13

59

Re l ay - H e a lda mp

L 1- 8

E

C O N N5 ( M a tset o C o n no nV o l2 )

A-11

53

PK

F og L a m pC kt

63 2

BU

La de d rL am p3 w - a y S WJ u mp er 

B er ka e r-E g n ni eE CM ( 1 5 A)

I 8-

D

Re la y - H gi hB a em

H 2- 1

E

CON N6 M ( aet st oC o nn o nV o 2l )

A-6

2

PK YL

W pi reC kt C o vn etre C r kt

66 2 6 27

BU YL

VM I SC o n rt o l t oP a n leD m i m e rS w i ct h F o gL am pS wt ic ht oF o gL am pR eal y

B er ka e r - F og L a m p( 1 5A )

G 7-

D

Re la y -M a i nP ow e r

K 9-

E

I 7-

D

Re la y - P er ul b r ci a t oi n

L 2- 0

E

CON N7 M ( aet st oC o nn o nV o 2l ) CONN 8

A-5 D-20

2 E

YL

Ba c kA l ramC k t

6 31

GY

F o gL am pR eal yt oC o nn e tco # r 7

G 8F7 -

D D

Re la y -S h u tt er Re la y - S at trA di H o ld

L 1- 7 L 1- 9

E E

CON N9

G 1- 9

CONN 10

F-18

E

L - 91 L 1- 8

E E

CONN 11 CONN 12

D-18 G-16

E E

I2 - 1

E F

CONN 13 CONN 14

J-15 E-12

E E

E

CONN 15

B-10

E E

S t ee rB l e dC k t A lO t u t p tu( + T ) em r .

6 12 6 14 619 622

GY PU GN PU

P akr / Ta i/ lD sa hL/ a m p S t e rei n gC o l m u nS w i t hc t o H e alda m pR e l ya L a dedrL a m p3 - w ya S WJ u m e pr  

6 35

BU

VIM S C o tnr lot oR e dP a yla o dL am p s

Ga uge Ckt A / CC k t

6 36 A6 08

GN GY

VIM S C o tnr o l t oG r ee nP a yla o dL a m ps S t e rni gC oul m n S wt ic ht oH i h gB e m a R el a y

B r ae k re- L a dd er L a m p ( 1A 5) B er ka re- L w oB a e m

G 7H 7-

D D

R eal y- S t ratA i d P ul Il n R le ya - S ot pL m a p

126

PK

T r a sn m i s iso nC o n torl

B er ka e r-P w o er W ni d o w( 1 0A )

H 7-

D

Re la y - W pi reM o t or

PK

Control Circuits I BC C on rt o l t oT CS T es tS wi ct h

B er ka e r-S u h t er s( 1 0A )

H 7-

Trn asm i s si o n C o tnr lot oC o n ec t or# 5 Trn asm i s si o n C o tnr lot oC o n ec t or# 5

19 20

Conditionnot met. Parameterfailures.

¹TheFMIisadiagnosticcodethatindicateswhattypeof failurehasoccurred. (VIMS)

HB i e a mC kt

BR BU OR

B er ka e r - S at tr Adi ( 2 0A )

G 7-

D

R es si o t r- S a t trA di

PU

L ad d reL a m pCkt

7 05

PK

Trn asm i s si o n C o tnr lot oC o n ec t or# 5

B er ka e r - S et rB el e d( 1 0 A) B r ekae r- S t o /pT u r/nD o m/eT a i(l 1 5 )A

G 7F-8

D D

Re s si o t r- S a t trA di S e n os r- B r a ek A i rP r e s u r e

CONN 16 CONN 17

C-9 K-7

150 17 0

RD YL

B a t trey( + )E n gni eC o nrto l VM I SC o n rt o l C kt

706 79 0

BR OR

T r a sn m i s iso nC o n torl t oS e r ivc eB r a ek S W Se n so rP w o e r S up lpy

D

CONN 18

L-5

B r ae k re- V I M S M e s a eg ( 1 A 5)

J-8

D

S e sn o -r T hor t lteP o istoi n

B-2

A

CONN 19

K-5

E

I n t erga t d e B r a ek C o n torl C k t

710

GN

T r a sn m i s iso nC o n torl t oC o n e n c t o#r 5

B er ka e r - W pi er( 1 0 A) B r ae k re- T r n asm i s si o n C o tnr lo( 1 A 0)

J 7J-7

D D

S loe n oi d- A tu oL ub e S oel n iod- F r n o tB r ka eC l g

A 1- 1 F - 12

E E

CONN 20 CONN 21

B-5 F-4

F F

C ul ts er- G u a eg C ul st er - S pe d e oT ac h

I 2H 2-

S lo n e iod- H ro nA r i S ol e n iod- M a ch in e L co ko ut

H 1- 2 A 1- 1

E E

CONN 22 CONN 23

G-4 H-4

F F

7 03 7 04

BU GY

176

OR

B o d y oPs i t ino S e nosr  

180

GN

D if fF a n Ckt

71

BR

Trn asm i s si o n C o tnr lot oL e ev rP o s i ito nS W

B o d yU p Dsah L a m p

185

YL

W i dn o wC k t

7 12

WH

Trn asm i s si o n C o tnr lot oL e ev rP o s i ito nS W

BK

GroundCircuits Ma i nC h sa ssi

713 7 14

OR YL

TransmissionControlto LeverPositionSW Trn asm i s si o n C o tnr lot oL e ev rP os i ito nS W

L o c aot in C o d eI n c o r rcet

200

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

202

BK

 A234  A251

BK BK

 A253

BK

 A254  A271

BK BK

T r a sn m i s iso nC o n torl Not Used VIMS Control Not Used Integrated Bra ke Control Differential Oil C ooler Fan Motor ooler Basic Machine Circuits

306 307

767

WH

I B CC o tnr olt oC o nn e tco r# 1

S t atrA i dB r ekae rT oS t a rA t i dR e l ya

769

BU

I B CC o n torlt o C o n e n c t ro 1 #

YL BR GY PU

327 337

PK WH

393

BR

S t atrA i dR e l ya T oS t atrA i dS o l T r a sn m i s iso nC o n torlt o B a c uk pA l am r R elay W ar nni gH onr ( F row rad ) K e yS W' c 'T e r m i n atlo S t e re lBe e dC o nrto l

403 408

GN WH

410

WH PK

VIM S A ci to nI n idc tao r

417

Component Identifiers (CID¹) Module Identifier (MID²) Brake Control (MID No. 116)

0168 0190 0248

S y s tm e

o Vl t a g e

Engine

utput u Otput

SensoS r u p p l yV o l t aeg

0541

Differential Oil Pressure

0623

D i r e ci o t n S w i thc

0627

P a r knig B r aek S w ci th

0689

T C S L et f B r a k eS o l e niod

0700

Signal

Sens or 

T C S Rgih t B r aek S o l eoni d Transmission Gear Position Sensor 

0701

Transmission Output Speed Sensor 

0702

Transmission Shi ft LeverPosition Sensor 

0704

B r a k e Ssyt e m P rses u r e S wt ci h

0710

ARC u Sp p l yS o l e niod

0711

A R C Cnot r o lS o l e niod

071 2

A R CL a m p

0713

O p e r aotr A R C O/nO f f S wt ci h

0714

A R C rPe s s u r eS w i t c h

0715

R e t a r dre P r e susr e S wt ci h

0719

T C S P rpoo r t inoa l S oeln o i d

0835

Rear Differential Temperature Sensor 

0849

A i r Ssyt e m P rses u r e e Sn s o r  

0966

T C SL a m p

0967

M a c hnie A plpi c ai o tn

1225

Left Rear P a r k B r aek P r e s s uer S e n s o r  

1226

Right RearPark BrakePressure Sensor 

1326 ¹ The CID is a

L o c aot in C o d eI n c o r rcet diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

E7 50

BU GN PU

VIM S L C DL a m p D rvi e r   S h tut erR eal yt oC o nn e tco # r 2 Trn asm i s si o n C o tnr lot oC o n ec t or# 5

F-2 E - 11

G E

S w i ct h- D m o eL m a p( D o ro ) S w i ct h- F g oL m a p

E 8C 5-

A A

I d n ci at ro- R HT ru n

H 1-

A

S w i ct h- H za ra dL m a p

B 5-

G

I d n ci at ro- H B i ae m I dnci ta ro- Bo ydU p

I 1I 1-

A A

S w i ct h- H a e ld m a p Sw t i hc - Ho nr

C 5K-1

A B

57

S wt ic h- T hor tl teB a kc u p

E-2

C

C A

S w i ct h- S et reni gC lo m u n S w i thc - T r a sn m i s i o nL e v reP o st i o n

J 1A-7

A A

K 1-

F

VM I SK ye p a d M d o lu e

C 3-

B

B 3K-4

F D

VM I SM se sa eg C ne et r

S t atrA i dH o l dR e l ya t o C o n e n c t ro# 3

 A = Operator C ompartment. ompartment. B=OperatorCompartment-Front Dash.

S h ut te rR e l ya t o C o n e n c t ro# 3

C=OperatorCompartment-Console.

F708

YL BU BR

P r eL- u b e R e l ya t o C o nenc t o # r3 S t atrA i dI n R e l ya t oC o n e n c t o#r 3

452

PU

T r a sn m i s iso nC o n torlt o C o n e n c t ro# 3

F711

GN

C a nL i n k+

454 481

GN GN

T r a sn m i s iso nC o n torlt o R e t rad e Irn d .L a m p T r a sn m i s iso nC o n torlt o C o n e n c t ro 3#

F712 F717

GY YL

C a nL i n kT h r tot l eB a c uk p / o L c kS Wt o C o nenc t o # r3

496  A451

WH WH

T r a sn m i s iso nC o n torlt o C o n e n c t ro# 3 VIMS Control to C onnector #2 onnector

F720 F721

GN GY

S t atr iAdS w i t hc t o C o nenc t o # r3 Not Used

 A491

WH

VIMS Control to C onnector #1 onnector

F723

PK

Not Used

 A492  A493

OR YL

Transmission Co ntrol to Connecto r #1 VIMS Control to C onnector #2 onnector

F780 G704

PK YL

IBC Control to Con nector #1 Transmission Co ntrol to Connector #5

C43 1

YL

C44 1 C415

BU WH

C428

GN

C429 C453

GY YL

I B CC o nrto lt o C o nenc t o r# 1 V I M SC o nrto lt o C o nenc t o # r2

J764 J765

BR BU

S w i t hc / S n e s oR r e t run# 1 S w i t hc / S n e s oR r e t run# 2

C463 C466

GY YL

V I M SC o nrto lt o C o nenc t o # r3 V I M SC o nrto lt o C o nenc t o # r2

J766 J767

PU GY

S w i t hc / S n e s oR r e t run# 3 S w i t hc / S n e s oR r e t run# 4

C467

BU

Sensor o Pw e r S uppl y ( + 8V o l t )

C473

Steering

VIM S D i ps l ya D aat

G7 05

VIM S D i ps l ya L oa d V I M SK e y a p dM o d lue( D a t)a

G7 36 H710

I B CC o nrto lt o C o nenc t o r# 1

H736

V I M SC o nrto lt o C o nenc t o # r2

801

PK

D 3-

F D

G-18

784C: 2PZ106-UP

D

Title

Form Number 

 Alternator: 9X-7803

SENR7508

BrakeControl:

SENR1503

Engine Control:

SENR1128

PowerTrain: VitalInformationManagementSystem (VIMS) System Operation VitalInformationManagementSystem (VIMS) TestingandAdjusting/ Troubleshooti ng

D=OperatorCompartment-BehindSeat. E=OperatorCompartment-Rear Compartment.

SENR1502 RENR2630 RENR2631

Volume 1 of 3: Cab

F = OperatorCompartment-FrontCompartment. G = OperatorCompartmentOverhead Console.

© 2 0 04 C a et rp lial r, A ll R g i ht sR es er ve d

Electrical Schematic Symbols And Definitions

I B CC o n torlt o D i f f ree ni ta lF a nR e l ya

T

T r a sn m i s iso nC o n torl t oA u t oL u b e S o ln eo i d

I B CC o nrto lt o C o nenc t o r# 1

YL

I B CC o nrto lt o C o nenc t o r# 1

F418

GN

V I M SC o nrto lt o C a bS e rai lD o w lno a dP o r t

860

PK

V I M SC o n torl t oC o n e n c t ro 2 #

F419 F433

YL PU

V I M SC o nrto lt o C a bS e rai lD o w lno a dP o r t V I M SC o nrto lt o C o nenc t o # r2

861 875

PU BU

V I M SC o n torlt o C o n e n c t ro 2 # V I M SC o n torlt o L HD i g iat lP a yol a dD i s pal y

3E-2034

0267

Engine h Su t d o w n S w i t c h ( Rm e ote)

F447

PU

V I M SC o nrto lt o C o nenc t o # r2

876

OR

V I M SC o n torlt o L HD i g iat lP a yol a dD i s pal y

3E-2035

0271

A c t i o nA l a r m

H48 2 H49 2

GY BU

I B CC o tnr lot oC o nn e tco r# 2 I B CC o tnr lot oC o nn e tco r# 2

8 92 8 93

BR GN

C aD t aat L i kn( - ) C aD t aat L i kn( + )

3E-5464

J840 J841

WH YL

V I M SC o n torl t o LH a Py l oda Lm apG ( r ene) V I M SC o n torlt o L HP a yol a dL a m p ( R e )d

-1.1±0.8°C (30±1.4°F)

-2.2±0.8°C (36±1.4°F)

160-2445

Park rake rBake Pr essure

517±35kPa (75.0±5.1psi)

448±35kPa (65.0±5.1psi)

NormallyOpen

242-8903

LockoutBrake ressure rPessure

517±35kPa (75.0±5.1psi)

448±35kPa (65.0±5.1psi)

NormallyOpen

0279 0296 0324 0379 0431 0533 0590

A f t e roco l e r C oloa n t T e m p Sensor  Transm i s s ino E C M A c t i o n( W a r nnig ) Lm ap S t e e rnig O i l eLv e l e Sn s o r   A u t o R eatr d e r C otnr o l ( R A C) E n g i n e Eelc t r oinc C o n t r o l Mdou l e Trailer RightBrake OilTemp Sensor  Trailer LeftBrake OilTemp Sensor 

0656

Trailer BrakeOil CoolerInlet TempSensor 

0657

T r a i lreB r a k e O i l C oloe r T e m p S esno r  

0658

Trailer RtSuspension CylPress Sensor 

0659

Trailer LtSuspension CylPress Sensor 

0703

T r a i lreD o o r P o st i o n S esno r  

0809

Speedom e t e r /a Tc h o mtee r # 1

0810

Speedom e t e r /a Tc h o mtee r # 2

0811

G a u g e( Q u a d )C l u s tre # 1

BR

VIM S C o tnr lot oV I M S A c ito n I n idc tao r  

GN BU

VIM S C o tnr lot oV I M S A c ito n A l ram VIM S C o tnr lot oC o nn e tco # r 4

9 58 987

YL WH

I B CC o tnr olt oS t p o/a Lm p R eal y I B CC o n torlt o F r o tnB r a ek D i v ret e rS o l n eo i d

509

WH

R a doi S p ekae r- L e f (t C o m mon)

998

BR

D i gt ia lS e n os rR e t run

511 512

BR GN

R a doi S p ekae r- R i g th R a doi S p ekae r- R i g th( C o m mon)

A958 C985

WH BU

T r a sn m i s iso nC o n torl t oM a c ihn eL o c ok u tS o l I B CC o n torl ( +8 vS u plpy )

515 516

GY GN

B lw o eM r o t o r( Hgi h) Blow e rM o t ro( M eidu m )

E 9 27 G 96 4

BU OR

D i igt laR eut r n T r a sn m i s iso nC o n tor lt oT h r tot l eB c k /oLc kS W

B lw o eM r o t o r( L w o) Blow e rS w ict h t oB l o w e rR e s i tso r

K 9 22 K927

YL BU

Trn asm i s si o n C o tnr lot oC o n ec t or# 5 S o ln eo i d R e t unr

K9 52 K983

BR BU

S oel n iodR e ut r n V I M SC o n torl ( + 8 vS u plpy )

G a u g e( Q u a d )C l u s tre # 4

522

WH

M e s s aeg C etne r # 1

537 575

GN YL

H a z radL a m pS w ict h t oF l a sehr S t e rei n gC o l m u nS w i thc t o W i preR e l ya

K985 K986

BR PK

590 591

GY WH

S t e rei n gC o l m u nS Wt oW i p re D e l a yM o dlue W i preD e l ya M o d luet o W i preR e l ya

K988 K989

WH BU

 A513

PK

Radio to 5A Co nverter

M e s s aeg C etne r # 2

0819

D i s p lya D aat L ikn

0820

K e y p a dD a t a L i n k D i s p lya P o w e r Spup l y ( 1 2 Vlot ) V I M SS e r v iec L a m p

0824

T r u c k Pyal o a d aLm p # 1 ( G r ene)

0825

Truck a Py l oda L a m p # 2( R e d )

0833

R e a r B r aek O i l T e m perature S ensor 

0838

Lt FrontSuspension CylPress Sensor 

A / CO nS w i t hc t o C o n e n c t ro# 3

Pwr Window Up Motor to Auto Down Mod

OR

Pwr Window Do wn Motor to Auto Do wn Mod P o wre W i n dw o W S t o A u t oD o w nM o d lue

M901 M966

YL GY

IBC Control to TCS O N Indicator  V I M SC o n torlt o C o n e n c t ro 2 #

PK WH

P o wre W i n dw o W S t o A u t oD o w nM o d lue P o wre W i n dw o S W to A u t oD o w nM o d lue

M967 R971

OR YL

V I M SC o n torlt o C o n e n c t ro 2 # T r a sn m i s iso nC o n torl ot C o n ncet o r# 1

Lighting Circuits

Rt FrontSuspension CylPress Sensor  Rt Rear Suspension CylPress Sensor 

602 604

WH OR

Dom e L am pS wt ic ht oD o m eLam p S t o pL a m pR e lya ot C o n e n c t o#r 2

B r a k e Ol iT e m p S esno r ( R t F rnot )

60 5

YL

L HT ur nI nd ci a t or

R982

YL

NormallyClosed

Manual Re tarder Brake Pressure

NormallyOpen

Thermostat

B r a k e Ol iT e m p S esno r ( L t R era) B r o a d csat P o r (t D a t a Lnik )

1421

R e a r E n g i n eE C M

1422

F r o n tE n g i n eE C M

¹ The CID is a diagnostic code

Flow Symbol

NormallyClosed

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

No circle indicates that the wire cannot be disconnected from the component.

IBC Control to Retar ter Switch

This indicates that the component has a wire connected to it that is connected to ground. Resistor, Sender and Solenoid Specifications (Cab Vol. 1) P ar tN o.

V I M SD a s hL a m p R e t unr

R 9 88 R989

PK PU

N oU t sd e T r a sn m i s iso nC o n torl t oL o c kuot B r a ek S w i t hc

X9 76

GY

N otU se d

C om po n e n tD es cr i p tio n

5T 4-43 4

S loneo di :

A tu oLube

7T-9074

Solenoid:

Horn

1 4 2 6- 07 4

R se si ot :r

S at trA di

10

58

G B

that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Level Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally closed switch that will open with an increase of a specific condition.

1 2 -59 47 0

R e iss ot r :

Blw o er 

1 8 -82 64 1

S oel n iod :

FrontBrkCLGDVTR Machine Lockout

B r a k e Ol iT e m p S esno r ( R t R era)

0855 0890

Temperature Symbol

C o nt ac tP o isit o n

28±15kPa (4.1±2.2psi)

IBC Control to Con nector #1

OR

L t R e a r S upse n s ino C y l P r ess S e n s o r  

D ea ct u a te 55 ±20 kPa (8.0±2.9psi)

60kPaMAX (8.7psiMAX)

S t atr iAdH o l dR e l ya t o S t atr iAdR e s itso r  

BU PU

0841

A ct u a te 80kPaMAX (12 psi MAX)

I B CC o n torlt o A R CS w ict h I B CC o n torlt o A R CS w ict h

E 59 7 E 50 8

0839

PU

F un c ito n ServiceBrake

I B CC o n torlt o C o n ncet o r# 1 I B CC o n torlt o C o n e n c t ro 1 #

 A589

0852

B r a k e Ol iT e m p S esno r ( L t F rnot )

K991 K992

GY

 A590 E 58 7

0840

0853

K984

P ar tN o.

D i gt ia lR e t run

J 8 64 J 8 74 J 8 84

W as h re- F r n ot R a doi S p ekae r- L e f t

B lw o eS r wi t ch t oA / CO nS wt ic h A / CO nS w i t hc t o C o n e n c t ro# 3

E C M I n tren a l Bcak u p Btat e r y

0854

BK

W i ep r- F r n o t( P rak ) W i ep r- F r n o t( L w o) W i ep r- F r n o t( Hgi h )

PU PU

BU OR

0816

0821

J842

BR GN OR

506 508

WH YL

0817

0823

T r a sn m i s iso nC o n torl t o B o d yU p nI d i ac t o r T r a sn m i s iso nC o n torlt o C o n e n c t ro 4#  Accessory Circuits

500 501 502

520 521

G a u g e( Q u a d )C l u s tre # 2 G a u g e( Q u a d )C l u s tre # 3

0814

BU GY

Off Machine Switch Specification (Cab Vol. 1)

V I M SC o n torlt o C o n e n c t ro# 4

517 518

0812 0813 0815

H430 H453

A u t o L ueb P r e susr e S e nosr  

0654 0655

V I M SC o n torl t oC o n e n c t ro# 4

Pressure Symbol

GN

C484

C A TD a t aL i n k

YL

P ri nt e di nU .S .A .

Trn asm i s si o n C o tnr lot oC o n ec t or# 5 D i ff eer nt i alF a nR eal yt oC o nn e tco r# 1 T r a sn m i s iso nC o n torl t oH o i sP t o st i o nS e n os r  

F u e lL e v eS l ensor 

859

C

R es si a t ne c ( Oh m )s ¹ 4 .2 0± 4. 0

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

55.17 ± 5. 77 O ev ar l l2 0± . 2  A-C 2 ±5% B-C 1 ±5% C-D.36±5% 42.4±1

¹At roomtemperatureunlessotherwisenoted.

F

E  A

2

D 57

Harness And Wire Electrical Schematic Symbols 53

59

53

54

55 61

CAB REAR COMPARTMENT

REAR VIEW

SIDE WALL RIGHT SIDE VIEW

(AREA E)

1 2

Deutsch connector: Theplugcontainsallsockets andthereceptaclecontainsallpins.

Wire,Cable,orHarnessAssemblyIdentification: IncludesHarnessIdentificationLettersandHarness Connector Serialization Codes Harnessidentificationcode Thisexampleindicates wire135inharness"AG".

Pin

HarnessConnectorSerializationCode: The"C"standsfor"Connector"andthenumber  indicateswhichconnectorintheharness.(C1,C2,C3,.....)

B

SingleWire Connector 

C 2

 A

D

E

L-C12 3E-5179

 AG-C4 111-7898

Socket

W i r eC o l ro

Circuit Identification Number 

HarnessIdentificationLetter(s): (A, B, C, ..., AA, AB, AC, ...)

PartNumberfor  ConnectorPlug

C-C4  AG-C3 130-6795 130-6795

Ground Connection

PartNumberFor  Connector Recepticle

1

325-AG135PK-14

F

Sure-Seal connector: Theplugandreceptaclecontain bothpinsandsockets.

1 2

61

CAB REAR COMPARTMENT

(AREA E)

G

54

59 55

PinorSocket Number 

W i r eG a ueg

9X-1123

Component PartNumber 

Plug

2

200-L32 BK-14

10

58

    4     2     1     8     R     N     E     R   e ,

   o     i    s    n    e    m     i     D     (

Related Electrical Service Manuals

B

Machinelocationsarerepeatedfor componentslocatedclosetogether.

A m b i etnA i r T e mepr a t u r e Snes o r  

Sensor 

785C:  APX451-UP

    )    s    e     h    c    n     i     5     3    x    s    e     h    c    n     i     6     5    :    s    n

   g    a     P     2     4

0171

iliO l Temperature

GY

H 2K-4

F

I-4 G 1- 8

Theconnectorsshowninthis chartareforharnessto harnessconnectors. Connectorsthatjoinaharnessto acomponentaregenerallylocatedator near  thecomponent.Seethe ComponentLocationChart.

0248

0096

858

GN PK PK BU

B C

H-8 1

A T AD a t aL i n k+ T h r tot l eP o st i o nS e n os rt o C o nenc t o # r3

F709 F710

E

E 2F-2

M to ro- Bol w e r M oot r- P o w eW r i dn o w R e .gA s .

YL GN WH

784C & 785C Off-Highway Truck/Tractors Electrical System

C

G A E

E 1- 1

M d o lue- W pi reD le ya

T r a sn m i s iso nC o n torl S o lneo i dR e t unr ATA D aat L i kn-

E794 F702 F707

E

G F

D 2L 4F - 11

S wi ct h- S re vi ce B ar ke ( R ea t dr re )

L am p- L HP a lyo d a M o int ro( R d e) L gi th re- C gi ra M o dlue- A u t oD o w n( W i d no w )

PK BU

T r a sn m i s iso nC o n torlt o C o n e n c t ro# 1 T r a sn m i s iso nC o n torlt o C o n e n c t ro 1# V I M SC o nrto lt o C o nenc t o # r2

F E E

H-4

CON N 2 6 ( E TS er vci eC o nn ) CONN 27

B

S w i ct h- P w o reW ni o d w S wt ic h- S e cod n ar yB r ka e( P rakni g) S w i ct h- S at trA di S wt ic h- T C ST e ts

I B CC o nrto lt o C o nenc t o r# 1 I B CC o tnr lot oC o nn e tco r# 1

E n gnieS p ede S e nosr ( - ) E n gnieS p ede S e nosr ( + )

H 2E 5L 1-

S w i ct h- P na leD mi m e r

B 5 8 57

N oU t sd e

V I M SC o nrto lt o C o nenc t o # r2

S w i ct h- K yeS at tr S wi ct h- L d ad e rL a mp S wi ct h- M n au aR l e t ar d er

A 9 C

H 1A 6H - 81

YL YL BR

A A A

H 1D 8B-7

Lm a p- D a sh Lm a p- L d a ed F r ol do L am p- L HP ay l a o dM o int ro( Gr e n e)

YL PK

PK

H 1H 1H 1-

L m a p -C b aD m o e L am p- C a en L ev e r

CONN 24 CONN 25

C

G 2-

S wt ic h- B r ka eR erta tcO NO/ F F S wt ic h- B r ka eL o kc o tuP er s su er

1 0 A

BR OR

447

B A B

S w i ct h- B ol w e r

57 C

A 1- 8 I 1-

GY

450 451

D 5-

E

H - 81 H - 12

429

E790 E 79 3

G 2B 3D 2-

S w i ct h- B ca ku pL m a p

H 1- 2

I d n ci at ro- T C SO N

VIM S D i ps l ya C l co k V I M SC o n torlt o C o n e n c t ro# 4

S w i ct h- A C/ o n S wt ic h- A / CT h rem so t ta S wi ct h- A RC O N/ OF F

E

B 8-

G or n u d- C b a I d n ci at ro- L HT ru n

426 428

0075

C m o p o e n tn

E7 10 E7 29

PK WH

C E D

H 1- 6

L 1- 7 F-21

D oi e d - H ro nS lon e io d

419 425

0041

C D I

Speed(EOS)

C A TD a t a L i n k

0269

0690

Component Identifiers (CID¹) Module Identifier (MID²) VIMS Main Module (MID No. 049)

C m o o p n e tn

VIM S A ci to nA l ram

E7 08 E709

B B

D 1- 1

B 4L 1- 9

S e sn o -r H osi tL e ev rP o s i ito n

D i ps l ya- L HD i igt laP a yla od F l sa h re- S o l i dS t tae

I d n ci ta or - R ve re se

V I M SD i s pal y+ V

Re s si o t r- B ol we rM ot o r

D

E - 41 I 2- 1

C n o rt lo- V M I S

In d ci a t or - R et ar d e rO N In d ci a t or - V M I SA ct oi n

B r ka eR et r ac tS wt ic ht oC o n ec t or # 4 Trn asm i s si o n C o tnr lot oC o n ec t or# 3

A let r an t ro( R T ) emr . I n t erga t d e B r a ek C o n torl A i rP r e s u r e

C n o rt lo- T ar sn m i s oi n

I B CC o n torlt o C o n e n c t ro # 1 I B CC o tnr olt oC o nn e tco r# 1

D i gt ia lS e n os rP o wre( + V 8)

GN

D

J-7

C o tnr lo- I net gar t d e B ar kni g Co n rt o l - S et e r ni gB el d e

I B CC o n torlt o C o n e n c t ro # 1

OR

E707

B r ae k re- V I M S C o tn( 1 A 5)

I B CC o n torlt o C o n e n c t ro # 1

PU WH

A700

411

G r o u n dS p e e dS e n s o r  

GY YL

777 79

P a nleD i m m e rS w i t hc t o V I M SC o nrto l

Coastingin Neutr al Warn ing

Throttle Position Sensor 

GN

BR

T r a sn m i s iso nC o n torl ot C o n ncet o r# 5 T r a sn m i s iso nC o n torl t oC o n e n c t o#r 5

S t ee rni gB l ee dC o tnr lo P er l b u eR eal y

"Machine Dri ven with Par k Brake On "

C DI

770 773 7 74 775

GN BU

T r a sn m i s iso nC o n tor l ot Cnon e tco r# 5

Ma i nP ow e R r eal yC ol i

TransmissionAbuseEvent

0091

Transmission Co ntrol to Connector #5 Transmission Co ntrol to Connector #5 Transmission Co ntrol to Connector #5

YL

YL

E049-2

0084

T r a sn m i s iso nC o n tor lt oL e v reP o st i o nS W Transmission Co ntrol to Lever Pos ition SW Transmission Co ntrol to Park Brake Switch

BR

GN

326

725 726

GN BU PU WH OR

308

E627-3

E047-1

724

315

Monitoring Circuits

Co n di toi n

721

S t e re B l e e dC o nrto lt oT r a sn m i s iso nC o nrto l K e yS Wt o T r a sn m i siso nC o nrto l

317

E ve nt C o de

715 716 720 722 723

GN OR

321 322

Event Codes Transmission Control

D

149

M a c hnie A plpi c ai o tn

diagnostic code that indicates which circuit is faulty.

T( eel m ter yP ot r)

13 1

+12 Pow e rP otrC k t B ar k eR erta tcC k t

70

L 1- 7

135 139

Vital Information Torque

Sensor 

L 1- 6 L 1- 6

Re la y - F og L am p

D

A iD r r ey rC k t

0800

1236

B er ka e r-G u a ge s( 1 0A )

Re l ay - D fi fF an Re la y - B ca ku pA al m r

D

H 8-

BU

0826

1326

D D

I 7-

B er ka e r - D fi fF an C KT ( 1 5A )

WH GN

0967

¹ The CID is a

I 7F8 -

B er ka e r-C o n ve tr er ( 2 0A )

122

RotaryPosition Switch ManagementSystem

A-17

OR

1175

ConverterOil Temperature

Machine Location

PU OR

123 124

Modulenot responding. Sensorsupplyfault.

Schematic Location

11 9 120

B er ka e r - H gi hB e a m( 1 5 A) B er ka e r - K ye S wi ct h( 1 0 A)

17 18

Connector Location - (Cab Vol. 1) Connector Number 

11 5

121

L o c kpu o Sl e n odi

F A

109

Ouo t f clai b rtai o n .

Downshift Solenoid Valve

C 2-

112 113

Parameterfailures. Parameterfailures.

0708

Lev er

O tuel t- P w o e r P ro t+ 1 2V

13

0709

B o d y Rias e S oeln o i d a Vl v e

RENR8124  April 2004

K 8-

P ow reC o n ve tr er ( 1 5 A) P ow e rC o n ve tr er ( 5 A)

D

K 1-

F

O tuel -t P w o re+ 21 V

D D

Baddeviceor component.

M toro- Wi ep r

Machine Location

D

I 7J 8-

Parameternot available.

B o d y Lw o e r S oeln o i d a Vl v e

J 1-

G 8-

B er ka e r - A riD y r e r( 0 1 A) B er ka e r - A tl e rn ao t r( 1 0 )5

Abnormalrate of change. Failuremodenot id entifiable.

E

Schematic Location

H 8-

B er ka re- A C/ 1( A 5 )

H e da l m a pS w i t ch t oH e d a lm a pR eal y H gi hB e a mR el a y t oH gi hB a e mI nd ci a t or  

16

Transm i s soin S ytse m

Component M to ro- W sa e hP r m u p

B er ka e r - I BC ( 1 0A )

B a kc u pL a m p S wt ic ht oC o n n ce t or # 2

OR PU

S e r v iec B r a k e P rses u r e S wt ci h

Hoist

E

G-2 1

La de d rF ol o d L am pt oC o n ne ct or # 6

GN

6 10 61

U p s h ti f S o lneo i d V av le

0773

Machine Location

G 2- 1

PK

6 08

Sh u t et rC k t K ye S W

0704

0725

Schematic Location

Bl co k- J nuc i t no

67 0

S t po D o m e L am p

YL BR

8 9

GY

B ol kc - J n u tcoi n

R HT u r nI n dci a t o r  

He a dL am p

YL

104 10 5

12

606

Component

Dec srip tion

Lih gtig n C icr u ist ( C n o tni u d e)

RD BU

103

Currentbelownormalor ope n circuit. Current bove a nor mal orgroundedcircuit.

10 11

B a t( + )( n o A t p pi c l a ot inS p e icf i c )

Component Location - (Cab Vol 1)

Wire W i r eC ool r Number 

101 10 2

Voltagebelow ormal n ro shorte d low.

0707

0718

D e sc rpi t i on Pow e rC i cr uti s

Dataerratic,intermittent,or in correct. Voltageabove no rmal orshorted igh. h

4 5 6

14 15

0724

Wire W ie r C ool r Number 

2 3

7

A u t o lbue o Sl e n odi

0444

Wire Description (Cab Vol. 1)

Failure Mode Identifiers (FMI)¹ F MN I o.

57

Electrical Schematic Symbols And Definitions FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

T

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) -A -A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker  and it can be reset to become part of the circuit again.

Wire Description (Chassis Vol. 2) Wire Number 

W i r eC o l or

101

RD

W i r eC o l or

631

GY

RH & LH Fog Lamp

OR

A tl O ut pu t( +) T er m.

6 35

BU

P ay ol ad M on R ed L am p

OR

O p rM o nP a ne lB ( + )S wtic he d

D e s cr i pito n Pow e rC ri cu i st

Component Identifiers (CID¹) Module Identifier (MID²) Transmission / Chassis Control (MID No. 027) CID

Co m p on n e t

0168

S y set m V o l t g ae

0177 0190

TransmissionOil e TmperatureSensor  Engine OutputSpeed (EOS) S ignal

0248 0269

C A TD a t aL i n k SensorSupply Voltage

Failure Mode Identifiers (FMI)¹ F M IN o . 0

F a li u r eD e sc r i pt i o n

1 22

BU

1 26

PK

149

PU

150

OR

Data a v l i d b ua t bove no rmal op eratio nal ran ge.

170

YL

1

Data a v l i d b ub t elow no rmal op eratio nal ran ge.

176

OR

2

Data erratic, intermittent,or incorrect.

3

Voltag e aboe v norma l or h s o r t e dh i g h .

2 00

GN

Ta r ns mi s oi nC on rt o l

7 03

E n gin eF l o d L a m p S wti c h

BU

704

B atte yr + ( E ng i ne C o n t r ol)

GY

705

VIM S S e r ivc eK e yS wti c h

709

PK

F-18 F-18

Machine Location 1

Component

Schematic Location

Sensor - Transmission Speed

F-14 F-6

4

S o l e n o i d- A ri S at tr

I 7-

4 0

56

S ol en oi d- A RC S up pl y

I -1 7

F

8

S ol en oi d- A RC C on rt ol

I 1- 7

F

1 0

S ol en oi d- A RC B el ed

D yr er - A ri S ys et m

I 6-

T ra ns mi ss oi nU ps hi tf S ol en oi d

G or un d B os s- C ha s si

K 1- 2

T r an s m i s iso nD o w n s hif S t oel n odi

H 1- 7

F -1 6

14

S ol en oi d- B o d y L ow er

C -1 3

36

G or un d- D si o c nn ec t

G 1-

1 7

S ol en oi d- B od yR a i se

C 1- 2

3 6

L am p- R gi ht E ng ni eW or k

S ol en oi d- S hu tt er

I 8-

8

L am p- L ad de rF ol od

K 1-

1 3

S ol en oi d- S at tr A di

I 6-

1 8

T r an s m i s iso nG e ar C o d e1

L am p- L ef tE ng ni eW or k

K -2

65

S ol en oi d- S e t er ni gB el ed

I -7

46

M a i nC ha s si

T ar ns m i s oi nG ea rC o d e2

L am p- P ay ol ad M on ti or ( Gr ee n)

GN

T r an s m i s iso nS p ee d S e ns o rS i gn a l

E 3-

B -3

7

7 22

W H

Voltag e b e l o wn o r m aol r s h o rted lo w.

2 01

BK

O pe ra o t rM on ti or R et ur n

7 23

OR

T ra ns mi ss oi nG ea rC od e3

Lam p - P a ylo ad M o n i t or ( R e d)

B-3

11

S oel n oid - T C SP r op o tr i on a l

B - 16

2 02

BK

Ta r ns mi s oi nC on rt o l

7 24

YL

T ra ns mi ss oi nG ea rC od e4

Lam p - V I MS S e vr i e c ( Bul e )

H-1

13

11

S oel n oid - T r an s m i s iso nD o w n S hfi t

F-1 4

6

Curren t a b o v en o r m a l o r groun d e d c i ruc i t .

231

BK

Tranm s i s soi n A c t u aG l e a rP o s i to n S e n s o r

Transm issio n G e a rC o d e5

M od ul e- A C / P ro e t ct oi n

H -9

8

7

Mechanical systemnot responding properly.

 A251

BK

RH Digital Payload Display

726

BU

Transmission Ground Verify

M ot or - B ra ke R et a r ct

G -1 1

28

8

Abnorm al freq u e n c yp , ulse w idth, o r period .

 A253

BK

Not Used

767

WH

Wheel Speed Sensor Supply

M ot or - D fi fO li C oo el rF an

F -1 7

1

9

Abnorm a l u p d aet .

 A254

Abnorm a l ar t eo f c h a n g e .

 A271

BK

3 06

GN

A ri S a t rt S ol en oi d

7 74

YL

T CS 4 -W ay S ol en oi d( Co li S -2 )

S e ns o r- A m bie nt A i rT e m p

YL

M ai nP ow er R el ay C oi l

7 75

BR

T CS 4 -W ay S ol en oi d( Co li S -1 )

S e ns o r- B o d yP o istoi n

YL

Sta r tA i dR eal yT oS t ar tA i dS o l

777

PU

B r ak e R erta tcM o ot r  

Senso r - B r a k eO i lT e m p( L e f tR e a r )

B-14

PK

S et er ni gB el ed C on rt ol

7 99

WH

S en so rP ow er  

Senso r - B r a k eO i lT e m p( R i g h R t ear)

B-14

Auto l u b eS o l e n oid

0627

ParkingBrake Switch

10

0672 0700

ConverterOutputSpeed (COS) TransmissionGear Sensor 

11

F a i l uer m o d e n o ti d e n tfi a bel .

12

Bad d e v i c eo r o c mpone nt.

0701 0702

TransmissionOutputSpeed S ensor  G e a rS e l e tco rL e v e r  

13

O u to f c a l i b ration .

3 08

14

Parame t e rf a i l uer s .

317

0704

ServiceBrake PressureSwitch

15

Parame t e rf a i l uer s .

3 27

0707 0708

UpshiftSolenoid Valve DownshiftSolenoid Valve

16

Parame t e rn o ta v a i l a ble.

337

WH

17

M o d u l en o tr e s p o nding.

BK

Integrated Braking Control

Prelub e Pushb u t t o nS W T o P r e l u b eT i m e r Monitoring Circuits

0709

Locu k pSolen oid

18

S e n s o rs u p pyl f a u l.t

TransmissionSystem Body RaiseSolenoid Valve

4 03

G N

19

Condio t n n o tm e t .

417

GY

20

Parame t e rf a i l uer s .

0725 0773

Body LowerSolenoid Valve HoistLever R otaryPositionSwitch

419

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

YL

GN

769

Differential Oil Cooler Fan Motor Basic Machine Circuits

0718 0724

725

BU

770

GN

773

GY

A700 E 7 09

GN

4 50

YL

452

PU

T oqr u eC o nv etre rO u tS p ee dS e n os r

473

GY

Front Brake Overstroke SW to Rear Outside Brake Overstroke SW

4 7 4

WH

Rear Inside Brake Overstroke SW to Rear  Outside Brake Overstroke SW

481

GN

Con v e tr e rT e m p S W T oB r ak eO i lT e m p S W

496

WH

Tra n s mis iso nO i lL e ve lS wti c h

F 7 10

WH

Steering Oil Temperature Sensor

WH

TC Inlet Filter Switch

13

OR

S en so r- J ac ke tW at er C oo al nt L ev el S e ns o r- S t u r tP r es s u r e ( L ef tR e a r)

E-16

22

Swith c - H o i sS t c r e e n( I n s i d e)

I1 - 4

24

S wi ct h- H oi st S cr ee n( Ou st di e)

G -3 J -9

D-1 8

29

S e ns o -r T r an s m i s iso nA cut a lG e ar

A - 10

45

S wti c h- V I M S S e vr i e cKey

I-1

13

S e ns o r- W h ee l S p ee d( L et f)

F - 15

32

S wti c h- T r an s m i s iso nC h ar g eF itle r

A - 10

45

S e ns o r- W h ee l S p ee d( Rgi h )t

D-1 5

33

S wti c h- T r a n s mis iso nL u b eF itl e r

B - 10

45

B = Operator Compartment - Front Dash. C = Operator Compartment - Console. D = Operator Compartment - Behind Seat.

GY

User Define Shutdown

F = Operator Compartment - Front Compartment.

A/C Fan Control Override Switch

G = Operator Compartment - Overhead Console.

C 4 53

YL

Amb i e nA t i rT e m pera t uer S e ns o r

C 4 6 3

G Y

No U t e s d

YL

L etfF r on tB r ak eO i lT e m p ea r t ur e S e ns o r

BU

C473 C 4 84

YL

F41 8

GN

GN

G 7 04

YL PK

Diffe rentia l O i l C o o l e rF a nM o t o r  

J76 4

BR

GN

S wti c h / S en s o r R eut r n# 1

BU

S wti c h / S en s o r R eut r n# 2

PU

S wti c h / S en s o r R eut r n# 3

GY

Swith c / S e nos r R e t unr # 4

J76 5 J76 J767

F44 7

PU

Hig h S t ee rP r es s u r e S wti c h

858

B o d yL o w e r S oel n oid

GY

BU

H osi tI n isd eS cer e nS wti c h

859

YL

L HF r o n tS t u r tP r es s u r e S e ns o r  

G Y

N o t U se d

8 60

P K

R HR ea rS rt ut P er s u r eS en o s r  

B U

N o t U se d

8 61

 Accessory Circuits 513

OR

875

A / CC o m p r e s s o rR/ e f r i g e r a n tP r e s u s reSW

P U

L HR e a rS rt ut P er s ur eS en so r  

BU

V I MS R S2 3 2P o tr T r an s

876

OR

YL

AC / S WT oR ef ri ge ra nt S W

BR

C AT D at aL ni k( -)

WH

AC / C ul ct hT oT he rm os at tS W

8 93

GN

C AT D at aL ni k( +)

597

PU

A / CH i P r es sC uot u tS Wt oL o wP r es sS W

J84 0

WH

R HP a ylo ad L a mp G ( r ee n )

PK

A/C Module to A/C Lo Press SW

J841

YL

E554

PK

6 04

OR

8 92

A / CC o nt r oll er t oA / CC o m p r es s o r C l ut c h Lighting Circuits

6 05

Y L

6 06

GY

607

PK GN PU

6 1 2

G Y

6 14

PU

6 19

9 98

P ar /k Tu n r L am p- L ef t

BK

G ro u n d L ev el S h u t do wn S wi ct h

B U

+ 8V S up pl y

BU

K 9 22

S oel n odi R eut r n

BU

K 95 2

S ol e n o di R et ur n

BR

K 9 8 3

B U

K 98 8

WH

K 98 9

S ol e n o di R et ur n +8 VDi g i at l A RC C on rt ol S ol en oi d

GN

H ea dL am pL ow B e a m

620

WH

RH/L H E n gF l o o dL a m pt o F l o o dL a m pS W

M966

GY

V I M SA f t ecr o o l e rC o o l a n t Level

6 22

PU

L ad de rL am pS wi ct h

M 96 7

OR

VM I SJ ac ke tC oo l a n tL ev el

6 23

BU

L ad de rL am pS wi ct h

R 97 1

BU

YL

T ra ns mi ss oi nL ub eF li e t rS W

T

A RC S up pl yS ol e n o di

Pressure Symbol

Resistor, Sender and Solenoid Specifications (Chassis Vol.2) P ar tN o.

Component Identifiers (CID¹) Module Identifier (MID²) Brake Control (MID No. 116) CI D

3 T - 0 6 2 5T-4434

C o mp o n en t

0084 0091

Groun d S p e d Sn es o r   ThrottlePositionSensor 

0168 0190

S y set mV o l t a ge Engine Out put Speed(EOS) Signa l

0248

C A TD a t aL i n k

0269 0541

Sensor Supply Voltage DifferentialOil Pr essure Sensor 

0623

D i r etci o nS w ict h

0627 0689

Parking Brake Switch TCS Left Brake Solenoid

0690 0700

TCS RightBrake Solenoid TransmissionGear Position Sensor 

0701

TransmissionOutputSpeed Sensor 

0702 0704

TransmissionShift Lev er PositionSensor  Brake SystemPressureSwitch

0710

ARC S u p p l yS o l e n oid

0711 0712

ARC ControlSolenoid A R CL a m p

0713 0714

Operator ARCOn/OffSwitch ARC PressureSwitch

0715

RetarderPressureSwitch

0719 0835

TCS ProportionalSolenoid Rear DifferentialTemperatureSensor 

0849 0966

Air Sy stemPressureSensor  T C SL a m p

0967

MachineApplication

1225 1226

Left RearPark BrakePressure Sen sor  Right RearPark BrakePressure S ensor 

11

6

P ri nt ed i nU S . A . .

Electrical Schematic Symbols And Definitions

VM I SG ro un dL ev el S er ai lP or t

YL

K 92 7

P ar k/ Ta li D / as h/ La mp

© 2 00 4C at er pi l ar ,A l R ig ht sR es er ve d

D i git alR eut r n V I M SS e r v iec L a m pR e t unr

BR

E 97 2

R H& L HB ac ku pL am p H ea dL am pH gi hB e a m B a kc u p A al m r

Volume 2 of 3: Chassis

RH Payload Lamp (Red)

BU

C 98 5

P ar k/ Tu rn L am p- R gi ht L a dd e rF l o d L a m p t oL a dd e rL a mp S wti c h

6 08 6 11

J84 2 J848

S ot p/ Ta li L am p

SOLENOID- Asolenoidisan electricalcomponentthatis activatedbyelectricity. It has a coil that makes an electromagnetwhen current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

V I M SR S 2 3 2 P o r tR e c evi e

5 21 5 22  A572

C om po ne nt D es cr p i it on S o l e n oi d :

Re s is a t nc e( Oh ms ¹)

TC SP or p o tir o n al

Soleno id:

Temperature Symbol

Level Symbol

1.7 (Coil S-1) 24.9 ± 0.4 (Coil S-2) 24.9 ± 0.4

S oel n odi :

T C S4 - W ay

9x-9482

Soleno d: i

Shutter

Normallyopenswitchthatwill closewithanincreaseof aspecificcondition(temp-press-etc.).

112-5874

Soleno id:

123-8773

Soleno id:

144-6292

Soleno id:

1 4 9 2- 6 5 8

S o l e n oi d :

S et er ni gB el e d

3 2 . 6± 1 6.

1 8 4 0- 9 8 7

S o l e n oi d :

A R CS u p p l y

3 2 . 6± 1 6.

1 98 4 - 56 4

S ol en oi d:

AC / C o m pr es o s rC ul ct h

Normally open switch that is closed due to an applied condition, and will open again with a specificdecreaseinthat condition.

42.4 ± 2 1.

Body Lower  Body Raise

6 .4 ± 0.4

Sta rt Aid

Normallyclosedswitchthatwill openwithanincreaseof aspecificcondition.

3

Upshift

56

32.6 ± 1.6

Downshift LockupClutch

49

Normally closed switch that is open due to an applied condition, and will close again withaspecificdecreasein thatcondition.

1 2. 5

¹ At room temperature unless otherwise noted.

Thecircleindicatesthatthe componenthasscrewterminalsandawire canbedisconnected from it.

45

26

Nocircleindicatesthatthe wirecannotbedisconnectedfromthecomponent.

33 38

29

21

46

25

44

20

36

Thisindicatesthatthecomponenthasa wireconnectedtoitthat isconnectedtoground.

34

31

7

17

18

15

37 22

1326 LocationCode Incorrect ¹TheCIDisa diagnosticcodethatindicateswhichcircuitisfaulty.

41

²TheMIDisa diagnosticcodethatindicateswhichelectroniccontrolmodule diagnosedthefault.

4 13

14

5

19

65

8

Thisindicatesthatthecomponentdoesnot haveawireconnectedto ground.Itisgrounded bybeingfastenedtothe machine. Off Machine Switch Specification (Chassis Vol.2)

43

P ar tN o.

27

3

58

1

42

28 40

32

10

F un ct io n

A ct ua et

De a ct ua et

275 to 1750 kPa¹ (39.9 to 253.8 psi)

-

C on a t ct P os it io n Normally Open²

114-5333

A/C HIGH Pressure Switch

144-5661

TC Inlet Filter Pressure

137.9 ± 13.8 kPa (20.00 ± 2.00 psi)

82.7 kPa MIN (12.0 psi MIN)

NormallyClosed

149-637 1

A / C L O W Per s s u r eS w i t h c

103.4 ± 13.8 kPa (15.00 to 2.00 psi)

34.5 ± 7.0 kPa (5.0 to 1.0 psi)

Normally Open

¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25psi). ² Contact position at the contacts of the harness connector.

24

E

F 2

53

53

59

Component Identifiers (CID¹) Module Identifier (MID²) VIMS Main Module (MID No. 049) CI D

54

55 61

54

59 55

61

Co mp o n n e t

0041 0075

SensorPower Supp ly (+8Volt) SteeringOil e TmperatureSensor 

0096

FueL l e v eS l e n s ro 

0171 0248

AmbientAir e TmperatureSensor  C A TD a t aL i n k

0267 0271

Engine ShutdownSwitch(Remote) A c toi n A l a r m

0279

AftercoolerCoolantTempSensor 

0296 0324

T r a nm s i s iso nE C M Action(Warning)Lamp

0379

Auto Lube PressureSensor 

0431 0533

SteeringOil Level Sensor  Auto RetarderControl(ARC)

0590 0654

Engine ElectronicControlModule Trailer Righ t BrakeOil TempSensor 

Flow Symbol

1 6

Air Start

9 G 9- 9 88

CABREAR COMPARTMENT

CABREAR COMPARTMENT

REAR VIEW

SIDEWALL

(AREA E)

RIGHT SIDE VIEW

(AREA E)

26

Connector Location (Chassis Vol. 2) Connector Number 

Schematic Location

CON N1 (Ma t e st oV o.l 1 C onne cto r)

L - 14

CON N2 (Ma t e st oV o.l 1 C onne cto r)

L - 13

Machine Location 54 55

CON N3 (Ma t e st oV o.l 1 C onne cto r)

L - 11

CON N4 (Ma t e st oV o.l 1 C onne cto r)

L - 10

59

CON N 5 ( Ma t es t oV o.l 1 C o nn e tco )r

L-8

53

CON N6

(M a t es t oV o.l 1 C o nn e tco )r

L-2

2

CON N 7 ( Ma t es t oV o.l 1 C o nn e tco )r

L-2

58

61

CO NN 28

G-15

14

CO NN 29

H 15

14

    )    s    e     h    c    n     i     5     3    x    s    e     h    c    n     i     8     4    :    s    n

    4     2     1     8     R    o     i    s     N   n    e    m     E    i    D     (     R  ,    e    g    a     P     6     3

R HF r on tS tur tP r e ss u er S e ns o r  

G 4 27 H 42 8 H 42 9

SENDER - A component that is used with a temperature or pressure gauge. The sendermeasuresthetemperatureorpressure. Itsresistancechangestogivean indicationtothegaugeofthe temperatureorpressure.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker  and it can be reset to become part of the circuit again.

B o d yR asi eS oel n odi

G 7 05 G736

D iffeer n ita lF itle rP l ug g e dS wti c h VIM SGrou n dL e ve l S e ira P l o tr R i g hF t r o n tB r a k eO i l T e m p e r a t u r eS e n s o r

785C:  APX451-UP

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. Theelectromagnetcanopenorclosethe switchpartofthe relay.

Tim i n gC a (l - ) P a r ik n g B ar ek S W

D i fef r e n tai l P u m pO u t l e P t resu s reSenso r VIM SGrou n dL e ve l S e ira P l o tr

YL PU

T

T i min gC a (l + )

L etfR e ar B r ak eO i T l e mp e a r tu r e S e ns o r

F41 9 F433

784C: 2PZ106-UP

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normallyclosedreedswitch.

E = Operator Compartment - Rear Compartment.

OR

C 4 66

Electrical Schematic Symbols And Definitions FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

34

Machine locations are repeated for components located close together.

Throttle Bypass Switch

F721

C 4 67

Component Part Number 

200-L32 BK-14

 A = Operator Compartment.

S h udt o wn S i gn a l( NO / ) S h udt o wn S i gn a l( NC / ) Start Aid Switch

F722

C o a sitn g i n N e utral W arning

2

784C & 785C Off-Highway Truck/Tractors Electrical System

38

S e ns o r- S t u r tP r es s u r e ( Rgi h tR e a r) S e ns o r- T r an s m i s iso nO i lT e m p

TC Screen Switch

"Machine Driv en withPark BrakeOn"

9X-1123

Plug

36

S h ut te rR eal y

D iffeer n ita lO i T l em pera t uer S e ns o r

Tranm s i s soi n A b ues E v e n t

Pin or Socket Number 

Wire Gauge

Ground Connection

13

Sa t rt A di H ol dR el ay

Hoist Outside Screen Switch

E049-2

E - 14

Wire Color 

Circuit Identification Number 

36

45

PK

H-7

Socket

Single Wire Connector 

40 45

A-13

YL

E627-3

H 1-

I 1- 1

Sw i th c - T o r q u eC o n v e r t e rI n l e F t ilte r

GY

PU

B-12 B -1 2 H -1 1

S wti c h- S t ee rni gP r es s u r e ( Hgi h ) S wi ct h- T C / S cr ee n

C 4 29

P K

S wi ct h- P ar kB ra ke F li et r

3

 A493

F 7 24

S wi ct h- L ad de rL am p

27 49

S t ar tA i dO nR eal y

F 7 8 0

26

L -9 C-3

BR

F 7 23

25

S en so r- S rt ut P re ss ur e( Le tf F o r nt ) Senso r - S t r u tP r e s u s r e ( R i g hF t r o n)t

YL

G - 18

Part Number For  ConnectorRecepticle

L-C12 3E-5179 1

325-AG135PK-14 Pin

13

A T AD aat L i nk +

P r el-u be R eal y

PU

G -1 G-1

S en so r- S e t er ni gO li T em p

WH

44

Harness Connector Serialization Code: The "C" stands for "Connector" and the number  indicates which connector in the harness. (C1, C2, C3, .....)

 AG-C4 111-7898

42

S wti c h- G r ou n dL e e v l S h ut d ow n

A T AD aat L i nk -

GN

43

E-16

22

B o dy P o istoi nS e n os r S i gn a l

YL

F717 F720

22

E-16

S wi th c - D i fef r e n tai l O i lL e v e l( R i g h t Rear)

T hr ot lt eP os ti oi nS e n s or  

BU

F 7 15 F 7 16

 A451

42

E - 16

S wi th c - D i fef r e n tai l O i lL e v e l( L e f R t ear)

20

F - 16

Transm issio n C o n tor l S o l e n o idReturn

WH

F 7 08 F 7 09

G - 13

S wti c h- D iffe e r nita lF itle rP l u g( R ea r )

19

S e ns o r- D i ff eer n ita O l i lT e m p

PU

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Part Number for  Connector Plug

C-C4  AG-C3 130-6795 130-6795

41

G-13

S wti c h- B r ak eO v er srto e k ( R ea rO u st i de )

27

13

PK BU

F 70 7

 A491  A492

C on di it on

E ng ni eS pe ed S en so r

E 7 93

4

G - 13

Sw i th c - B r a k eO v e r tsr o k e( R e a rI n s i d e)

17

G-1

Senso r - Diffe rentia l P u m pO u t l e t Pressu re

YL

F 70 2

F7 -

S wti c h- B r ak eO v er srto e k ( Fo r n)t

25

I-1

S wti c h- E n gin eF l o d L a mp

S en so r- F ue lL ev el

E 7 94

F ue lL ev el G ag e

S wict h- A C / L o P er s

G-3 H-1 7

S wi ct h- D si co n n e ct

S h ut te rS oel n oid

R HR e ar B r ak eO i T l e mp e a r tu r e S e ns o r

37 4

21

Not Used

GN

E 7 50 E790

Tra n s mis iso nO i lT e m p ea r t ur eS e n os r

YL PK

F1 - 4 F -7

21

BU

E 7 29

Rea r D iffe e r nita lO i lL e e v l S wtic h Tranm s i s soi n C h a r g eF i l t e r S wi th c

OR

429 4 47

37

S ol en oi d- T ra ns mi ss oi nU pS hi tf S wi ct h- A C / H iP re s

A - 10

E725

PK BR

428

E

Sure-Seal connector: The plug and receptacle contain both pins and sockets.

1 2

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes Harness identification code This example indicates wire 135 in harness "AG".

19

A -1 0

Not Used Rea r I n isd eB r ak eO v er srto e k S wti c h

425 426

Body PositionSensor 

1 5

F1 - 4

Deutschconnector: The plug contains all sockets and the receptacle contains all pins.

19 37

S en so r- B r a k eO li T em p( Le tf F o r nt )

N ot U e s d

Vital Inf ormation M anagement Sy stem (VI MS)

F-4

S ol en oi d- T ra ns mi ss oi nL oc ku p

B -1 6

S e ns o r- B r a ek O i T l em p ( Rgi h tF r o nt)

G Y

TorqueConverterOil Temp erature Sen sor  MachineApplication

Event Codes Transmission Control

Digita l S e n s o rP o w e r+( 8 V ) V I MS S e vr i e c L a mp

E 72 4

1175

F 4-

Senso r - A f t e roc o l e rC o o l a n t Level

A tl e r na ot r( R )T e r m.

0800

²TheMIDisa diagnosticcodethatindicateswhichelectroniccontrolmodule diagnosedthefault.

M o t or - P er ul br ci atoi n R eal y- P r elu br i ca toi n M ani P o we r

OR WH

0826 0967

1236 B o d yU p D ash a Lm p 1326 LocationCode Incorrect ¹TheCIDis adiagnosticcodethatindicateswhichcircuitisfaulty.

LH Wheel Speed Sensor Signal RH Wheel Speed Sensor Signal T C SP r o p otri o n a S l oleno id

S ol en oi d- T CS 4 W ay

1 2

F

G ro un d - C ha ss si ( Re ar )

T r an s m i s iso nL o ck u pC l u t c hS oel n oid T r an s m i s iso nS p ee d S e ns o rS u pp l y

BR

Curren t belo w norm al or o p e n cric u i t .

S t atrR e l a y Engin e C o nrto l

31

Solenoid - A/C Compressor Clutch

6

B -3

721

710

RENR8124  April 2004

Machine Location

5

A 3- A, 4-

4

0378

E047-1

B a tt e r y( 2 ) D si pl ay - R HD gi ti al P ay ol a d

Ground Circuits

I net g a r t ed B r ak i ng C o nt r ol

OR

Schematic Location

 Arc Suppressor - Cool Fan

5

0444 0590

E ve nt C od e

Component  Alarm - Backup (Rear)

P a ylo ad M o nG r ee n L a m p Control Circuits

A ri D ry er  

B K

D e sc r i pito n

L i gh it n gC i cr uti s( Co n itn ue d )

636

Harness And Wire Electrical Schematic Symbols

Component Location (Chassis Vol.2)

Wire Number 

Bat (+)

1 09 113

Related Electrical Service Manuals

Electrical Schematic Symbols And Definitions 18

LH TURBO INLET PRESSURE SENSOR

RENR8124  April 2004 17 LH TURBO INLET

T

EXHAUST TEMP SENSOR

Pressure Symbol

Temperature Symbol

COOLANT TEMP SENSOR

13

Level Symbol

Flow Symbol

Circuit Breaker  Symbol

Normally Open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. NormallyClosed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component.

 AFTERCOOLER 21 TEMP SENSOR

This indicates that the component has a wire connected to it that is connected to ground. FAN CONTROL 28 SOLENOID (ATTACHMENT)

2

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

EFPP CKT BREAKER CONNECTOR A-C1

(CONN 39)

35

EFPP SWITCH

30

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet clo ses the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. CONNECTOR A-C21

(CONN 40) 34

ENGINE SPEED SENSOR

36

A

 A

FUEL FILTER DIFF SWITCH

T/C TEMP SENSOR OIL PRESSURE SENSOR (UNFILTERED)

ECM GROUND 4 BOLT

ENGINE GROUND

FRONT HOUSING FRAME GROUND

37

Sender  - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T T/C OUT SPEED SENSOR

20

14

CONNECTOR A-C42

25

784C & 785C Off-Highway Truck/Tractors Electrical System

SPEED/TIMING SENSOR

15

784C: 2PZ106-UP

SPEED/TIMING 15 SENSOR

9

Solenoid- A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet c an open or close a valve or move a piece of metal that can do work.

785C:  APX451-UP

ENGINE

CABLE (AW)

Harness identification code This example indicates wire 135 in harness "AG".

FRAME

LOW OIL LEVEL SWITCH

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes

REAR VIEW 

OIL PRESSURE SENSOR 19 (FILTERED) 33

Relay(MagneticSwitch)- A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Component, Connector, Harness And Wire Symbols

 ADD OIL LEVEL SWITCH 31 (ATTACHMENT)

(CONN 41)

5

24

VIEW A-A

LEFT SIDE VIEW 

Harness Connector Serialization Code: The "C" stands for "Connector" and the number  indicates which connector in the harness. (C1, C2, C3, .....)

Part Number for  Connector Plug

C-C4  AG-C3 130-6795 130-6795 325-AG135 PK-14

325-AL135 PK-14

1

Socket

Pin

Wire Color 

Single Wire Connector 

Circuit Identification Number 

5A

Receptacle

Wire Gauge Ground Connection

Part Number For  Connector Recepticle

L-C12 3E-5179

 AG-C4 111-7898

Fuse (5 Amps)

Plug

2

200-L32 BK-14 Component Part Number 

Pin or Socket Number 

105-9344

TURBO OUTLET 26 PRESSURE SENSOR

23

OIL RENEWAL SYSTEM (ATTACHMENT)

RH TURBO INLET EXHAUST TEMP 22 SENSOR

RH TURBO INLET PRESSURE SENSOR

RH TURBO INLET PRESSURE SENSOR

23

21  AFTERCOOLER

TEMP SENSOR

28

ELECTRIC FUEL PRIMING PUMP SOLENOID

7

1

8

ECM HOUSING GROUND ECM MOUNT GROUND

Event Codes EngineControl

FUEL FILTER DIFFERENTIAL 34 SWITCH  A/C ARC SUPPRESSOR (NOTE A)

E ve nt C od e

 A/C CLUTCH SOLENOID (NOTE A) 1

 ALTERNATOR

11

 ATMOSPHERIC PRESSURE SENSOR

ENGINE OIL PRELUBE RELAY 10 (ATTACHMENT) ENGINE ECM

16

3

FAN SPEED SENSOR (ATTACHMENT)

 A/C HI/LO PRESSURE SWITCH (NOTE A)

CRANKCASE PRESSURE 12 SENSOR

 A/C FAN CONTROL OVERRIDE PRESSURE 29 SWITCH

32

ENGINE BLOCK GND

COOLANT FLOW SWITCH

Sure-Seal connector: The plug and receptacle contain both pins and sockets.

1 2

©2004 Caterpillar   All Rights Reserved

COOLANT 13 TEMP SENSOR

FAN CONTROL SOLENOID (ATTACHMENT)

Deutsch connector: The plug contains all sockets and the receptacle contains all pins.

Printed in U.S.A.

27

 ALTERNATOR

6

1 2

Volume 3 of 3: Engine

LH TURBO INLET 18 PRESSURE SENSOR

TIMING CAL PLUG

TIMING CAL PLUG

32

FRONT HOUSING

COOLANT FLOW SWITCH

RIGHT SIDE VIEW 

High EngineCoolantTemper ature W arning

E021

HighExhaust Temperature Derate

E035

Lossof CoolantFlowWarning

CID

Connector Location (Engine Vol.3) ConnectorNumber 

Schematic Location

Engine Location

Engine Location

Component

Schematic Location

Engine Location

E-4

1

S e ns o r- L H T u b r o I n el t P r es s ur e

D-5

2

S e ns o r- O i lP r es s ur e - F itle e r d

D-2

19

Control - En gine

C-9

3

S e ns o r- O i lP r es s ur e - U n fl it er e d

D-2

20

Ground - ECM

E-7

4

S e ns o r- R e ar A f e t r co o el r T e mp

B-2

21

 Alternator Breake r - ElectricFuelPriming Pump

D-2

18

Gro und - Engin e

A-4

5

S e ns o r- R H T u b r o E x ha u st T e mp

C-2

22

G or un d- E ng ni eB ol ck

E 4-

6

S e ns o r- R H T u b r o I n el t P r es s ur e

C-2

23

7

S en so r- T CO ut S pe ed

E 8-

24

8

S en so r- T CT em p ( VI MS )

E9 -

25

G r ou n d- E n gi n eE C MH o us i ng

B-8

Cylinder 1Injector Solenoid Cylinder 2Injector Solenoid

0003

W i r eC o ol r

1 09

OR

A tl O ut pu t( +) T er m.

11 3

O R

K ey S WO n

F 70 0

B U

F an Co nt or lS ol eno di

1 50

OR

B at e t yr + ( En gi ne C on rt ol )

F 70 1

BR

O li R en ew al S ol en oi d

F 7 02

GN

T h or t lt e P o si t i on S e ns o r  

Low Engine CoolantTempera tureWarning OilLevelLow Mark

Cylinder 3Injector Solenoid

2 00

0004

Cylinder 4Injector Solenoid

2 29

Oil Fi lter Di fferential Pre ssure High

0005

Cylinder 5Injector Solenoid

Oil Filter Differential Pressure Very High

0006

Cylinder 6Injector Solenoid

3 17

YL

E092

Boost P ressur e Above Normal(793 HAOnly)

0007

Cylinder 7Injector Solenoid

3 23

WH

E093

BK BK

Boost P ressur e BelowNormal(793 HAOnly)

0008

Cylinder 8Injector Solenoid

3 29

WH

E095

FuelFilter Restriction W arning

0009

Cylinder 9Injector Solenoid

337

WH

EnginePrelube Override

0010

Cylinder 10Injector Solenoid

E100

Low EngineOilPressu re Warning

0011

Cylinder 11Injector Solenoid

E101

HighCrankca se P ressur e Warn ing

E190 E265 E272

InletAirRestri ctionWarning

Cylinder 12Injector Solenoid Cylinder 13Injector Solenoid

EngineOversp eed Warning

0014

Cylinder 14Injector Solenoid

UserDefined Shutdown

0015

Cylinder 15Injector Solenoid

F 70 3

GY

L HT ur bo E x a h us tT e m p er at ur eS en so r  

B at - ( En gi n eC on rt ol )

F 70 4

OR

R HT ur bo E xh au st T em pe a r u t e r S en so r  

F 70 5

PK

N ot U se d

F 70 7

WH

Sa t tr A d i H ol dR el ay

F 70 8

YL

S hu tt er R el ay

E F PP S Wt oE FP PS ol en oi d P r elu be P u sh b ut t on S W T o P r el u be T i m er Monitori ng Cir cui ts

LeftTurboInletP ressure S en so r 

PK

Rg i ht T ur bo I nl et P re ss ur eS en so r  

F 7 15

PU

S h utd ow nS i gn a l( NO / )

E ng n i eS pe ed S en so r

F 71 6

WH

S hu dt ow nS i n g al ( N/ C)

452 481

PU GN

Toq r u eC o nv e tre rO u tS p ee d S e ns o r C o nv e tr e rT e mp S W T o B r a k e O i lT e mp S W  Accessory Circuits

0016

Cylinder 16Injector Solenoid

513

Throttl e Position Signal

5 21

YL

0100

EngineOilPressu re

522

WH

0101

Crankca se Press u re S ignal

OR

Control Circuits

F 72 3

PK

BoostPressu re

W H

S en so rP ow er

F 72 4

P U

Tm i ng i C al (- )

CoolantTemper ature

 A700

OR

Digital Sensor Power(+8V)

F725

WH

Fuel Filter Differential Press SW

0168

System Voltage

 A701

GY

Injector #1

F726

YL

79 9

0190

EngineSpeedSignal

 A702

PU

Injector #2

F727

BU

Injector Common 2 & 4

0

Data va lid but abov e normal oper ationalrange.

0248

CAT Data Link

 A703

BR

Injector #3

F728

BR

Injector Common 5 & 7

Data va lid but below norm al operational range.

0253

PersonalityModule

 A704

2

Dataerratic, ntermi i ttent,or incorrect.

0 2 54

E n gi n eE C M

3

Voltage above nor mal or shortedhigh.

0261

Timing Calibration AnalogSensorSupply

F a li u r eD e sc r i pt i on

4

Voltage below normalor shortedlow.

0262

5

Current below norm alor open circuit.

0263

DigitalSensorSupply

6

Current abov e norm al orgrounded circuit.

0267

Shutdown Inputs

7

Mechanicalsystem notresponding pro perly .

GN

Injector #4

F729

GN

 A705

BU

Injector #5

F730

GY

 A706

GY

Injector #6

F731

OR

 A707

PU

Injector #7

F732

PK

F780

PK

Parking Brake SW

Injector #9

J765

BU

Engine Speed Sensor 

 A710

GY

Injector #10

892

BR

CAT Data Link (-)

PU

Injector #11

BR

Injector #12

0268

System Parameters

8

Abnorm al fre quency, puls e width, or period.

0273

Turboch argerOutlet Pressure

 A712

A b no r ma l u p da t e .

0274

Atmosp hericPress u re

Abnorm al rateof change.

0275

Failure modenot identi fiable. Bad device or component.

13

Out of calibration.

14

Parameterfailures.

15

Parameterfailures.

16

Parameternot available.

17

Module not responding.

18

Sensor supplyfault.

19

Condition not met.

20

Parameterfailures.

 A711

893 993

Turbo Outlet Pressure Sensor Rear After Cooler Temperature Sensor

996

GN

Engine Speed Timing Sensor 

BU

A TA D at aL ni k( )-

9 97

OR

A na ol gS en so rP ow er ( +5 V)

0296

Unable to Communicate withTransmission ECM

E 79 4

YL

A TA D at aL ni k( + )

9 98

BR

D gi ti al S en so rR et ur n

9 99

WH

E ng n i eS pe ed T m i n i gS en so r  

E 9 76

GN

A i rI n at k eT e mp e ar t ur eS e ns o r  

0338

Prelube PumpRelay

E 79 5

YL

Ca r nk ca se P re ss ur eS en so r

0526

Wastegate Solenoid

E 7 96

GN

O i lP r e s s uer S e ns o r( U nfi let r ed )

0542

Unfiltered Oil Pressure Signal

0543

Filtered OilPressu re

0544

EngineFan Speed S ensorSignal

0545

StartAidRelay

0546

StartAidHoldRelay

Pa rt N o.

0562

C-2

26

0569

OilRenewalSolenoid

¹ At room temperature unless otherwise noted.

D-5

27

0771

ShutterRelay

S ol en oi d- F an C on rt ol

D4 -

28

0799

Service Tool

S e ns o r- C r an k ca s eP r es s ur e

E-2

12

Switch - A/C FanControlOverr ide Pre ssure

D-4

29

0800

Unableto Communica tes with VIMS

D -2

13

Switch - ElectricFuelPriming Pump

B-2

31

A2 -

32

B-2

33

B-2

34

Related Electrical Service Manuals Title  Alternator: Engine Control:

FormNumber  9X-7803

SENR7508 SENR1128

0827

Left Exhaus t Tem p Si gnal

0828

RightExhaust Temp Signal

0829

Rear Aftercooler Coolant Temperature Signal

0830

BrakeOilTempera ture

¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Oil Pressure Sensor (Filtered) Engine Coolant Temperature Sensor 

C om po ne nt D e s cr pi it on

124-3497

S e ns o r- T u b r o O u lt e tP r es s ur e Solenoid - ElectricFuelPriming Pump

D-5

BU

Resistor, Sender and Solenoid Specifications (Engine Vol. 3)

Unable toCommunicate with Caterpill ar Monitori ng Sys tem

9

S wtic h- E n gi n eL o wO i lL e ve l

CAT Data Link (+)

YL

E 79 3

995

GY

Analog Sensor Common

GY

 A751

11

S wtic h- F u e F l itle rD i f P r es s ur e

BR

PK

 A747

Left Turbocharger nlet I Pressure EngineCooling Fan Solenoid

Atmospheric Pressure Sensor

994

GN

 A746

Right T urbocharger nlet I P ressur e

0276 0291

10

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Injector Common 10 & 12

Injector #8

9 11

Injector Common 9 & 11 Fan Speed Sensor 

BR OR

10 12

Injector Common 6 & 8

 A708  A709

B9 -

S wi tc h- E ng n i eC oo lF o l w

Injector Common 1 & 3

1

E3 -

S wtic h- E n gi n eA d dO i lL e ve l

Tm i ig n C al ( +)

0102 0110

E-2

16

E n gin eL o wO i lL e ve l S W

A / CF a nC o ntr ol O v er rdi e S W

A-3

17

E n gin eA d dO i lL e ve l S W

U se rD ef S hu d t ow n

S e ns o r- A t mo s ph e ir cP r es s ur e

15

T h or t lt e B y pa s sS W

S t ar t A i dS W

Ground - Frame

14

BR

OR

R el ay - P re -L ub ri ca ti on

D-2

BU

GY

Go r u nd - E ng ni e E CM M ou n t

F 8-

YL

GN

F 7 22

37

E-2

F 7 19 F 72 1

35

E 2-

F 7 18 F 7 20

AC / S WT o R ef ir g re an tS W

36

Se nso r- F an Sp ee d

F 7 17

A / CC o mp r es s or / Re f ir g er a nt P r e s s ur e S W A / CC l utc hT o T h em r o st a tS W

F-5

S e ns o r- L H T u br o E x ha u st T e mp

Pe r -l ub eR el ay S t ar t A i dO n R e al y

F 71 4

E n gi n eC o ntr ol t oE n gi n eC o ola nt F l o wS W

YL

F-6

S e ns o r- E n gi n eS p ee d T i m ing

BU OR

A tl er na ot r( R) T er m.

BU

0091

F713

BR

GN

4 50

F-5

S en so r- E ng n i eC oo lT em p

F 70 9 F 7 10

4 03 412

C O NN 4 1 ( M ate st o V o.l2 C o n ne c o t r)

S en so r- E ng ni eS pe ed

D es c ri p it o n

F an C on rt ol S ol e o n i dR et ur n

Sa t tr A i dR el ay T oS a t rt A i dS ol

C O NN 3 9 ( M ate st o V o.l2 C o n ne c o t r)

30

BR

E FP PS Wt oE FP PB e r ak er

C O NN 4 0 ( M ate st o V o.l2 C o n ne c o t r)

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near  the component. See the Component Location Chart.

W ri e C ol o r

E 79 9

M ai nC ha ss i s Basic Machine Circuits

E098

0012

Wire Number 

Control Circuits (Continued)

Ground Circuits

E074

0013

D e sc r i pt i o n Power Circuits

E073

F M IN o .

Component Location (Engine Vol. 3)

0001 0002

Wire Description (Engine Vol.3) Wire Number 

E038

Failure Mode Identifiers (FMI)¹

Schematic Location

Component

E072

FRONT VIEW 

Component

Component Identifiers (CID¹) Module Identifier (MID²) EngineControl (MID No. 036)

C on di it on

E017

Solenoid:

R es si a t n ce ( Oh ms )¹

F an Control

2.8 ± 0.3

Off Machine Switch Specification (Engine Vol. 3) Pa rt N o.

Fu nc it on

144-5661

Fuel Filter Differential Pressure Switch

171-87 08

E ng ine Coolan t Flo w S witch

A ct ua et

D eac u t at e

C on a t ct Po si it on

137.9 ± 13.8 kPa (20.00 ± 2.00 psi)

82.7 kPa MIN (12.0 psi MIN)

Normally Closed

362 ± 29 mN (1.3 ± 0.1 oz) at point X

303 mN MIN (1.1 oz MIN) at point X

Normally Open

    4     2     1   e     8   g    a     P     R     0     2     N     E     R

9

8

7

6

5

TO CONNECTOR F-C2 ON 235-3402 SCHEMATIC (CHASSIS PORTION)

      1 2

34

56

 A-C37 9G4348       1

 A-C1 1130580

F

3

      4       4       8       8       8      4       8       6       8       8      8       8       8       1       1       1       1       1      1       1       1       1       1      1       1       1       -   -   -   -    -   -   -      -    -   -         R       R       U       N       R      R       R       R       N       U      Y       R       L       O       O       P       G       B      O       O       B       G       B      G       B       Y

      6      8       8       8       8       1      1       1       1       1    -    -      -         K      U       K       N       H       B      B       P       G       W

      4       8       8       6       1       1       1       1       -   -         H       L       L       H       W       Y       Y       W

      8       8       8       4       8      8       1       1       1       1       1      1       -   -   -   -          H       L       U       L       N      N       W       Y       B       Y       G      G

      8       1          L       Y

      6       0       7       9       3      3       8       9       4       4      9       0       4       A       2       9       A       A      2       8       8       6       3      1       4       0    -       A       A   -   -      A       A       A       A       A      A       A       1       0    -   -      3       2   -   -   -      -    -   -      A       0       2       9      1       0         5       0       2       9       9      3       8       1       5       5       8       8      1       0       9       0       0      2       1       7       1       4       1       7       9       7       7      7       7       1       A       F       F      F       F       3

      8      9       1       2       2       9      9       2       0       2       A      A       A       1       A    -    -   -       A         5    -      7       0      5       0      6       0       1       0       2      7       7       8       7       J       F       4       F

      5       7       8       0       1       2       2       1       A       A       A       A       -   -         8       2       0       7       2       5       0       3       5       4       7       3       F

      1       7       1       5       6      5       9       A       A       8       8      2       A    -   -      A       A      A    -       4       3   -   -          9       9       9       1       3      0       9       7       7       2       0      2       7       E       E       5       4      7       F

      4       1       A          7       1       7       F

 A-C21 9G4351

F715-A2 PU-16 F716-A8 WH-16 998-A148 BR-16

      4          R       O

CONN 41 F NOTE A

513-A87 OR-14 522-A94 WH-14

 A-C5 1552269 BK-18  WH-18

450-A27 YL-18

      8       8       8       8       8       1       1       1       1    -      1       -   -      N    -      U       L       U       H       G       B       Y       P       W       2       9       7       7       1       0       9       2       9       9       1       A       A       A       A       -   -      A    -      5    -      9       0       2       1       6       5       5       9       8       7       4 4      4       7       J

BK-18  WH-18

+8V GROUND SIGNAL

1 2

J765-A96 BU-16

J765-A99 BU-18 452-A97 PU-18

      4       6       6       8       4       4    -      1       1       1       1       1       R   -   -   -   -         O       K       H       N       L       H       B       W       G       Y       W       1       2       8       0       6       5       5       1       9       1       8       8       1       A       A       A       A       A       A    -   -   -   -   -         9       0       7       3       1       2       0       0       3       0       2       2       1       2       3       4       5       5

      8      8       8       8       8       8      8       8       8       8       8       4      4       6       8       8       4       8       8       1      1       1       1       1       1      1       1       1       1       1       1      1       1       1       1    -    -      1    -   -   -   -    -   -   -   -      1       -    -      1    -      R    -      N    -      L    -   -   -      R       K       H       L      U       R       L       N       6       R      R       L       Y       6       R       R       N       O      U       G       P       W       Y      B       B       Y       G       Y      1       6       6       O      O       B       B       Y       G       O       B       G    -      1       1       1       8       7       4       1       2       8      4       0       4       5       4      K   -   -         3      0       9       9       6       3       9       8      1       6       2       2       2      3       4       1       2       0       R       U       H       2      2       8       A       1       A      A       A       A       A      A       A       A       A       1      B       B       A       A       A       A      A    -   -      A       P       W    -   -   -      A    -      3    -   -   -   -    -   -   -   -      A       A    -    -      0    -      0       4    -   -      2       8       2       3       2       5       7       8      9       0       7       0       8       2       8       3      0       8       9       9       1       4       5       9       9       0      7       0       0       0       0      0       1       1       2       7      A       A       A       1      5       9       7       2       1       8       8       7      E       7       7       7       7      7       7       7       7       1   -      1   -         1      1       9       E       7       A       A       F       F       F       F      F       F       F       F       3      0       5       6       F    -      1       0       1       8       7       7       2       9       F       9       F

 A-C36  A-C3 3E3370 1698670 OR-18  A 799-A91 WH-18 BK-18 B J765-A139 BU-18  WH-18 C 481-A102 GN-18

521-A85 YL-14

 AC ARC SUPPRESSOR 106-8704 UNUSED

1 2

 A-C25 1552269

J765-A138 BU-18

 A-C4 1552269

TC OUT SPEED SENSOR (XMSN IN) 183-8597

TC TEMP SENSOR (VIMS) 118-7226

1 2

1

 A-C42  A-C64 3E3370 1698670 TO CONNECTOR AE-C1  A ON 235-3402 SCHEMATIC B C (CHASSIS PORTION)

      1       2       1       A          9       0       1

 A-C23 1552269

ENG SPEED SENSOR 189-5746

2

CONN 40

      0       1      2       3       4       5       6       7      8       9       0       1       2       3      4       5       6       7       8       9      0       1       2       3       4       5      6       7       8       9       0 9       1       1      1       1       1       1       1       1      1       1       2       2       2       2      2       2       2       2       2       2      3       3       3       3       3       3      3       3       3       3       4

78

4

TO CONNECTOR F-C4 ON 235-3402 SCHEMATIC (CHASSIS PORTION)

CONN 39

521-A85 YL-14 513-A90 OR-14

 A-C63 3E3364 1 2

 AC HI LO PRESS SW  UNUSED

 A-C16 1688670

522-A15 WH-14  A-C26 1552269 513-A92 OR-14 522-A93 WH-14

 A-C49 3E3364 1 2

 A700-A144 OR-18 998-A140 BR-16 F732-A39 PK-18

 AC CLUTCH SOL UNUSED

 A B C

OR-18 +8V BK-18 GROUND  WH-18 SIGNAL

FAN SPEED SENSOR (ATCH) 126-1133

FAN SPEED SENSOR (ATCH)  A-C6 3E3370 200-A83 BK-16 200-A82 BK-16 200-A98 BK-16 337-A10 WH-16

TWISTED PAIR

TWISTED PAIR

FROM PRE-LUBR MOTOR ON 235-3402 SCHEMATIC (CHASSIS PORTION)

FROM BATTERY ON 235-3402 SCHEMATIC (CHASSIS PORTION)

E

RD-2

+5V GROUN D SIGNAL

ENG SPEED TIMING SENSOR 129-6628

997-A150 OR-16 993-A111 BR-16  A747-A60 GY-18

OR-18 YL-18 GN-18

+5V GROUND SIGNAL

 ATMOSPHERIC PRESS SENSOR 161-9926

997-A113 OR-16 993-A100 BR-16 E795-A31 YL-18

 A-C20 3E3370  A B C

OR-18 YL-18 GN-18

+5V GROUN D SIGNAL

CRANKCASE PRESS SENSOR 161-9926

 A B C

OR-18 YL-18 GN-18

+5V GROUN D SIGNAL

OIL PRESS SENSOR-FILTERED 194-6725

 A-C8 3E3370  A B C

OR-18 YL-18 GN-18

+5V GROUN D SIGNAL

OIL PRESS SENSOR-UNFILTERED 194-6725

 A-C13 3E3370  A B C

OR-18 YL-18 GN-18

+5V GROUN D SIGNAL

 A B C

OR-18 BK-18  WH-18

+5V GROUND SIGNAL

ENG COOL TEMP SENSOR 102-2240

 A700-A143 OR-18 998-A147 BR-16 F703-A65 GY-18

 A B C

OR-18 BK-18  WH-18

+8V GROUND SIGNAL

LH TURBO EXH TEMP SENSOR 163-7882

997-A114 OR-16 993-A103 BR-16  A746-A63 PK-18

 A-C17 3E3370  A B C

OR-18 YL-18 GN-18

+5V GROUND SIGNAL

TURBO OUTLET PRESS SENSOR (BOOST PRESS) 194-6724

OR-18 BK-18  WH-18

+8V GROUND SIGNAL

RH TURBO EXH TEMP SENSOR 163-7882

OR-18 YL-18 GN-18

+5V GROUN D SIGNAL

RH TURBO INLET PRESS SENSOR 161-9926

RD-4 PRE-LUBR RELAY (ATCH) 3E-0154

403-A86 GN-18

OR-18 BK-18  WH-18

 A-C19 3E3370  A B C

 A B C

996-A32 GN-18 998-A146 BR-16 999-A38 WH-18

E

 ALT 109-A121 OR-4

+

CBL-E1 BK-2

R  ALTERNATOR 9X-7803

229-A5 BK-14 229-A11 BK-14 ENG BLOCK GND

229-A101 BK-16 ENGINE BLOCK ECM GND

D

C

    3     L     O     2     V    l   r   o    o     4    C     2   e ,     1   g    a     8    P     0     2     R     N     E     R

B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

RH TURBO EXH TEMP RH TURBO INLET PRESS INTAKE AIR TEMP UNUSED INJ 1/3 COM UNUSED SOLENOID RETURN OIL PRESS (FLTRD) COOLANT TEMP UNUSED INJ 2/4 COM INJ 12 POWER OIL RENEWAL SOL LH TURBO INLET PRESS RH AFTERCOOLER TEMP INJ 1 POWER INJ 5/7 COM INJ 10 POWER FAN CLUTCH SOL  ATMOS PRESS INJ 6/8 COM INJ 8 POWER BOOST PRESS THROTTLE POS LH TURBO EXH TEMP INJ 3 POWER INJ 9/11 COM INJ 6 POWER UNUSED UNUSED INJ 11 POWER INJ 5 POWER INJ 10/12 COM INJ 4 POWER UNUSED UNUSED INJ 9 POWER INJ 7 POWER UNUSED INJ 2 POWER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

E793-A1 BU-18 F715-A2 PU-16 892-A3 BR-18 150-A4 OR-14 229-A5 BK-14 150-A6 OR-14 E794-A7 YL-18 F 1 7 6 - A 8 W H - 1 6 893-A9 GN-18 229-A11 BK-14 F724-A12 PU-18 F722-A13 OR-18 F717-A14 YL-18

150 - A 4 O R -1 4 150-A81 OR-14

BK-18 RD-18  WH-18

EFPP SW  146-0240

 A B C

 A-C24 3E3364

 A-C67 1698670 323-A135 WH-16 329-A134 WH-16 323-A136 WH-16

F722-A13 OR-18 998-A152 BR-16

1 2

BK-18 BK-18

150-A81 OR-14

323-A137 WH-14 10A EFPP CKT BKR 6T-3642

1 2

RD-18 RD-18

FAN CONTROL SOL (ATCH) 124-3497

 A/C FAN CONTROL (ATCH)

1 2

997-A118 OR-16 993-A107 BR-16 995-A49 BU-18

150-A81 OR-14 150-A81 OR-14 229-A101 BK-16

200-A82 BK-16 317-A104 YL-18 412-A26 BU-18

412-A26 BU-18 993-A153 BR-16 994-A48 GY-18 995-A49 BU-18 996-A32 GN-18 997-A36 OR-16 998-A29 BR-16 999-A38 WH-18  A700-A35 OR-18  A746-A63 PK-18  A747-A60 GY-18  A751-A55 YL-18 E795-A31 YL-18 E796-A37 GN-18 E799-A47 BR-18 E976-A43 GN-18 F700-A59 BU-18 F701-A53 BR-18 F703-A65 GY-18 F704-A41 OR-18 F713-A54 OR-18 F714-A42 PK-18 F718-A84 BU-18 F719-A24 BR-18 F722-A13 OR-18 F723-A18 PK-18 F724-A12 PU-18 F725-A17 WH-18 F732-A39 PK-18

F704-A41 OR-18 F714-A42 PK-18 E976-A43 GN-18 F726-A45 YL-16 E799-A47 BR-18 994-A48 GY-18 995-A49 BU-18 F727-A51 BU-16  A712-A52 BR-16 F701-A53 BR-18 F713-A54 OR-18  A751-A55 YL-18  A701-A56 GY-16 F728-A57 BR-16  A710-A58 GY-16 F700-A59 BU-18  A747-A60 GY-18 F729-A61 GN-16  A708-A62 BR-16  A746-A63 PK-18 F702-A64 GN-18 F703-A65 GY-18  A703-A66 BR-16 F730-A67 GY-16  A706-A68 GY-16

 A701-A56 GY-16  A702-A80 PU-16  A703-A66 BR-16  A704-A74 GN-16  A705-A72 BU-16  A706-A68 GY-16  A707-A78 PU-16  A708-A62 BR-16  A709-A77 OR-16  A710-A58 GY-16  A711-A71 PU-16  A712-A52 BR-16 F726-A45 YL-16 F727-A51 BU-16 F728-A57 BR-16 F729-A61 GN-16 F730-A67 GY-16 F731-A73 OR-16

 A711-A71 PU-16  A705-A72 BU-16 F731-A73 OR-16  A704-A74 GN-16

 A709-A77 OR-16  A707-A78 PU-16

CYL HEAD SOL 10 150-4453

CYL HEAD SOL 8 150-4453

CYL HEAD SOL 6 150-4453

CYL HEAD SOL 4 150-4453

 A B C

997-A120 OR-16 993-A110 BR-16 F714-A42 PK-18

 A-C14 3E3370  A B C

      R       R       B       B

      R       R       B       B

RECEPT 12       1 2 9X0352

      1 2

 A-C62 1552269

TWISTED PAIR

      R       R       B       B

RECEPT 10 9X0352

      1 2

 A-C60 1552269

      R       R       B       B

RECEPT 8 9X0352

      R       R       B       B

RECEPT 6

      R       R       B       B

RECEPT 4

      1 2 9X0352

 A-C58 1552269

      1 2 9X0352

 A-C56 1552269

      1 2

 A-C54 1552269

RECEPT 2 9X0352

 A-C52 1552269

      6       6       1       1    -         R       R       B       O

      6       6       1       1    -         Y       R       G       O

      6       6       1       1    -         R       N       B       G

      6      6       1      1    -          Y      N       G      G

      6       6       1       1    -         N       U       G       B

      6       6       1       1    -         U       U       P       B

      2       3       5       3       A       1    -      A       2         1       1       7       3       A       7       F

      8       2       5       3       A       1    -      A       0         1       1       7       3       A       7       F

      2       9       6       2       A       1    -      A       8         9       0       7       2       A       7       F

      8      8       6      2       A      1    -      A       6         0      9       7      2       A      7       F

      4       5       7       2       A       1    -      A       4         7       0       7       2       A       7       F

      0       4       8       2       A       1    -      A       2         7       0       7       2       A       7       F

C

997-A112 OR-16 997-A113 OR-16 997-A114 OR-16 997-A115 OR-16 997-A117 OR-16 997-A118 OR-16 997-A119 OR-16 997-A116 OR-16 997-A120 OR-16 997-A150 OR-16

CYL HEAD SOL 2 150-4453 997-A36 OR-16

998-A148 BR-16 998-A89 BR-16 998-A152 BR-16 998-A29 BR-16

 A-C18 1552267

 A712-A52 BR-16  A710-A58 GY-16 F731-A73 OR-16  A708-A62 BR-16  A706-A68 GY-16 F729-A61 GN-16  A704-A74 GN-16  A702-A80 PU-16 F727-A51 BU-16 F726-A45 YL-16  A701-A56 GY-16  A703-A66 BR-16 F728-A57 BR-16  A705-A72 BU-16  A707-A78 PU-16 F730-A67 GY-16  A709-A77 OR-16  A711-A71 PU-16

997-A112 OR-16 993-A95 BR-16  A751-A55 YL-18

 A700-A88 OR-18  A700-A35 OR-18

 A706-A68 GY-16 F729-A61 GN-16  A702-A80 PU-16 F727-A51 BU-16 F726-A45 YL-16  A701-A56 GY-16

E799-A33 BR-18 E799-A47 BR-18

 A707-A78 PU-16

      6       6       1       1      -      Y

 WIRE GROUP COLOR DESCRIPTIONS

 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.  WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTINGCIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. VIMS MONITOR CIRCUIT.

      6       6       1       1      -      Y

      U       G       P       1       1       3       7       1       A       A    -         1       0       1       3       7       7       A       F

 A-C61 1552269

      1 2 RECEPT

9X0352       R       R       B       B

11

      6       6       1       1      -      R

      R       G       O       0       7       3       7       1       A       A    -         9       0       0       3       7       7       A       F

 A-C59 1552269

      1 2

RECEPT 9 9X0352

      R       R       B       B

      U       B       P       7       8       2       7       1       A       A    -         7       8       0       2       7       7       A       F

 A-C57 1552269

      1 2

RECEPT 7 9X0352

      R       R       B       B

      6       6      1       1      -      R

      6       6       1       1      -      L

      U      B       B       6       2      2       7      1       A      A    -          5      8       0      2       7      7       A      F

 A-C55 1552269

      1 2 RECEPT

5

      Y       Y       G       2       6       2       5       1       A       A    -         1       6       0       2       7       7       A       F

 A-C53 1552269

      1 2 RECEPT

9X0352       R       R       B       B

      6       6       1       1      -      L

      R       Y       B       3       6       2       6       1       A       A    -         3       6       0       2       7       7       A       F

9X0352       R       R       B       B

      1 2

ENGINE CONTROL CIRCUIT.

CYL HEAD SOL 11 150-4453

CYL HEAD SOL 9 150-4453

CYL HEAD SOL 7 150-4453

CYL HEAD SOL 5 150-4453

CYL HEAD SOL 3 150-4453

BK-18 BK-18

BK-18 BK-18

1 2

BK-18 BK-18

E

 A-C48 1552269 1 2

H

ORS SOLENOID UNUSED

NOTE A: THESE CONNECTORS ARE NOT USED ON THIS VEHICLE. SEE 235-3402 WIRING SCHEMATIC (CHASSIS PORTION) FOR PROPER  A/C HARNESS CONNECTIONS AND COMPONENTS.

7

6

5

4

P A R T N O. 223-9125 1 53 -7 48 5 7 X- 63 15

A TC H

L OC

STD

F-6

S TD

E-4

S TD

B -9

T YP E

N AM E

HARNESS

MAIN ENGINE

CABL E S TR AP

A LT ER NA TO R G ND A DE M I I G ND

R

1 3 2- 6 46 9

STD

A -4

H A RN E SS

I N JE C T OR TO ENG

 AW

116-7156

STD

A-3

CABLE

ENG TO FRAME GND

THIS DIAGRAM IS FOR THE ENGINE PORTION OF THE 784C & 785C MINING TRUCK. PART NO. 235-3404 CHG 01.

NOTE B: THESE WIRES ARE NOT USED ON THIS VEHICLE AND ARE TO BE TIED BACK TO HARNESS.

8

CIRCUIT GROUPING DESIGNATION

FRAME GND

INTEGRATED BRAKING CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURNSIGNAL/WIPER/WASHERCIRCUIT.

9

H# #

TIMING CAL UNUSED I DE NT

ENGINE GND

 ATCH WIRE, CABLE, COMPONENT

ENG COOL FLOW SW  171-8708

 A

CYL HEAD SOL 1 150-4453

INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

ENG LOW OIL LEVEL SW  172-8660

 A-C44 3E3364 1 2

 A-C31 3E3364

CBL-AW1 BK-000

3

B

CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE

1 2

 A-C43 1552269

RECEPT 1 9X0352

DESCRIPTION

BLADE, SPADE, RING, OR SCREW TERMINAL

ENG ADD OIL LEVEL SW  (ATCH) 172-8660

 A-C28 1552269 412-A26 BU-18 998-A142 BR-16

COLOR RED  WHITE ORANGE YELLOW  PINK BLACK GRAY PURPLE BROWN GREEN BLUE

SYMBOL

FUEL FLTR DIFF PRESS SW  144-5661

BK-18 BK-18

 A-C22 1552269

F723-A18 PK-18 F724-A12 PU-18

      R       R       B       B

RD  WH OR YL PK BK GY PU BR GN BU

CIRCUIT CONNECTED 1 2

F719-A24 BR-18 998-A149 BR-16

E799-A30 BR-18 F701-A53 BR-18

TRANSMISSION CONTROL CIRCUIT.

1 2

E799-A30 BR-18

BR-18 GY-18 OR-18 OR-18 PK-18 BU-18 BR-18 PK-18 PU-18 WH-18 PK-18

 A-C51 1552269

3

 ABBREV

REAR AFTCLR TEMP SENSOR 102-2240

 A-C2 1552269

E976-A43 GN-18 F701-A53 F703-A65 F704-A41 F713-A54 F714-A42 F718-A84 F719-A24 F723-A18 F724-A12 F725-A17 F732-A39

+5V GROUND SIGNAL

START AID SOLENOID UNUSED

 A-C29 1552269

F718-A84 BU-18 998-A16 BR-16

F730-A67 GY-16  A709-A77 OR-16

OR-18 BK-18  WH-18

 A-C38 3E3364 1 2

F725-A17 WH-18 998-A151 BR-16

 A703-A66 BR-16 F728-A57 BR-16  A705-A72 BU-16

 WOVEN GND STRAP-H1

ENGINE ECM HOUSING GND

 A700-A143 OR-18  A700-A144 OR-18  A700-A145 OR-18

 A746-A63 PK-18  A747-A60 GY-18  A751-A55 YL-18 E795-A31 YL-18 E796-A37 GN-18

 A704-A74 GN-16

 A B C

 A-C32 1552269 317-A104 YL-18 200-A82 BK-16

 A708-A62 BR-16

 AIR INTAKE TEMP SENSOR UNUSED

 A-C12 1698670

998-A142 BR-16 998-A141 BR-16 998-A140 BR-16

 A710-A58 GY-16 F731-A73 OR-16

 A B C

997-A116 OR-16 993-A105 BR-16 E976-A43 GN-18

998-A146 BR-16 998-A147 BR-16 998-A149 BR-16 998-A151 BR-16 998-A16 BR-16

999-A38 WH-18

 A702-A80 PU-16

 A

 A-C10 1698670  A700-A145 OR-18 998-A141 BR-16 F704-A41 OR-18

994-A48 GY-18 995-A49 BU-18 996-A32 GN-18

 A-C41 1010205

ENGINE ECM MOUNT GND

993-A95 BR-16 993-A100 BR-16 993-A103 BR-16 993-A106 BR-16 993-A107 BR-16 993-A108 BR-16 993-A109 BR-16 993-A105 BR-16 993-A110 BR-16 993-A111 BR-16

993-A153 BR-16

CYL HEAD SOL 12 150-4453

D

 A-C9 1698670

F700-A59 BU-18 F722-A13 OR-18 E799-A33 BR-18 998-A152 BR-16

150-A81 OR-14 229-A101 BK-16

F709-A34 BU-18  A700-A35 OR-18 997-A36 OR-16 E796-A37 GN-18 999-A38 WH-18 F732-A39 PK-18 F710-A40 BR-18

LH TURBO INLET PRESS SENSOR 161-9926

 A-C15 1698670

329-A134 WH-16 229-A101 BK-16

200-A82 BK-16 317-A104 YL-18 998-A89 BR-16 998-A148 BR-16  A700-A88 OR-18

F708-A28 YL-18 998-A29 BR-16 993-A153 BR-16 E795-A31 YL-18 996-A32 GN-18

997-A115 OR-16 993-A106 BR-16 F713-A54 OR-18

 A-C50 1552269

ELEC FUEL PRIMING PUMP (EFPP) SOL 217-7455

150 - A 20 O R -1 4

F700-A59 BU-18 E799-A33 BR-18

 AC FAN CONTROL OVERRIDE SW  (ATCH) 111-9560

997-A117 OR-16 993-A108 BR-16 E796-A37 GN-18

 A-C30 1552269

 A700-A88 OR-18 998-A148 BR-16 998-A89 BR-16 317-A104 YL-18 200-A82 BK-16

F725-A17 WH-18 F723-A18 PK-18 F721-A19 GY-18 F718-A84 BU-18 F705-A21 PK-18 F707-A22 WH-18 113-A23 OR-14 F719-A24 BR-18 F720-A25 GN-18 412-A26 BU-18

997-A119 OR-16 993-A109 BR-16 994-A48 GY-18

ELEC FUEL PRIMING PUMP (EFPP)

113-A23 OR-14 150-A6 OR-14 892-A3 BR-18 893-A9 GN-18 E793-A1 BU-18 E794-A7 YL-18 F702-A64 GN-18 F705-A21 PK-18 F707-A22 WH-18 F708-A28 YL-18 F709-A34 BU-18 F710-A40 BR-18 F715-A2 PU-16 F 7 16 A 8W H - 1 6 F717-A14 YL-18 F720-A25 GN-18 F721-A19 GY-18

 A-C40 1010204

ENGINE CONTROL 132-8900  ATA DATA LINK (-) SHUTDOWN SIG N/O CAT DATA LINK (-) + BATTERY - BATTERY + BATTERY  ATA DATA LINK (+) SHUTDOWN SIG N/C CAT DATA LINK (+) UNUSED - BATTERY TIMING CAL  A/C STATUS SW  THROTTLE BYPASS UNUSED UNUSED FUEL FILTER SW  TIMING CAL (+) USER DEF SHUTDOWN ENGINE ADD OIL LEVEL SW  CONT OIL INJ RELAY START AID HOLD RELAY KEY SW ON LOW OIL LVL SW  MANUAL START AID SW  COOLANT FLOW SW  UNUSED SHUT/FAN BRAKE SOL DIGITAL RETURN  ANALOG RETURN CRANKCASE PRESS +V TIMING UNUSED PRE-LUBR RELAY +V THROTTLE +5V ANALOG SUPPLY OIL PRESS (UNFLTRD) ENG SPEED ENG FAN SPEED START AID ON RELAY

 A-C7 3E3370

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, THE XMSN SHIFTER IN NEUTRAL AND THE PARK BRAKE SW IN THE OFF POSITION.

2

1

 A

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