NJP-1200 Series Automatic Capsule Filling Machine
February 16, 2023 | Author: Anonymous | Category: N/A
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NJP-1200 FULL-AUTOMATIC CAPSULE FILLING MACHINE
OPERATION A AND M MAINTENANCE M MANUAL
Equipped with the PLC Man-machine conversation interface
ZHEJIANG FEIYUN TECHNOLOGY CO., LTD.
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Schematic diagram of NJP1200 Series Full-Automatic Rigid Capsule Filling Machine
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CONTENTS 1
***************************1 General*************************** General 1
2
Main specification specification********************** **********************2 2
3
Installation ************************* 2 Installation*************************
4
Working principle ********************** 3
5
*********************10 Startup an operation ********************* 10
6
*********************11 Operation instruction instruction********************* 11 *****************1 6.1 Replacement of filling molds molds***************** 11 6.1.1
Replacement of upper and lower molds
6.1.2
Replacement of capsule distribution feed assem assembly bly
6.1.3
Replacement of dosing plate and filling rod
6.1.4
Adjustment after mold replacement
***************16 6.2 Adjustment of integral machine machine*************** 16
7
6.2.1
Adjustment of exit of capsule hopper
6.2.2 6.2.3
Adjustment of capsule-hold spring plate Adjustment of capsule push rod of No.1 working position
6.2.4
Adjustment of vacuum separator of No.1 working position
6.2.5
Alignment of upper and lower molds
6.2.6
Adjustment of the gap between dosing disc and seal ring
6.2.7
Adjustment of the gap between powder scrapper
6.2.8
Adjustment of the height of the filling rod
6.2.9
Adjustment of the sensor of the powder weight
6.2.10
Adjustment of removal of defective capsules
6.2.11 6.2.12
Adjustment of capsule pressing Adjustment of finished product guide unit
6.2.13
Adjustment of safety clutch
6.2.14
Adjustment of driving cam
6.2.15
Adjustment of transmission chain
6.2.16
Adjustment of vacuum degree
****************** 33 Maintenance and cleaning cleaning****************** Chart 1
8
Listing of lubricant
Chart 2
Listing of wearing-prone parts
*******35 Introduction to automatic control man-machine interface interface******* 35
9 part list****************************41 ********************48 10 List of electrical appliance appliance******************** 48
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1 General NJP-1200 Full-automatic Capsule Filling Machine is a new type of improved medicine filling equipment, which are characterized by novel structure, design, of cleaning, accurate dosing, adjustable advanced filling weight, easyconvenience operation, speed adjustment by frequency conversion. With various molds fixed, 00# to 5 # rigid capsule may be filled with a maximum rate of 1200 pieces per minute.
Figure 1
Outline of machine
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2 Main specification 2.1 2.2
Outside dimension: 970X850X(1870+300) dimension: 970X850X(1870+300) mm (See figure 1) Weight: 900kg
2.3 2.4 2.5
Power supply: 220V, 3 Phase, 4 wire system, 60Hz Power: 5.68 kW Dust collector: collector: During During running the machine should be provided with a 3 dust collector of an exhaust capacity of more than 130m /h to suck out the defective capsules and residual powder. 2.6 Requirement of air supplying: supplying: When the capsules are difficult in discharge, they should be blown out by clean compressed air 3 (0.03m /min, 0.4MPa).
3 Installation 3.1
3.2
The m machine achine should be placed on a flat floor floor of suf sufficient ficient bearing capacity, shimmed with rubber shock-absorbing pads, and level with common level gauge. Requirement of working environment: 20-25+ +, RH: 40~50%. Temperature of working environment: 20-25
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4 Working principle (see figure 2)
Figure 2 the route of capsule Accurate graduation Interval movem movement ent is adopted on this rigid capsule filling machine. During operation, the capsules in the hopper shall be successively vertically fed into the feed fork of the dividing-feed unit. By one downward movement, the feed fork will feed a row of capsules (7 pcs or 9 pcs) into the guide chute. Pushed directionally by the shift-fork and processed by the divide-feeding fork, the capsules are fed into the holes in the mold with upper bodies downward. (See figure 3)
Figure 3
The turn around process of capsu capsule le
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In the first station, the vacuum separation system sequentially feeds the capsules into molds and separates their caps from bodies. In the second station lower mold moves downward and slides outwards to fill powder. The third station is forth extension station, can rod fill thin grainthe when installing certain unit. In the station, the filling pushes compressed powder columns to the bodies of the capsules. (See figure 4) In the sixth station, the non-separated capsules will be removed. In the eighth station, the lower mold slides back, then the lower mold and upper mold closes together, and the filled capsules are fastened by the push rod to reach the requirement of the finished product. In the ninth station, the sealed finished capsules are discharged and collected. In the tenth station, the dust collector cleans the holes in the molds and then a new cycle begins.
spring 1200.08-30
Filling rod 1200.13-03 1200.13-03
1200.13-02 1200.08-35
Figure 4 The prefabricating and filling process of powder column
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5 Startup and operation (See figure 5) 5.1
5.2
5.3
5.4
5.5
Switching on mains Before start,be the machinerotated shouldtobe checked and the of main motor manually run the machine forshaft 1 to 3wheel cycles. Then turn the main power switch SB10 from OFF to ON. At that time, indicator lights HL4 and HL5 shall light and the frequency-converting speed regulator make corresponding display. First starting vacuum pump motor M2 On pressing vacuum pump start switch SB 1, the indicator light HL 1 will light on, HL4 light off, and the vacuum pimp starts. At initial starting, the rotation direction of motor shall be checked, in case of wrong direction, the phase of power supply shall be exchanged. Running mode of main motor The running mode of main motor is divided into inching running and continuous running. Starting main motor M1 On pressing main motor start switch SB3, the indicator light HL3 will light on, HL5 light off, and the main motor starts. When the vacuum pump motor is not started or the movable door of the machine is opened, the main motor cannot be started and merely inching run is allowed. Inching running of the main motor On pressing main motor inching running motor switch SB 6, the indicator light HL3 will light on, HL 5 light off, and the t he main motor starts. Release the switch SB6, indicator light HL5 will light on, HL3 light off, the main motor stops. For the first starting, the motor should be
started by inching running first, and then changed to continuous running. 5.6 Speed regulation by frequency converter After start, the main motor may run from low speed to high speed by pressing key ,! of the frequency converter. At the same time, the frequency converter will show corresponding frequency or filling capacity (Pcs/min). 5.7 Manual control of powder feeding On pressing manual powder feeding switch SB2, the indicator light HL2 will light on, and the feeding motor start to make a run of powder feeding. 5.8 Automatic control of powder feeding The powder volume in the chamber is automatically controlled by a capacitance sensor. After adjusting height of the sensor as shown in
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5.9
5.2.9, the feeding motor will automatically run and the volume in the chamber be automatically controlled. When the powder in the chamber is used up, the main motor will automatically shut down. Emergency switch
In emergency, machine will be immediately shut after downfaults and self-locked afterthe pressing emergency switch SB0. Only eliminated, can self-locking of the emergency switch be released. 5.10 Use of door-controlled sw switch itch The four movable doors of the machine are all provided with door-controlled switches. If one door is opened or not closed tightly, the machine cannot be started and only inching running is allowed.
Figure 5
Switches and indication lamps in e electrical lectrical c control ontrol box
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Figure 6 Electrical diagram No.1
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Figure 7 Electrical diagram No.2
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Figure 8 Electrical diagram No.3
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Figure 9
Functions and operation of touching panel of frequency converter
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6 Operation instruction 6.1
Replacement of filling molds To change the specification of capsules to be filled, the upper and lower molds, dividing-feed fork, shift-fork, guide chute, filling rod and dosing disk should be replaced. 6.1.1 Replacement o off the u upper pper an and d lower m molds olds (See figure 10) a) Loose and rem remove ove the screws on the upp upper er and lower m molds, olds, then remove the upper and lower molds. b) Put the new upper mold in place and tighten the s screws. crews. c) Put the new lower molds in place and tighten the s screws. crews. d) In eighth station, insert the two adjusting rod into the two holes on the outside of the upper and lower molds. Line up the hole on the lower mold with the hole on the upper molds and tighten the screws. Make sure that the adjusting rod in the mold should drop down freely or be rrotated otated freely freely.. Note: You You must turn the handwheel of the main motor by hand to rotate the rotary table if it is necessary to rotate the station of the rotary table when replace the molds. The adjusting rod should be removed before turning.
Figure 10
Alignment of mold
11
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162636
Figure Figur e 11
Rotary disk
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6.1.2 Replacement o off cap capsule sule distribution feed un unit. it. (Figure 12)
Figure 12
capsule distribution feed unit
a) Loose 2 screws on the capsules hopper and remove the baffle downward. b) Turn the h hand and wheel of the main motor to drive the ffeed eed fork to the highest position. c) Remove 2 sc screws rews on the ffeed eed fork assem assembly bly and shift it from 2 positioning pins, then take it down carefully carefully.. d) Remove 2 screw screws s on capsule guide chu chute te and take dow down n the chute. e) Remove the screw screws s on the shift fork and take down the fork. f) Install the new cap capsule sule distribution feed element in the inverse sequence and tighten the screws.
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6.1.3 Replacement o off dosing disk and filling rod (See figure 13) a) Raise the pow powder der hopper hopper,, and tu turn rn it outw outwards. ards. b) Suck the powder on tthe he powder ring w with ith dust collector collector,, and remove the powder sensor sensor.. c) Turn the hand wheel of m main ain motor to raise th the e base of filling rod to its highest position. d) Loose and rem remove ove the locking knob of holding plate, lift the holding plate, holder and filling fi lling rod and take them down. e) Remove the s screws crews on the smaller holding pla plate te with long slot under the holder, take down the smaller holding plate and remove the filling rod, install the new filling rod, then put the small holding plate back and tighten the screws. f) Remove 4 screw screws s at the two ends of the cov covering ering plate, and then take down the baffle outside of the powder ring, loose 3 screws on the powder ring, ring, and then lift it slowly away from dosing disk. g) Take down the covering plate and powder ring all together from side. Don!t remove the base of filling rod. h) Remove 3 screws on the dosing d disk isk by appro appropriative priative wrench and take down the dosing disk. i) Clear off powder from the pan, install the new dosing d disk, isk, put back 3 locking screws, but don!t tighten. j) Insert tthe he adjusting rrods ods into the holes on filling rode base at the same time turn the dosing disk carefully to make the adjusting rod sliding into the holes on dosing disk freely. Tighten 3 screws alternately. If the adjusting rod can !t pass through the holes on dosing disk freely after the screws being tightened, loose the screws and readjust until the adjusting rod slide freely in these holes. k) Assemble the p powder owder ring an and d covering p plate late all together in place; tighten 3 screws that holding the powder ring. If the new dosing disk is thicker than the old one, adjust the powder scraper upwards at first, and then tighten the 4 screws of the holding plate. l) After the cover covering ing plate being ho hold ld in place, adjust the pow powder der scraper carefully again to keep the gap between powder scraper and dosing disk among 0.05~0.1 mm, and then tighten the locking nut. m) Assemble the filling rod, the holder and the holding plate in place, and then install the locking knob and tighten.
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Figure 13
Dosing unit
6.1.4 Adjustment after mold replacement Adjust the machine properly after changing a mold of different specification. For this purpose, turn the handwheel of main motor to make the machine run for 1~2 cycle. If the machine runs with abnormal resistance, stop it immediately, then locate the faults and eliminate it till normal operation.
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6.2
Adjustment of integral machine 6.2.1 Adjustment of the exi exitt of the cap capsule sule ho hopper pper (See figure 12) The slide gate fixed on the capsule hopper is used to control the capsule depth at the exit of the hopper. After loosing the fixation knob, you can adjust capsule depth at exit of hopper by sliding the gate up and down. Generally, the capsule depth is one half height of the exit. 6.2.2 Adjustment of capsu capsule-holding le-holding sprin spring g leaf (See figure 14) When the dividing-feed fork moves to underside, the bearing on shifting plate will come into contact with the limit shaft to lift the the capsule-holding spring leaf, so the capsule is dropt. When the dividing-feed fork moves to topside, the spring leaf will hold the capsule again. So the time of spring leaf opening and closing can be adjusted by adjusting the position of limit block. The time of spring leaf opening and closing is decided by discharging one capsule from the chute of dividing-feed fork at a time. Loose the screws of limit l imit block besides the dividing-feed fork and adjust the limit block to make the fork discharge one capsule every time when it moves to underside, and the remainder capsules is hold at the position shown in the figure.
Figure 14
limit block and capsule holding spring leaf
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6.2.3 Adjustment of capsu capsule le push rod of first sta station tion (Figure 15) The capsule push rod of sucking base should be adjusted according to the size of capsule. Remove the locking bolt and disassemble the sucking base, remove the screws below on the underside and disassemble the splint, and then add or remove the shims according to the chart shown in the figure. Reinstall all the parts when finish.
Figure 15 Adjustment Adjustment of capsule push rod
6.2.4 Adjustment of vacuum separator of first station ((Figure Figure 16) When the machine runs r uns through one station, the vacuum separator moves one time up and down. Generally, it needn !t to be adjusted if it contact contacts s the llower ower mold accurately accurately.. If iitt is necessary to adjust iit, t, turn the handwheel of main motor by hand to raise the vacuum separator to the highest position, loose the locking nuts (right and left thread) on the both end of the push rod under the table-board, turn the push rod to regulate the height of sucking base. Retighten the nuts when finished and check again.
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-
203245
S1JK8C
02-50
S1JK8C CF12
Figure 16 Adjustment of vacuum separator height 6.2.5 Alignment of u upper pper and lower molds After replacement of molds, or in case of non-separation or poor-sealing of capsule in a pair of molds, alignment of this pair of molds shall be done as description in 6.1.1. 6.2.6 Adjustment of the gap between do dosing sing disk and seal (See figure 17) The gap between dosing plate and seal shall be better among 0.05~0.1 mm. The gap shall be adjusted when the dosage disc is changed. the gap shall be adjusted to a higher value in case of large powder grain, for this purpose, loose the locking screw, and turn the adjusting knob to raise the sealing ring. after calibrate the gap with a feeler, tighten the llocking ocking screw screw..
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Figure 17
Adjustment of the gap between
sealing ring and dosing disk 6.2.7 Adjustment of g gap ap between powder scra scrapper pper and dosing disk (See figure 18) The gap between the powder scrapper and dosing disk should be regulated to preferable 0.05 ~ 0.1 mm after each replacement of dosing disk. For adjustment, loose the locking nut under the cover plate and turn the adjusting bolt to raise or lower the powder scrapper, and then calibrate the gap with a feeler. Retighten the locking nut when finish.
Figure 18
Gap between powder scrapper and dosing disk
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6.2.8 Adjustment of height of the filling rrod od (See figure 19 & 20) Adjusting the height of filling rod m may ay vary the density and capacity of the powder column. Proper height adjustment will render a good accuracy of filling weight. For adjustment, turn the hand wheel of main motor by hand to lower the filling rod support to its lowest position, loose the locking nut and turn the adjusting bolt to make the underside of filling rod and the upside of dosing disk be on the same plane and note the value on scale at this point, and then adjust the filling rod downwards for various stations. The depth of the filling rod entering into the dosing disk may be adjusted according to the chart in figure 20. It shall not be adjusted to be excessive deep.
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Figure 20
Adjustment of height of filling rod
6.2.9 Adjustment of the sensor of powder height (See figure 2 21) 1) The capacitance type sensor is used to control the height of powder in powder ring. Height of the sensor should be properly adjusted according to flowability of the powder. Maximum of the height is 50 mm from the dosing disk. For adjustment, loose the screw on clamp and move the sensor vertically, and then retighten the screw to hold the clamp. To adjusting screw on the topside of the sensor is used to adjust the sensitivity. The distance between the sensor and the powder is generally 2~8 mm.
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Figure 21
Section of power room
6.2.10 Adjustment Adjustment of removal of defective capsules (See figure 22 & 23) At the sixth station, the upward and downward movement of the push rod will remove the non-separated capsules in the upper mold. Adjust the adjusting bolt of the pull rod of cam to make sure that the push rod removes the defective capsules surely without any collision with the upper and lower molds when it moves upwards and downwards. The pin should be in the center of hole on the mold after adjustment. The gap between the guide on removal box and the mold and the position of the guide can be adjusted after loosing the locking screw to ensure smoothly guiding out the capsules without any collision with the molds. Retighten the screw when finish. The push rod should be adjusted carefully to ensure without any collision with the upper and lower molds when it moves up and down. For adjusting the height of the push rod, loose the locking nuts on the bearings on both end of the pull rod under the table-board, and turn the pull rod to t o adjust height of the push rod. Put a capsule whose body and cap are not separated into the hole on the upper mold at sixth station, turn the handwheel of the main motor by hand to moves the push rod up and down, at the
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same time pay attention to the position and height of the push rod, tighten the locking nut when get a suitable position.
Figure 22
Defective capsule removal unit
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Figure 23
Defective capsule push rod drive unit
6.2.11 Adjusting Adjusting of capsule pressin pressing g (See figure 24 & 25) In case of the length of the finished capsules not meet the specification, or changing the size of capsule, the pressing unit at eighth station must be adjusted. The adjustment of the pressing unit includes adjustment of upper baffle and lower push rod. For adjustment of upper baffle, loose the locking nut and turn the adjusting screw to adjust the height of baffle. Adjust the gap between the pressing baffle and the top of the capsule in the hole of upper mold to 0.2~0.3 mm. Tighten the locking nut when finish. For adjustment of pressing rod, put a finished capsule into the hole of the mold, and then turn the handwheel of the main motor by hand to raise the push rod to its highest position, and then loose the locking nuts on both end of the pull rod and turn the pull rod to raise the capsule. When the capsule just touches the baffle, tighten the locking nuts. If the capsule touches the baffle while the push rod has not reach its highest position when turn the handwheel of main motor, lower the push rod by turning the pull rod a little more and readjust.
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During filling course, if the capsule is not closed well, e.g. no closure of locking clip due to excessive length or deformation of capsule due to over-pressing, this unit should be readjusted carefully.. Retighten the locking nut when finish every time. carefully
Figure 24
Capsule pressing unit
figure 25 Push rod assembly of capsule pressing unit
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6.2.12 Adjustment Adjustment of ffinished inished capsule guide unit (Figure 26 & 27) Adjustment of finished fi nished capsule guide unit includes adjustment of the finished capsule guide and push rod. The angle and height of the finished capsule guide are changeable by loosing the bolt on one end. The adjustment should result in guiding out the capsules successfully. Tighten the bolt when finish. There is compressed air way in the guide. For ensure guiding out the capsules reliably, the external compressed air may be used to blow the capsules.
Figure 26
Finished capsule guiding out unit
Adjustment of finished capsu capsule le push rod is as same as the adjustment of pressing rod. It is also adjusted by turning the pull rod. Referring to figure 24 and item 6.2.11, make the push rod discharge the capsule as soon as it raise to its highest position, however, the lowest position should be lower than the underside of the lower mold.
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Figure 27
Drive unit of ffinished inished capsule guiding out u unit nit
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6.2.13 Adjustment Adjustment of saf safety ety clutch (See figure 28) The safety clutch is installed on the output shaft of the reducer of the main motor to protect the machine from over-load. Under normal load, the clutch should not slip, however, slipping would occur after long-term operation. In this case, its nut should be tightened to ensure meeting the requirement of both normal operation and over-load protection. 02-16
02-15
02-35
02-13
02-18
02-17
Figure 28
28
Drive unit
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6.2.14 Adjustment Adjustment of d drive rive cam (See figure 29) The positions of drive cams were adjusted at factory to ensure no conflict between mechanisms! movement and readjustment is unnecessary.. Adjustment, iiff absolutely necessary unnecessary necessary,, shall be made extremely carefully according to the angle position shown in figure 29.
Figure 29 Relationship of cam movement
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Figure 30
Installation angle of s six ix cam cams s on the m main ain spindle
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6.2.15 Adjustment Adjustment of ttransmission ransmission chain (See figure 31) If the chain is excessive slack, it may be tensioned by the tension wheel. To prevent the movement order from being disturbed, the chain should not be removed from the sprocket even opened during this adjustment. 02-23
10A 108
02-20
02-24 02-30
Figure 31
Schematic diagram of drive chain
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6.2.16 Adjustment Adjustment of vacuum degree Water loop vacuum pump should use clean water, whose flow rate is not very large and may be adjusted by check valve. The vacuum degree also may be adjusted by valve, which is i s read out from vacuum gauge, and in general, is preferably 0.04~0.08 MPa to ensure just separation but no damage of capsule.
Figure Figur e 32
32
Vacuum syste system m
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7 Maintenance and cleaning of machine 7.1
7.2
7.3
7.4
After a long-term norm normal al operation of the m machine, achine, it is necessary to clean the parts and assemblies contacting directly to the powder regularly, such as powder hopper, dosing plate, powder ring, powder scrapper, molds, push rods, etc. In case of change the type of the powder or a long-term shutdown, the machine should also be cleaned. The parts and assemblies locating above the table board should not be cleaned with gasoline, kerosene, aether, acetone, etc, and may only be wiped with alcohol-socked fine cloth or degreased cotton. The dirt and oil on the transmission com components ponents under the tab table le board should be cleared frequently to make a clear observation of machine!s running. The filter of vacuu vacuum ms system ystem should be regu regularly larly opened to rem remove ove its blocked contaminants. If the capsules are unable to be opened due to insufficient vacuum degree, the filter should also be cleaned. Lubrication of machine a) The working s surface urface of the cam roller shou should ld be w weekly eekly greased. b) The toggle bearings of the links under the table board should weekly oiled. c) The various be bearings arings shou should ld be cleaned and greased re regularly gularly or depending on the running state. The sealing bearings may oiled. d) The transmission chain should be checked for its tension and greased or oiled weekly weekly.. e) The indexing box of ten stations and six st stations ations shall be chec checked ked for their oil level, and timely replenished in case of insufficient oil level. The lubricating oil shall be replaced every 6 months. f) The indexing box under the rotary r otary table and dosing disk should be disassembled and maintained under guidance of professional technicians. technicians. Listing of lubricant
Chart 1
Des cription
B ra rand nd
Lubric ating po poss ition ition
Machine oil #2 lithium-base grease #0 lithium-base grease
N4 GB443-84 ZL2 SY1412-75 ZL0 SY1412-75
Chain, roller bearing, guide Cam, roller bearing, chain Indexing box, reducer
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Listing of wearing-prone par parts ts Chart 2 2
Item Ite m No.
Part No.
Des cri ption ption
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
NJP1200.13-16 NJP1200.02-59 NJP1200.13-01 NJP1200.13-02 NJP1200.02-60 NJP1200.13-03 NJP1200.02-25 NJP1200.09-06 NJP1200.05-08 NJP1200.08-30 NJP1200.08-40 NJP1200.04-01 NJP1200.09-04 NJP1200.10-01 NJP1200.10-01A NJP1200.05-21A
Spring leaf Spring Upper mold Lower mold Spring Filling rod Friction plate Sealing ring Spring Spring Sealing ring Vacuum push rod Push rod for defective capsule removal Pressing push rod Finished capsule push rod Guide rod, T type
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8 Introductions to Automatic Control Interface NJP-1200 Fully Automatic Capsule Filling Machine Autom Automatic atic Contr Control ol Interface is composed of SIEMENS S7-200 PLC and Man-machine Conversation Interface TP-070. Below is its operation process:
Turn on the power, and the touch screen enters into startup menu. Below is the startup menu:
Touch the button and enter into main menu shown below:
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In this menu, you can enter into corresponding pages by touching SYSTEM SETTING, MONITORING PAGE, MANUAL OPERATION, FAULT PAGE OR HELP button. You can switch between manual and auto operation mode by touching MANUAL/AUTO button, and the operation modes are displayed in the text field at the top left corner. You can set the mode that the machine run and stop automatically, now the information of RUN or STOP state are displayed in the text field at the top right corner. There is a icon frame located on the middle underside of the screen, system fault icon will be displayed in the frame when a fault occurs.
You can enter into system setting menu by touching SYSTEM SETTIGN button on the main menu to set system parameters. The system-setting menu is shown below:
In system setting page, Touching FAULT DETECT button can set the system to detect scarcity of powder and capsule, jam of capsules during automatic running, and now the text on the button is shown as STOP DETECT FAULT. Touch this button again, the system will resume the state of not detecting above faults and the text on the button will change back to FAUL FAULT T DETECT.. The initial state of the system is set to not detect yield and faults DETECT (The texts on the button but ton is FAUL FAULT T DETECT). By touching the digit field on the screen, a digit keyboard will pop up and you can input system parameters. These parameters include delay time of starting the main machine after the vacuum pump starts for automatic running, delay time of powder scarcity detecting switch reporting powder scarcity fault and to stop the machine, delay time of capsule scarcity detecting switch reporting capsule scarcity fault and to stop the machine, and delay time of detecting of yield photoelectric switch.
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You can enter into SYSTEM MONITORING page by touching MONITORING PAGE button on main menu. The SYSTEM MONITORING page is shown below:
This page displays state of run/stop of main machine, feeder and dust collector in the system, state of fault, actual productivity, frequency of main motor and vacuum degree of system. Furthermore, you can increase or decrease productivity by touching + or " button. The productivity will increase or decrease 50 pieces/min every time when you touch the + or " button. If you press down and hold the + or " button for a continual time, the productivity will increase or decrease 50 pieces/min every second.
In main menu, you can touch the MANUAL OPERATION button to enter into the MANUAL OPERATION menu shown as below:
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In this page, system operation mode (manual/auto) is displayed in the text field at top left corner of the screen; working state (manual/test) under manual operation mode is displayed at top left corner of the screen. Under the manual state of manual mode, the MAIN MACHINE START/STOP, VACUUM PUMP START/STOP, FEEDER START/STOP, DUST COLLECTOR START/STOP button are invalid when the system door is opened, you can only inching the machine by touching inching buttons. Under the test state of manual mode, the manual operation is not restricted r estricted by door state. Under the manual state of manual mode, you can switch between manual and test states by touching the MANUAL/TEST button at bottom left corner of the screen. In the manual menu, the running frequency fr equency of main motor is determined by ACTUAL PRODUCTIVITY in MONITORING PAGE 1 when you run the main machine in manual mode. The frequency of main motor for inch running is 10 Hz. You can enter into fault page by touching the FAULT PAGE button in main menu or fault icon i con in other pages. The fault page iis s shown as below:
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In fault page, the system fault state is displayed. You can enter into this page to check the faults when the system faults. You can touch the SILENCE or BUZZER button to close or open the buzzer. You can also touch the FAULT RESET button to reset the faults. When the door fault occurs, you can enter into fault page 2 to check the state of doors by touching the door icon. The fault page 2 is show as below:
The fault page displays as below if i f the machine is running accurately accurately..
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The fault page displays as below if the machine is in fault.
Note: When start the main motor with arrester, firstly disconnect the switch QF1 on the power supply of frequency-converter in electric box, and then shut off the switch of main power supply and set the button on touch-screen to manual, and then press the Main Machine Start/Stop button. Now the arrester on main motor is loose, and you can turn the hand wheel on the motor shaft to make the machine running for 1 to 3 cycles to confirm that no abnormal faults exist, and then you can close the switch QF1 and start the machine.
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9. Part list Fig 4. part dwg No.
Part of Chinese name
Part of English name
08-30
-.
Spring
13-03
/01
Filling rod
03-02
234
Lower mold
08-35
567
Dosage disk
Fig 10. part dwg No.
Part of Chinese name
Part of English name
891
adjusting rod
:3;?
Fix screw of upper mould
13-01
:3;
Upper mould
13-02
23;
Lower mould
23;?
Fix screw of lower mould
13-04 M6*15
M6*20 Fig 11. part dwg No.
162636
Part of Chinese name
@A (B 40 C)
Part of English name
Bearing (total 40pcs)
Fig 12. part dwg No.
Part of Chinese name
Part of English name
03-28
DEFG
Capsule hopper
122232
HI@A
Linear bearing
S1BJK8C
J9@A
Spindle bolt bearing
608
KL@A
Rolling-contact bearing
03-13
MNO4
Sliding block of shift fork
122232
HI@A
Linear bearing
03-25
OPQR
Sliding gate
03-24
>STU
Knob
03-26
VR
Baffle
M6*25
X
Locking bolt
M6*25
?
Locking screw
41
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13-09
YZN
Feed fork
13-16
-.[
Spring leaf
13-07
DE\]
Guide chute
Fig 13. part dwg No.
Part of Chinese name
Part of English name
08-59
^S
Holding screw
08-24
_S
Locking nut
08-33
`a
Feeler
13-03
/01
Filling rod
08-37
HI@Ab
Base of linear bearing
08-35
F7
Powder disc
08-12
cR
Base plate
08-04
db
Base
efgL
Indexing sprocket
02-02
/0hLi
Arm of filling cam
08-36
\j
Column
08-44
cR
Base plate
>?k
Cover of bolt
08-57
lR
Cover plate
08-01
/01mn
Supporting stand of filling rod
08-23
/01oR
Baffle plate of filling rod
08-36
pqr
Powder ring
02-01
st
Table
08-06
>uk
Cover of screwthread
08A-06
89>X
Adjusting bolt
NATR12 NA TR12
KL@A
Trolley bearing
02-23A
08-48B
Fig 14. part dwg No.
Part of Chinese name
Part of English name
?
Locking screws
03-06
vw4
Limit block
13-09
YZNx
Dividing-feed fork
M6*20
42
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13-13
MR
Shift plate
80024
@A
Bearing
03-07
vw@
Limit shaft
M4*8 13-16
>? yE.[
Screw Capsule holding spring leaf
Fig 15. part dwg No.
Part of Chinese name
Part of English name
M6*15
X
Locking bolt
04-04
z{|}
Sucking base
04-05
8~•
Adjusting shim
04-03
R
Splint
M4*25
>?
Bolt
13-02
234
Lower mold
04-01
!1
Push rod
Fig 16. part dwg No.
Part of Chinese name
Part of English name
04-04.05.03
z{e"# z{e "#
Vacuum separato separa torr
203245
HI@A
Linear bearing
S1JK8C
J9@A
Bolt bearing
02-50
8~>1
Adjusting rod
_S M8 S1JK8C
J9@A
Locking nut Bolt bearing
CF12
KL@A
Roller
Fig 17. part dwg No.
Part of Chinese name
Part of English name
08-36
pqr
Powder ring
08-35
F7
Powder disk
89>X
Adjusting bolt
08-37
HI@Ab
Base of linear bearing
08-12
cR
Base plate
08A.06
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08-04
db
Base
Fig 18. part dwg No.
Part of Chinese name
Part of English name
89>X
Adjusting bolt
lR
Cover plate
_S
Locking nut
13-03
/01
Filling rod
08-18
$q#
Powder scrapper
M8*30 08-57 M8
Fig 20. part dwg No.
Part of Chinese name
Part of English name
08-59
^S
Holding screw
08-24 08-33
_S `a
Locking nut Scale
13-03
/01
Filling rod
08-37
HI@Ab
Base of linear bearing
08-35
F7
Powder disc
08-12
cR
Base plate
>?k
Cover of bolt
08-02
lR
Cover plate
08-01
/01mn
Supporting stand of filling rod
08-48B
/01oR 08-23 08-36
pqr
Baffle plate of filling rod Powder ring
Fig 21. part dwg No.
Part of Chinese name
Part of English name
^R
Holding plate
08-48B
5689>X
Dosage adjusting bolt
08-32
/01%&# /01 %&#
Filling rod holder
13-03
/01
Filling rod
08-33
`a
Scale
08-23
pqrlR
Cover of powder ring
08-20
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'qFG
Powder hopper
>X
Bolt
08-27
/01%&# /01 %&#
Holder of filling rod
08-28 13-03
/01^R /01
Holding plate of filling rod Filling rod
%Y>? %Y>?
Adjusting screw of holder
08-36
pqr
Powder ring
08-18
$q#
Powder scrapper
08-18
567
Dosing disk
06-26 08-48A
M8*45
Fig 22. part dwg No.
Part of Chinese name
Part of English name
()*1 ()* 1+,
Defective capsule push rod assembly
13-01
:34
Upper mold
13-02
234
Lower mold
09-08
*1+!
Push rod assembly
203245
HI@A
Linear bearing
6200
K-@A
Toggle bearing
09-04/09-05
Fig 23. part dwg No.
09-09 203245 S1JK8C
Part of Chinese name
.P@ HI@A
Part of English name
Drive shaft
J9@A
Linear bearing Bolt bearing
02-53
/1
Pull rod
6200
KP@A
Rolling-contact bearing
M8
_S
Locking nut
S1JK8C
J9@A
Bolt bearing
4524904
K0@A
Needle bearing
CF12
KL@A
Roller
Part of Chinese name 89>?
Part of English name Adjusting screw
Fig 24. part dwg No. M6*20
45
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_S
Locking nut
10-07
VR
Baffle
13-01
:34
Upper mold
13-02 10-01
234 *1
Lower mold Push rod
M6
Fig 25. part dwg No.
Part of Chinese name
Part of English name
LB203245
12t 12 t3
Table board
S1JK8C
J9@A
Bolt bearing
CF12
KL@A
Roller
S1JK8C left
J9@A
Bolt bearing
4524904
K0@A
Needle bearing
Fig 26. part dwg No.
Part of Chinese name
Part of English name
11-08
45\ 45 \6]
Finished capsule guide chute
11-07
\6R
Guide plate
13-01
:34
Upper mold
13-02
234
Lower mold
!0
Pin
Part of Chinese name HI@A
Part of English name Linear bearing
S1JK8C left
J9@A
Bolt bearing
M8
_S
Locking nut
/1
Pull rod
S1JK8C
J9@A
Bolt bearing
CF12
KL@A
Roller
4524904
K0@A
Needle bearing
Part of Chinese name 45*7hL 45*7hL
Part of English name Finished capsule push cam
11-01A Fig 27. part dwg No. 203245
02-52
Fig 28. part dwg No. 02-16
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02-18
()hL () hL
Defective capsule removal cam
02-17
8,DEhL 8, DEhL
Capsule closing cam
02-15
/09: /0 hL 9:hL
Filling cam
02-35 02-13
;f7 eZ9: eZ 9:hL hL
Dial Divide feed cam
Fig 31. part dwg No.
Part of Chinese name
Part of English name
02-23
34< 34 @?PL
Sprocket Sprocke t wheel of indexing of mold rotary rotar y disk Driving sprocket wheel of spindle
10A
.PgL
Driving sprocket wheel
02-20
@
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