Gehl Manual Partes 3640e 3840e 4240e

SL3640E SL3840E (EU) SL4240E SL4240E (EU)

®

Form No. 917161 Revision H 06/12

PARTS MANUAL

Skid-Steer Loaders

Introduction For your safety and continued proper operation, use only genuine GEHL® service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located on the left chassis upright. “Right” and “Left” are determined from a position sitting on the seat and facing forward. Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. NOTE: Purchase equivalent, quality tires for your loader. Contact your dealer for replacement tire information. NOTE: Replacement batteries are not provided by the GEHL Company. For battery specifications see “Electrical-Chassis” chapter. ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified.

NOTE: The following abbreviations and symbols may be used herein: A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary CCA . . . . . . . . . . . . . . Cold Cranking Amperage CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare FOPS . . . . . . Falling Object Protective Structure GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High Flow HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic JIC . . . . . . . . . . . . . . . . . Joint Industrial Council kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number NPT . . . . . . . . . . . . . . . . . . National Pipe Thread NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required ROPS . . . . . . . . . .Roll Over Protective Structure RPM. . . . . . . . . . . . . . . . Revolutions Per Minute SAE . . . . . . . . Society of Automotive Engineers SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt

GEHL is a registered trademark of Manitou Americas, Inc.

TABLE OF CONTENTS DESCRIPTION

PAGE

SECTION A: MAIN LOADER COMPONENT Chassis and Fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ROPS/FOPS Structure/Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Hydraulics - Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Hydraulics - Liftarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Controls - Traction and Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

SECTION B: HYDRAULIC COMPONENTS Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Drive Motor and Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Tandem Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Solenoid Valve - Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 (continued on next page)

TABLE OF CONTENTS DESCRIPTION

PAGE SECTION C: KITS AND ACCESSORIES

Filter Chart, Analysis Kits and Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Rear View Mirror Kit 806894 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Self-Leveling Valve Kit 810709 (see also Self-Leveling Valve Kit 811204 below) . . . . . . . . . 147 Cab - Door with Wiper & Washer Kit 808265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Cab Door 246-26748 Service Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Cab - Impact Resistant Door Kit 808382 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Impact Resistant Door 246-26755 Service Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . 151 Horn Kit 808274 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Four Point Lifting Kit 808273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Electrical Disconnect Switch Kit 808240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Engine Block Heater Kit 805855 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Cab - Sliding Side Windows Kit 808266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Strobe Light Kit 808279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Interior Dome Light Kit 808271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Cab - Door Interlock Kit 830600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Coolant Temperature Gauge Kit 810212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Single Point Lift Kit 810834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Engine Auto Shutdown Kit 808270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Cab - Heater/Defroster Kit 810739 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Pre-Cleaner Kit 810737. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Suspension Seat Kit 810422 and Standard Seat Kit 810423. . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Cab - Sound Suppression Kit 810738 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Backup Alarm Kit 810740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Lock Valve Kit 810721 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Sound Suppression Kits 192635/192636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Rear Counterweight Kit 808383 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Universal Radio Kit 810946 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Self-Leveling Valve Kit 811204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Rear Wiper Kit 811659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Cab - Vinyl Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808268 Cab - Vinyl Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808694 Cab - Vinyl Side Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808695 3” Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808278 Side Windows Kit - Half Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490-33549 Catalytic Converter - 3-Cylinder Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810772 Catalytic Converter - 4-Cylinder Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808442

SECTION D: SCHEMATICS Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Door - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Heater - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

169 172 173 174

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ROPS/FOPS Structure/Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Radiator/Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Hydraulics - Liftarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Controls - Traction and Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

SECTION A: MAIN LOADER COMPONENTS

SECTION A: MAIN LOADER COMPONENTS

CHASSIS 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up 62 46

64

64

41 52

67 28

48

3 60

9

6 1

72

39

NOTE 1

51

22

40

1

6

62

70

47

44

16

21

10

71 20

71

52

52 34

23

5

30

62 52

43

24

6

62

27

42

26

25

69

14 45 23

4

71

61

37

52 50 3

29

69

62

63

59

12

31

66

38

49 65

68

13

15

7

63

7

69

57 58 13

17 50

53 8 36 56 54

15 7

69

19

35

55

11

33

69 18

69

32

NOTE 1. USE WIRE TIE TO CONTROL POSITION OF CABLE. KEEP AWAY FROM GEAR PUMP.

191853_191578

1

917161/HP0612

PRINTED IN USA

63

CHASSIS Ref. No.

Part No.

Quantity Description

36/3840

4240

1 2 3 4 5

055648 062023 064260 067847 068034

TIE/WIRE CLAMP/HOSE #M5 NUT/HEX 5/16 NUT/HEX 3/8 NUT/HEX 1/2

2 1 2 1 1

2 1 2 1 1

6 7 8 9 10

070634 070856 071706 075858 076588

NUT/HEX SERRATED LOCK 1/4 NUT/SERRATED LOCK 3/8 NUT/LOCK 1/2 DIPSTICK/OIL SCREW/FLANGE WHIZLOCK 3/8 X 3/4

6 7 2 1 -

8 7 2 1 3

12 13

651648 076589 651648 090-32511 113839

SCREW/HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 SCREW/CAP HEX FLANGE LOCKING 3/8 X 1 SCREW/HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 HANDLE/THROTTLE SEAL/BULB

3 2 1 2

2 1 2

14 15 16 17 18

114665 122348 122485 124078 131522

SPRING/COMPRESSION SEAL/SHROUD STUD/BALL WASHER/BELLEVILLE 3/8 PLUG SAE12

1 2 2 3 2

1 2 2 3 2

19 20 21 22 23

131529 131940 132293 132493 134853

PLUG SAE08 BUSHING SPRING/GAS CLIP/GAS SPRING NUT/SPIRALOCK™ 1/2

3 1 1 2 2

2 1 1 2 2

24 25 26 27 28

136251 137797 140931 170-34770 184023

CLIP/RETAINING NUT/SERRATED FLANGE #10 STRIP/TRIM FILTER/VENT HANDLE/GRAB HANDLE

1 2 2 1 1

1 2 2 1 1

29 30

184664 187663 188413 132051 187889

PIN/LOCK TANK/FUEL TANK/FUEL CAP/FUEL COVER/AXLE ACCESS

1 1 1 4

1 1 1 4

32 33 34 35

187915 187917 188093 188976 188893

PAN/BELLY COVER/CHAINCASE ACCESS BRACKET/EXHAUST PLATE/COVER PLATE/COVER

1 2 1

1 2 2 1 -

36 37 38 39

189144 189574 189580 189724 187922

STOP/DOWN DOOR/REAR GRILLE COVER/ENGINE COVER/ENGINE

2 1 1 1

2 1 1 1 -

11

31

Parts Listing Continued On Next Page

PRINTED IN USA

917161/HP0612

2

CHASSIS 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up 62 46

64

64

41 52

67 28

48

3 60

9

6 1

72

39

NOTE 1

51

22

40

1

6

62

70

47

44

16

21

10

71 20

71

52

52 34

23

5

30

62 52

43

24

6

62

27

42

26

25

69

14 45 23

4

71

61

37

52 50 3

29

69

62

63

59

12

31

66

38

49 65

68

13

15

7

63

63

7

69

57 58 13

17 50

53 8 36 56 54

15 7

69

19

35

55

11

33

69 18

69

NOTE 1. USE WIRE TIE TO CONTROL POSITION OF CABLE. KEEP AWAY FROM GEAR PUMP.

32



  

191853_191578

3

917161/HP0612

PRINTED IN USA

CHASSIS (continued from previous page)

Ref. No.

Part No.

Quantity Description

36/3840

4240

40 41 42 43 44

189725 189727 189832 189833 190033

FLANGE/SIDE RAIL BRACKET/LOCK ROD/LATCH LATCH/MOUNT SUPPORT/ENGINE COVER

2 1 1 1 -

2 1 1 1 1

45 46 47 48 49

190045 190160 190789 190790 191194

LATCH/REAR DOOR VENT/REMOTE BRACKET/TOP DOOR RIGHT BRACKET/TOP DOOR LEFT PLATE/VALVE MOUNT

1 1 1 1 1

1 1 1 1 1

50 51 52 53

191851 191579 192344 210-19470 210-19533

WELDMENT/CHASSIS WELDMENT/CHASSIS WELDMENT/KICK PLATE NUT/LOCK FLANGE 5/16 NUT/HEX FLANGED CENTERLOCK 3/8

1 1 7 1

1 1 11 1

54 55 56 57 58

310-32585 330-33797 360-32599 400-32476 420-13731

SCREW/CAP FLAT HEAD 1/2 X 1-1/2 COVER/CLEAN OUT ACCESS SHIM WASHER/FRICTION BUMPER/RUBBER

2 1 3 1 1

2 1 3 1 1

59 60 61 62 63

420-34900 420-34933 650585 650687 650704

GRIP HOSE SCREW/CAP 1/2 X 2 BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 3/8 X 1

1 1 1 7 6

1 1 1 11 6

64 65 66 67 68

650771 650786 650811 650815 650834

BOLT/CARRIAGE 1/4 X 1/2 BOLT/CARRIAGE 3/8 X 1-1/4 BOLT/CARRIAGE 1/2 X 1 SCREW/MACHINE #10 X 3/4 BOLT/CARRIAGE 1/2 X 1-1/2

6 1 1 2 1

8 1 1 2 1

69 70 71 72

651648 653005 654009 654024

SCREW/CAP HEX HEAD THREAD FORMING 5/16 X 3/4 NUT/HEX 1/4 WASHER/FLAT 1/2 WASHER/LOCK 5/16

57 2 3 2

52 2 3 1

Ref. No. 1 2 3 4

Part No. 070856 330-33768 330-33769 650790

PRINTED IN USA

Quantity Fenders

Description NUT/SERRATED LOCK 3/8 FENDER/LEFT FENDER/RIGHT BOLT/CARRIAGE 3/8 X 3/4

8 1 1 8

917161/HP0612

4

CHASSIS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before 65

65

27

61

51 3 6

72

42

21

43 63

6

50

47

16

20 5 29

63

69

10

22

71

71 19

52

52 35

52

46

23

6

63 31

45

25

24

62

14 48 22

4

71

40

52 32

69

36 3 69

64 39

59

28 63

68

13

15 7

64

67

41

7

30 69

66

12

57

53

58 13

56

15

36

8 38 55 54

7

69 37 34

18 69 17

11 63

44

49

52

60

9 69

33 1 70

26

189394_189135

5

917161/HP0612

PRINTED IN USA

64

CHASSIS Ref. No.

Part No.

Quantity Description

3640/3840

4240

1 2 3 4 5

055648 062023 064260 067847 068034

TIE/WIRE CLAMP/HOSE #M5 NUT/HEX 5/16 NUT/HEX 3/8 NUT/HEX 1/2

1 1 2 1 1

1 1 2 1 1

6 7 8 9 10

070634 070856 071706 075858 076588

NUT/HEX SERRATED LOCK 1/4 NUT/SERRATED LOCK 3/8 NUT/LOCK 1/2 DIPSTICK/OIL SCREW/FLANGE WHIZLOCK 3/8 X 3/4

6 8 2 1 3

8 8 2 1 3

11 12 13 14

651648 076589 090-32511 113839 114665

SCREW/HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 SCREW/CAP HEX FLANGE LOCKING 3/8 X 1 HANDLE/THROTTLE SEAL/BULB SPRING/COMPRESSION

2 1 2 1

2 1 2 1

15 16 17 18 19

122348 122485 131522 131529 131940

SEAL/SHROUD STUD/BALL PLUG SAE12 PLUG SAE08 BUSHING

2 2 2 3 1

2 2 2 2 1

20 21 22 23 24

132293 132493 134853 136251 137797

SPRING/GAS CLIP/GAS SPRING NUT/SPIRALOCK™ 1/2 CLIP/RETAINING NUT/SERRATED FLANGE #10

1 2 2 1 2

1 2 2 1 2

25 26 27 28 29

140931 170-34770 184023 184664 188413

STRIP/TRIM FILTER/VENT HANDLE/GRAB HANDLE PIN/LOCK TANK/FUEL

2 1 1 1 1

2 1 1 1 -

30 31 32

187663 132051 187889 187907 187908

TANK/FUEL CAP/FUEL COVER/AXLE ACCESS PLATE/KICK PLATE/FLOOR

1 4 1 1

1 1 4 1 1

187915 187917 188093 187755 188898

PAN/BELLY COVER/CHAINCASE ACCESS BRACKET/EXHAUST WELDMENT/CHASSIS WEDLMENT/CHASSIS

1 2 1 -

1 2 2 1

33 34 35 36

Parts Listing Continued On Next Page

PRINTED IN USA

917161/HP0612

6

CHASSIS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before 65

65

27

61

51 3 6

72

42

21

43 63

6

50

47

16

20 5 29

63

69

10

22

71

71 19

52

52 35

52

46

23

6

63 31

45

25

24

62

14 48 22

4

71

40

52 32

69

36 3 69

64 39

59

28 63

68

13

15 7

64

67

41

7

30 69

66

12

57

53

58 13

56

15

36

8 38 55 54

7

69 37 34

18 69 17

11 63

44

49

52

60

9 69

33 1 70

26

189394_189135

7

917161/HP0612

PRINTED IN USA

64

CHASSIS (continued from previous page)

Ref. No. 37

Part No.

Quantity Description

3640/3840

4240

188893 188976 189144 189378 189574

PLATE/COVER PLATE/COVER STOP/DOWN BRACKET/VALVE MOUNT DOOR/REAR

1 2 1 1

1 2 1 1

43 44

189580 187922 189724 189725 189727

GRILLE COVER/ENGINE COVER/ENGINE FLANGE/SIDE RAIL BRACKET/LOCK

1 1 2 1

1 1 2 1

45 46 47 48 49

189832 189833 190033 190045 190160

ROD/LATCH LATCH/MOUNT SUPPORT/ENGINE COVER LATCH/REAR DOOR VENT/REMOTE

1 1 1 1

1 1 1 1 1

50 51 52 53 54

190789 190790 210-19470 210-19533 310-32585

BRACKET/TOP DOOR RIGHT BRACKET/TOP DOOR LEFT NUT/LOCK FLANGE 5/16 NUT/HEX FLANGED CENTERLOCK 3/8 SCREW/CAP FLAT HEAD 1/2 X 1-1/2

1 1 7 1 2

1 1 11 1 2

55 56 57 58 59

360-32599 400-32242 400-32476 420-13731 420-34900

SHIM WASHER/SPRING WASHER/FRICTION BUMPER/RUBBER GRIP

3 2 1 1 1

3 2 1 1 1

60 61 62 63 64

420-34933 650548 650585 650687 650704

HOSE SCREW/MACHINE ROUND HEAD #10 X 1/2 SCREW/CAP 1/2 X 2 BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 3/8 X 1

1 2 1 7 7

1 2 1 11 7

65 66 67 68 69

650771 650786 650811 650834 651648

BOLT/CARRIAGE 1/4 X 1/2 BOLT/CARRIAGE 3/8 X 1-1/4 BOLT/CARRIAGE 1/2 X 1 BOLT/CARRIAGE 1/2 X 1-1/2 SCREW/CAP HEX HEAD THREAD FORMING 5/16 X 3/4

6 1 1 1 56

8 1 1 1 54

70 71 72

653005 654009 654024

NUT/HEX 1/4 WASHER/FLAT 1/2 WASHER/LOCK 5/16

2 3 2

2 3 1

38 39 40 41 42

PRINTED IN USA

917161/HP0612

8

CHASSIS Backup Alarm Components

9 HAND AND FOOT CONTROLS

4

9

5

3

10 2 7 6

8

1

T-BAR CONTROLS

190131_190132

9

917161/HP0612

PRINTED IN USA

CHASSIS Ref. No.

Part No.

Quantity T-Bar

Description

1 2 3 4 5

070856 090-32433 134588 140880 189856

NUT/SERRATED LOCK 3/8 SWITCH NUT/SPIRALOCK™ 1/4 ALARM/BACKUP BRACKET/BACKUP ALARM

1 1 4 1 1

6 7 8 9 10

040-33629 191362 650488 650758 310-32624

PLATE/MOUNTING SWITCH BRACKET/ALARM SCREW/CAP 3/8 X 3/4 BOLT/CARRIAGE 1/4 X 3/4 SCREW/CAP SELF-TAPPING #10 X 5/8

1 1 1 4 2

Ref. No.

Part No.

Quantity Hand/Foot

Description

1 2 3 4 5

070856 090-32433 134588 140880 189856

NUT/SERRATED LOCK 3/8 SWITCH NUT/SPIRALOCK™ 1/4 ALARM/BACKUP BRACKET/BACKUP ALARM

2 2 4 1 1

6 7 8 9 10

040-33629 191362 650488 650758 310-32624

PLATE/MOUNTING SWITCH BRACKET/ALARM SCREW/CAP 3/8 X 3/4 BOLT/CARRIAGE 1/4 X 3/4 SCREW/CAP SELF-TAPPING #10 X 5/8

2 2 2 4 4

PRINTED IN USA

917161/HP0612

10

ROPS/FOPS STRUCTURE/INTERIOR

3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 4240 Models: SN 005401 and Up

26

43

47

27

7

51

38

37 17

14

36

46

51 10 9

24

44

49

51 7

22 28

40

41

30

39

6

50 5

29

5

51

32 23

34

35

33 20

19 25

53 8

18 46 52

1

45 12

3

15

4 2

13

31

16

21 48

11 42

410271

11

917161/HP0612

PRINTED IN USA

ROPS/FOPS STRUCTURE/INTERIOR Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

030-31905 030-31960 030-31961 045-31500 057557

SCREW/SHOULDER HEX SOCKET HEAD 2-1/2 X 3/8 SCREW/SHOULDER HEX SOCKET HEAD 1/2 X 1 SCREW/SHOULDER HEX SOCKET HEAD 1-1/4 X 3/8 BUSHING/OILITE WASHER/FLAT 17/32

1 1 1 4 4

6 7 8 9 10

064543 067750 067823 070634 070634

MOUNTING/ISOLATOR NUT/SPEED 1/4 NUT/LOCK NYLON INSERT 5/8 NUT/SERRATED LOCK 1/4 NUT/SERRATED LOCK 1/4

2 7 2 3 11

11 12 13 14 15

071701 071703 071706 072490 090-32533

NUT/LOCK 5/16 NUT/LOCK 3/8 NUT/LOCK 1/2 ISOLATOR/ROPS WELDMENT/ROPS SUPPORT

1 1 1 2 1

16 17 18 19 20

090-32534 090-32536 131945 132166 132294

WELDMENT/ROPS LATCH PLATE/UPRIGHT SUPPORT BUSHING TAG/RIP CORD RING

1 2 2 1 1

21 22 23 24 25

170-35072 192194 210-19532 210-32133 240331

GAS SPRING/ROPS HOLDER/MANUAL NUT/HEX FLANGE CENTERLOCK 1/2 NUT/FLAT 1/4 WELDMENT/ROPS

1 1 2 3 1

26 27 28 29 30

310-15859 330-33763 330-33772 330-33773 330-33774

SCREW/MACHINE PHILIPS TRUSS HEAD 1/4 X 3/4 INSTRUMENT PANEL/LEFT SHIELD/HARNESS PLATE/HEATER SEAL COVER/SEATPLATE

8 1 1 1 1

31 32 33 34 35

380-32407 400-30803 420-34480 420-36120 420-36133

SPRING/EXTENSION WASHER/FLAT 17/32 STRIP/LOCKING REAR WINDOW/ROPS SEAL/WINDOW

1 2 1 1 1

36 37 38 39 40

420-36142 420-36143 420-36144 420-36145 420-36146

FOAM/ROPS HEADLINER FOAM/ROPS REAR PANEL FOAM/SIDE LEFT/ROPS FOAM/SIDE LEFT/ROPS FOAM/SIDE RIGHT/ROPS

1 1 1 1 1

41 42 43 44 45

420-36147 420-36152 420-36166 650315 650448

FOAM/SIDE RIGHT/ROPS SPONGE RUBBER/SEAT PLATE WINDOW/TOP SCREW/MACHINE HEX WASHER HEAD 1/4 X 1 SCREW/CAP 1/4 X 3/4

1 1 1 2 1

46 47 48 49 50

650499 650542 650577 650748 650850

SCREW/CAP 5/8 X 5-1/2 SCREW/CAP 1/4 X 1/2 SCREW/CAP 5/16 X 1-1/2 BOLT/CARRIAGE 1/4 X 5/8 SCREW/CAP 1/2 X 2-3/4

2 1 1 3 2

51 52 53

650943 654002 654012

SCREW/MACHINE TRUSS HEAD SLOTTED 1/4 X 1/2 WASHER/FLAT 1/4 WASHER/FLAT 5/8

18 1 2

PRINTED IN USA

917161/HP0612

12

ROPS/FOPS STRUCTURE/INTERIOR

3640 Models: SN 003700 and Before 3840 Models: SN 004000 and Before 4240 Models: SN 005400 and Before

46

28

50

29

8

54

41

40 18 26

14

39

54 10 5

27 47

52

8

36

30

43

44

32

42

7

53 6

31

6

54

34 25 37

38

35 22

21 19

15

56 9

20 49 55

1

48

24 12

3

16

4

15

2 13

33

17

23 51

11 45

189999

13

917161/HP0612

PRINTED IN USA

49

ROPS/FOPS STRUCTURE/INTERIOR Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

030-31905 030-31960 030-31961 045-31500 050-29352

BOLT/SHOULDER 3/8 X 2-1/2 BOLT/SHOULDER 1/2 X 1 BOLT/SHOULDER 3/8 X 1-1/4 BUSHING/OILITE TETHER

1 1 1 4 1

6 7 8 9 10

057557 064543 067750 067823 070634

WASHER/FLAT 17/32 MOUNTING/ISOLATOR NUT/SPEED NUT/LOCK NYLON INSERT 5/8 NUT/LOCK SERRATED 1/4

4 2 7 2 11

11 12 13 14 15

071701 071703 071706 072490 076588 a

NUT/LOCK 5/16 NUT/LOCK 3/8 NUT/LOCK 1/2 ISOLATOR/ROPS SCREW/FLANGE WHIZLOCK 3/8 X 3/4

1 1 1 2 4

16 17 18 19 20

090-32533 090-32534 090-32536 120-32992 131945

SUPPORT/ROPS LATCH/ROPS BRACKET/DOME LIGHT ROPS/FOPS BUSHING

1 1 2 1 2

21 22 23 24 25

132166 132294 170-35072 189996 a 210-19530

TAG/RIP CORD RING GAS SPRING/ROPS HANDLE/GRAB NUT/HEX CENTERLOCK 1/2

1 1 1 2 2

26 27 28 29 30

210-32133 210-32147 310-15859 330-33763 330-33772

NUT/FLAT 1/4 NUT/SPECIAL 1/4 SCREW/MACHINE PHILLIPS TRUSS HEAD 1/4 X 3/4 PANEL/INSTRUMENT LEFT SHIELD/HARNESS

3 3 8 1 1

31 32 33 34 35

330-33773 330-33774 380-32407 400-30803 420-34480

PLATE/HEATER SEAL COVER/SEAT PLATE SPRING/EXTENSION WASHER/FLAT 17/32 STRIP/LOCKING

1 1 1 2 1

36 37 38 39

192194 b 420-35410 a 420-36120 420-36133 420-36142

HOLDER/MANUAL HOLDER/MANUAL WINDOW/REAR SEAL/WINDOW FOAM/HEADLINER

1 1 1 1 1

40 41 42 43 44

420-36143 420-36144 420-36145 420-36146 420-36147

FOAM/REAR PANEL FOAM/SIDE LEFT FOAM/SIDE LEFT FOAM/SIDE RIGHT FOAM/SIDE RIGHT

1 1 1 1 1

45 46 47 48 49

420-36152 420-36166 650315 650448 650499

SPONGE RUBBER/SEAT PLATE WINDOW/TOP SCREW/MACHINE HEX WASHER HEAD THREAD CUTTING 1/4 X 1 SCREW/CAP 1/4 X 3/4 SCREW/CAP 5/8 X 5-1/2

1 1 2 1 2

50 51 52 53 54

650542 650577 650748 650850 650943

SCREW/CAP 1/4 X 1/2 SCREW/CAP 5/16 X 1-1/2 BOLT/CARRIAGE 1/4 X 5/8 SCREW/CAP 1/2 X 2-3/4 SCREW/MACHINE TRUSS HEAD SLOTTED 1/4 X 1/2

1 1 3 2 18

55 56

654002 654012

WASHER/FLAT 1/4 WASHER/FLAT 5/8

1 2

a) 3640 Models: SN 003300 and Before. 3840 Models: SN 003400 and Before. 4240 Models: SN 003450 and Before b) 3640 Models: SN 003301 and Up. 3840 Models: SN 003401 and Up. 4240 Models: SN 003451 and Up

PRINTED IN USA

917161/HP0612

14

RESTRAINT BAR

11 14 4 7 18 8 15 6

16 17

5 1 13 2 9

10 12

3

190111

15

917161/HP0612

PRINTED IN USA

RESTRAINT BAR Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

030-31926 045-31500 070634 071703 170-35071

BOLT/SHOULDER 3/8 X 1/2 BUSHING/OILITE NUT/SERRATED LOCK 1/4 NUT/LOCK 3/8 GAS SPRING/SEAT BAR

2 2 4 2 1

6

192647 b 330-33767 a 193156 193157 122485

BAR/RESTRAINT BAR/RESTRAINT SWITCH/PROXIMITY MAGNET/SWITCH ACTUATOR STUD/BALL

1 1 1 1 2

10 11 12 13 14

310-15859 330-33760 360-32655 400-32526 420-36132

SCREW/PHILLIPS PAN 1/4 X 3/4 COVER/PIVOT STOP/RESTRAINT BAR WASHER/SPECIAL CLIP/CHRISTMAS TREE

4 2 2 2 8

15 16 17 18

650848 651213 651314 651575

WASHER/FLAT #6 NUT/HEX MACHINE SCREW #5 WASHER/LOCK STAR #6 SCREW/MACHINE #5 X 1/2

8 4 4 4

7 8 9

a) 3640 Models: SN 003300 and Before. 3840 Models: SN 003400 and Before. 4240 Models: SN 003450 and Before b) 3640 Models: SN 003301 and Up. 3840 Models: SN 003401 and Up. 4240 Models: SN 003451 and Up

PRINTED IN USA

917161/HP0612

16

SEAT 

Standard Seat





 













Suspension Seat

  183056_183057

17

 

917161/HP0612

PRINTED IN USA

SEAT Ref. No. 1 2

Part No.

Quantity Standard Seat

Description

3

137836 184017 184034 184036 184892

NUT/HEX WHIZLOCK M8 SEAT/STANDARD SWITCH/SEAT STANDARD RAIL/SLIDE (SET) BRACKET/SEAT BELT

4 1 1 1 1

4 5

650630 654046

SCREW/CAP 7/16 X 1 WASHER/FLAT 7/16

2 2

Ref. No. 1 2

Part No. 137836 184016 184022 184036

PRINTED IN USA

Quantity Suspension Seat

Description NUT/HEX WHIZLOCK M8 SEAT/SUSPENSION SWITCH/SEAT SUSPENSION RAIL/SLIDE (SET)

4 1 1 1

917161/HP0612

18

SEAT Seat Belt Option

5 1

4

3

3

4 A

1

2

5

4

2

4

5

1

5 1 4

DETAIL A

183287

19

917161/HP0612

PRINTED IN USA

SEAT Ref. No. 1 2 3

Part No.

Quantity Description

2” Seat Belt

3” Seat Belt

4

081371 184007 420-36086 420-36087 650630

NUT/HEX LOCK 7/16 TAB/RETRACTOR MOUNT ASSEMBLY/ SEAT BELT 2" ASSEMBLY/SEAT BELT 3" SCREW/CAP 7/16 X 1

3 1 1 3

3 1 1 3

5

654046

WASHER/FLAT 7/16

3

3

PRINTED IN USA

917161/HP0612

20

LIFT ARM

17

6

1 14 1

5 3

8 13

8 15 18 7

15

10 20

21

11 19

2

4

22

16

8

OLDER STYLE

12 3 14

2 15

9

189738

21

917161/HP0612

PRINTED IN USA

LIFT ARM Ref. No.

Part No.

Description

Quantity

1 2 3 4

045-31420 045-31438 071703 089079 b 220-32682 a

BUSHING/OILITE BUSHING/OILITE NUT/LOCK 3/8 PIN/KLIK PIN/LYNCH WITH CHAIN

4 4 4 1 1

5 6 7 8

187772 188161 191103 b 189773 a 210-19533

LIFTARM PIN/LIFTARM SUPPORT/STEP STEP NUT/CENTERLOCK 3/8

1 2 1 1 3

9 10 11 12 13

220-32676 330-33745 330-33746 335-32161 420-36124

PIN/PIVOT STOP/LIFTARM LEFT STOP/LIFTARM RIGHT ROD/WIPER STOP/RUBBER

2 1 1 2 1

14 15 16 17 18

570002 650493 650704 650818 651648 b

FITTING/GREASE SCREW/CAP 3/8 X 3 BOLT/CARRIAGE 3/8 X 1 SCREW/CAP 3/8 X 3 SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4

4 2 3 2 4

19 20 21 22

651648 a 653034 654024 210-32183 a 310-32686 a

SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4 NUT/JAM 5/16 WASHER/LOCK 5/16 NUT/HEX NYLON INSERT #8 SCREW/BUTTON HEAD #8 X 3/4

6 1 1 1 1

a) Older-style models: March 2006 and Before b) Newer-style models: March 2006 and Up

PRINTED IN USA

917161/HP0612

22

ATTACHMENT BRACKET

SEE NOTE 1 8

11

5

7

10 SEE NOTE 1

3 9

15 14 2

4

18 16 13

12 1 SEE NOTE 2 6

17

NOTE: 1. APPLY LOCTITE™ 242 TO ITEMS 10, 11, AND 18. 2. SPRING PIN TO EXTEND EQUAL DISTANCE ON EACH SIDE OF ADAPTOR ROD, BUT NOT BEYOND FACE PLATE OF WELDMENT.

189714

23

917161/HP0612

PRINTED IN USA

ATTACHMENT BRACKET Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

062756 068034 090-32503 090-32521 123554

PIN/SPRING NUT/HEX 1/2 HANDLE/ATTACHMENT BRACKET LEFT HANDLE/ATTACHMENT BRACKET RIGHT SPRING/COMPRESSION

2 2 1 1 2

6 7 8 9

134219 134594 134874 194960 189613

PIN ADAPTOR/ROD ADAPTOR/PUSH ROD ASSEMBLY/ALL-TACH® COMPLETE WELDMENT/ALL-TACH®/TWO-PIN

2 2 2 1 1

10 11 12 13 14

310-32678 310-32684 400-20103 400-20715 400-30803

SCREW/SOCKET HEAD 1/2 X 2-3/4 SCREW/CAP 1/2 X 2-1/2 WASHER/SPECIAL WASHER/FLAT 1-1/4 WASHER/FLAT

2 2 2 2 2

15 16 17 18

400-32252 420-18757 570002 650488

WASHER/CUPPED SPRING GRIPS FITTING/GREASE SCREW/CAP 3/8 X 3/4

2 2 2 2

PRINTED IN USA

917161/HP0612

24

WHEEL DRIVES 3640 Models 3840 Models

ASSEMBLY INSTRUCTIONS STEP 1. TIGHTEN HEX NUT (653102) TO 100 FT LBS TO PRESS BEARINGS IN PLACE. USE RUBBER FACED HAMMER TO APPLY A SHARP BLOW TO OUTSIDE HUB OF AXLE. STEP 2. USE NUT RUNNER OR LIKE TOOL TO ROTATE AXLE 5-10 REVOLUTIONS TO HELP SEAT BEARINGS.

SEE ASSEMBLY INSTRUCTIONS

STEP 3. BACK OFF NUT UNTIL WASHER (400-32535) IS FREE FROM PRESSURE.

19

STEP 4. RE-TIGHTEN NEX NUT (653102) TO 30 FT LBS AND THEN BACK OFF TO NEAREST SLOT ALIGNMENT WITH COTTER PIN HOLE. IF NUT SLOT LINES UP WITH HOLE AT 30 FT LBS USE THAT SLOT.

7

STEP 5. INSTALL COTTER PIN (651160).

4 12

13

APPLY LOCTITE 242 18 11

2 1 8

16 10

TORQUE TO 9 120 FT LBS 17 15 5 14 3 6

189078

25

917161/HP0612

PRINTED IN USA

WHEEL DRIVES Ref. No.

Part No.

Quantity 3640/3840

Description

1 2 3 4

030-31956 044204 044205 080-32287 a 500195

BOLT/HUB 1/2 X 1-35/64 CONE/BEARING CUP/BEARING ASSY/ROLLER CHAIN 80K 52 PITCHES (INCLUDES MASTER LINK) LINK/CONNECTING 80K

12 8 8 2 2

5 6 7 8

080-32290 b 500195 131140 160-32898 190057

ASSY/ROLLER CHAIN 80K 64 PITCHES (INCLUDES MASTER LINK) LINK/CONNECTING 80K SEAL/OIL 2-1/4 X 3-11/32 PLATE/MOTOR MOUNT ASSEMBLY/AXLE AND LUG BOLT

2 2 4 2 4

9 10 11 12

030-20745 210-20746 210-32154 350-17647 350-32578

BOLT/WHEEL NUT/LUG NUT/HEX FLANGED TOP LOCK 1/2 O-RING RING/SNAP INTERNAL

13 14 15 16 17

370-32198 370-32200 400-32535 400-32562 651160

SPROCKET/MOTOR 80-C-13 SPROCKET/AXLE WASHER/SPECIAL WASHER/BACKING PIN/COTTER 5/32 X 1-1/2

2 4 4 2 4

18 19

651297 653102

SCREW/CAP 3/8 X 1 NUT/HEX SLOTTED 7/8

2 4

6 24 12 12 2

a) Used on left side front axle and right side rear axle. b) Used on left side rear axle and right side front axle.

PRINTED IN USA

917161/HP0612

26

WHEEL DRIVES 4240 Models

ASSEMBLY INSTRUCTIONS STEP 1. TIGHTEN HEX NUT (653102) TO 100 FT LBS TO PRESS BEARINGS IN PLACE. USE RUBBER FACED HAMMER TO APPLY A SHARP BLOW TO OUTSIDE HUB OF AXLE. STEP 2. USE NUT RUNNER OR LIKE TOOL TO ROTATE AXLE 5-10 REVOLUTIONS TO HELP SEAT BEARINGS. 17

STEP 3. BACK OFF NUT UNTIL WASHER (400-32535) IS FREE FROM PRESSURE. STEP 4. RE-TIGHTEN NEX NUT (653102) TO 30 FT LBS AND THEN BACK OFF TO NEAREST SLOT ALIGNMENT WITH COTTER PIN HOLE. IF NUT SLOT LINES UP WITH HOLE AT 30 FT LBS USE THAT SLOT. STEP 5. INSTALL COTTER PIN (651160).

18 11

7 4

16

APPLY LOCTITE 242 13

19

18

14 2 3 1

9

12

TORQUE TO 120 FT LBS

10

19 SEE ASSEMBLY INSTRUCTIONS

2

3

15

5

6 8

189381

27

917161/HP0612

PRINTED IN USA

WHEEL DRIVES Ref. No.

Part No.

Quantity 4240

Description

1 2 3 4

030-31956 044204 044205 080-32287 a 500195

BOLT/HUB 1/2 X 1-35/64 CONE/BEARING CUP/BEARING ASSY/ROLLER CHAIN #80K 52 PITCHES (INCLUDES MASTER LINK) LINK/CONNECTING 80K

12 8 8 2 2

5 6 7 8

080-32288 b 500195 131140 160-32898 190333

ASSY/ROLLER CHAIN 80K 66 PITCHES (INCLUDES MASTER LINK) LINK/CONNECTING 80K SEAL/OIL 2-2/4 X 3-11/32 PLATE/MOTOR MOUNT ASSY/AXLE AND LUG BOLT

2 2 4 2 4

9 10 11 12

030-20745 210-20746 210-32154 350-17647 350-32578

BOLT/WHEEL NUT/LUG NUT/HEX FLANGED TOP LOCK 1/2 O-RING RING/SNAP INTERNAL

13 14 15 16 17

370-32200 370-32202 400-32535 400-32562 651160

SPROCKET/AXLE SPROCKET/MOTOR 80-C-11 WASHER/SPECIAL WASHER/BACKING PIN/COTTER 5/32 X 1-1/2

4 2 4 2 4

18 19

651297 653102

SCREW/CAP 3/8 X 1 NUT/HEX SLOTTED 7/8

2 4

8 32 12 12 2

a) Used on left side front axle and right side rear axle. b) Used on left side rear axle and right side front axle.

PRINTED IN USA

917161/HP0612

28

ENGINE AND CONTROLS

3640: SN 003701 and Up 3840: SN 004001 and Up 4240: SN 005401 and Up

NOTE 2 26 41

13 NOTE 2

FUEL RETURN

FUEL SUPPLY

3

31

3

34 11 24

29

3

1

49 49

3 19 17

38

29

34

17

28

4

31

3

52 45 ENGINE SPEED CHART

A

20

DETAIL A

5 NOTE 3

42 NOTE 5

21

NOTES 50 1 & 7

6

NOTES 50 1 & 7 48 43

48

22

3

47

48 NOTE 1

NOTE 5 42

7

32

46

51 35

16

33

NOTE 1

10 23

12

48

9

NOTE 1

37

48

51 NOTE 1

44

40

14 51 NOTE 1

ELECTRIC FUEL PUMP (REF) TO WELD STUDS ON CHASSIS INNER RISER

18

35 8

NOTE 1

38 48

51

30

15

36

48

27 25

50 NOTES 1&7

39 NOTE 6

40

1 34

40

GOVERNED ENGINE SPEED SPECIFICATIONS 2

NOTES: 1. APPLY LOCTITE 242 OR EQUIVALENT 2. APPLY PIPE THREAD SEALANT.

RPM SPEED SETTING TOLERANCE LOW IDLE, NO LOAD 25 RPM 1200 HIGH IDLE, NO LOAD 2800 10 RPM HIGH, NO LOAD (EU ONLY) 2600 10 RPM MANUFACTURER'S RATING* 3000 10 RPM *THE FULL LOAD GOVERNED SPEED THAT THE ENGINE PASSED U.S. EPA EMISSIONS STANDARDS

3. ACTUAL NUT PLACEMENT TO REAR OF WATER SEPARATOR. 5. TORQUE TO 110 FT/LBS 6. TORQUE TO 55 FT/LBS 7. TORQUE TO 39 FT/LBS

410168_410167

29

917161/HP0612

PRINTED IN USA

ENGINE AND CONTROLS Ref. No.

Part No.

Quantity Description

3640/3840

4240

1 2 3 4 6

045-31488 054885 062023 071700 071703

BUSHING/ OILITE FLANGED BALL/JOINT ASSY CLAMP/HOSE #M5 NUT/LOCK 1/4 NUT/LOCK 3/8

2 1 8 2 3

2 1 8 2 3

7 8 9 10 11

071706 071709 076588 076971 090-32042

NUT/LOCK 1/2 NUT/LOCK 5/8 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 WASHER/FLAT 11/32 CABLE/THROTTLE

1 2 2 1 1

1 2 2 1 1

12 13 14 15 16

131842 133074 137063 137204 160-32740

NUT/SPIRALOCK™ 5/16 FITTING/STRAIGHT 5/16 BARB ISOLATOR SCREW/SHOULDER 3/8 X 1/2 PLATE/PUMP MOUNT

1 1 2 1 1

1 1 2 1 1

17 18 19 20 21

184296 184436 184735 184737 187714

HOSE/FUEL 5/16 X 25 BRACKET/THROTTLE SUPPORT HOSE/FUEL HOSE/FUEL BRACE/ENGINE TOP

2 1 1 1 1

2 1 1 1 1

22 23

187919 242164 186817 189386 189449

WELDMENT/ENGINE MOUNT BRACKET/ENGINE MOUNT BRACKET/ENGINE MOUNT PIVOT/HAND THROTTLE PIVOT/FOOT THROTTLE

1 1 1 1

1 1 1 1

189709 189962 186889 192474 192473

VALVE/FUEL SHUT-OFF ROD/THROTTLE ROD/THROTTLE YANMAR/4TNV88-BKMS YANMAR/3TNV88-BKMS

1 1 1

1 1 1 -

1 1 1 1 -

1 1 1 1 1

24 25 26 27 28

137500 182130 186308 188636 243287 a

FILTER/OIL FILTER/FUEL PUMP ASSY/FUEL FEED ALTERNATOR HARNESS/ALTERNATOR JUMPER

29

188730 190852 188586 425-35508 200-32287

V-BELT V-BELT STARTER STARTER YOKE/CLEVIS

1 1 2

1 1 2

30 31 32 33 34

210-19533 220-16148 250-32602 310-32470 400-20715

NUT/HEX CENTERLOCK FLANGE 3/8 PIN/CLEVIS 1/4 X 3/4 PLATE/FLEXIBLE DRIVE SCREW/CAP M8 X 12 MM WASHER/FLAT 1-1/4

1 2 1 8 3

1 2 1 8 3

35 36 37 38 39

400-21568 400-30803 420-35299 480-32362 650503

WASHER/FLAT 2-1/2 WASHER/ FLAT 17/32 MOUNT/ENGINE BUSHING SCREW/CAP 1/2 X 2-1/2

2 1 1 2 1

4 1 1 2 1

40 41 42 43 44

650546 650528 650631 650704 650833

NUT/HEX 1/4 SCREW/CAP 3/8 X 2 SCREW/CAP 5/8 X 4 BOLT/CARRIAGE 3/8 X 1 SCREW/CAP 5/16 X 3

3 1 2 3 1

3 1 2 3 1

45 46 47 48 49

651662 654009 654012 656103 655001

SCREW/CAP M6 X 40 MM WASHER/FLAT 1/2 WASHER/FLAT 5/8 WASHER/LOCK M10 PIN/COTTER 1/16 X 3/4

1 1 2 18 2

1 1 2 16 2

50 51 52

656007 656008 656047

SCREW/CAP M10 X 25 MM SCREW/CAP M10 X 30 MM NUT/HEX M6

11 9 1

8 8 1

a) 4240 Models: SN 006030 - 006075. Jumper harness (P/N 243287) connects the three-pin chassis harness connection point for use on engines with a two-pin alternator connection point. If the two-pin alternator is replaced, the three-pin-to-two-pin jumper harness needs to be removed.

PRINTED IN USA

917161/HP0612

30

ENGINE AND CONTROLS 3640: SN 003700 and Before 3840: SN 004000 and Before 4240: SN 005400 and Before NOTE #2 40

26

12 NOTE #2

FUEL RETURN

FUEL SUPPLY

3

30

3

33 10 23

28

18 1

48 48

16

37

28

16

24

4

30 51

DETAIL A NOTE #5 41

44 ENGINE SPEED CHART

A

19 5 NOTE #3

20

6

49 NOTES #1 & #7 47

42

NOTES 49 #1 & #7

47

21

ELECTRIC FUEL PUMP (REF) TO WELD STUDS ON CHASSIS INNER RISER

NOTE #5 41

46

47

7

31

45

50 34

15

32 NOTE #1 39

13

NOTE #1 50

43

22

11

47

9

NOTE #1

36

47

17

34 39

8

NOTE #1

37 47

50

27 25

29

35

47 49 NOTES #1 & #7

38 NOTE #6

39

1 33

14

2 NOTES: 1. APPLY LOCTITE 242 OR EQUIVALENT 2. APPLY PIPE THREAD SEALANT. 3. ACTUAL NUT PLACEMENT TO REAR OF WATER SEPARATOR. 4. TORQUE TO 35 FT/LBS 5. TORQUE TO 110 FT/LBS 6. TORQUE TO 55 FT/LBS 7. TORQUE TO 39 FT/LBS

ENGINE IDLE AND HIGH IDLE RPM CHART TYPE OF ENGINE

IDLE (RPM)

HIGH IDLE (RPM)

3TNV88-XMS2 / 4TNV88-XMS2

1500 ± 25 / 1200 ± 25

2800 ± 10

3TNV88-XMS2 / 4TNV88-XMS2 (EU)

1500 ± 25 / 1200 ± 25

2600 ± 10

189167_189393

31

917161/HP0612

PRINTED IN USA

ENGINE AND CONTROLS Ref. No.

Part No.

Quantity Description

3640/3840

4240

1 2 3 4 6

045-31488 054885 062023 071700 071703

BUSHING/OILITE FLANGED JOINT/BALL CLAMP/HOSE M5 NUT/LOCK 1/4 NUT/LOCK 3/8

2 1 8 2 3

2 1 8 2 3

7 8 9 10 11

071706 071709 076588 090-32042 131842

NUT/LOCK 1/2 NUT/LOCK 5/8 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 CABLE/THROTTLE NUT/SPIRALOCK™ 5/16

1 2 2 1 1

1 2 2 1 1

12 13 14 15 16

133074 137063 137204 160-32740 184296

FITTING/BARB 1/4 - 5/16 ISOLATOR SCREW/SHOULDER 3/8 X 1/2 PLATE/PUMP MOUNT HOSE/FUEL

1 2 1 1 2

1 2 1 1 2

17 18 19 20 21

184436 184735 184737 187714 187919

BRACKET/THROTTLE SUPPORT HOSE/FUEL HOSE/FUEL BRACE/ENGINE TOP MOUNT/ENGINE

1 1 1 1 1

1 1 1 1 1

22

186817 242164 189386 189177 189391

MOUNT/ENGINE MOUNT/ENGINE PIVOT/THROTTLE HAND ENGINE/YANMAR 3TNV88-XMS2 ENGINE/YANMAR 4TNV88-XMS2

1 1 1 -

1 1 1

1 1 1 1 1

1 1 1 1 -

23 24

137500 182130 186308 188636 188730

FILTER/OIL FILTER/FUEL PUMP ASSY/FUEL FEED ALTERNATOR V-BELT

190852 188586 425-35508 189449 189709

V-BELT STARTER STARTER PIVOT/FOOT THROTTLE VALVE/FUEL SHUT OFF

1 1 1

1 1 1 1

28 29 30

186889 189962 200-32287 210-19533 220-16148

ROD/THROTTLE ROD/THROTTLE YOKE NUT/HEX FLANGED CENTERLOCK 3/8 PIN/CLEVIS 1/4 X 3/4

1 2 1 2

1 2 1 2

31 32 33 34 35

250-32602 310-32470 400-20715 400-21568 400-30803

PLATE/FLEXIBLE DRIVE SCREW/CAP M8 X 12 MM WASHER/FLAT 1-1/4 WASHER WASHER/FLAT

1 8 2 2 1

1 8 2 4 1

36 37 38 39 40

420-35299 480-32362 650503 650546 650579

MOUNT/ENGINE BUSHING SCREW/CAP 1/2 X 2-1/2 NUT/HEX 1/4 SCREW/CAP 3/8 X 1-3/4

1 2 1 3 1

1 2 1 3 1

41 42 43 44 45

650631 650704 650784 651662 654009

SCREW/CAP 5/8 X 4 BOLT/CARRIAGE 3/8 X 1 SCREW/CAP 5/16 X 2-3/4 SCREW/CAP M6 X 40 MM WASHER/FLAT 1/2

2 3 1 1 1

2 3 1 1 1

46 47 48 49 50

654012 656103 655001 656007 656008

WASHER/FLAT 5/8 WASHER/LOCK M10 PIN/COTTER 1/16 X 3/4 SCREW/CAP M10 X 25 MM SCREW/CAP M10 X 30 MM

2 20 2 12 8

2 16 2 8 8

51

656047

NUT/HEX M6

1

1

25 26 27

PRINTED IN USA

917161/HP0612

32

AIR CLEANER AND EXHAUST 3640 and 3840 Models

9

6

10

12

15 16

8

3

11 4

19

7

17

14

2

18 3 5

13 SEE NOTE 1

1

REMOVE BOLT FROM ENG/ALT ASSEMBLY AND REPLACE AFTER MUFFLER MOUNT HAS BEEN PLACED

3640 MODELS: SN 003301 - 003366 3840 MODELS: SN 003401 - 003468 2026 MODELS: SN 001301 - 001319 21

NOTES: 1. IF PRE CLEANER OPTION IS ORDERED WITH UNIT, (192848) SOUND DIFFUSER CANNOT BE USED.

3 22

20

189387e

33

917161/HP0612

PRINTED IN USA

AIR CLEANER AND EXHAUST Ref. No. 1 2 3 4 5

Part No.

Quantity 3640/3840

Description

076588 087849 c 087850 184373 186893

SCREW/FLANGE WHIZLOCK 3/8 X 3/4 CLAMP/HOSE #52 CLAMP/HOSE #40 TUBE/HOSE CONNECTOR MOUNT/MUFFLER

1 1 4 1 1

425-34733 656021 654004 50352362 e 188790 d

BOLT M8 X 16MM PLATED (HARDWARE FOR MUFFLER MOUNT TO ENGINE) SCREW/CAP M12 X 70 MM (HARDWARE FOR THE MUFFLER TO MUFFLER MOUNT) WASHER/FLAT 5/16 (HARDWARE FOR THE MUFFLER TO MUFFLER MOUNT) HOUSING/BOTTOM END CAP/AIR FILTER

2 1 1 1 1

187725 188794 188795 188814 188817

EVACUATOR/VALVE (SERVICE PART FOR BOTH REF #6 PART NUMBERS) ELBOW/200 SERIES CLAMP/FILTER ELEMENT/PRIMARY ELEMENT/SECONDARY

1 1 1 1 1

11 12

188833 50350927 188814 188817 50352362

HOSE/AIR FILTER CLEANER/AIR W/ METAL CLIPS (SPARE PARTS INDENTED BELOW) FILTER/PRIMARY FILTER/SECONDARY HOUSING/BOTTOM

1 1 1 1 1

13 14 15 16 17

192848 c 210-19470 420-18160 240155 650573

DIFFUSER/SOUND NUT/HEX WHIZLOCK 5/16 GAUGE/RESTRICTION MUFFLER/WRAPPED BOLT/CARRIAGE 5/16 X 1

1 2 1 1 2

18 19 20 21 22

654024 656048 192634 ab 192641 a 651648 a

WASHER/LOCK 5/16 NUT/HEX M8 HOSE/SOUND REDUCTION CLAMP/P 2-5/8 SCREW/HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4

4 4 1 1 1

6

7 8 9 10

a) 3640 Models: SN 003301 - 003366. 3840 Models: SN 003401 - 003468. b) Part number 192634 is replaced by 192848. c) 3640 Models: SN 003367 and Up. 3840 Models: SN 003469 and Up. d) PN 188790 is used on the earlier 189609 air cleaner. The 189609 air cleaner is replaced by PN 50350927 (REF #12). e) PN 50352362 is used on the later 50350927 air cleaner.

PRINTED IN USA

917161/HP0612

34

AIR CLEANER AND EXHAUST

4240 Models

10 21 13 14 1 9 7

3

16 20

OLDER STYLE 2 18

12

2 18 18

15

6

8

22

11

1

19

4 5 17

24

SEE NOTE 1

23 25

NOTE: 1. IF PRE-CLEANER OPTION IS ORDERED WITH UNIT (192848) SOUND DIFFUSER CANNOT BE USED.

28

4240 MODELS: SN 003451 - 003767 2041 MODELS: SN 001201 - 001265 26

5

27

188787e

35

917161/HP0612

PRINTED IN USA

AIR CLEANER AND EXHAUST Ref. No. 1 2 3 4 5

Part No.

Quantity 4240

Description

070648 073486 076588 087849 d 087850

NUT/SERRATED LOCK 5/16 U-CLAMP SCREW/FLANGE WHIZLOCK 3/8 X 3/4 CLAMP/HOSE #52 CLAMP/HOSE #40

8 1 2 1 4

6 7 8 9 10

130-32198 131706 184373 187825 50352362 i

GASKET/EXHAUST ISOLATOR TUBE/HOSE CONNECTOR PLATE/MUFFLER MOUNT HOUSING/BOTTOM

1 4 1 1 1

11 12 13

188790 h 187725 188794 188795 188814

END CAP/AIR FILTER EVACUATOR/VALVE (SERVICE PART FOR BOTH REF #10 PART NUMBERS) ELBOW/200 SERIES CLAMP/FILTER ELEMENT/PRIMARY

1 1 1 1 1

188817 188833 50350927 188814 188817

ELEMENT/SECONDARY HOSE/AIR FILTER CLEANER/AIR W/ METAL CLIPS (SPARE PARTS INDENTED BELOW) FILTER/PRIMARY FILTER/SECONDARY

1 1 1 1 1

50352362 192848 d 193001 e 189808 c 190093 c

HOUSING/BOTTOM DIFFUSER/SOUND PIPE/FLEX 1-3/4 TUBE/EXHAUST FLEXIBLE PIPE/EXHAUST

1 1 1 1 1

22

210-19470 420-18160 243375 g 420-35831 f 650573

NUT/SERRATED LOCK 5/16 GAUGE/RESTRICTION MUFFLER MUFFLER BOLT/CARRIAGE 5/16 X 1

2 1 1 1 2

23 24 25 26 27

654024 656048 088937 a 191749 ab 191874 a

WASHER/LOCK 5/16 NUT/HEX M8 CLAMP/HOSE #64 HOSE/SOUND REDUCTION BRACKET/SOUND REDUCTION

4 4 1 1 1

28

651648 a

SCREW/HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4

2

14 15 16

17 18

19 20 21

a) SN 003451 - 003767 b) Part number 191749 is replaced by 192848. c) Part numbers 189808 and 190093 are replaced by 193001. d) SN 003768 and Up e) SN 004374 and Up f) SN 006401 and Before g) SN 006402 and Up h) PN 188790 is used on the earlier 189609 air cleaner. The 189609 air cleaner is replaced by PN 50350927 (REF #16). i) PN 50352362 is used on the later 50350927 air cleaner.

PRINTED IN USA

917161/HP0612

36

RADIATOR/COOLER

3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up

28

3 5

27

19

8

22

15

3

14 NOTE 1

16 4

7

10

9

6 21

13

1 23

29 25 20

7

1 24

1 12

THIS COMPONENT SUPPLIED WITH ENGINE

29

6

26

18 2

11 TO TANK

NOTES: 1. IF SELF LEVEL OPTION IS USED, SHIFT BRACKET FROM TOWER TO OUTSIDE OF SELF LEVEL VALVE. 2. DISCARD FAN SPACERS THAT COME WITH THE ENGINE. 3. USE EXISTING FAN BOLTS THAT COME WITH THE ENGINE TO MOUNT THE FAN.

410237

37

917161/HP0612

PRINTED IN USA

RADIATOR/COOLER Ref. No.

Part No.

Quantity 36/3840

Description

1 2 3 4 5

055335 058805 067761 070856 076588

CLAMP/HOSE CLAMP/HOSE FITTING/90° SAE10 X JIC10 NUT/SERRATED LOCK 3/8 SCREW/CAP WHIZLOCK 3/8 X 3/4

4 1 2 2 1

6 7 8 9

090666 b 132270 186073 191030 187474

NUT/SERRATED LOCK 3/8 SEAL/SHROUD COOLER/RADIATOR CAP/PRESSURE HOSE/FUEL 5/16 X 15

4 2 1 1 1

10 11 12 13 14

189572 189805 190113 195160 195450

HOSE/UPPER RADIATOR HOSE/RADIATOR HOSE/10M3K X 47 HOSE/MEDIUM PRESSURE/TANK RETURN/ 5/8 X 23 WELDMENT/RADIATOR SUPPORT

1 1 1 1 1

15 16 17 18 19

195552 195751 210-31017 241716 b 242466

WELDMENT/FAN SHROUD FAN/1 HR 15.00 NUT/CENTERLOCK FLANGE 5/16 PLATE/COOLER MOUNTING BRACE/COOLER

1 1 3 1 1

20 21 22 23 24

243028 b 310-32616 400-20715 425-36233 50352099 b

PLATE/COOLER MOUNTING SCREW/CAP WHIZLOCK FLANGE 3/8 X 1/2 WASHER/FLAT 1-1/4 BOTTLE/WATER SUPPORT/SHROUD LEFT

1 9 1 1 1

26 27

189486 a 50352100 b 189485 a 650573 650687

SUPPORT/SHROUD LEFT SUPPORT/SHROUD RIGHT SUPPORT/SHROUD RIGHT BOLT/CARRIAGE 5/16 X 1 BOLT/CARRIAGE 5/16 X 3/4

1 1 1 1 2

28 29

650704 651648

BOLT/CARRIAGE 3/8 X 1 SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4

2 4

25

a) 3640 Models: SN 004313 and Before. 3840 Models: SN 004844 and Before b) 3640 Models: SN 004314 and Up. 3840 Models: SN 004845 and Up

PRINTED IN USA

917161/HP0612

38

RADIATOR/COOLER

10

3640 Models: SN 003301 - 003700 3840 Models: SN 003401 - 004000

OLDER STYLE

3

5

3

1

13 10

4

1

THIS COMPONENT 11 SUPPLIED WITH ENGINE

12 6 12

7 2

9

FAN SPACER SUPPLIED WITH ENGINE

8

1

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 3

6

1

13

3 8 1 10

4

5

11

12

12 7

FAN SPACER SUPPLIED WITH ENGINE

2 1

9

191789_189561

39

917161/HP0612

PRINTED IN USA

RADIATOR/COOLER Ref. No.

Part No.

Quantity 36/3840

Description

1 2 3 4 5

055335 058805 065415 a 071700 186859

CLAMP/HOSE CLAMP/HOSE ELBOW/SWIVEL 90° 7/8 JIC NUT/LOCK 1/4 ASSEMBLY/COOLER

4 1 2 2 1

6

191026 191027 191028 191030 186998

RADIATOR COOLER/OIL SHROUD CAP/PRESSURE FAN/COOLING

1 1 1 1 1

7 8 9 10 11

189572 189805 190113 192591 a 190845

HOSE/UPPER RADIATOR HOSE/RADIATOR HOSE 10M3K X 45 MM HYDRAULIC HOSE/TANK RETURN BOTTLE/WATER

1 1 1 1 1

12 13

651648 656128

SCREW/HEX HEAD THREAD FORMING 5/16 X 3/4 SCREW/CAP M6 X 30 MM

5 4

a) An additional part number, 065415, is used after revision of part number 192591.

Ref. No.

Part No.

Quantity 36/3840

Description

1 2 3 4 5

055335 058805 065415 071700 170-35027

CLAMP/HOSE CLAMP/HOSE ELBOW/SWIVEL 90° 7/8 JIC NUT/LOCK 1/4 ASSEMBLY/HYDRAULIC HOSE AND TUBE

4 1 2 2 1

6

186859 191026 191027 191028 191030

ASSEMBLY/COOLER RADIATOR COOLER/OIL SHROUD CAP/PRESSURE

1 1 1 1 1

7 8 9 10 11

186998 189572 189805 190113 190845

FAN/COOLING HOSE/UPPER RADIATOR HOSE/RADIATOR HOSE 10M3K X 45 MM BOTTLE/WATER

1 1 1 1 1

12 13

651648 656128

SCREW/HEX HEAD THREAD FORMING 5/16 X 3/4 SCREW/CAP M6 X 30 MM

5 4

PRINTED IN USA

917161/HP0612

40

RADIATOR/COOLER 4240 Models: SN 006025 and Up

22 19

3

4

18

23

7 3

8

6

9

22 THIS COMPONENT 25 SUPPLIED WITH ENGINE

1 NOTE 1

12

16 22 5

1 28 20

27

6 17

21

22

1

24 15 1 14

13

11

2

10 TO TANK 26

NOTE: 1. FAN BOLTS THAT COME WITH THE ENGINE ARE TO BE DISCARDED AND REPLACED WITH PART # 656128.

410300

41

917161/HP0612

PRINTED IN USA

RADIATOR/COOLER Ref. No.

Part No.

Quantity 4240

Description

1 2 3 4 5

055335 058805 067761 076588 090666

CLAMP/HOSE CLAMP/HOSE FITTING/90° SAE10 X JIC10 SCREW/CAP FLANGE LOCK 3/8 X 3/4 NUT/SERRATED LOCK 3/8

4 1 2 1 4

6 7

132270 186073 191030 187474 189572

SEAL/SHROUD COOLER/RADIATOR CAP/PRESSURE HOSE/FUEL 5/16 X 15 HOSE/UPPER RADIATOR

2 1 1 1 1

10 11 12 13 14

189805 190113 195160 210-19470 241716

HOSE/RADIATOR HOSE 10M3K X 45 MM HOSE/MEDIUM PRESSURE TANK RETURN 5/8 X 21 NUT/SERRATED LOCK 5/16 PLATE/COOLER MOUNTING

1 1 1 1 1

15 16 17 18 19

241730 241776 241836 242455 242466

SUPPORT/SHROUD LEFT SUPPORT/SHROUD RIGHT SHROUD/FAN GUARD/FAN SHROUD BRACE/COOLER

1 1 1 1 1

20 21 22 23 24

243028 243175 a 310-32616 400-20715 425-34842

PLATE/COOLER MOUNTING FAN 1 HR 16-3/4 SCREW/CAP SERRATED WHIZLOCK 3/8 X 1/2 WASHER/FLAT 1-1/4 SPACER/FAN 8 MM

1 1 11 1 1

25 26 27 28

425-36233 650573 651648 656128

BOTTLE/WATER BOLT/CARRIAGE 5/16 X 1 SCREW/HEX HEAD THREAD FORMING 5/16 X 3/4 SCREW/CAP M6 X 30 MM

1 1 4 4

8 9

a) SN 006015 and Up.

PRINTED IN USA

917161/HP0612

42

RADIATOR/COOLER 4240 Models: SN 003451 - 006024

14 7

3

3

OLDER STYLE

5

3 17 11

6

4

17

14

NOTE 2

20

1

8

9

1

4

15

18 THIS COMPONENT SUPPLIED WITH ENGINE

21 10

1 16

13

2

NOTES:

12

1. DISCARD FAN SPACERS THAT COME WITH THE ENGINE. 2. FAN BOLTS THAT COME WITH THE ENGINE ARE TO BE DISCARDED AND REPLACED WITH PART # 651424.

TO TANK

19

4240 Models: SN 003450 and Before 3 9

5

7

3

13

4

8 5

1 18

11

6

15 10 4

1 16

1

17

12

20

2 14 19

TO TANK

191860_189801

43

917161/HP0612

PRINTED IN USA

RADIATOR/COOLER Ref. No. 1 2 3

Part No.

Quantity 4240

Description

055335 058805 067761 a 072580 a 132270

CLAMP/HOSE CLAMP/HOSE FITTING/90° SAE10 X JIC10 FITTING/STRAIGHT SAE10 X JIC10 SEAL/SHROUD

4 1 2 1 2

186073 191030 187474 188092 189484

COOLER/RADIATOR CAP/PRESSURE HOSE/FUEL 5/16 X 15 BRACE/COOLER SHROUD/FAN

1 1 1 1 1

9 10 11 12 13

189485 189486 189572 189805 190113

SUPPORT/SHROUD RIGHT SUPPORT/SHROUD LEFT HOSE/UPPER RADIATOR HOSE/RADIATOR HOSE 10M3K X 45 MM

1 1 1 1 1

14

195160 c 192591 ab 243206 c 243175 656128

HOSE/MEDIUM PRESSURE TANK RETURN 5/8 X 21 HYDRAULIC HOSE/TANK RETURN KIT/FAN REPLACEMENT 16-3/4 (INCLUDES THREE ITEMS INDENTED BELOW) FAN/1HR 16-3/4 SCREW/CAP M6 X 30 MM

1 1 1 1 4

16 17 18

425-34842 189938 b 210-19470 310-32616 190845

SPACER/FAN 8 MM FAN/COOLING 17.00 8-BLADE NUT/SERRATED LOCK 5/16 SCREW/CAP SERRATED WHIZLOCK 3/8 X 1/2 BOTTLE/WATER

1 1 1 10 1

19 20 21

650573 651424 651648

BOLT/CARRIAGE 5/16 X 1 SCREW/CAP M6 X 20 MM SCREW/HEX HEAD THREAD FORMING 5/16 X 3/4

1 4 4

4 5 6 7 8

15

a) Part number 072850 is replaced by 067761 after revision of part number 192591. b) SN 003451 - 005400 c) SN 005401 - 006014

Ref. No.

Part No.

Quantity 4240

Description

1 2 3 4 5

055335 058805 067761 132270 139438

CLAMP/HOSE CLAMP/HOSE FITTING/90° SAE10 X JIC10 SEAL/SHROUD SCREW/CAP SERRATED WHIZLOCK 3/8 X 5/8

4 1 2 2 10

6 7

170-35027 186073 191030 187474 188092

ASSEMBLY/HYDRAULIC HOSE AND TUBE COOLER/RADIATOR CAP/PRESSURE HOSE/FUEL 5/16 X 15 BRACE/COOLER

1 1 1 1 1

10 11 12 13 14

189484 189485 189486 189572 189805

SHROUD/FAN SUPPORT/SHROUD RIGHT SUPPORT/SHROUD LEFT HOSE/UPPER RADIATOR HOSE/RADIATOR

1 1 1 1 1

15 16 17 18 19

189938 190113 210-19470 190845 650573

FAN/COOLING 17.00 8-BLADE HOSE 10M3K X 45 MM NUT/SERRATED LOCK 5/16 BOTTLE/WATER BOLT/CARRIAGE 5/16 X 1

1 1 1 1 1

20

651648

SCREW/HEX HEAD THREAD FORMING 5/16 X 3/4

4

8 9

PRINTED IN USA

917161/HP0612

44

HYDROSTATICS WITH DRIVE MOTORS 4240 Models: SN 005401 - 005627 Servo Hydraulics - EU Only

37

12

13

39

26

2

32

4

14

6

27

29

8

28

18

2

23

10

1

36 38

6 30

CASE DRAIN FROM BRAKE VALVE

6

32

CASE DRAIN TO TANK

11 25 17

23

16

6

22

5

7

7

25

19

8

CHARGE INLET FROM BRAKE VALVE 6

3 24

CLAMP IS FOR SUCTION HOSE ROUTING ATTACH TO REAR AXLE ACCESS COVER BY USING THE FRONT UPPER BOLT. CLAMP SHOULD BE ORIENTATED DOWN.

32 6

24 3

6

BRAKE VALVE RETURN

21

6

BRAKE VALVE RELEASE

22 33

31

15 35

34 33

20 5

410154

45

917161/HP0612

PRINTED IN USA

HYDROSTATICS WITH DRIVE MOTORS Ref. No.

Part No.

Quantity 4240 Servo

Description

1 2 3 4 5

054626 054816 055981 058615 068938

ADAPTER/STRAIGHT 80RM X 8JICM FITTING/ 90º ELBOW FITTING/TEE JIC06 X SAE06 X JIC06 CLAMP/INSULATED HOSE FITTING/90º 9/16SAE X 9/16 JIC

1 2 2 1 2

6 7 8 9 10

072615 076880 091039 095601 122898

FITTING/90º SAE12 X JIC10 FITTING/45º SAE08 X JIC08 FITTING/90º MJ06 X FJS06 ADAPTER/90º 40RM X 4JICM FITTING/STRAIGHT SAE08 X JIC08

8 1 1 1 1

11 12 13 14 15

135284 170-34999 187304 189450 189514

HOSE/MEDIUM PRESSURE 1/2 X 25 VALVE/RELIEF (120 PSI) TUBE/TANDEM PUMP HOSE/6M3K X 30-3/4 TUBE/MOTOR BRAKE

1 1 1 1 1

16 17 18 19 20

190580 193337 193429 194685 195097

CLAMP/P 3-1/4 TUBE/MOTOR SIDE PORT TUBE/CHARGE TUBE ASSY/MOTOR PORT/PORT TUBE/MOTOR DRAIN

1 1 1 1 1

21 22 23 24 25

195098 195321 a 195589 195590 195632

TUBE/DRAIN MOTOR/DRIVE TMT400 HOSE/10M4K HOSE/10M4K HOSE/MEDIUM PRESSURE 1/2 X 17

1 2 2 2 2

26 27 28 29 30

195637 195643 a 195766 195771 230-30569

HOSE/MEDIUM PRESSURE 1/4 X 28 PUMP/TANDEM 2.48 SER N/C VALVE/CHECK 200 PSI FITTING/ORIFICE UNION/HYDRAULIC FITTING

1 1 1 1 2

31 32 33 34 35

230-32364 230-32753 310-32676 335-32297 350-32565

PLUG FITTING/TEE JIC04 X SAE04 X JIC04 SCREWCAP FLG 5/8 X 2-1/2 WASHER/SEAL 5/8 O-RING

2 3 8 8 2

36 37 38 39

650453 650488 654009 654026

SCREW/CAP 1/2 X 1-1/2 SCREW/CAP 3/8 X 3/4 WASHER/FLAT 1/2 WASHER/LOCK 3/8

2 1 2 1

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917161/HP0612

46

HYDROSTATICS WITH DRIVE MOTORS 4240 Models: Non-Servo

10

31 8 20

4

7

25 9

14

15

13

23

16 A

29

30

3 12

6 19

5 11 22

18

1

17 24

13

B

2

A

B

14

26

2 21

22

TORQUE TO 120 FT LBS APPLY LOCTITE 242

5 12

27

11 28

189382_189505

47

917161/HP0612

PRINTED IN USA

HYDROSTATICS WITH DRIVE MOTORS Ref. No. 1 2 3 4 5

Part No.

Quantity Description

36/3840

4240

054994 055981 068938 072580 088046

FITTING/STRAIGHT 06MJ X 06MORB FITTING/TEE JIC06 X SAE06 X JIC06 FITTING/90° FITTING/STRAIGHT SAE10 X JIC10 FITTING/STRAIGHT SAE12 X JIC08

1 2 1 1 4

1 2 1 1 4

6 7 8 9 10

089099 122899 170-34999 188074 189398 a

FITTING/STRAIGHT SAE10 X JIC08 FITTING/STRAIGHT SAE10 X JIC08 VALVE/RELIEF (120 PSI) SUPPORT/PUMP PUMP/TANDEM

5 1 1 1 1

5 1 1 1 1

11 12 13 14 15

189445 189446 189448 189450 189491

HOSE/8M5K X 29-3/4 HOSE/8M5K X 28 HOSE/8M5K X 20-1/2 HOSE/6M3K X 30-3/4 HOSE/10M3K X 38

1 1 2 1 1

1 1 2 1 1

16 17 18 19

189492 189514 189515 189592 189861

HOSE/8M3K X 24-1/2 TUBE/MOTOR BRAKE TUBE/BRAKE VALVE TUBE ASSEMBLY/MOTOR PORT/PORT TUBE ASSEMBLY/MOTOR PORT/PORT

1 1 1 1

1 1 1 1 -

20

22

189602 189874 189611 189872 193796 ac

TUBE/MOTOR SIDE PORT TUBE/MOTOR SIDE PORT TUBE/MOTOR END PORT TUBE/MOTOR END PORT MOTOR/DRIVE TMT300

1 1 2

1 1 2

23 24 25 26

250-32605 ab 230-32195 230-32753 310-32653 310-32676

MOTOR/HYDRAULIC DRIVE W/ BRAKES FITTING/STRAIGHT 7/16 JIC X 7/16 SAE FITTING/TEE JIC04 X SAE04 X JIC04 SCREW/CAP FLANGED 1/2 X 1-1/2 SCREW/CAP FLANGED 5/8 X 2-1/2

2 1 1 2 8

2 1 1 2 8

27 28 29 30 31

335-32297 350-32565 651649 654006 654009

WASHER/SEAL 5/8 O-RING 4 MM X 126 MM SCREW/CAP 7/16 X 3/4 WASHER/FLAT 3/8 WASHER/FLAT 1/2

8 2 2 2 2

8 2 2 2 2

21

a) For breakdown see “Section B” of this manual. b) 3640 Models: SN 003425 and Before. 3840 Models: SN 003581 and Before. 4240 Models: SN 004292 and Before c) 3640 Models: SN 003426 and Up. 3840 Models: SN 003582 and Up. 4240 Models: SN 004293 - and Up

PRINTED IN USA

917161/HP0612

48

HYDROSTATICS WITH DRIVE MOTORS Hydrostatic Controls 4 14

20

2

11 21

20

7 19 9

3

24

17 15

12 19

3

16 8

13

5 14 23 14 18

4 20

23

1 7

19

14

10 15 12 19

20 5 24

1.33 INITIAL ADJUSTMENT

6

22

190011_190028

49

917161/HP0612

PRINTED IN USA

HYDROSTATICS WITH DRIVE MOTORS Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

040-33757 040-33758 045-31499 070856 071703

BRACKET/NEUTRAL CENTERING PLATE/NEUTRAL ADJUST HUB/NEUTRAL SPRING MOUNT NUT/SERRATED LOCK 3/8 NUT/LOCK 3/8

2 2 4 2 2

6 7 8 9 10

134852 b 134792 190865 191344 191345

NUT/SPIRALOCK 3/8 ROD END/FEMALE 3/8 ARM/PUMP ROD/CONTROL RIGHT ROD/CONTROL LEFT

2 2 2 1 1

11

192806 b 040-33756 a 200-32668 200-32691 210-31017

ASSY/CENTERING BRACKET MOUNT/NEUTRAL SPRING TURNBUCKLE RETAINER/PUMP ARM NUT/LOCK FLANGE CENTERLOCK 5/16

2 2 2 2 10

18

210-32134 310-29166 380-32425 380-32424 650487

NUT/HEX 3/8 LEFT THREAD SCREW/CAP WHIZLOCK 3/8 X 1-3/4 SPRING/TORSION 4 COILS (HAND AND FOOT CONTROLS) SPRING/TORSION 4 COILS (T-BAR CONTROLS) SCREW/CAP 5/16 X 1

2 2 2 2 4

19 20 21 22 23

650552 650573 650579 072871 b 650978

NUT/HEX 3/8 BOLT/CARRIAGE 5/16 X 1 SCREW/CAP 3/8 X 1-3/4 SCREW/CAP 3/8 X 2 SCREW/CAP 3/8 X 1-3/4

4 10 2 2 4

24

654004

WASHER/FLAT 5/16

2

12 13 14 15 16 17

a) 3640 Models: SN 003300 and Before. 3840 Models: SN 003400 and Before. 4240 Models: SN 003280 and Before. b) 3640 Models: SN 003301 and Up. 3840 Models: SN 003401 and Up. 4240 Models: SN 003281 and Up.

PRINTED IN USA

917161/HP0612

50

HYDRAULICS - CHASSIS 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up

7

33

17

7

4 19 45 44 9

21

35

2 18 45

27

39 8

26

29 30

35

35

19

39 43

18 21

4 12

1 22

43

TO TANK 11

28

38

41 37 40

34

36

44

35

6

6 3 23

6

24

4

14

42

7

25

9

20

5 16

13

7

32 30 31 15 29 46

10

AUXILIARY CIRCUIT

35

TILT CIRCUIT LIFT CIRCUIT

RETURN TO TANK THROUGH COOLER 191184

51

TO GEAR PUMP

917161/HP0612

PRINTED IN USA

HYDRAULICS - CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

054816 058615 065415 067761 068938

FITTING/90° SAE08 X JIC08 CLAMP/INSULATED HOSE ELBOW/SWIVEL 90° 7/8 JIC FITTING/90° SAE 10 X JIC10 FITTING/90° 9/16 SAE X 9/16 JIC

1 1 2 4 1

6 7 8 9 10

072580 072602 072807 076147 076879

FITTING/STRAIGHT SAE10 X JIC10 FITTING/STRAIGHT SAE12 X JIC10 TEE/MALE RUN STR. THD CLAMP/TUBE CAP 3/4” 37° FLARE

5 4 1 2 1

11 12 13 14 15

079098 079126 081380 089099 090-32164

PLATE/TWIN COVER CLAMP/TUBE 5/8 SCREW/CAP WHIZLOCK 5/16 X 3/4 FITTING/STRAIGHT SAE10 X JIC08 SWITCH/OIL TEMPERATURE

1 1 4 1 1

16 17

18

095601 131838 074830 240336 134588

ADAPTER/90° 40RM X 4JICM ASSEMBLY/FILTER FILTER/OIL ASSY/FILTER INDICATOR NUT/SPIRALOCK™ 1/4

1 1 1 1 4

19 20 21 22 23

135331 170-34994 a 184101 a 189467 189849

STRAP PACKAGE/BRAKE VALVE VALVE/SOLENOID TUBE/TANK - BRAKE FITTING/TEE SAE06 X JIC08 X JIC08

4 1 2 1 1

24 25 26 27 28

189976 190907 a 191249 191250 191262

TUBE/VALVE TO LIFT/LEFT VALVE/CONTROL FITTING/TEE SAE10 X JIC08 X JIC08 TUBE/VALVE TO LIFT/RIGHT TUBE/MAIN CONTROL/LIFT

1 1 1 1 1

29 30 31 32 33

191393 191396 191436 191437 191480

TUBE/AUXILIARY/UPPER TUBE/AUXILIARY/LOWER TUBE/TILT LOWER TUBE/TILT UPPER TUBE/OIL FILTER

1 1 1 1 1

34 35 36 37

195152 c 192574 b 210-19470 210-21556 230-32269

TUBE/TANK RETURN TUBE/TANK RETURN NUT/HEX WHIZLOCK 5/16 NUT/LOCK BULKHEAD 3/4 BULKHEAD/TUBE UNION 3/4

1 1 12 1 1

38 39 40 41 42

230-32618 390-15909 650517 650577 650734

FITTING/TEE MALE 1-1/16 CLIP/HYDRAULIC LINE PLUG/PIPE HS 1/4 SCREW/CAP 5/16 X 1-1/2 BOLT/CARRIAGE 5/16 X 2-1/4

1 6 1 1 2

43 44 45 46

650781 651065 651671 660000

BOLT/CARRIAGE 5/16 X 1-1/2 BOLT/CARRIAGE 5/16 X 1 BOLT/CARRIAGE 1/4 X 2-1/4 PLUG/PIPE SQUARE HEAD 1/8

6 2 4 1

a) For breakdown see “Section B” of this manual. b) 3640: SN 003301 - 003700. 3840: SN 003401 - 004000. 4240: SN 003451 - 005400 c) 3640: SN 003701 and Up. 3840: SN 004001 and Up. 4240: SN 005401 and Up

PRINTED IN USA

917161/HP0612

52

HYDRAULICS - CHASSIS

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

11 46

8

33

35 35

18

15

1 8

41 45 36 10

9

14

23

16

18

31

20 35 2

2

39

3

27

35

43

28

35

43 2 3

35

27

39

22

7

TO TANK

21

40

28 32 27

37

4

TO TILT TUBES 34 TO LIFT TUBE

7

10

38

20 36

44

35

29

32

13 2

28

2

13 23 6

4

42

26

19

5

24 7

17

12

7

34

9 30

25

42

189395

53

917161/HP0612

PRINTED IN USA

HYDRAULICS - CHASSIS Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

040-33755 054626 054816 067455 068938

BRACKET/BULKHEAD RETAINER ADAPTER/STRAIGHT 80RM X 8JICM FITTING/90° SAE08 X JIC08 FITTING/90° 3/4 SAE X 7/8 JIC FITTING/90° 9/16 SAE X 9/16 JIC

1 6 2 1 1

6 7 8 9 10

071701 072580 072602 076147 089099

NUT/LOCK 5/16 FITTING/STRAIGHT SAE10 X JIC10 FITTING/STRAIGHT SAE12 X JIC10 CLAMP/TUBE FITTING/STRAIGHT SAE10 X JIC08

2 3 2 2 2

11 12 13 14 15

090-32164 095601 112712 114742 131838

SWITCH/OIL TEMPERATURE ADAPTER/90° 40RM X 4JICM FITTING/STRAIGHT SAE08 X JIC10 FITTING/TEE SAE08 X JIC08 X JIC08 ASSEMBLY/FILTER

1 1 1 1 1

16 17 18

074830 240336 135578 170-34994 a 170-35009 a

FILTER/OIL ASSY/FILTER INDICATOR TEE/BULKHEAD 3/4 JIC PACKAGE/BRAKE VALVE VALVE/LOCK-LIFT

1 1 1 1 2

19 20 21 22 23

170-35019 a 189460 189463 189467 189491

VALVE/CONTROL TUBE/LIFT LEFT TUBE/LIFT TO BRAKE TUBE/TANK - BRAKE HOSE/10M3K X 38

1 1 1 1 1

24 25 26 27 28

189492 189514 189515 189776 189840

HOSE/8M3K X 24-1/2 TUBE/MOTOR BRAKE TUBE/BRAKE VALVE TUBE/AUXILIARY UPPER TUBE/AUXILIARY LOWER

1 1 1 1 1

29 30 31 32 33

189849 189976 189977 189979 190002

FITTING/TEE SAE06 X JIC08 X JIC08 TUBE/VALVE TO LIFT/LEFT TUBE/VALVE TO LIFT/RIGHT TUBE/MAIN CONTROL/LIFT TUBE/OIL FILTER

1 1 1 1 1

34 35 36 37 38

190141 210-19470 210-21556 230-32269 230-32618

FITTING/90LL X SAE08 X JIC10 NUT/HEX WHIZLOCK 5/16 NUT/LOCK BULKHEAD 3/4 BULKHEAD/TUBE UNION 3/4 FITTING/TEE MALE 1-1/16

1 16 2 1 1

39 40 41 42 43

390-15909 650517 650687 650734 650781

CLIP/HYDRAULIC LINE PLUG/PIPE HS 1/4 BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 5/16 X 2-1/4 BOLT/CARRIAGE 5/16 X 1-1/2

5 1 1 4 5

44 45 46

651065 652040 660000

BOLT/CARRIAGE 5/16 X 1 BOLT/CARRIAGE 5/16 X 2-1/2 PLUG/PIPE SQUARE HEAD 1/8

2 4 1

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917161/HP0612

54

HYDRAULICS - CHASSIS

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

1

2

T-BAR

1

2

HAND/FOOT

190180_190435

55

917161/HP0612

PRINTED IN USA

HYDRAULICS - CHASSIS Ref. No. 1 2

Part No. 189843 189841 189844 189842

PRINTED IN USA

Quantity Description TUBE/TILT UPPER TUBE/TILT UPPER TUBE/TILT TLOWER TUBE/TILT LOWER

917161/HP0612

T-Bar

Hand/Foot

1 1 -

1 1

56

HYDRAULICS - CHASSIS 8

5

11

Self-Level Valve Hydraulics

4

Optional Hydraulics

7

3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up

3

6 1

2

9 10

9

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

5 8

6 11

4

1

2

7

10

3 189458_191690

57

917161/HP0612

PRINTED IN USA

HYDRAULICS - CHASSIS Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

065415 067761 210-31017 072580 072807

ELBOW/SWIVEL 90° 7/8 JIC FITTING/90° SAE10 X JIC10 NUT/LOCK 5/16 FITTING/STRAIGHT SAE10 X JIC10 TEE/MALE RUN STR. THD

1 1 2 1 1

6 7 8 9 10

121387 135367 a 191454 191460 191461

FITTING/TEE SAE10 X JIC08 X JIC08 VALVE/SELF-LEVEL TUBE/SELF-LEVEL/BOTTOM TUBE/CONTROL VALVE/LIFT TUBE/LIFT

1 1 1 1 1

11

652040

BOLT/CARRIAGE 5/16 X 2-1/2

2

a) For breakdown see “Section B” of this manual.

Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

054626 071701 076031 088935 089099

FITTING/STRAIGHT SAE08 X JIC08 NUT/LOCK 5/16 FITTING/90° SAE10 X JIC08 FITTING/TEE JIC08 X FLFSW08 X JIC08 UNION/HYDRAULIC FITTING

1 2 1 1 2

6 7 8 9 10

135367 a 189459 189719 189720 230-32754

VALVE/SELF-LEVEL TUBE/CONTROL VALVE/LIFT TUBE/SELF-LEVEL TOP TUBE/SELF-LEVEL BOTTOM ADAPTER/SWIVEL 7/8 - 3/4

1 1 1 1 1

11

652040

BOLT/CARRIAGE 5/16 X 2-1/2

2

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917161/HP0612

58

HYDRAULICS - CHASSIS Standard Hydraulics

4 11 1

3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up

3

2

5 9

3 10

6

8 7

1

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

2

190242_191691

59

917161/HP0612

PRINTED IN USA

HYDRAULICS - CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

056086 075236 079098 079126 088904

ELBOW/90° UNION CAP 7/8 37° FLARE PLATE/TWIN COVER CLAMP/TUBE 5/8 CLAMP/TUBE 1/2

1 1 2 1 1

6 7 8 9 10

191481 191484 191486 191490 650545

TUBE/LIFT LEFT TUBE/CONTROL VALVE/LIFT TEE FITTING/TUBE 7/8 JIC TUBE/LIFT RIGHT SCREW/CAP 5/16 X 1-1/4

1 1 1 1 1

11

650577

SCREW/CAP 5/16 X 1-1/2

1

Ref. No. 1 2

Part No. 131529 190007

PRINTED IN USA

Description

Quantity

PLUG SAE08 TUBE/CONTROL VALVE/LIFT

1 1

917161/HP0612

60

HYDRAULICS - LIFT ARM 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up

44

26

24

27 23

41

3

18 44

38

HIGH FLOW OPTION SHOWN

7

18 17

24 19

13 33

2

40

10

14

21 19

4

28

17

15

13

43

7

38

8

3

38

33 4

1

20

3 33

34

16

12

36

36 29 9

37

32

38

7

30

34 5

22

7

16

5

25

10

28 4

6

30

2

40

11

42

41

3

42

22

6

25

39 40

35

9

39

31 28

7 40

28

31 7

35

192004

61

917161/HP0612

PRINTED IN USA

23

HYDRAULICS - LIFT ARM Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

040-33727 054626 054816 064422 064669

BRACKET/COUPLER RETAINER ADAPTOR/STRAIGHT 80RM X 8JICM FITTING/ELBOW 90° SCREW/CAP LOCKING 3/8 X 1-1/2 FITTING/TEE TUBE 7/8 JIC

1 2 4 5 2

6 7 8

065415 071703 072615 350-27267 350-32552

ELBOW/SWIVEL 90° 7/8 JIC NUT/LOCK 3/8 FITTING/90° SAE12 X JIC10 O-RING 1-1/16 RING/SNAP

2 6 2 1 1

9 10 11 12

076880 187581 100-32164 350-32552 100-32167

FITTING/45° SAE08 X JIC08 CLAMP/HOSE #44 COUPLER/HYDRAULIC FLAT-FACED MALE 1-1/16 RING/SNAP COUPLER/HYDRAULIC FLAT-FACED FEMALE 1-1/16

2 2 1 1 1

13 14 15 16

350-32552 170-35000 a 170-35015 170-35016 170-35018

RING/SNAP CYLINDER/LIFT HYDRAULIC LINE/OUTER HYDRAULIC LINE/INNER HOSE/HYDRAULIC 3/8 X 14-1/2

1 2 1 1 2

17 18 19 20 21

170-35035 170-35037 170-35039 170-35048 170-35049

ASSEMBLY/ HYDRAULIC HOSE AND TUBE 3/8 X 21-1/2 ASSEMBLY/HYDRAULIC HOSE 3/8 X 21 HYDRAULIC LINE/LIFT CYLINDER ASSEMBLY/HYDRAULIC LINE ASSEMBLY/HYDRAULIC LINE

2 2 2 1 1

22 23 24 25 26

170-35050 187924 190212 190828 a 192000

ASSEMBLY/HYDRAULIC HOSE 3/8 X 32 PIN/PIVOT LIFT HOSE 8M3K X 38 CYLINDER/TILT HOSE/MEDIUM PRESSURE 1/2 X 42-1/2

2 2 2 2 1

27 28 29 30 31

192001 220-32643 220-32674 310-32392 335-32203

HOSE/MEDIUM PRESSURE 1/2 X 31-1/2 PIN/PIVOT PIN/PIVOT TILT CYLINDER SCREW/CAP 5/8 X 1 SEAL

1 4 2 2 4

32 33 34 35 36

350-32552 390-15909 390-29164 400-32412 400-32557

RING/SNAP CLIP/HYDRAULIC LINE CLIP/HYDRAULIC LINE WASHER/SPECIAL WASHER/SPECIAL

2 5 3 4 2

37 38 39 40 41

400-32573 570002 570005 650492 650818

WASHER/SPECIAL ZERK/GREASE STRAIGHT 1/8 NPT ZERK/GREASE 90° 1/8 NPT SCREWCAP 3/8 X 2-1/2 SCREW/CAP 3/8 X 3

4 4 2 4 2

42 43 44

650987 651648 137859

SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2 SCREW/CAP HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 TIE/DUAL CLAMP

3 3 2

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917161/HP0612

62

HYDRAULICS - LIFT ARM 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

27

41

3

26

20 18

38 19

26

7

13

2 10

15

13

4 16

21

43

2

8

3 33 4 42 17

33

34 12

9

28 7

17 30

34 5

24

38 4

36 32

38

40

11

36 37

7

3

5

29

10

22

1

6

14

27

23

7 38

41

3

33

28

30

19

25

21 40

20

42

6

24 14

39 40

35

9

39

31 28

7 31 40

28

7

35

190032

63

917161/HP0612

PRINTED IN USA

HYDRAULICS - LIFT ARM Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

040-33727 054626 054816 064422 064669

BRACKET/COUPLER RETAINER ADAPTOR/STRAIGHT 80RM X 8JICM FITTING/ELBOW 90° SCREW/CAP LOCKING 3/8 X 1-1/2 FITTING/TEE TUBE 7/8 JIC

1 2 4 5 2

6 7 8 9 10

065415 071703 072615 076880 087850

ELBOW/SWIVEL 90° 7/8 JIC NUT/LOCK 3/8 FITTING/90° SAE12 X JIC10 FITTING/45° SAE08 X JIC08 CLAMP/HOSE #40

2 6 2 2 2

11 12 13 14 15

100-32164 100-32167 170-35000 a 190828 a 170-35015

COUPLER/HYDRAULIC FLAT-FACED MALE 1-1/16 COUPLER/HYDRAULIC FLAT-FACED FEMALE 1-1/16 CYLINDER/LIFT CYLINDER/TILT HYDRAULIC LINE/OUTER

1 1 2 2 1

16 17 18 19 20

170-35016 170-35018 170-35029 170-35035 170-35037

HYDRAULIC LINE/INNER HOSE/HYDRAULIC 3/8 X 14-1/2 ASSEMBLY/ HYDRAULIC HOSE AND TUBE 1/2 X 44 ASSEMBLY/ HYDRAULIC HOSE AND TUBE 3/8 X 21-1/2 ASSEMBLY/HYDRAULIC HOSE 3/8 X 21

1 2 1 2 2

21 22 23 24 25

170-35039 170-35048 170-35049 170-35050 190149

HYDRAULIC LINE/LIFT CYLINDER ASSEMBLY/HYDRAULIC LINE ASSEMBLY/HYDRAULIC LINE ASSEMBLY/HYDRAULIC HOSE 3/8 X 32 HOSE/MEDIUM PRESSURE 1/2

2 1 1 2 1

26 27 28 29 30

190212 187924 220-32643 220-32674 310-32392

HOSE 8M3K X 38 PIN/PIVOT LIFT PIN/PIVOT PIN/PIVOT TILT CYLINDER SCREW/CAP 5/8 X 1

2 2 4 2 2

31 32 33 34 35

335-32203 350-32552 390-15909 390-29164 400-32412

SEAL RING/SNAP CLIP/HYDRAULIC LINE CLIP/HYDRAULIC LINE WASHER/SPECIAL

4 2 5 3 4

36 37 38 39 40

400-32557 400-32573 570002 570005 650492

WASHER/SPECIAL WASHER/SPECIAL ZERK/GREASE STRAIGHT 1/8 NPT ZERK/GREASE 90° 1/8 NPT SCREWCAP 3/8 X 2-1/2

2 4 4 2 4

41 42 43

650818 650987 651648

SCREW/CAP 3/8 X 3 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2 SCREW/CAP HEX WASHER HEAD THREAD FORMING 5/16 X 3/4

2 3 3

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917161/HP0612

64

HYDRAULICS - AUXILIARY 4240 Models: SN 005401 - 005627 Auxiliary Servo Hydraulics - EU Only

NOTE: 1. APPLY LOCTITE™ 242 2. TORQUE TO 30 FT/LBS

8

5 2 7 TO TANK

4

1 6

3 12

11 SEE NOTE

9

10

12 2

410092

65

917161/HP0612

PRINTED IN USA

HYDRAULICS - AUXILIARY Ref. No.

Part No.

4240 Servo Quantity

Description

1 2 3 4 5

061574 061946 067761 135139 188974

O-RING CLAMP/HOSE #24 SAE FITTING/90° SAE10 X JIC10 FITTING/90° XL SAE10 X JIC10 FITTING/90° SAE20 X HB20

1 2 1 1 1

6 7 8 9 10

189383 a 190693 194049 195596 230-32505

PUMP/GEAR 1.37/.84 HYDRAULIC HOSE/TUBE HOSE/MEDIUM PRESSURE 5/8 X 14 HOSE/SUCTION 59” FITTING/90° 16SAE X 20HB

1 1 1 1 1

11 12

650491 654026

SCREW/CAP 3/8 X 1-1/4 WASHER/LOCK 3/8

2 2

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917161/HP0612

66

HYDRAULICS - AUXILIARY 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up

NOTE: 1. APPLY LOCTITE 242

7

2. TORQUE TO 30 FT/LBS

4 6

10

3

1

1 TO TANK

9

5 12

11 SEE NOTE 12

2

8

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

8

4 2 5 1

7 10

1

3

TO TANK

9 6

12 11 190281_189408 191792_191863

SEE NOTE 12

67

3

917161/HP0612

NOTE: APPLY LOCTITE 242 TORQUE TO 30 FT/LBS

PRINTED IN USA

HYDRAULICS - AUXILIARY Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

061946 072580 135139 188974 189384 a

CLAMP/HOSE #24 FITTING/STRAIGHT SAE10 X JIC10 FITTING/90° SAE10 X JIC10 FITTING/90° SAE20 X HB20 PUMP/DOUBLE GEAR 1.20/.84 (36/3840 MODELS)

2 1 1 1 1

6 7 8 9

189383 a 190136 190693 191979 230-32356

PUMP/DOUBLE GEAR 1.37/.84 (4240 MODELS) HOSE/SUCTION HYDRAULIC HOSE/TUBE HOSE/MEDIUM PRESSURE 1/2 X 23 ADAPTOR 45° 1-5/16SAE X 1-1/4 HS

1 1 1 1 1

129933 650491 654026

O-RING 152 N70 SCREW/CAP 3/8 X 1-1/4 WASHER/LOCK 3/8

1 2 2

10 11 12

a) For breakdown see “Section B” of this manual.

Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

061946 067761 072580 170-35032 188974

CLAMP/HOSE #24 FITTING/90° SAE10 X JIC10 FITTING/STRAIGHT SAE10 X JIC10 ASSEMBLY/HYDRAULIC HOSE AND TUBE FITTING/90° SAE20 X HB20

2 1 2 1 1

6

189384 a 189383 a 190136 190693 230-32356

PUMP/DOUBLE GEAR 1.20/.84 (36/3840 MODELS) PUMP/DOUBLE GEAR 1.37/.84 (4240 MODELS) HOSE/SUCTION HYDRAULIC HOSE/TUBE ADAPTOR 45° 1-5/16SAE X 1-1/4 HS

1 1 1 1 1

129933 650491 654026

O-RING 152 N70 SCREW/CAP 3/8 X 1-1/4 WASHER/LOCK 3/8

1 2 2

7 8 9 10 11 12

a) For breakdown see “Section B” of this manual.

PRINTED IN USA

917161/HP0612

68

CONTROLS - TRACTION, LIFT AND TILT 37

T-Bar Controls

72

Servo Hydraulics 90

4240 Models

5

4

SN 005401 - 005627

43

15

63

84

84

9

67

32

EU Only

62

82

87

46 11

8

70

73

1

61

62

56 63

51 63

13 1 82

50

67

84 83

9

61

15 14

FLOOR & RIGHT T-BAR

63

84

43

12

42 13

88

45

80

12

87 52 21

91

26

23

21

49

12

87

20

45

24

18

44

16

47

56

12

85

71

61

28 3

91 6

10 69

63 7

75

48 41

14

47

81

30 15 36

11 76

55

58

60

14

11 15

92

92

4

55

76

9 57

65

60

9

41

81

90

92

30

40

72

92

9

5 19 77

LEFT T-BAR

2

9 17

34 54

8

96

35

27

89

66

53

22

15 22

29

33

11

96

74 38

29

73 79

34

31

64

15

78 14

9 84

14 68

95

93 84

69

94

96

93

410246

39

33

9

59 86 25

7

15

2 77

917161/HP0612

PRINTED IN USA

CONTROLS - TRACTION, LIFT AND TILT Ref. No.

Part No.

4240 Servo T-Bar Quantity

Description

1 2 3 4 5

010-32440 010-32441 030-31827 040-33728 040-33748

BEARING/FLANGE MOUNT/FM BEARING/FLANGE MOUNT/FL SCREW/SHOULDER 5/16 BOOT COVER/RIGHT BOOT COVER/LEFT

3 2 1 2 2

6 7 8 9 10

045-31440 045-31469 045-31488 054202 054885

BUSHING/SUPER OILITE BUSHING/OILITE BUSHING/OILITE FLANGED ROD END 3/8 FEMALE/STUD ASSY/ BALL JOINT

1 2 2 8 1

11 12 13 14 15

056937 070856 071700 071703 071704

WASHER/FLAT 25/32 NUT/SERRATED LOCK 3/8 NUT/LOCK 1/4 NUT/LOCK 3/8 NUT/LOCK 3/8

4 6 6 9 8

16 17 18 19 20

071706 072871 076588 076590 081374

NUT/LOCK 1/2 SCREW/CAP 3/8 X 2 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 SCREW/CAP FLANGE LOCK 1/2 X 1 NUT/SERRATED LOCK 1/2

1 2 1 2 1

21 22 23 24 25

081380 088912 090-32042 090-32513 090-32519

CAP/SCREW LOCKING 5/16 X 3/4 WASHER/FLAT HEAVY 13/32 CABLE/ THROTTLE WELDMENT/THROTTLE PEDAL WELDMENT/DRIVE CONTROL

4 2 1 1 1

26 27 28 29 30

090-32528 090666 121002 128316 131842

BRACKET/CABLE MOUNT NUT/LOCK FLANGE SERRATED 3/8 NUT/LOCK 1/4 BUSHING/PIVOT NUT/SPIRALOCK™ 5/16

1 1 1 2 2

31 32 33 34 35

134241 134327 134757 134852 134853

SPACER/PIVOT STOP/T-BAR DAMPER NUT/SPIRALOCK™ 3/8 NUT/SPIRALOCK™ 1/2

1 1 2 3 2

36 37 38 39 40

134888 134889 134966 135448 140270

HANDLE ASSY/LEFT GRIP HANDLE ASSY/RIGHT GRIP WASHER/FLAT HARDENED 1/2 SUPPORT/PUMP ROD/CONTROL

1 1 2 1 1

41 42 43 44 45

189508 189620 191538 191628 191631

CONTROL ARM/PUMP SUPPORT/HYDRAULIC CONTROL ROD/CONTROL LIFT BRACKET/STIFFENER CONTROL MOUNT/WELDMENT

2 1 2 1 1

46 47 48

191639 191648 241745

WELDMENT/BRACKET CONTROL MOUNT WELDMENT/CONTROL MOUNT WELDMENT/AUXILIARY PEDAL

1 1 1

Parts Listing Continued On Next Page

PRINTED IN USA

917161/HP0612

70

CONTROLS - TRACTION, LIFT AND TILT T-Bar Controls

37

Servo Hydraulics

72

4240 Models

90 5

4

SN 005401 - 005627

43

15

63

84

84

9

67

32

EU Only

62

82

87

46 11

8

70

73

43 1 9

61

62

56 63

51 63

13 1 82

50

67

84 83 61

15 14

FLOOR & RIGHT T-BAR

63

84

12

42 13

88

45

80

12

87 52 21

91

26

23

21

49

12

87

20

45

24

18

44

16

47

56

12

85

71

61

28 3

91

10 69

63 7

75

6 48

41

14

47

81

30 15 36

11 76

55

58

60 72

14

11 15

92

92

4

55

76

9 57

65

60

9

41

81

90

92

30

40

92

9

5 19 77

LEFT T-BAR

2

9 17

34 54 35

8 27

89 96

66

22

15 22

29

33

11

96

74 38

29

73 79

34

31

64

15

78 14

9 84

14 68

95

93 84

71

94

96

93

410246

39

33

53

9

59 86 25

7

15

2 77

917161/HP0612

PRINTED IN USA

CONTROLS - TRACTION, LIFT AND TILT (continued from previous page)

Ref. No.

Part No.

4240 Servo T-Bar Quantity

Description

49 50 51 52 53

191670 191730 192051 192081 192366

PLATE/FLOOR CABLE 52” CLEVIS/SHORT 1/4 WELDMENT/CABLE MOUNT BRACKET/LINKAGE ASSY

1 1 1 1 1

54 55 56 57 58

193448 193654 200-32287 200-32615 200-32668

ASSY/STOP PLATE ASSY/CONTROL STOP YOKE/CLEVIS TURNBUCKLE TURNBUCKLE

1 2 2 1 1

59 60 61 62 63

210-32126 210-32134 220-16148 220-28739 220-32680

NUT/HEX CENTERLOCK M10 NUT/HEX 3/8 LEFT THREAD PIN/CLEVIS 1/4 X 3/4 PIN/CLEVIS PIN/CLIP RUE #8

1 2 3 2 5

64 65 66 67 68

241181 241663 243522 250-32609 290-32584

BRACKET/REVERSE STOP ROD/THREADED 2-3/4 ASSEMBLY/CONTROL BRACKET YOKE ROD/CONTROL

1 1 1 2 1

69 70 71 72 73

310-27919 360-32625 380-32255 420-35655 480-32362

SCREW/FLANGE WHIZLOCK 1/2 X 2 SPACER SPRING BOOT/T-BAR BUSHING

1 1 1 2 2

74 75 76 77 78

650453 650454 650486 650488 650490

SCREW/CAP 1/2 X 1-1/2 SCREW/CAP 1/2 X 3-3/4 SCREW/CAP 5/16 X 3/4 SCREW/CAP 3/8 X 3/4 SCREW/CAP 3/8 X 1

2 1 2 4 1

79 80 81 82 83

650491 650491 650493 650512 650533

SCREW/CAP 3/8 X 1-1/4 SCREW/CAP 3/8 X 1-1/4 SCREW/CAP 3/8 X 3 SCREW/CAP 1/4 X 3/4 SCREW/CAP 3/8 X 1-1/2

1 1 2 6 1

84 85 86 87 88

650552 650553 650594 650704 650811

NUT/HEX 3/8 PIN/COTTER 1/8 X 3/4 SCREW/CAP 1/2 X 3-1/4 BOLT/CARRIAGE 3/8 X 1 BOLT/CARRIAGE 1/2 X 1

6 1 1 6 1

89 90 91 92 93

650818 651312 651648 653039 654002

SCREW/CAP 3/8 X 3 SCREW/MACHINE CROSS-RECESSED TRUSS HEAD #10 X 1/2 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 3/4 NUT/JAM 3/8 WASHER/FLAT 1/4

1 12 4 4 2

94 95 96

654004 656011 656048

WASHER/FLAT 5/16 SCREW/CAP M10 X 45 MM NUT/HEX M8

2 1 4

PRINTED IN USA

917161/HP0612

72

CONTROLS - TRACTION, LIFT AND TILT

T-Bar Controls 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models (Non-Servo): SN 003451 and Up

58 35

63

58

1

8

B

32

A 29

47

48

60

47 D

32

60

9

48

60

46

46 9

60

C 26

58

11

54

15

14 13

65

1

4

63 12 41

13

18

13

69

47 B

43

45 42

D

SEE NOTE 1

51 17 33

12

66

12

27

14

24

53

2

14

56

14

2

62

63

19

14 14

39

16

20

52 E

59 7

9 2 56

61 47

21

2 56

15 60

25

36

68

9

49

50 6 37

23

56

9 60

10

7

30

22

42

E 45

44

56 15

66

65

2

5

70

3

4

56

67

63

38 19

47

40

12

34 53

45

64

58

A

31

57

C 5

51

15

1

28

59

NOTE 1. USE THESE ITEMS TO PLUG UN-USED HOLES IN KICKPLATE TO HELP REDUCE OPERATOR SOUND LEVELS.

55

191531

73

917161/HP0612

PRINTED IN USA

CONTROLS - TRACTION, LIFT AND TILT Ref. No.

Part No.

T-Bar Quantity

Description

1 2 3 4 5

010-32440 010-32441 137204 040-33728 040-33748

BEARING/FLANGE MOUNT BEARING/FLANGE MOUNT SCREW/SHOULDER 3/8 1/2 COVER/BOOT RIGHT COVER/BOOT LEFT

3 5 1 2 2

6 7 8 9 10

045-31440 045-31469 045-31488 054202 054885

BUSHING/SUPER OILITE BUSHING/OILITE BUSHING/OILITE FLANGED END/ROD 3/8 FEMALE STUD ASSY/BALL JOINT

1 2 1 6 1

11 12 13 14 15

056937 070856 071700 071703 071704

WASHER/FLAT 25/32 NUT/SERRATED LOCK 3/8 NUT/LOCK 1/4 NUT/LOCK 3/8 NUT/LOCK 3/8

16 17 18 19 20

071706 076588 081374 081380 090-32042

NUT/LOCK 1/2 SCREW/FLANGE WHIZLOCK 3/8 X 3/4 NUT/HEX WHIZLOCK 1/2 SCREW/CAP WHIZLOCK 5/16 X 3/4 CABLE/THROTTLE

1 1 1 4 1

21 22 23 24 25

090-32513 090-32517 090-32519 090-32528 121002

PEDAL/THROTTLE PIVOT/DRIVE CONTROL CONTROL/DRIVE MOUNT/BRACKET CABLE NUT/HEX 1/4

1 1 1 1 1

26 27 28 29 30

134327 134757 134888 134889 188415

STOP/T-BAR DAMPER HANDLE/CONTROL LEFT HANDLE/CONTROL RIGHT BRACKET/CONTROL

1 1 1 1 1

31 32 33 34 35

189620 191538 191628 191631 191639

SUPPORT/HYDRAULIC CONTROL ROD/CONTROL LIFT BRACKET/STIFFENER MOUNT/CONTROL BRACKET/CONTROL MOUNT

1 2 1 1 1

AR 6 6 12 6

Parts Listing Continued On Next Page

PRINTED IN USA

917161/HP0612

74

CONTROLS - TRACTION, LIFT AND TILT T-Bar Controls

3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models (Non-Servo): SN 003451 and Up

58 35

63

58

1

8

B

32

A 29

47

48

60

47 D

32

60

9

48

60

46

46 9

60

C 26

58

11

54

15

14 13

65

1

4

63 12 41

13

18

13

69

47 B

43

45 42

D

SEE NOTE 1

51 17 33

12

66

12

27

14

24

53

2

14

56

14

2

62

63

19

14 14

39

56 59

15 16

20

52 E

7

9 2 56

61 47

42

E 45

21

2 56

15 60

25

36

68

9

49

50 6 37

23

56

9 60

7

30

22

10

66

65

2

5

70

3

4

56

67

63

38 19

47

40

12

34 53

45

64

58

A

31

57

C 5

51

15

1

28

59

NOTE 1. USE THESE ITEMS TO PLUG UN-USED HOLES IN KICKPLATE TO HELP REDUCE OPERATOR SOUND LEVELS.

55

191531

75

917161/HP0612

PRINTED IN USA

44

CONTROLS - TRACTION, LIFT AND TILT (continued from previous page)

Ref. No.

Part No.

T-Bar Quantity

Description

36 37 38 39 40

191648 241745 191670 191730 192051

MOUNT/CONTROL PEDAL/AUXILIARY PLATE/FLOOR CABLE 52” CLEVIS/SHORT 1/4

1 1 1 1 1

41 42 43 44 45

192081 200-32287 210-19533 210-32126 220-16148

MOUNT/CABLE YOKE NUT/LOCK FLANGE CENTERLOCK 3/8 NUT/HEX CENTERLOCK M10 PIN/CLEVIS 1/4 X 3/4

1 2 1 1 3

46 47 48 49 50

220-28739 220-32680 250-32609 290-32584 310-27919

PIN/CLEVIS PIN/CLIP RUE #8 YOKE ROD/CONTROL SCREW/FLANGE WHIZLOCK 1/2 X 2

2 5 2 1 1

51 52 53 54 55

360-32625 380-32255 420-35655 480-32362 650454

SPACER SPRING BOOT/T-BAR BUSHING SCREW/CAP 1/2 X 3-3/4

2 1 2 1 1

56 57 58 59 60

650488 650491 650512 650533 650552

SCREW/CAP 3/8 X 3/4 SCREW/CAP 3/8 X 1-1/4 SCREW/CAP 1/4 X 3/4 SCREW/CAP 3/8 X 1-1/2 NUT/HEX 3/8

10 1 6 2 6

61 62 63 64 65

650553 650650 650704 650811 651312

PIN/COTTER 1/8 X 3/4 SCREW/CAP 1/2 X 3-1/2 BOLT/CARRIAGE 3/8 X 1 BOLT/CARRIAGE 1/2 X 1 SCREW/MACHINE TRUSS HEAD SLOTTED #10 X 1/2

1 1 6 1 12

66 67 68 69 70

651648 654004 656011 656048 192695

SCREW/HEX WASHER HEAD THREAD-FORMING 5/16 X 3/4 WASHER/FLAT 5/16 SCREW/CAP M12 X 45 MM NUT/HEX M8 FOAM/FOOT PLATE

4 2 1 2 1

PRINTED IN USA

917161/HP0612

76

CONTROLS - TRACTION, LIFT AND TILT

T-Bar Controls 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

48

47

A

67 52

16 47 49

49

67

48

52

67

31

B

9

41

67

44

32

30

C 34

17 50 70

1

65

60 8 28

13

14

73

65

5

42

10

63

36

A

27

B

11 43

C

25

11

13

39

63

55 46

2

23

7

13 24

63 63

9

57 6 7

45 66

14

20

48

53

68

2

33

69

11

21

63

2

70

3

59

56

16

15

5

40 64

2

18

54

73

29

14

19

22

75

72

59

74

77

26

12 71 66

1 12 1

4

4

64

56

65 13

58

6

35

62

67

2

76

9 51

40

67

38

14

61 74

37

189593

77

917161/HP0612

PRINTED IN USA

CONTROLS - TRACTION, LIFT AND TILT Ref. No.

Part No.

T-Bar Quantity

Description

1 2 3 4 5

010-32440 010-32441 137204 040-33728 040-33748

BEARING/FLANGE MOUNT BEARING/FLANGE MOUNT SCREW/SHOULDER 3/8 X 1/2 COVER/BOOT RIGHT COVER/BOOT LEFT

3 5 1 2 2

6 7 8 9 10

045-31440 045-31469 045-31488 054202 056937

BUSHING/SUPER OILITE BUSHING/OILITE BUSHING/OILITE FLANGED END/ROD 3/8 FEMALE STUD WASHER/FLAT 25/32

2 2 1 6 AR

11 12 13 14 15

070856 071700 071703 071704 071706

NUT/SERRATED LOCK 3/8 NUT/LOCK 1/4 NUT/LOCK 3/8 NUT/LOCK 3/8 NUT/LOCK 1/2

5 6 13 6 1

16 17 18 19 20

076588 079039 081374 081380 090-32042

SCREW/FLANGE WHIZLOCK 3/8 X 3/4 ROD END/FEMALE 3/8 NUT/HEX WHIZLOCK 1/2 SCREW/CAP WHIZLOCK 5/16 X 3/4 CABLE/THROTTLE

3 1 1 2 1

21 22 23 24 25

090-32358 090-32513 090-32517 090-32519 090-32528

CABLE/AUXILIARY PEDAL/THROTTLE PIVOT/DRIVE CONTROL CONTROL/DRIVE MOUNT/BRACKET CABLE

1 1 1 1 1

26 27 28 29 30

090-32549 090-32553 134327 134757 134888

PIVOT/AUXILIARY MOUNT/CONTROL STOP/T-BAR DAMPER HANDLE/CONTROL LEFT

1 1 1 1 1

31 32 33 34 35

134889 170-35068 188415 NSS 189619

HANDLE/CONTROL RIGHT SOLENOID/AUX LOCK BRACKET/CONTROL BRACKET/LOCK BASE BRACKET/CONTROL MOUNT

1 1 1 1 1

36 37 38 39 40

189620 189952 190077 200-32287 200-32449

SUPPORT/HYDRAULIC CONTROL MOUNT/CONTROL PEDAL/AUXILIARY YOKE JOINT/BALL

1 1 1 2 2

Parts Listing Continued On Next Page

PRINTED IN USA

917161/HP0612

78

CONTROLS - TRACTION, LIFT AND TILT T-Bar Controls

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

48

47

A

67 52

16 47 49

49

67

48

52

67

31

B

9

32

30

C

41

67

44

34

17 50 70

1

65

60 8 28

13 35

14 13

65

5

42

10

A

27

B

11 43

C

25 56

16 11

13

39

63

55 46

3

2

23

7

13 24

63 63

9

57 6 7

45 66

14

20

48

53

68

2

33

69

11

21

63

2

70

15

59

2

18

5

40 64 63

36

54

73

29

14

19

22

75

72

59

74

77

26

12 71 66

1 12 1

4

4

64

56

65

73

58

6

62

67

2

76

9 51

40

67

38

14

61 74

37

189593

79

917161/HP0612

PRINTED IN USA

CONTROLS - TRACTION, LIFT AND TILT Ref. No.

Part No.

T-Bar Quantity

Description

41 42 43 44 45

200-32698 210-19532 210-19533 210-21043 210-32126

LINKAGE/SPOOL LOCK AUXILIARY NUT/LOCK FLANGE CENTERLOCK 1/2 NUT/LOCK FLANGE CENTERLOCK 3/8 NUT/HEX JAM 9/16 NUT/HEX CENTERLOCK M10

1 1 1 1 1

46 47 48 49 50

220-16148 220-28739 220-32680 250-32609 290-13537

PIN/CLEVIS 1/4 X 3/4 PIN/CLEVIS PIN/CLIP RUE #8 YOKE ROD

2 3 5 2 1

51 52 53 54 55

290-32584 290-32587 310-27919 330-33756 330-33800

ROD/CONTROL ROD/CONTROL SCREW/FLANGE WHIZLOCK 1/2 X 2 PLATE/FLOOR PLATE/SOUND

1 2 1 1 1

56 57 58 59 60

360-32625 380-32255 400-13676 420-35655 480-32362

SPACER SPRING WASHER 3/8 BOOT/T-BAR BUSHING

2 1 1 2 1

61 62 63 64 65

650454 650486 650488 650491 650512

SCREW/CAP 1/2 X 3-3/4 SCREW/CAP 5/16 X 3/4 SCREW/CAP 3/8 X 3/4 SCREW/CAP 3/8 X 1-1/4 SCREW/CAP 1/4 X 3/4

1 2 10 2 6

66 67 68 69 70

650533 650552 650553 650650 650704

SCREW/CAP 3/8 X 1-1/2 NUT/HEX 3/8 PIN/COTTER 1/8 X 3/4 SCREW/CAP 1/2 X 3-1/2 BOLT/CARRIAGE 3/8 X 1

2 8 1 1 3

71 72 73 74 75

650774 650811 651171 651648 654004

BOLT/CARRIAGE 1/2 X 2 BOLT/CARRIAGE 1/2 X 1 SCREW/MACHINE TRUSS HEAD SLOTTED #10 X 1/2 SCREW/HEX WASHER HEAD THREAD-FORMING 5/16 X 3/4 WASHER/FLAT 5/16

1 1 12 4 2

76 77

656011 656048

SCREW/CAP M12 X 45 MM NUT/HEX M8

1 2

PRINTED IN USA

917161/HP0612

80

CONTROLS - TRACTION, LIFT AND TILT

Hand and Foot Controls

3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up

32

37

32

6 40

40

F

44

21

13

D

27

28

33

14

39

27

33

7

14

25

31 45

25

A 7

38

26

47

31 15 37

C

2 3

31

26

8

9

36

E

35

5

42 G A

11

35

46

I

16 44 35

22

25

4

11 1

B

I

42

44

B

D

F

12 23

6

G 24

33 C

43

H 47 3

5

11

18

48

34

16

2

43

6 48

H

4

10

32

27

35

1

36

4 30

20

41

9 12 48 29

E

43 4

48

49

19

34

17

191563

81

917161/HP0612

PRINTED IN USA

8

CONTROLS - TRACTION, LIFT AND TILT Ref. No. 1 2 3 4 5

Part No.

Hand and Foot Quantity

Description

030-31942 040-33728 040-33748 045-31469 054202

BOLT/SHOULDER 5/16 X 1-1/4 COVER/BOOT RIGHT COVER/BOOT LEFT BUSHING/OILITE END/ROD 3/8 FEMALE STUD

2 2 2 4 2

6 7 8 9 10

070856 071401 071703 071704 071706

NUT/SERRATED LOCK 3/8 NUT/LOCK 1/4 NUT/LOCK 3/8 NUT/LOCK 3/8 NUT/LOCK 1/2

5 2 2 2 1

11 12 13 14 15

076588 090-30303 132346 132373 136011

SCREW/FLANGE WHIZLOCK 3/8 X 3/4 PEDAL/FOOT SPACER/PIVOT BEARING/FLANGED 1/2 HANDLE/LOWER

5 2 1 2 1

16 17 18 19 20

170-34590 187908 189799 191570 191575

ABSORBER/SHOCK PLATE/FLOOR HANDLE/CONTROL LEFT PIVOT/PEDAL LEFT FOOT PIVOT/PEDAL RIGHT FOOT

2 1 1 1 1

21 22 23 24 25

191593 191606 191628 191631 191730

GRIP HANDLE/CONTROL RIGHT BRACKET/STIFFENER MOUNT/CONTROL CABLE 52”

1 1 1 1 3

26 27 28 29 30

191798 192051 192058 192073 192460

PIN/SPRING CLEVIS 1/4 CLEVIS/SHORT 1/4 MOUNT/CABLE MOUNT/CABLE COVER/LINKAGE

2 3 1 1 1

31 32 33 34 35

200-28721 220-16148 220-32680 400-30803 400-32554

CLEVIS PIN/CLEVIS 1/4 X 3/4 PIN/CLIP RUE #8 WASHER/FLAT WASHER/SPECIAL

3 3 3 2 12

36 37 38 39 40

420-35655 420-36179 650225 650419 650484

BOOT/T-BAR GRIP SCREW/SET SQUARE HEAD CUP POINT 5/16 X 1/2 SCREW/CAP 1/4 X 1-3/4 SCREW/CAP 5/16 X 1/2

2 2 1 1 2

41 42 43 44 45

650486 650579 650650 650704 650839

SCREW/CAP 5/16 X 3/4 SCREW/CAP 3/8 X 1-3/4 SCREW/CAP 1/2 X 3-1/2 BOLT/CARRIAGE 3/8 X 1 SCREW/CAP 1/4 X 2-1/4

2 2 3 5 1

46 47 48 49

651020 651312 651648 192695

BOLT/CARRIAGE 1/2 X 4 SCREW/MACHINE TRUSS HEAD SLOTTED #10 X 1/2 SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4 FOAM/FOOT PLATE

1 12 8 1

PRINTED IN USA

917161/HP0612

82

CONTROLS - TRACTION, LIFT AND TILT

Hand and Foot Controls 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

44 32 53

27

33

29 48 5

F

8

13

3 4

35

43 12 34 9

40

47 17 9

D

10

48

36

8

30

C 2

40

33 E

15 9 50

16

48

34

32 6

11 6

19

48 1

23

38

5 31

51

21

52

39

D 11

A

D

10

A

B

5

48

20 53

7

4

6

50 9

2

3

6

46

42

F

14

50

D 42

C

E

18

B

41

49

24

11

5 9

44

20 45

55

56

48

49

37 28 54

22

43

37

5 26 14 26 50 54 54

5 25

41

189453

83

917161/HP0612

PRINTED IN USA

8

CONTROLS - TRACTION, LIFT AND TILT Ref. No. 1 2 3 4 5

Part No.

Hand and Foot Quantity

Description

030-31941 030-31948 040-33728 040-33748 045-31469

BOLT/SHOULDER 5/16 X 5/8 BOLT/SHOULDER 5/16 X 1 COVER/BOOT RIGHT COVER/BOOT LEFT BUSHING/OILITE

1 2 2 2 7

6 7 8 9 10

054202 070856 071703 071704 071706

END/ROD 3/8 FEMALE STUD NUT/SERRATED LOCK 3/8 NUT/LOCK 3/8 NUT/LOCK 3/8 NUT/LOCK 1/2

9 2 3 9 2

11 12 13 14 15

076588 076589 079039 090-30303 090-32507

SCREW/FLANGE WHIZLOCK 3/8 X 3/4 SCREW/CAP WHIZLOCK 3/8 X 1 END/ROD FEMALE PEDAL/FOOT LINKAGE/CONTROL UPPER

7 1 1 2 1

16 17 18 19 20

090-32508 090-32551 090-32553 123383 170-34590

LINKAGE/CONTROL LOWER CRANK/AUXILIARY BELL MOUNT/CONTROL END/ROD 3/8 MALE ABSORBER/SHOCK

1 1 1 1 2

21 22 23 24 25

170-35068 187910 187921 NSS 189454

SOLENOID/ AUX LOCK COVER/LINKAGE PIVOT/AUXILIARY HANDLE BRACKET/LOCK BASE MOUNT/PEDAL CENTER FOOT

1 1 1 1 1

26 27 28 29 30

189457 189535 189799 200-32698 210-19532

PIVOT/FOOT PEDAL HANDLE/CONTROL RIGHT HANDLE/CONTROL LEFT LINKAGE/SPOOL LOCK AUXILIARY NUT/HEX FLANGED CENTERLOCK 1/2

2 1 1 1 1

31 32 33 34 35

210-21043 220-28739 220-32680 250-32609 290-13537

NUT/HEX JAM 9/16 PIN/CLEVIS PIN/CLIP RUE #8 YOKE ROD

1 3 3 2 1

36 37 38 39 40

290-32320 290-32426 310-32411 400-10541 400-13676

ROD/CONTROL ROD/LINKAGE SCREW/CAP SELF-TAPPING 3/8 WASHER/PINION WASHER/SPECIAL

2 2 1 1 2

41 42 43 44 45

400-30803 400-32554 420-35655 420-36179 650454

WASHER/FLAT WASHER/SPECIAL BOOT/T-BAR GRIP SCREW/CAP 1/2 X 3-3/4

2 10 2 2 1

46 47 48 49 50

650486 650491 650552 650579 650650

SCREW/CAP 5/16 X 3/4 SCREW/CAP 3/8 X 1-1/4 NUT/HEX 3/8 SCREW/CAP 3/8 X 1-3/4 SCREW/CAP 1/2 X 3-1/2

2 1 11 2 4

51 52 53 54 55

650704 651020 651171 651648 652088

BOLT/CARRIAGE 3/8 X 1 BOLT/CARRIAGE 1/2 X 4 SCREW/MACHINE TRUSS HEAD SLOTTED #10 X 1/2 SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4 BOLT/CARRIAGE 1/2 X 3-1/2

2 1 12 6 1

56

654009

WASHER/FLAT 1/2

1

PRINTED IN USA

917161/HP0612

84

ELECTRICAL - CHASSIS

3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 4240 Models: SN 005401 and Up

TO CIRCUIT BREAKER #11 RED TO LINE #10 & #10A RED TO LOAD

12

15

20

15

18

15

TO HORN 17 (OPTION) 15 TO AUTO GLOW MODULE TO GLOW SOL A&B PORT TO GLOW SOL POST ROPS MAIN 22 POWER 29 16 6 23

2. WIRE TIE ALTERNATOR WIRES TO THE STARTER. WIRES CANNOT CONTACT EXHAUST MANIFOLD OR MUFFLER.

8 8

TO TILT SOLENOID 14

TO FLASHER OPTION

24

TO ENGINE WATER TEMP TO GLOW PLUGS TO ALTERNATOR NOTE 2 TO STARTER TO ENGINE TO PRESSURE GROUND PUMP TO FUEL SHUTOFF

27 4

4 11 33

4

16

TO AUX. SOL. LOCK

3. APPLY HI-TACK GASKET ADHESIVE

2 13

4

4 TO ROPS MAIN CONNECTOR TO LOCKOUT 19 LIFT SOL. NOTES: 1. COIL AND TIE BACKUP ALARM WIRES IN SAFE LOCATION WHEN NOT IN USE

1

NOTE 3 9

28

30

29

26 TO REAR TAIL/ WORK LIGHTS

21

28

TO FUEL SENDER 31

5

25

15

30

32 10

7

4

AUXILIARY POWER

3

GROUND TO CHASSIS TO ENGINE OIL 4 TO HORN SWITCH (OPTION) TO HYD. TEMP SWITCH TO BRAKE SOLENOID

TO BACKUP ALARM (OPTION) NOTE 1

34 HARNESS GROUND

410198

85

917161/HP0612

PRINTED IN USA

ELECTRICAL - CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

030-31873 040-33432 054985 055648 058615

BOLT/CARRIAGE 5/16 X 9-1/2 STOP/BATTERY CABLE/BATTERY TIE/WIRE CLAMP/INSULATED HOSE

1 1 1 7 1

6 7 8 9 10

064260 070856 071701 072343 075028

NUT/HEX LOCK 5/16 NUT/SERRATED LOCK 3/8 NUT/LOCK 5/16 GASKET/FUEL SENDER CABLE/BATTERY NEGATIVE

2 1 2 1 1

11 12 13 14 15

076589 084175 090-28749 NSS 134588

SCREW/CAP LOCKING 3/8 X 1 NUT/HEX LOCK #10 SENDER/FUEL BATTERY 12 V 675 CCA, 115 RESERVE, GROUP 24 NUT/SPIRALOCK™ 1/4

1 2 1 1 11

16 17 18 19

136226 191450 193856 195299 243287 a

CLAMP/TUBE MODULE/AUTO GLOW CONTROL SOLENOID HARNESS/CHASSIS HARNESS/ALTERNATOR JUMPER

3 1 1 1 1

20 21 22 23 24

195471 242147 195740 210-19470 067847

ASSY/RELAY MOUNTING BRACKET RELAY 40 A COVER/ELECTRICAL NUT/LOCK FLANGE 5/16 NUT/HEX LOCK 3/8

1 3 1 1 1

25 26 27 28 29

242136 390-32773 420-34769 420-35569 650687

COVER/RELAY MOUNT CLAMP/BATTERY CABLE/BATTERY POSITIVE BREAKER/CIRCUIT 35 A BOLT/CARRIAGE 5/16 X 3/4

1 1 1 1 3

30 31 32 33 34

650748 651650 654042 656006 656171

BOLT/CARRIAGE 1/4 X 5/8 SCREW/TAPPING HEX WASHER HEAD THREAD FORMING TAP/R #10 X 1/2 WASHER/LOCK EXTERNAL TOOTH 3/8 SCREW/CAP M10 X 20 MM (NOT USED ON 3640/3840 MODELS) SCREW/CAP M8 X 14 MM

4 5 3 1 1

a) 4240 Models: SN 006030 - 006075. Jumper harness (P/N 243287) connects the three-pin chassis harness connection point for use on engines with a two-pin alternator connection point. If the two-pin alternator is replaced, the three-pin-to-two-pin jumper harness needs to be removed.

PRINTED IN USA

917161/HP0612

86

ELECTRICAL - CHASSIS

3640 Models: SN 003391 - 003700 3840 Models: SN 003502 - 004000 4240 Models: SN 003921 - 005400

23

20

15

23

TO FLASHER OPTION TO FUEL SENDER 24 22

TO REAR TAIL/ WORK LIGHTS 13

18

1

21 15

23

7 SEE NOTE 3

21

TO HORN (OPTION)

2 6

10

6

TO TILT SOLENOID 11

ROPS MAIN POWER

17 TO ENGINE WATER TEMP

16 12 22

TO AIR PREHEAT

TO ALTERNATOR SEE NOTE 2 4

TO STARTER

TO ROPS MAIN CONNECTOR

TO ENGINE GROUND

19

14

TO FUEL SHUTOFF

TO LOCK OUT LIFT SOL.

4 TO PRESSURE PUMP

9 26

4

25 8

12

3

TO AUX. SOL. LOCK

5

GROUND TO CHASSIS TO ENGINE OIL 4 TO HORN SWITCH (OPTION) TO HYD. TEMP SWITCH

AUXILIARY POWER

TO BRAKE SOLENOID

TO BACKUP ALARM (OPTION) SEE NOTE 1

NOTES: 1. COIL AND TIE BACKUP ALARM WIRES IN SAFE LOCATION WHEN NOT IN USE 2. WIRE TIE ALTERNATOR WIRES TO THE STARTER. WIRES CANNOT CONTACT EXHAUST MANIFOLD OR MUFFLER. 3. USE GASKET SEALER

191986c

87

917161/HP0612

PRINTED IN USA

ELECTRICAL - CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

030-31873 040-33432 054985 055648 070856

BOLT/CARRIAGE 5/16 X 9-1/2 STOP/BATTERY CABLE/SOLENOID TIE/WIRE NUT/SERRATED LOCK 3/8

1 1 1 7 1

6 7 8 9 10

071701 072343 075028 076589 090-28749

NUT/LOCK 5/16 GASKET/FUEL SENDER CABLE/BATTERY NEGATIVE SCREW/CAP LOCKING 3/8 X 1 SENDER/FUEL

2 1 1 1 1

11 12 13 14 15

NSS 136226 189857 191872 210-19469

BATTERY 12 V DC WET 675 CCA, GROUP 24, 115 RESERVE CLAMP/TUBE BRACKET/CIRCUIT BREAKER HARNESS/CHASSIS NUT/WHIZLOCK 1/4

1 3 1 1 6

16 17 18 19 20

210-19470 210-19533 390-32773 420-34769 420-35569

NUT/LOCK FLANGE 5/16 NUT/LOCK FLANGE CENTERLOCK 3/8 CLAMP/BATTERY CABLE/BATTERY POSITIVE BREAKER/CIRCUIT 35 A

1 1 1 1 1

21 22 23 24 25

420-35602 650687 650748 651650 654042

RELAY BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 1/4 X 5/8 SCREW/CAP HEX WASHER HEAD #10 X 1/2 WASHER/LOCK STAR 3/8

4 3 6 5 3

26

656006

SCREW/CAP M10 X 20 MM

1

PRINTED IN USA

917161/HP0612

88

ELECTRICAL - CHASSIS 3640 Models: SN 003301 - 003390 3840 Models: SN 003401 - 003501 4240 Models: SN 003451 - 003920

22

19

15

22

TO FLASHER OPTION

TO REAR TAIL/ WORK LIGHTS

23

17

13

21 1

20 22

7 NOTE 3

15

2 6

10

20

TO FUEL SENDER TO TILT SOLENOID

6 16

ROPS MAIN POWER

TO ENGINE WATER TEMP TO AIR PREHEAT

TO ALTERNATOR NOTE 2

TO LOCKOUT LIFT SOL. 4

TO STARTER TO ENGINE GROUND

TO ROPS MAIN CONNECTOR

TO FUEL SHUTOFF

18

14

4

11 4

25 TO AUX. SOL. LOCK

TO PRESSURE PUMP

9 24

12

8

GROUND TO CHASSIS

3

TO ENGINE OIL

5

4 TO HYD. TEMP SWITCH

AUXILIARY POWER

TO BRAKE SOLENOID NOTES: TO BACKUP ALARM (OPTION) NOTE 1

1. COIL AND TIE BACKUP ALARM WIRES IN SAFE LOCATION WHEN NOT IN USE. 3. USE GASKET SEALER.

2. WIRE TIE ALTERNATOR WIRES TO THE STARTER. WIRES CANNOT CONTACT EXHAUST MANIFOLD OR MUFFLER.

191986

89

917161/HP0612

PRINTED IN USA

ELECTRICAL - CHASSIS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

030-31873 040-33432 054985 055648 070856

BOLT/CARRIAGE 5/16 X 9-1/2 STOP/BATTERY CABLE/SOLENOID TIE/WIRE NUT/SERRATED LOCK 3/8

1 1 1 7 1

6 7 8 9 10

071701 072343 075028 076589 090-28749

NUT/LOCK 5/16 GASKET/FUEL SENDER CABLE/BATTERY NEGATIVE SCREW/CAP LOCKING 3/8 X 1 SENDER/FUEL

2 1 1 1 1

11 12 13 14 15

NSS 136226 189857 191872 210-19469

BATTERY 12 V DC WET 675 CCA, GROUP 24, 115 RESERVE CLAMP/TUBE BRACKET/CIRCUIT BREAKER HARNESS/CHASSIS NUT/WHIZLOCK 1/4

1 2 1 1 6

16 17 18 19 20

210-19533 390-32773 420-34769 420-35569 420-35602

NUT/LOCK FLANGE CENTERLOCK 3/8 CLAMP/BATTERY CABLE/BATTERY POSITIVE BREAKER/CIRCUIT 35 A RELAY

1 1 1 1 4

21 22 23 24 25

650687 650748 651650 654042 656006

BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 1/4 X 5/8 SCREW/CAP HEX WASHER HEAD #10 X 1/2 WASHER/LOCK STAR 3/8 SCREW/CAP M10 X 20 MM

2 6 5 3 1

PRINTED IN USA

917161/HP0612

90

ELECTRICAL - CHASSIS

20

23

TO FLASHER OPTION TO REAR TAIL/ WORK LIGHTS 14

23

16

24

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

22 18

1

21 23

16 21

7 SEE NOTE

2

11 TO FUEL SENDER TILT SOLENOID 6

6 17 TO ENGINE WATER TEMP. SENDER

ROPS MAIN POWER

TO AIR PREHEAT

TO ALTERNATOR SEE NOTE 2

TO LOCKOUT LIFT SOL.

TO ENGINE WATER TEMP.

TO STARTER

4

TO ENGINE GROUND

TO ROPS MAIN CONNECTOR 15

10

4

12 4

25

13

8

GROUND TO CHASSIS

3

TO ENGINE OIL 4

5

TO HYD. TEMP SWITCH

AUXILIARY POWER

SEE NOTE 1

TO BACKUP ALARM (OPTION)

TO PRESSURE PUMP

9 26

TO AUX. SOL. LOCK

SEE NOTE 1

TO FUEL SHUTOFF

19

TO BRAKE SOLENOID

NOTES: 1. COIL AND TIE BACKUP ALARM WIRES IN SAFE LOCATION WHEN NOT IN USE. 2. WIRE TIE ALTERNATOR WIRES TO THE STARTER. WIRES CANNOT CONTACT EXHAUST MANIFOLD OR MUFFLER.. 3. USE GASKET SEALER.

190095

91

917161/HP0612

PRINTED IN USA

ELECTRICAL - CHASSIS Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

030-31873 040-33432 054985 055648 070856

BOLT/CARRIAGE 5/16 X 9-1/2 STOP/BATTERY CABLE/SOLENOID TIE/WIRE NUT/SERRATED LOCK 3/8

1 1 1 7 1

6 7 8 9 10

071701 072343 075028 076589 081433

NUT/LOCK 5/16 GASKET/FUEL SENDER CABLE/BATTERY NEGATIVE SCREW/CAP LOCKING 3/8 X 1 COVER/TERMINAL

2 1 1 1 1

11 12 13 14 15

090-28749 NSS 136226 189857 190119

SENDER/FUEL BATTERY 12 V DC WET 675 CCA, GROUP 24, 115 RESERVE CLAMP/TUBE BRACKET/CIRCUIT BREAKER HARNESS/CHASSIS

1 1 2 1 1

16 17 18 19 20

210-19469 210-19533 390-32773 420-34769 420-35569

NUT/WHIZLOCK 1/4 NUT/LOCK FLANGE CENTERLOCK 3/8 CLAMP/BATTERY CABLE/BATTERY POSITIVE BREAKER/CIRCUIT 35 A

6 1 1 1 1

21 22 23 24 25

420-35602 650687 650748 651650 654042

RELAY BOLT/CARRIAGE 5/16 X 3/4 BOLT/CARRIAGE 1/4 X 5/8 SCREW/CAP HEX WASHER HEAD #10 X 1/2 WASHER/LOCK STAR 3/8

4 2 6 5 3

26

656006

SCREW/CAP M10 X 20 MM

1

PRINTED IN USA

917161/HP0612

92

ELECTRICAL - CHASSIS

Electrical Section - EU













86((;,67,1* +$5':$5(3/$&(6

139354

93

917161/HP0612

PRINTED IN USA

ELECTRICAL - CHASSIS Ref. No. 1 2 3 4 5

Part No. 054985 091666 091667 129419 187927

PRINTED IN USA

Description

Quantity

CABLE/BATTERY SWITCH/DISCONNECT PLATE/FACE BOOT/INSULATOR BRACKET/BATTERY SWITCH MOUNT

917161/HP0612

1 1 1 2 1

94

ELECTRICAL - ROPS/FOPS 3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 4240 Models: SN 005401 and Up 36

18

33

28 5 34 15 10

1 14

5

11

2 9

35 31

32

23

26

37

30

3

8 6 7

21

12 22

20

17 36 27

19 16

4

13

29

25

24

TO DOME LIGHT OPTION

TO HEADLIGHTS

TO SEAT BAR SWITCH

TO ROPS MAIN POWER

TO MAIN CHASSIS CONNECTOR TO SEAT SWITCH

410197

95

917161/HP0612

PRINTED IN USA

ELECTRICAL - ROPS/FOPS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

055648 058805 064354 070634 072340

TIE/WIRE CLAMP/HOSE SCREW/CAP FLANGE LOCK 5/16 X 1 NUT/HEX SERRATED LOCK 1/4 GAUGE/HOURMETER

1 1 1 1 1

6 7

8

088040 195087 073694 131050 090-32472

HOUSING/DISPLAY SWITCH/IGNITION KEYS (SET OF 2) TAG/KEY SWITCH/BRAKE

1 1 1 1 1

9 10 11 12 13

090-32478 071401 128738 130064 136226

BUZZER NUT/LOCK 1/4 BULB/LAMP GASKET/DISPLAY HOUSING CLAMP/TUBE

1 1 6 1 1

14 15 16 17 18

137113 137418 137602 137603 174983

GAUGE/TEMP (WATER) GAUGE/FUEL LEVEL CONNECTOR/12 V POWER PORT COVER/12 V POWER PORT TIMER/DELAY (BRAKE)

1 1 1 1 1

19 20 21 22 23

188947 189822 191477 191635 195298

BREAKER/CIRCUIT 15 A BREAKER/CIRCUIT 25 A SWITCH/LIGHT KNOB/LIGHT SWITCH WIRE HARNESS/ROPS

3 1 1 1 1

24 25 26 27 28

195302 195508 210-19470 240385 420-36100

DECAL/INSTRUMENT PANEL PANEL/INSTRUMENT NUT/LOCK FLANGE 5/16 STANDOFF #6 X 3/4 TIMER/SEAT BELT (BUZZER)

1 1 1 2 1

29 30 31 32 33

420-36255 420-36329 650549 650550 650658

BREAKER/CIRCUIT 8 A MOUNT/WIRE WASHER/LOCK #10 NUT/HEX MACHINE SCREW #10 NUT/HEX MACHINE SCREW #6

1 1 2 2 2

34 35 36 37

651648 651746 654044 188991

SCREW/TAPPING HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4 SCREW/MACHINE PAN HEAD CROSS-RECESSED #4 X 3/8 WASHER/LOCK HELICAL SPRING #6 BOARD/DIODE

1 2 4 1

PRINTED IN USA

917161/HP0612

96

ELECTRICAL - ROPS/FOPS 3640 Models: SN 003700 and Before 3840 Models: SN 004000 and Before 4240 Models: SN 005400 and Before 35 33

16

34

29

32 26 5

4

14

1

5

36

11

5

13 31

3

33 27 10

20

2

25

34

24

32

38 32

9 7

6 22

12

8

21

23

19 15 35 32 17 18 4 190139

97

28

34

33 30

35

917161/HP0612

PRINTED IN USA

ELECTRICAL - ROPS/FOPS Ref. No.

Part No.

Description

Quantity

1 2 3 4 5

055648 058805 064354 070634 072340

TIE/WIRE CLAMP/HOSE SCREW/CAP SERRATED LOCK 5/16 X 1 NUT/LOCK SERRATED GAUGE/HOURMETER

1 1 1 2 1

6 7

8

088040 195087 073694 131050 090-32441

HOUSING/DISPLAY SWITCH/IGNITION KEYS (SET OF 2) TAG/KEY SWITCH/GLOW PLUG

1 1 1 1 1

9 10 11 12 13

090-32472 090-32478 128738 130064 137113

SWITCH/BRAKE BUZZER BULB/LAMP GASKET/DISPLAY HOUSING GAUGE/WATER TEMPERATURE

1 1 6 1 1

14 15 16 17 18

137418 137602 174983 188142 188147

GAUGE/FUEL LEVEL CONNECTOR/12 V POWER PORT TIMER/DELAY (BRAKE) DECAL/INSTRUMENT PANEL PANEL/INSTRUMENT

1 1 1 1 1

19 20 21 22 23

188947 188963 189822 191477 191635

BREAKER/CIRCUIT 15 A WIRE/HARNESS ROPS BREAKER/CIRCUIT 25 A SWITCH/LIGHT KNOB/LIGHT SWITCH

3 1 1 1 1

24 25 26 27 28

210-19470 210-32164 310-19832 310-32638 420-35319

NUT/HEX WHIZLOCK 5/16 NUT/HEX ACORN #4 SCREW/MACHINE TRUSS HEAD 1/4 X 1-3/4 SCREW/PHILLIPS PAN HEAD #4 X 1/2 CLAMP

1 2 1 2 1

29 30 31 32 33

420-36100 420-36255 420-36329 650548 650549

TIMER/SEAT BELT (BUZZER) BREAKER/CIRCUIT 8 A MOUNT/WIRE SCREW/MACHINE ROUND HEAD SLOTTED #10 X 3/4 WASHER/LOCK #10

1 1 1 6 6

34 35 36 37 38

650550 651308 651648 137603 188991

NUT/HEX MACHINE SCREW #10 SCREW/MACHINE PAN HEAD SLOTTED 1/4 X 3/4 SCREW/THREAD FORMING TAP/R 5/16 X 3/4 COVER/12 V POWER PORT BOARD/DIODE

6 4 1 1 1

PRINTED IN USA

917161/HP0612

98

ELECTRICAL - LIGHTS

9 12

11

9

10

7

6

4 5

6

7

5 2 8

1

3

2 3

3

2

2 3

4

189839

99

917161/HP0612

PRINTED IN USA

ELECTRICAL - LIGHTS Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

055648 058615 064260 132285 132286

TIE/WIRE CLAMP/INSULATED HOSE NUT/LOCK 5/16 CLIP/SINGLE CLIP/DOUBLE

3 4 6 4 2

6 7 8 9 10

241959 a 241958 a 183934 192601 420-36140

LIGHT/WORK LIGHT/RED HARNESS/REAR LIGHT GROMMET LOCK/SECONDARY

2 2 1 2 2

11 12

420-36141 420-36292 122488

HOUSING/CONNECTOR FEMALE HEADLIGHT BULB

2 2 1

a) Order replacement 35 W bulb part number 139530.

PRINTED IN USA

917161/HP0612

100

SOUND SUPPRESSION

EU Completing

7 NOTE: REMOVE BULB SEAL ON SIDES OF DOOR SHROUD BEFORE ADDING FOAM

5

13

1 4 5 10

SOUND BARRIER UPPER R.H.

KICKPLATE

8

11

9

12

11 SOUND BARRIER UPPER L.H.

6

NOTES: 1. WHEN INSTALLING FOAM, CAREFULLY PEEL THE RELEASE LINER. THE PRESSURE SENSITIVE IS NOT REPOSITIONABLE BE SURE TO HAVE IT ALIGNED BEFORE PRESSING IN PLACE. 2. INSTALL ITEM 420-36208 TO BACK OF KICKPLATE (ALONG OUTSIDE EDGES) BEFORE ASSEMBLING KICKPLATE TO SOUND BARRIER BRACKETS 3. ADJUST HIGH IDLE ENGINE RPM BETWEEN 2575-2625

3

2

LEFT SIDE

RIGHT SIDE

190456f

101

917161/HP0612

PRINTED IN USA

SOUND SUPPRESSION Ref. No. 1 2 3 4 5

Part No.

Description

Quantity

190422 190479 190481 190817 191909

PAD/ENGINE COVER REAR PAD/RIGHT FENDER PANEL PAD/LEFT FENDER PANEL FOAM/SEAL 1.0 X 3/4 X 34 FOAM/PAD SOUND

1 1 1 2 3

6 7 8 9 10

191913 192627 192928 a 420-36205 420-36207

PAD/SOUND TOWER LEFT FOAM/FUEL TANK BLANKET/INSULATION (4240 MODELS) FOAM/KICKPLATE FOAM/SEAT PLATE

1 1 1 1 1

11 12 13

420-36208 420-36211 420-36217

FOAM/SOUND BARRIER LEFT FOAM/FLOOR PLATE FOAM/WIRE HARNESS

2 1 1

a) 4240 Models: SN 003451 and Up. An integrated wrapped muffler, part number 195327, may be purchased for 4240 models. An integrated wrapped muffler, part number 240155, may be purchased for 3640/3840 models.

PRINTED IN USA

917161/HP0612

102

TIRES

103

917161/HP0612

PRINTED IN USA

TIRES Ref. No.

Part No.

36/3840 Quantity

Description

1

808282 183822 a 128507

ASSY/WHEEL 8.50 X 15 HEAVY DUTY 8-PLY WHEEL 15 X 7 TIRE/HEAVY DUTY 27 X 8.50 X 15 8-PLY STEM/VALVE

1 1 1 1

1

808283 183825 a 128507

ASSY/WHEEL 10.50 X 15 HEAVY DUTY 8-PLY WHEEL 15 X 8 TIRE/HEAVY DUTY 27 X 10.50 X 15 8-PLY STEM/VALVE

1 1 1 1

1

808285 183826 a 128507

ASSY/WHEEL 10.00 X 16.5 8-PLY WHEEL 16.5 X 8.25 TIRE/HEAVY DUTY 10 X 16.5 8-PLY STEM/VALVE

1 1 1 1

810711 b 190534 a 128507

ASSY/WHEEL 7 X 15 SS NARROW WHEEL 15 X 6 NARROW TIRE/SS CHEVRON 7.00 X 15.00 STEM/VALVE

1 1 1 1

a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information. b) Not shown. 3640 Models only with 6-bolt lug pattern.

Ref. No.

Part No.

Quantity 4240

Description

1

811307 240363 a 128507

ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL WHEEL 16.5 X 8.25 TIRE/HEAVY DUTY 10 X 1635 8-PLY STEM/VALVE

1 1 1 1

1

811308 240363 a 128507

ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED WHEEL 16.5 X 8.25 TIRE/HEAVY DUTY 10 X 1635 8-PLY STEM/VALVE

1 1 1 1

2

811309 240363 a 128507

ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY WHEEL 16.5 X 8.25 TIRE/SEVERE DUTY 10 X 16.5 STEM/VALVE

1 1 1 1

2

811311 240363 a 128507

ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOATATION QUICK GEL WHEEL 16.5 X 8.25 TIRE/SEVERE DUTY 10 X 16.5 STEM/VALVE

1 1 1 1

2

810905 c 193101 a 128507

ASSY/WHEEL 10 X 27.50-15 WHEEL 15 X 8.00 TIRE/HEAVY DUTY 10 X 27.5-15 8-PLY FLOTATION STEM/VALVE

1 1 1 1

810451 b 810869 810870

ASSY/WHEEL 6.50 X 16 SOLID RUBBER ASSY/WHEEL SOLID FLEX 10 X 16.5 LEFT ASSY/WHEEL SOLD FLEX 10 X 16.5 RIGHT

1 1 1

807801 b 134372 a 128507

ASSY/WHEEL 10 X 16.5 HD 8-PLY NARROW WHEEL 16.5 X 8.25 TIRE/HEAVY DUTY 10 X 16.5 8-PLY STEM/VALVE

1 1 1 1

1

811253 194326 a 128507

ASSY/WHEEL 31 X 15.50 HEAVY DUTY WIDE FLOTATION WHEEL 15 X 13 TIRE/NHS 8 IT323 TL STEM/VALVE

1 1 1 1

1

807803 134371 a 191020

ASSY/WHEEL 10 X 16.5 HEAVY DUTY WHEEL 16.5 X 8.25 8-ON-8 TIRE/HEAVY DUTY 10 X 16.5 8-PLY VALVE STEM/RUBBER

1 1 1 1

a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information. b) Not shown. c) Wheels intended for steel track applications only. Please specify right or left when ordering.

PRINTED IN USA

917161/HP0612

104

SECTION NOTES

105

917161/HP0612

PRINTED IN USA

DECALS GENERAL INFORMATION

CAUTION ALWAYS follow safety precautions on decals. Replace decals if they become damaged or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations. Decal location information assists in the selection and application of new decals, in the event the original decals become damaged or the machine is repainted. For decal replacement compare the location photographs to your machine BEFORE starting to refinish. Check off each required decal using the illustrated reference number. Find the part number, description and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s Manual for information on the safety decals. DECAL KIT 830611

International Generic Decals

NEW DECAL APPLICATION Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out the decal surface. Specific decal part numbers for type of model, control option and the Gehl logo must be ordered separately. PAINT FINISH. Use list below to order paint: 184768 184767 184766

One Gallon Gehl Yellow One Quart Gehl Yellow 6-Pack Spray Cans Gehl Yellow

184765 184764 184930

One Gallon Gun Metal Gray One Quart Gun Metal Gray 6-Pack Spray Cans Gun Metal Gray

906315 906316

One Gallon Red 6 (12 oz. Spray Cans) Red

PRINTED IN USA

917161/HP0612

106

DECALS Ref. No.

Part No.

Quantity 36/38/4240

Description

1 2 3 4 5

137545 137632 137634 137660 137661

DECAL/RED REFLECTOR DECAL/HYDRAULIC OIL DECAL/DIESEL FUEL DECAL/ETHER DECAL/TIE DOWN

2 1 1 1 4

6 7 8 9 10

137814 140516 188142 190469 190646

DECAL/THROTTLE DECAL/FLAG DECAL/INSTRUMENT PANEL DECAL/SERVICE DECAL/HYDRALOC™

1 1 1 1 1

11 12 13 40

420-28290 420-35066 420-35783 195775

TAPE/SAFETY WALK DECAL/ORIGINAL FILTER DECAL/OIL LEVEL DECAL/FUEL/SULFUR

1 2 2 1

Ref. No. 14 15 16 17 18 19 20 21 22 23 24

107

Part No.

Quantity Description

Domestic

EU

137628 137842 137637 137848 137639

DECAL/WARNING MANUAL DECAL/WARNING MANUAL DECAL/DANGER LIFTARM DECAL/DANGER LIFTARM DECAL/WARNING GENERAL

1 1 1

1 1 -

137849 137647 137843 137655 137844

DECAL/WARNING GENERAL DECAL/DANGER WARNING DECAL/DANGER WARNING DECAL/DANGER NO RIDERS DECAL/DANGER NO RIDERS

1 1 -

1 1 1

137657 137845 137658 137846 137683

DECAL/WARNING GENERAL DECAL/WARNING GENERAL DECAL/DANGER HOT SURFACE DECAL/DANGER HOT SURFACE DECAL/SAFETY SHUTDOWN

1 1 1

1 1 -

137847 137720 137850 184214 184711

DECAL/SAFETY SHUTDOWN DECAL/ATTACHMENT BRACKET DECAL/ATTACHMENT BRACKET DECAL/WARNING ROPS DECAL/WARNING ROPS

1 1 -

1 1 1

420-35757

DECAL/CIRCUIT BREAKER

1

1

917161/HP0612

PRINTED IN USA

DECALS Model Designation Decals Ref. No. 25

26

Part No.

Description

3640

Quantity 3840

4240

190441 190443 240216 b 190445 a 190442

DECAL/3640 RIGHT DECAL/3840 RIGHT DECAL/4240 RIGHT DLX DECAL/4240 RIGHT DECAL/3640 LEFT

1 1

1 -

1 1 -

190444 240215 b 190446 a

DECAL/3840 LEFT DECAL/4240 LEFT DLX DECAL/4240 LEFT

-

1 -

1 1

3640

Quantity 3840

4240

1 1 2 2

1 1 2 2

1 1 2 2

a) 4240 Models: SN 005400 and Before. b) 4240 Models: SN 005401 and Up.

Gehl Decals Ref. No. 27 28 29 39

Part No. 183963 184043 184306 191031

Description DECAL/GEHL 3-3/4 X 16 DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS/FOPS) DECAL/GEHL 4-3/4 X 20 DECAL/E-SERIES

Control Decals Ref. No.

Part No.

Quantity Description

T-Bar

Hand/Foot

30 31 32 33 34

072853 420-35630 072854 420-35751 420-36167

DECAL/LIFT AND TILT DECAL/FOOT PEDAL BUCKET CONTROL DECAL/FORWARD AND REVERSE DECAL/DUAL LEVER STEERING TAPE/SAFETY WALK

1 1 4

1 1 2

36

192545 b 420-36125 a 420-35629 420-35717

DECAL/TWIN LEVERL/AUX DECAL/DUAL LEVER AUXILIARY DECAL/FOOT PEDAL CONTROL LIFTARM TAPE/SAFETY WALK

-

1 1 1 1

37 38

a) 3640 Models: SN 003300 and Before. 3840 Models: SN 003400 and Before. 4240 Models: SN 003450 and Before b) 3640 Models: SN 003301 and Up. 3840 Models: SN 003401 and Up. 4240 Models: SN 003451 and Up

PRINTED IN USA

917161/HP0612

108

DECALS 26

15

13

39

27

22 18 5

28

5

109

917161/HP0612

PRINTED IN USA

DECALS

7

24

19

20

3 4 2

12

9

17

1

37 1

PRINTED IN USA

917161/HP0612

110

DECALS

12 14

30

32

6 10

21 16

8

111

917161/HP0612

PRINTED IN USA

DECALS 25 34

11

39 34

34

34

34 38

11 31

34

33

23

36

PRINTED IN USA

917161/HP0612

112

DECALS

40 29

3

29

113

917161/HP0612

PRINTED IN USA

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Drive Motor and Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Main Control Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Solenoid Valve - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

PRINTED IN USA

917161/HP0612

SECTION B: HYDRAULIC COMPONENTS

SECTION B: HYDRAULIC COMPONENTS

114

LIFT CYLINDER

115

917161/HP0612

PRINTED IN USA

LIFT CYLINDER Ref. No.

Part No.

Description

Quantity

1 2 3 4

170-35000 170-35003 210-32109 400-32572 170-35005

CYLINDER/LIFT WELDMENT/BARREL NUT/HEX 7/8 WASHER/SPECIAL PISTON

2 1 1 1 1

5 6 7 8 9

190-32923 010-32437 210-32179 650200 170-35004

KIT/SEAL GLAND CAP/HEAD GLAND SCREW/SET ALLEN HEAD 5/16 x 5/16 WELDMENT/ROD

1 1 1 1 1

10 11

045-31420 570002

BUSHING/BASE OILITE ZERK/GREASE STRAIGHT 1/8

2 1

PRINTED IN USA

917161/HP0612

116

TILT CYLINDER

117

917161/HP0612

PRINTED IN USA

TILT CYLINDER Ref. No.

Part No.

Description

Quantity

1 2 3 4

190828 170-35006 210-32109 400-32572 170-35005

CYLINDER/TILT WELDMENT/BARREL NUT/HEX 7/8 WASHER/SPECIAL PISTON

2 1 1 1 1

5 6 7 8 9

190-32923 010-32437 210-32179 650200 170-35007

KIT/SEAL GLAND CAP/HEAD GLAND SCREW/SET 5/16 x 5/16 WELDMENT/ROD

1 1 1 1 1

10 11 12

045-15773 570005 045-31497

BUSHING ZERK/GREASE 90° 1/8 BUSHING

2 2 1

PRINTED IN USA

917161/HP0612

118

DRIVE MOTOR WITH PARKING BRAKE Drive Motor 195321 4240 Models: SN 005401 - 005627 Servo Hydraulics - EU Only

#1 #2 #3 #4 #5 #6

Set of Seals #11

#7 #8 #9

#10

195321_explosion

119

917161/HP0612

PRINTED IN USA

DRIVE MOTOR WITH PARKING BRAKE Ref. No.

Part No.

4240 Servo Quantity

Description

1 2 3 4

195321 310-32690 195202 240612 195203

MOTOR/DRIVE TMT400 ASSY/BOLT MODULE ASSY/FLUSHING VALVE ASSY/END COVER MODULE ASSY/FLOW R MODULE

2 1 1 1 1

5 6 7 8 9

170-35011 140-32271 160-32924 240611 320-32693

ASSY/VALVING MODULE ASSY/GEAR SET MODULE ASSY/MOTOR FLANGE MODULE ASSY/BRAKE MODULE ASSY/SHAFT MODULE

1 1 1 1 1

10 11

160-32923 190-32928

ASSY/MOUNTING FLANGE MODULE REPAIR KIT/SEAL

1 1

PRINTED IN USA

917161/HP0612

120

DRIVE MOTOR WITH PARKING BRAKE Bolt Module 310-32691 Flushing Valve Module - Item #35 195202

Drive Motor 193796 3640 Models: SN 003426 and Up 3840 Models: SN 003582 and Up 4240 Models: SN 004293 and Up (Non-Servo)

End Cover Module 250-32612 Flow R Module - Item #48 195203 Valve Module 170-35011 Gear Set Module 140-32272

Set of Seals 190-32928

Motor Flange Module 160-32924 Brake Module 250-32610 Shaft Module 320-32693 Mounting Flange Module 160-32923

Drive Motor 250-32605 3640 Models: SN 003425 and Before 3840 Models: SN 003581 and Before 4240 Models: SN 004292 and Before

8 10 5

7 4 2

36 37 21

40

35

23

29 41

28 32

26 20

11 9

17

20 39

3

15

24

43 45 44 42

34 31 30 33 27

38

22

22

19

14 18 16 13 12

1

6

47

22 46

20 25

121

917161/HP0612

PRINTED IN USA

DRIVE MOTOR WITH PARKING BRAKE Ref. No.

Part No.

Description

Quantity

193796 b 250-32605 a 320-32693 NSS NSS NSS

MOTOR/DRIVE TMT300 MOTOR/DRIVE WITH BRAKE SHAFT MODULE ASSEMBLY (CONSISTS OF ITEMS 1-4) SHAFT/SPLINED FILTER/ORIFICE ASSEMBLY/BEARING

2 2 1 1 1 1

NSS 160-32923 NSS NSS NSS

NUT/BEARING MOUNTING FLANGE MODULE ASSEMBLY (CONSISTS OF ITEMS 5-11) MOUNTING FLANGE/BEARING HOUSING STOP RING/BEARING BRAKE SCREW M6 X 16MM

1 1 1 1 8

8 9 10 11

NSS NSS NSS NSS 250-32610

PLUG/RELEASE PORT PLUG/RELEASE PORT SEAL/SHAFT 50MM X 72MM X 8MM O-RING 171.2MM X 2.62MM BRAKE MODULE ASSEMBLY (CONSISTS OF ITEMS 12-18)

1 1 1 1 1

12 13 14 15 16

NSS NSS NSS NSS NSS

WASHER/BELLEVILLE PISTON DISC/OUTER DISC/INNER O-RING 135MM X 3MM

1 1 6 5 1

17 18

NSS NSS 160-32924 NSS NSS

SEAL/SHAFT 50MM X 72MM X 8MM RING/SNAP MOTOR FLANGE MODULE ASSEMBLY (CONSISTS OF ITEMS 19-22) FLANGE/MOTOR PLUG/DRAIN PORT

1 1 1 1 1

NSS NSS 140-32272 NSS NSS

SCREW M10 X 40MM O-RING 125MM X 2MM GEAR SET MODULE ASSEMBLY (CONSISTS OF 22-24) O-RING 125MM X 2MM SET/GEAR

8 1 1 1 1

26

NSS 310-32691 NSS 250-32612 NSS

SHAFT/CARDAN BOLT MODULE ASSEMBLY (CONSISTS OF ITEM 25) SCREW M12 X 150MM END COVER MODULE ASSEMBLY (CONSISTS OF ITEMS 20, 26-41) END COVER/VALVE HOUSE

1 1 9 1 1

27 28 29 30 31

NSS NSS NSS NSS NSS

PIN/GUIDE 5MM DIAMETER X 14MM PLATE/BALANCE PLUG/MAIN PORT RING/BACKUP RING/BACKUP

1 1 2 1 2

32 33 34 35 36

380-32426 a NSS NSS 195202 b 230-32748 a

SPRING O-RING 40MM X 2MM O-RING 63MM X 2MM VALVE/FLUSHING MODULE ASSEMBLY PLUG

6 1 1 1 1

37 38 39 40 41

NSS NSS 045-31491 a 380-32423 a NSS

O-RING 9MM X 1.5MM SPACER STOP/FLUSHING VALVE SPRING NAMEPLATE

1 1 2 2 1

42 43 44 45

170-35011 NSS NSS NSS NSS

VALVING MODULE ASSEMBLY (CONSISTS OF ITEMS 22, 42-46) VALVE/DISC PLATE/CHANNEL DRIVE/VALVE PIN/GUIDE 4MM DIAMETER X 42MM

1 1 1 1 3

46 47 48

350-32584 190-32928 195203 b

RING/STOP REPAIR KIT/SEAL (CONSISTS OF ITEMS 10, 11, 16, 17, 22, 30, 31, 33, 34 AND 37) FLOW R MODULE ASSEMBLY

1 1 1

1 2 3 4 5 6 7

19 20 21 22 22 23 24 25

a) 3640 Models: SN 003425 and Before. 3840 Models: SN 003581 and Before. 4240 Models: SN 004292 and Before b) 3640 Models: SN 003426 and Up. 3840 Models: SN 003582 and Up. 4240 Models: SN 004293 and Up

PRINTED IN USA

917161/HP0612

122

TANDEM PUMP 195643 Tandem Pump 4240 Servo Hydraulics - EU Only 195644 Gear Pump End SN 005401 - 005627

195644

123

917161/HP0612

PRINTED IN USA

TANDEM PUMP Ref. No.

Part No.

4240 Servo Quantity

Description

2 3 4

195643 195644 123067 350-32273 350-32274

PUMP/TANDEM PUMP/SERVO GEAR PUMP END NUT/JAM RING/RETAINING RING/RETAINING

1 1 1 1 2

6 7 8 9 10

123069 123122 123070 136978 128106

WASHER/SEAL SCREW/CAP ASSY/ROTATING KIT ASSY/SERVO PISTON FOLLOWER/SERVO PISTON

1 8 1 1 1

11 12 14 16 17

123073 a a 127989 123079

PLATE/COVER GASKET/COVER PLATE GASKET/HOUSING GASKET/CONTROL HOUSING PLATE/COVER

1 2 1 1 1

18 19 20 21 22

123080 123081 060746 240605 240605

ASSY/CAMPLATE RACE/THRUST BEARING/THRUST ASSY/RELIEF VALVE ASSY/RELIEF VALVE

1 2 1 1 1

24 25 26 27 28

650534 650742 123123 123084 187380

SCREW/CAP SCREW/CAP SCREW/CAP PLATE/VALVE ASSY/HOUSING

2 2 6 1 1

29 31 33 38 45

136983 240607 a 123090 127710

ASSY/BACKPLATE SHAFT/DRIVE O-RING ASSY/PLUG SPACER

1 1 1 1 1

46 48

57

240609 187382 127990 136986 136995

ASSY/CHARGE RELIEF ADAPTOR ASSY/MANUAL SERVO CONTROL KEY SEAL/WIPER ASSY/PLUG

1 1 1 1 1

60 61 62 66

123110 650584 136988 127990

WASHER WASHER WASHER KEY

1 8 4 1

a) Order seal kit part number 128108

PRINTED IN USA

917161/HP0612

124

TANDEM PUMP 195643 Tandem Pump 4240 Servo Hydraulics - EU Only 195642 Engine End SN 005401 - 005627

195642

125

917161/HP0612

PRINTED IN USA

TANDEM PUMP Ref. No.

Part No.

4240 Servo Quantity

Description

2 3 4

195643 195642 123067 350-32273 350-32274

PUMP/TANDEM PUMP/SERVO ENGINE END NUT/JAM RING/RETAINING RING/RETAINING

1 1 1 1 2

6 7 8 9 10

123069 123122 123070 136978 128106

WASHER/SEAL SCREW/CAP ASSY/ROTATING KIT ASSY/SERVO PISTON FOLLOWER/SERVO PISTON

1 8 1 1 1

11 12 14 16 17

123073 a a 127989 123079

PLATE/COVER GASKET/COVER PLATE GASKET/HOUSING GASKET/CONTROL HOUSING PLATE/COVER

1 2 1 1 1

18 19 20 21 22

123080 123081 060746 240605 240605

ASSY/CAMPLATE RACE/THRUST BEARING/THRUST ASSY/RELIEF VALVE ASSY/RELIEF VALVE

1 2 1 1 1

23 26 27 28 29

P700679 123123 123084 187381 137015

SCREW/CAP SCREW/CAP PLATE/VALVE ASSY/HOUSING ASSY/BACKPLATE

4 6 1 1 1

31 37 38 40 43

240608 060748 123090 123090 123093

SHAFT/DRIVE WASHER ASSY/PLUG ASSY/PLUG SEAL/SHAFT

1 1 1 1 1

48

57 60

187382 127990 136986 136995 123110

ASSY/MANUAL SERVO CONTROL KEY SEAL/WIPER ASSY/PLUG WASHER

1 1 1 1 1

61 62 66

650584 136988 127990

WASHER WASHER KEY

8 4 1

a) Order seal kit part number 128108

PRINTED IN USA

917161/HP0612

126

TANDEM PUMP Gear Pump End 4240 Models: Non-Servo 3640 and 3840 Models

30 & 31

127

917161/HP0612

PRINTED IN USA

TANDEM PUMP Ref. No.

Part No.

Description

Quantity

2 3

189398 189383 189384 310-32694 350-32583

PUMP/TANDEM PUMP/GEAR (4240 MODELS) PUMP/GEAR (36/3840 MODELS) SCREW O-RING

1 1 1 2 1

4 5 6 7 8

350-27518 350-32599 010-32444 320-32697 310-32693

RING/RETAINING RING/RETAINING BEARING SHAFT SCREW/SOCKET HEAD

1 1 1 1 4

9 10 11 12 13

NSS 400-32575 160-32929 131577 350-32424

BRACKET/LIFTING WASHER HOUSING/VARIABLE PLUG O-RING

1 3 1 2 2

14 15 16 17 18

220-32346 010-32434 350-32580 330-33736 650486

PIN BEARING/TAPERED ROLLER O-RING COVER/TRUNNION CAP/SCREW

2 2 2 1 8

19 20 21 22 23

330-33795 335-32308 160-32930 400-32574 190-32936

ASSEMBLY/TRUNNION COVER SEAL SWASHPLATE/VARIABLE PLATE/THRUST KIT/CYLINDER BLOCK

1 1 1 1 1

24 25 26 27 28

170-35089 220-32683 170-35088 350-32423 350-32240

PLATE/VALVE PIN/SLOTTED ASSEMBLY/SCR VALVE/5000 PSI (345 BAR) O-RING O-RING

1 1 2 2 2

29 30 31

130-32236 190-32937 190974

GASKET/END CAP SEAL KIT/OVERHAUL (ITEMS 3, 16, 20, 27, 28 AND 29) KIT/SEAL GEAR PUMP (ITEM 1)

1 1 1

1

PRINTED IN USA

917161/HP0612

128

TANDEM PUMP Engine End 4240 Models: Non-Servo 3640 and 3840 Models

36

129

917161/HP0612

PRINTED IN USA

TANDEM PUMP Ref. No.

Part No.

Description

Quantity

1 2 3 4

189398 350-32599 350-32600 335-32306 335-32307

PUMP/TANDEM RING/RETAINING O-RING CARRIER/SEAL TIP/SEAL

1 1 1 1 1

5 6 7 8 9

350-32601 010-32442 320-32696 160-32928 131577

RING/RETAINING BEARING SHAFT/PUMP HOUSING/VARIABLE PLUG

1 1 1 1 2

10 11 12 13 14

350-32424 NSS 310-32693 010-32434 350-32580

O-RING BRACKET/LIFTING SCREW/SOCKET HEAD BEARING/TAPERED ROLLER O-RING

3 1 4 2 2

15 16 17 18 19

330-33736 650486 335-32308 330-33795 220-32346

COVER/TRUNNION SCREW/CAP SEAL ASSEMBLY/TRUNNION COVER PIN

1 8 1 1 2

20 21 22 23 24

160-32930 400-32574 190-32936 170-35087 220-32683

SWASHPLATE/VARIABLE PLATE/THRUST KIT/CYLINDER BLOCK PLATE/VALVE PIN/SLOTTED

1 1 1 1 1

25 26 27 28 29

130-32236 010-32443 160-32931 170-35088 350-32240

GASKET/END CAP BEARING/NEEDLE SECTION/CENTER ASSEMBLY/SCR VALVE 5000 PSI (345 BAR) O-RING

1 2 1 2 2

30 31 32 33 34

350-32423 100-32173 230-32745 360-32653 380-32427

O-RING COUPLING PLUG ASSEMBLY/CHARGE RELIEF SHIM KIT/CHARGE RELIEF SPRING/COMPRESSION

2 1 1 1 1

35 36

170-34981 190-32937

POPPET/CHARGE RELIEF SEAL KIT/OVERHAUL (ITEMS 2, 4, 10, 14, 17, 25, 29 AND 30)

1 1

PRINTED IN USA

917161/HP0612

130

GEAR PUMP

131

917161/HP0612

PRINTED IN USA

GEAR PUMP Ref. No.

Part No.

Quantity Description

36/3840

4240

189384 189383 190991 190983 190988

PUMP/DOUBLE GEAR 1.20/.84 PUMP/DOUBLE GEAR 1.37/.84 ASSY/FRONTPLATE ASSY/BACKPLATE ASSY/BODY

1 1 1 1

1 1 1 -

6

190989 190986 191002 191001 190996

ASSY/BODY ASSY/BODY GEAR/DRIVE GEAR/DRIVE IDLER GEAR/FRONT

1 1 1

1 1 1 -

7 8 9 10

191015 191003 NSS NSS NSS

IDLER GEAR/FRONT IDLER GEAR/REAR GASKET/BACKUP PLATE/WEAR SEAL/PRESSURE BALANCE

1 2 2 2

1 1 2 2 2

14

NSS NSS 191012 129423 NSS

SEAL/SHAFT WASHER SCREW/CAP SCREW/CAP O-RING

1 1 8 4

1 1 8 4

26 44 48 50 57

191008 191011 191004 NSS NSS

KEY GEAR/SLIP PLATE/ADAPTOR WASHER PLUG

1 1 1 4 1

1 1 1 4 1

190974

KIT/SEAL REPAIR (INCLUDES ITEMS 8-12, 14, 50, 57)

1

1

1 2 3 4 5

11 12 13

PRINTED IN USA

917161/HP0612

132

MAIN CONTROL VALVE 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up

2

9 SEE NOTE 2

5 1

4 11

1-1/16 - 12 UNF

7 3

NOTES: 1. 192658 IS AN O-RING KIT. 2. 192685 COIL IS AVAILABLE AS SINGLE PART, OR, AS A COMPONENT OF KIT 240285.

11 6

133

10

917161/HP0612

PRINTED IN USA

MAIN CONTROL VALVE Ref. No.

Part No.

Description

Quantity

1 2 3 4

190907 240272 240285 192653 240286

VALVE/MAIN CONTROL KIT/CHECK VALVE KIT/SPOOL RETURN ACTION VALVE/RELIEF MAIN KIT/DETENT

1 3 1 1 1

5 6 7 8 9

240287 240274 240278 192658 a 192685

KIT/SPOOL RETURN ACTION PLUG VALVE/RELIEF ADJUSTABLE KIT/O-RING COIL

1 2 2 1 1

240288 103060

REATAINER/SEAL KIT/PLUG 1-1/6

3 2

10 11

a) Not Shown.

PRINTED IN USA

917161/HP0612

134

MAIN CONTROL VALVE 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

4

135

917161/HP0612

PRINTED IN USA

MAIN CONTROL VALVE Ref. No.

Part No.

Description

Quantity

1 2 3 4

170-35019 170-35086 190-32595 190-32583 190-32599

VALVE ASSEMBLY/CONTROL VALVE ASSEMBLY/RELIEF KIT/DETENT CENTERING KIT/TILT SPOOL KIT/O-RING

1 1 1 1 1

5 6 7 8 9

190-32689 650734 071701 190-32670 310-32561

KIT/FLOAT DETENT CARRIAGE/BOLT 5/16 X 2-1/4 HEX/NUT CENTERLOCK 5/16 KIT/LOAD CHECK SCREW

1 2 2 3 1

10

400-32475

WASHER/SPECIAL

1

PRINTED IN USA

917161/HP0612

136

SELF-LEVELING VALVE

16

18

17

2

5

8

11

7 12 9

3

6 14

14

17

15 18

13 1

16 4

137

917161/HP0612

PRINTED IN USA

SELF-LEVELING VALVE Ref. No.

Part No.

Description

Quantity

1 2 3 4

135367 350-27299 NSS NSS NSS

VALVE/SELF-LEVELING RING/RETAINING BODY SPOOL SPOOL

1 1 1 1 1

5 6 7 8 9

080808 a 080809 a 080810

PIN COVER CAP/ADJUSTMENT O-RING NUT

1 1 1 1 1

11 12 13 14 15

a 080811 129004 080813 089961

O-RING SCREW/SET ASSEMBLY/PLUG ASSEMBLY/PLUG SPRING

1 1 1 2 1

16 17 18

088473 088472 088471 129066

CHECK/LOAD ASSEMBLY/PLUG SPRING KIT/SEAL (Includes Items #6, #8 and #11)

2 2 2 1

a) Items part of the Seal Kit - 129066

PRINTED IN USA

917161/HP0612

138

SOLENOID VALVES - LIFT AND TILT 3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up

2

3

1

139

917161/HP0612

PRINTED IN USA

SOLENOID VALVES - LIFT AND TILT Ref. No. 1 2 3 4

Part No. 184101 NSS 122840 184105 121897

PRINTED IN USA

Description

Quantity

VALVE/SOLENOID VALVE BODY/STEEL CARTRIDGE COIL KIT/SEAL

1 1 1 1 1

917161/HP0612

140

SOLENOID VALVES - LIFT AND TILT 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

141

917161/HP0612

PRINTED IN USA

SOLENOID VALVES - LIFT AND TILT Ref. No. 1

2

Part No.

Description

Quantity

170-35009 170-35083 190-32933 170-35084 170-35073

VALVE/MANIFOLD VALVE/SOLENOID LESS COIL KIT/SEAL, REFERENCE # 1 COIL, REFERENCE # 1 VALVE/RELIEF

2 2 2 2 2

190-32934

KIT/SEAL, REFERENCE #2

2

PRINTED IN USA

917161/HP0612

142

SOLENOID VALVE - BRAKE

143

917161/HP0612

PRINTED IN USA

SOLENOID VALVE - BRAKE Ref. No. 1

2

Part No. 170-34994 170-35085 190-32935 170-35084 230-32747

PRINTED IN USA

Description

Quantity

VALVE ASSEMBLY/BRAKE SOLENOID VALVE ASSEMBLY/BRAKE SOLENOID, LESS COIL KIT/SEAL REPAIR, FOR REF #1 COIL, FOR REF #1 PLUG/HOLLOW HEX

917161/HP0612

1 1 1 1 1

144

Section Notes

145

917161/HP0612

PRINTED IN USA

Rear View Mirror Kit 806894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Self-Leveling Valve Kit 810709 (see also Self-Leveling Valve Kit 811204 below) . . . . . . . . . . 147 Cab - Door with Wiper & Washer Kit 808265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Cab Door 246-26748 Service Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Cab - Impact Resistant Door Kit 808382 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Impact Resistant Door 246-26755 Service Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . 151 Horn Kit 808274 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Four Point Lifting Kit 808273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Electrical Disconnect Switch Kit 808240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Engine Block Heater Kit 805855 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Cab - Sliding Side Windows Kit 808266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Strobe Light Kit 808279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Interior Dome Light Kit 808271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Cab - Door Interlock Kit 830600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Coolant Temperature Gauge Kit 810212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Single Point Lift Kit 810834. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Engine Auto Shutdown Kit 808270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Cab - Heater/Defroster Kit 810739. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Pre-Cleaner Kit 810737 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Suspension Seat Kit 810422 and Standard Seat Kit 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Cab - Sound Suppression Kit 810738. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Backup Alarm Kit 810740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Lock Valve Kit 810721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Sound Suppression Kits 192635/192636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Rear Counterweight Kit 808383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Universal Radio Kit 810946 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Self-Leveling Valve Kit 811204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Rear Wiper Kit 811659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Cab - Vinyl Enclosure Kit . . . . . . . . . 808268 Cab - Vinyl Door. . . . . . . . . . . . . . . . . 808694 Cab - Vinyl Side Panels. . . . . . . . . . . . 808695 3” Seat Belt Kit . . . . . . . . . . . . . . . . . . 808278 Side Windows Kit - Half Glass . . . 490-33549 (For Noise Reduction, not for use with Cab Kit)

Catalytic Converter - 3-Cylinder . . . . 810772 Catalytic Converter - 4-Cylinder . . . . 808442 55” Bolt-On Cutting Edge Kit . . . .190-32925 61” Bolt-On Cutting Edge Kit . . . . . . 190959

Filters Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182130 Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137500 Hydraulic Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131838 Includes Filter Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240336 and Hydraulic Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 074830 Primary Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188814 Secondary Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188817

SECTION C: KITS AND ACCESSORIES

SECTION C: KITS AND ACCESSORIES

Analysis Kits - Contact your Gehl Dealer Hydraulic Oil Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272806 Engine Oil Analysis Kits (10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272809 Fuel Analysis Kit (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272811 Coolant Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272812 PRINTED IN USA

917161/HP0612

146

KITS AND ACCESSORIES Rear View Mirror Kit 806894

1

2

Ref. No.

806894 132353 651259

1 2

5

Ref. No.

1

2

7

10

3

147

Qty

KIT/REARVIEW MIRROR MIRROR. . . . . . . . . . . . . . . . . . . . . .1 SCREW/CAP TC #10 X 7/8 . . . . . . .2

6 11

4

Description

Self-Leveling Valve Kit 810709 3640: SN 003300 and Before 3840: SN 003400 and Before 4240: SN 003450 and Before

9

8

Part No.

1 2 3 4 5 6 7 8 9 10 11 12

917161/HP0612

Part No. 810709 054626 071701 076031 088935 089099 135367 189459 189719 189720 230-32754 652040 NSS

Description

Qty

KIT/SELF-LEVELING VALVE ADAP-80RM-8JICM STR. . . . . . . . . 1 LN 5/16 CBZ . . . . . . . . . . . . . . . . . . 2 90 SA10 FLO8 . . . . . . . . . . . . . . . . . 1 TE FLO8 FLFSWO8 FLO8 . . . . . . . 1 UNION/HYDRAULIC FITTING. . . . . 2 VALVE/SELF LEVEL . . . . . . . . . . . . 1 TUBE/CONTROL VALVE/LIFT . . . . 1 TUBE/SELF LEVEL TOP . . . . . . . . 1 TUBE/SELF LEVEL BOTTOM . . . . . 1 ADAPTER/SWIVEL 7/8-3/4 . . . . . . . 1 CB 5/16x2-1/2 C5ZY . . . . . . . . . . . . 2 TEE/BULKHEAD . . . . . . . . . . . . . . . 1

PRINTED IN USA

KITS AND ACCESSORIES Cab - Door with Wiper & Washer Kit 808265

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12

Part No. 808265 246-26748 170-35075 350-32595 200-32699 330-33784 650748 070634 310-19471 330-33783 420-36231 330-33797 330-33780

Description

Qty. Req.

KIT/CAB DOOR W/ WIPER/WASHER ASSEMBLY/CAB DOOR . . . . . . . . . 1 SPRING/GAS . . . . . . . . . . . . . . . . . 1 CLIP/LOCKING . . . . . . . . . . . . . . . . 2 STUD/BALL . . . . . . . . . . . . . . . . . . . 2 THRESHOLD/RIGHT . . . . . . . . . . . 1 BOLT/CARRIAGE 1/4 X 5/8 . . . . . . 4 NUT/LOCK 1/4 . . . . . . . . . . . . . . . . 4 SCREW/CAP 1/4 X 1/2 . . . . . . . . . . 4 THRESHOLD/LEFT. . . . . . . . . . . . . 1 FOAM/ROPS SEAL . . . . . . . . . . . . . 3 COVER/CLEAN OUT ACCESS. . . . 1 DOOR SILL/TOP . . . . . . . . . . . . . . . 1

Ref. No. 13 14 15 16 17 18 19 20 21 22 23 24 25

Part No. 650510 420-36187 330-33782 654046 071705 170-35076 654002 650835 650577 071701 040-33560 139438 055648

Description

Qty. Req.

SCREW/TAPPING 5/16 X 1/2 . . . . . STRIKER/DOOR LATCH . . . . . . . . PLATE/STRIKER SUPPORT . . . . . WASHER/FLAT 7/16 . . . . . . . . . . . . NUT/LOCK 7/16 . . . . . . . . . . . . . . . SPRING/GAS . . . . . . . . . . . . . . . . . WASHER/FLAT 1/4 . . . . . . . . . . . . . SCREW/CAP 1/4 X 1 . . . . . . . . . . . SCREW/CAP 5/16 X 1-1/2 . . . . . . . NUT/LOCK 5/16 . . . . . . . . . . . . . . . HINGE . . . . . . . . . . . . . . . . . . . . . . . SCREW/CAP LOCK 3/8 X 5/8 . . . . TIE/WIRE . . . . . . . . . . . . . . . . . . . .

3 1 1 1 1 1 1 1 1 1 2 4 2

246-26748 Cab Door Service Parts Found On Following Page

PRINTED IN USA

917161/HP0612

148

KITS AND ACCESSORIES 246-26748 Cab Door Service Parts

FLUSH WITH 11 OUTSIDE EDGE OF ITEM 27

A

10

B

10 NOTE 2

27

11

27

27 12

19 24 16

14 3

28

9

9

17

DETAIL E

28 17

6

7

8

3 DETAIL C

DETAIL C

GROUND WIRE 11

14

25

SECTION A-A 8

YELLOW

2 RED W B 3 BLACK (FAST) 1 BLUE (PARK) YELLOW (SLOW)

27 8

17

22 GROUND WIRE

DETAIL D NOTES: ITEM 18 NOT SHOWN 1. REFER TO INSTALLATION INSTRUCTIONS INCLUDED WITH PN 184514 FOR PROPER ASSEMBLY. 3. ADJUST LENGTH OF PN 650548 TO A DISTANCE OF 2. INSTALL PN 420-36225 WITH A 1/4" BEAD OF AUTOMOTIVE 0.030 TO 0.060 FROM LEVER OF PN 420-36186. GLASS URETHANE ADHESIVE AROUND WINDOW CENTERED WITHIN SILK SCREENED BORDER. ALIGN INSIDE EDGE OF SILK SCREEN AREA WITH OPENING IN PN 120-32993. TRIM AND REMOVE EXCESS WHEN DRY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

149

246-26748 654022 656047 650943 650815 650548 650315 420-36228 420-36227 420-36226 420-36225 420-36224 420-36190 a 420-36189 a 420-36188 420-36186

DETAIL E ITEM 19 NOT SHOWN

28

BLACK

Part No.

1

23

NOTE 1

WIRING DIAGRAM

Ref. No.

16 20

5

13

19 15

29

28

4 24

29 NOTE 3

27

14 5

9

TERMINAL PIN OUTS ON MOTOR MAY VARY RED

2

DETAIL D

17

21

B

18

18

Description

3

26 4

25

PARTING LINE

17

13

18

6 A

5

Qty. Req.

DOOR/CAB WASHER/LOCK 1/4 . . . . . . . . . . . . 3 NUT/HEX M6 . . . . . . . . . . . . . . . . . . 1 SCREW/MACHINE 1/4 X ½. . . . . . . 4 SCREW/MACHINE #10 X 3/4 . . . . . 1 SCREW/MACHINE #10 X 3/4 . . . . . 1 SCREW/MACHINE 1/4 X 1 . . . . . . . 4 HARNESS/WASHER MOTOR . . . . 1 HARNESS/WIPER MOTOR . . . . . . 1 HARNESS/CAB DOOR . . . . . . . . . . 1 WINDOW/CAB DOOR . . . . . . . . . . . 1 SEAL/CAB DOOR . . . . . . . . . . . . . . 1 BLADE/WIPER . . . . . . . . . . . . . . . . 1 ARM/WIPER . . . . . . . . . . . . . . . . . . 1 MOTOR/WIPER. . . . . . . . . . . . . . . . 1 LATCH/CAB DOOR . . . . . . . . . . . . . 1

Ref. No.

SECTION B-B

Part No.

Description

Qty. Req.

16 17 18 19 20 21 22 23 24 25 26 27 28

420-36185 HANDLE/CAB DOOR . . . . . . . . . . . 1 420-35334 KIT/WASHER PUMP/BOTTLE. . . . . 1 330-33789 COVER/WIPER . . . . . . . . . . . . . . . . 1 330-33788 COVER/DOOR LATCH . . . . . . . . . . 1 310-32564 SCREW/CAP M6 X 20 MM . . . . . . . 4 230-32632 FITTING/90° BULKHEAD . . . . . . . . 1 210-32030 NUT/WHIZLOCK 3/16 . . . . . . . . . . . 3 210-19470 NUT/LOCK FLANGED 5/16 . . . . . . . 1 210-19469 NUT/WHIZLOCK 1/4 . . . . . . . . . . . . 4 200-32699 STUD/BALL . . . . . . . . . . . . . . . . . . . 1 184514 a KIT/WET ARM . . . . . . . . . . . . . . . . . 1 120-32993 DOOR/CAB . . . . . . . . . . . . . . . . . . . 1 090-32424 SWITCH/WINDSHIELD WIPER. . . .1 420-36373 KNOB/WIPER SWITCH . . . . . . . . . . 1 29 072916 SCREW/CAP LOCK 1/4 X 3/4 . . . . . 4 30 L500607 ADHESIVE/WINDOW (not shown) . 1 a) Items service parts of 50351697 Wet Wiper Assembly.

917161/HP0612

PRINTED IN USA

KITS AND ACCESSORIES Cab - Impact Resistant Door Kit 808382

Ref. No. 1 2 3 4 5 6 7 8 9 10

Part No. 808382 246-26755 330-33780 650510 040-33560 139438 071705 330-33783 330-33784 310-19471 650748

Description

Qty. Req.

KIT/IMPACT RESISTANT DOOR DOOR ASSEMBLY/IMPACT . . . . . .1 SILL/DOOR . . . . . . . . . . . . . . . . . . .1 SCREW/TAPPING 5/16 X 1/2 . . . . .3 HINGE . . . . . . . . . . . . . . . . . . . . . . .2 SCREW/CAP LOCK 3/8 X 5/8 . . . . .4 NUT/LOCK 7/16 . . . . . . . . . . . . . . . .1 THRESHOLD/LEFT . . . . . . . . . . . . .1 THRESHOLD/RIGHT . . . . . . . . . . . .1 SCREW/CAP 1/4 X 1/2 . . . . . . . . . .4 BOLT/CARRIAGE 1/4 X 5/8 . . . . . . .4

Ref. No. 11 12 13 14 15 16 17 18 19 20

Part No. 070634 170-35075 200-32699 350-32595 420-36027 310-32288 650606 420-36187 330-33782 654046

Description

Qty. Req.

NUT/LOCK 1/4 . . . . . . . . . . . . . . . . .4 SPRING/GAS . . . . . . . . . . . . . . . . . .1 STUD/BALL . . . . . . . . . . . . . . . . . . .2 CLIP/LOCKING . . . . . . . . . . . . . . . .2 BUMPER/RUBBER (part of door) . .2 SCREW/MACHINE #8 X 3/4 (door) .2 WASHER/FLAT #8 (part of door) . . .6 STRIKER/DOOR LATCH . . . . . . . . .1 PLATE/STRIKER SUPPORT . . . . . .1 WASHER/FLAT 7/16 . . . . . . . . . . . .1

246-26755 Impact Door Service Parts On Following Page PRINTED IN USA

917161/HP0612

150

KITS AND ACCESSORIES Cab - Impact Resistant Door Kit 808382 246-26755 Impact Door Assembly Service Parts

18

18

18

B

3

3 DETAIL C

20

16

16 7

10

5

7

7

5

14

4

4

8

17

4 20

6 7

5

21

2

24

2

DETAIL A

10

5

8

2

13

8

7

DETAIL C

9

5

11

7

B

17

13

17

4

18

14

10

18

1 5

12

22

19

21

TWO ITEM

13 4

16

10

6

13

19

4 DETAIL A

SECTION B-B

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

151

Part No. 246-26755 040-33772 040-33774 040-33775 040-33783 070856 072916 076589 090-32541 200-32699 210-19469 210-19470 310-32288 310-32564 330-33788 420-36027 420-36185 420-36186 420-36234 650606 650943 654022 656047

15 DETAIL C 2 PLACES

Description

Qty. Req.

DOOR/IMPACT RESISTANT MOUNT- GAS SPRING . . . . . . . . . .1 HINGE- WELDMENT- BOTTOM . . .1 HINGE- WELDMENT- TOP . . . . . . .1 LATCH MOUNT- WELDMENT . . . . .1 NUT/FLLSUF 3/8 CZ . . . . . . . . . . .14 CS FL LOCK 1/4 X 3/4 C5Z . . . . . . .4 CS FL LOCK 3/8X1 C5ZY . . . . . . .14 DOOR HANDLE- WELDMENT . . . .2 BALL STUD, 13MM . . . . . . . . . . . . .1 NUT/FLLSUF 1/4 CZ . . . . . . . . . . . .2 HN FL SLOC 5/16 CZY . . . . . . . . . .1 RHMS #8-32X3/4 CZY SLTD . . . . . .2 SCREW/CAP M6-1x20MM. . . . . . . .4 COVER. . . . . . . . . . . . . . . . . . . . . . .1 BUMPER . . . . . . . . . . . . . . . . . . . . .2 HANDLE, CAB DOOR . . . . . . . . . . .1 LATCH, CAB DOOR. . . . . . . . . . . . .1 DOOR. . . . . . . . . . . . . . . . . . . . . . . .1 FW #8 AZ . . . . . . . . . . . . . . . . . . . . .6 THMS 1/4x1/2 C2Z SLTD. . . . . . . . .2 LW 1/4 RZY . . . . . . . . . . . . . . . . . . .3 HN M6-1.00 . . . . . . . . . . . . . . . . . . .1

917161/HP0612

PRINTED IN USA

KITS AND ACCESSORIES Horn Kit 808274

Ref. No. 1 2 3 4 5 6 7 8 9

PRINTED IN USA

Part No. 808274 420-19111 081380 210-19470 420-35703 420-36175 420-34463 055648 651087 045-31501

Description

Qty. Req.

KIT/HORN HORN . . . . . . . . . . . . . . . . . . . . . . . SCREW/CAP 5/16 X 3/4. . . . . . . . . NUT/LOCK 5/16 . . . . . . . . . . . . . . . HARNESS/WIRE . . . . . . . . . . . . . . ASSEMBLY/HORN SWITCH . . . . . WIRE/JUMPER, GROUND. . . . . . . TIE/WIRE . . . . . . . . . . . . . . . . . . . . WASHER/STAR . . . . . . . . . . . . . . . ADAPTER/HORN BUTTON . . . . . .

917161/HP0612

1 1 1 1 1 1 6 1 1

152

KITS AND ACCESSORIES Four Point Lifting Kit 808273

Ref. No. 1 2 3 4 5 6 7

153

Part No. 808273 040-33607 040-33608 650453 654030 654009 653018 137718

Description

Qty. Req.

KIT/FOUR-POINT LIFT LIFT HOOK/RIGHT FRONT . . . . . . 1 LIFT HOOK/LEFT FRONT . . . . . . . 1 SCREW/CAP 1/2 X 1-1/2 . . . . . . . . 6 WASHER/LOCK 1/2 . . . . . . . . . . . . 6 WASHER/FLAT 1/2. . . . . . . . . . . . 12 NUT/HEX 1/2 . . . . . . . . . . . . . . . . . 6 DECAL/LIFT POINT . . . . . . . . . . . . 4

917161/HP0612

PRINTED IN USA

KITS AND ACCESSORIES Electrical Disconnect Switch Kit 808240

Ref. No.

Qty. Req.

Description

808240 091666 091667 187927 420-36171 076589

1 2 3 4 5

Removed and reinstalled in steps 6 & 7

Part No.

KIT/ELEC DISCONNECT SWITCH SWITCH/DISCONNECT . . . . . . . . . 1 PLATE/FACE . . . . . . . . . . . . . . . . . . 1 BRACKET . . . . . . . . . . . . . . . . . . . . 1 CABLE/BATTERY . . . . . . . . . . . . . . 1 SCREW/CAP 3/8 X 1. . . . . . . . . . . . 2

1 4

3

1

1 2

Removed and reinstalled in steps 6 & 7

Battery Ground Cable

Ref. No. 1 2 3 5 6

Part No. 054985 091666 091667 187927 129419

3

Qty. Req.

Description

CABLE/BATTERY . . . . . . . . . . . . . . 1 SWITCH/DISCONNECT . . . . . . . . . 2 PLATE/FACE . . . . . . . . . . . . . . . . . . 1 BRACKET/BATTERY SWITCH M . . 1 BOOT/INSULATOR . . . . . . . . . . . . . 2

5

2

6

1

USE EXISTING HARDWARE (2 PLACES) PRINTED IN USA

917161/HP0612

154

KITS AND ACCESSORIES Engine Block Heater Kit 805855

Ref. No. 1 2

Part No. 805855 121480 121481

Description

Qty. Req.

KIT/ENGINE BLOCK HEATER HEATER/FROST PLUG . . . . . . . . . .1 CORD/HEATER . . . . . . . . . . . . . . . .1

SPARE PARTS LISTING

Cab - Sliding Side Windows Kit 808266

Ref. No. 1 2 3 4

155

Part No. 808266 420-36177 420-36178 650815 210-32030

Description

Qty. Req.

KIT/SLIDING SIDE WINDOWS ASSEMBLY/WINDOW LEFT . . . . . . 1 ASSEMBLY/WINDOW RIGHT . . . . . 1 SCREW/MACHINE #10 X 3/4 . . . . 34 NUT/HEX WHIZLOCK #10 . . . . . . 34

Ref. No. 5 6 7 8

420-36177 50250097 50250045 50250046 50250090

ASSY/WINDOW LEFT LATCH (one screw) REAR LH SLIDE GLASS PANEL W/SEAL FRONT LH SLIDE GLASS PANEL W/SEAL KNOB/ANTI-RATTLER

420-36178 50250097 50250043 50250044 50250090

ASSY/WINDOW RH LATCH (one screw) FRONT RH SLIDE GLASS PANEL W/SEAL REAR RH SLIDE GLASS PANEL W/SEAL KNOB/ANTI-RATTLER

Part No. 420-36122 090-32560 420-36344 420-36345

917161/HP0612

Description

Qty. Req.

SIDE WINDOW/LOWER ROPS . . . 2 LATCH (two screws) . . . . . . . . . . . AR GLASS/FRONT SLIDING . . . . . . . AR GLASS/REAR SLIDING . . . . . . . . AR

PRINTED IN USA

KITS AND ACCESSORIES Strobe Light Kit 808279

Ref. No. 1 2 3 4 5 6 7 8 9

Part No. 808279 088296 132318 040-33776 650835 420-36241 420-36240 420-33614 420-35257 420-30377 078151

Description

Qty. Req.

KIT/STROBE LIGHT STROBE . . . . . . . . . . . . . . . . . . . . . 1 BULB . . . . . . . . . . . . . . . . . . . . . . 1 BRACKET/STROBE MOUNTING . . 1 SCREW/CAP 1/4-20NC X 1 . . . . . . 2 WIRE JUMPER/BLACK 24”. . . . . . . 1 WIRE JUMPER/RED 36”. . . . . . . . . 1 TERMINAL/ADAPTER. . . . . . . . . . . 1 CONNECTOR/FEMALE BULLET . . 2 GROMMET/RUBBER . . . . . . . . . . . 3 CONNECTOR/TAP . . . . . . . . . . . . . 1

Interior Dome Light Kit 808271

Ref. No. 1 2 3 4 5 6

PRINTED IN USA

917161/HP0612

Part No. 808271 137497 651642 650606 210-32183 090-32537 650943

Description

Qty. Req.

KIT/INTERIOR DOME LIGHT LIGHT/DOME . . . . . . . . . . . . . . . . . 1 SCREW/MACHINE #8 X 1/2 . . . . . . 2 WASHER/FLAT #8. . . . . . . . . . . . . . 2 NUT/LOCK #8 . . . . . . . . . . . . . . . . . 2 PLATE . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW/MACHINE 1/4 X 1/2 . . . . . 2

156

KITS AND ACCESSORIES Cab - Door Interlock Kit 830600

Ref. No.

Part No.

1 2 3 4 5 6 7 8

830600 420-36264 650815 650584 650549 650550 330-33781 360-32657 310-30337

Description

Qty. Req.

KIT/CAB DOOR SWITCH SENSOR SWITCH/PROXIMITY (CLOSED) . . 1 SCREW/MACHINE #10 X 3/4 . . . . . 2 WASHER/FLAT #10 . . . . . . . . . . . . 8 WASHER/LOCK #10 . . . . . . . . . . . . 4 NUT/HEX #10 . . . . . . . . . . . . . . . . . 4 MOUNT/PROXIMITY SWITCH . . . . 1 SPACER/SWITCH MOUNT. . . . . . . 1 SCREW/MACHINE #10 X 1-1/2 . . . 2

Ref. No.

Part No.

Description

Qty. Req.

9 420-36263 HARNESS/WIRE . . . . . . . . . . . . . . . 1 10 055648 TIE/CABLE. . . . . . . . . . . . . . . . . . . . 3 11 193157 * MAGNET/SWITCH ACTUATOR . . . 1 12 193156 * SWITCH/PROXIMITY (OPEN) . . . . 1 13 650327 SCREW/MACHINE #6 X 3/4 . . . . . . 4 14 651314 WASHER/LOCK #6 . . . . . . . . . . . . . 4 15 650848 WASHER/FLAT #6 . . . . . . . . . . . . . . 4 16 650658 NUT/HEX #6 . . . . . . . . . . . . . . . . . . 4 * Part numbers 121587/127963 have been replaced by 193157 and 193156. Kit part number 193182 provides 193157/193156 together.

Coolant Temperature Gauge Kit 810212 Ref. No.

Part No. 810212 137113

157

Description

Qty. Req.

KIT/COOLANT TEMP GAUGE GAUGE/COOLANT TEMP.. . . . . . . .1

917161/HP0612

PRINTED IN USA

KITS AND ACCESSORIES Single Point Lift Kit 810834 7

12

9

2

3 1

8 6 11

5 12 3

5

1

10

ITEM 5 OPTIONAL FOR MODELS GEHL: 3640/3840/4240 MUSTANG: 2026/2041, 2044/2054

ROPS TOP PANEL Ref. No.

Part No.

1 2 3 5 6

810834 067847 137718 138669 480-27676 188050

Qty. Req.

Description

KIT/SINGLE-POINT LIFT NUT/HEX 3/8 . . . . . . . . . . . . . . . . . DECAL/LIFT HOOK . . . . . . . . . . . . TUBE/LOCKING . . . . . . . . . . . . . . . WASHER/FLAT. . . . . . . . . . . . . . . . ROD/LIFT SUPPORT . . . . . . . . . . .

2 2 2 6 1

Ref. No. 7 8 9 10 11 12

Part No. 188053 191072 188137 210-20571 650532 650818

Description

Qty. Req.

WELDMENT/LIFT EYE ASSY. . . . . 1 WELDMENT/SINGLE POINT LIFT . 1 PLATE/NAME . . . . . . . . . . . . . . . . . 1 NUT/LOCK SERRATED 5/8 . . . . . . 4 SCREW/CAP 5/8 X 1-1/2 . . . . . . . . 6 SCREW/CAP 3/8 X 3 . . . . . . . . . . . 2

Engine Auto Shutdown Kit 808270

Ref. No. 1 2 3 4 5 6

Part No. 808270 420-36280 310-32686 654035 195442 420-35939 660043 055648

Description

Qty. Req.

KIT/ENGINE AUTO SHUTDOWN MODULE/SHUTDOWN. . . . . . . . . . 1 SCREW/BUTTON HEAD #8 X 3/4 . 2 WASHER/LOCK #8 . . . . . . . . . . . . . 2 NUT/STANDOFF #8 X 3/4 . . . . . . . 2 PROBE/RADIATOR. . . . . . . . . . . . . 1 REDUCER 1/4 x 1/8 . . . . . . . . . . . . 1 TIE/WIRE (not shown). . . . . . . . . . 10

6

PRINTED IN USA

917161/HP0612

158

KITS AND ACCESSORIES Cab - Heater/Defroster Kit 810739 INSERT ITEM #7 (2) THROUGH ITEM #11 BEFORE CONNECTING TO ITEMS #5

CONNECT TO ELECTRICAL HOOK-UP LOCATED NEAR THE BOTTOM OF INSTRUMENT PANEL ON THE RIGHT SIDE OF ROPS

11

25

20

22

8

19

16 21

USE EXISTING HARDWARE TO ATTACH ITEMS #16 AND #19 TO THE ROPS

12 2

24 12

7

1

26

4

11

25

5 3 13

5

14

7

6

12

FASTEN TO BACK OF ROPS

CONNECT TO ITEM #14

15

7

4 FASTEN TO SIDE OF ROPS

3 CYL. ENG. HOSE ROUTING

INSERT ITEM #7 (2) THROUGH ITEM #11 BEFORE CONNECTING TO ITEMS #5

A

25 7

1 4 12

24

12

4 CYL. ENG. HOSE ROUTING

17

23 28 DETAIL A

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. 810739 058805 070634 088467 095955 123352 170-34425 190524 190527 190568 190570 190622 210-19470 175239 230-32633

Description

18

1

Qty. Req.

KIT/HEATER/DEFROSTER CLAMP/HOSE . . . . . . . . . . . . . . . . .8 NUT/FLLSUF 1/4 CZ . . . . . . . . . . . .3 TIE/NYLON. . . . . . . . . . . . . . . . . . . .1 CLAMP/HOSE . . . . . . . . . . . . . . . . .6 ST MP06 BD10. . . . . . . . . . . . . . . . .2 HOSE/HEATER . . . . . . . . . . . . . . . .1 HEATER HOSE . . . . . . . . . . . . . . . .2 HEATER HOSE BRACKET . . . . . . .1 HEATER HOSE BRACKET . . . . . . .1 HEATER HOSE BRACKET . . . . . . .1 NYLON PROTECTIVE SLEEVE . . .1 NUT/FLRSUF 5/16 CZ . . . . . . . . . . .4 ELBOW 45DEG . . . . . . . . . . . . . . . .1 VALVE/CABLE CONTROLLED . . . .1

Ref. No. 15 16 17 18 19 20 21 22

23 24 25 26 28

159

Part No. 230-32655 330-33796 420-35942 420-35988 420-36123 420-36148 420-36247 420-36248 244398 136305 136304 090-32563 136310 136311 137797 136316 138552 420-36290 650448 650573 650687 650943 654002

917161/HP0612

Description

Qty. Req.

ADAPTER STR 3/8 NPT-3/8. . . . . . 1 HOUSING WELDMENT/FILTER. . . 1 HOLE PLUG 1/2 . . . . . . . . . . . . . . . 6 HOLE PLUG 3/8 . . . . . . . . . . . . . . . 2 COVER/HEATER MOTOR . . . . . . . 1 FOAM/LH W/HEATER ROPS . . . . . 1 FILTER/HEATER. . . . . . . . . . . . . . . 1 HEATER . . . . . . . . . . . . . . . . . . . . . 1 ASSY/BLOWER MOTOR . . . . . . . . 1 SWITCH/FAN 3-SPEED . . . . . . . . 1 KNOB/CONTROL . . . . . . . . . . . . . 2 CABLE ASSY/HEAT CONTROL. . 1 RESISTOR BLOCK/HEATER . . . . 1 RECTIFIER/HEATER RELAY . . . . 1 NUT/LOCK #10 . . . . . . . . . . . . . . . 4 SCREW/SEMS . . . . . . . . . . . . . . . 2 KNOB/RECIRCULATION . . . . . . . 1 LOUVERS/CAB HEATER . . . . . . . AR CS 1/4x3/4 C5ZY . . . . . . . . . . . . . . 2 CB 2/16x1 C5ZY . . . . . . . . . . . . . . . 2 CB 5/16x3/4 C5ZY . . . . . . . . . . . . . 2 THMS 1/4x1/2 C2Z SLTD . . . . . . . . 3 FW 1/4 AWZ . . . . . . . . . . . . . . . . . . 2

PRINTED IN USA

KITS AND ACCESSORIES Pre-Cleaner Kit 810737

AIR CLEANER ASSEMBLY

2

MOUNTING CLAMP SUPPLIED WITH PRE-CLEANER

1

Ref. No. 1 2

PRINTED IN USA

917161/HP0612

Part No. 810737 135335 190634

Description

Qty. Req.

KIT/PRE-CLEANER PRE-CLEANER/INTAKE . . . . . . . . . 1 SLEEVE/REDUCER . . . . . . . . . . . . 1

160

KITS AND ACCESSORIES Suspension Seat Kit 810422 and Standard Seat Kit 810423 3

3

1

5

4

2 2 2

2

5

2

2

2

Ref. No. 1 2 3 4 5

Part No.

Quantity 810422 Suspension Seat

Description

184892 137836 184017 184016 650630 654046

4

2

Quantity 810423 Standard Seat

BRACKET/SEAT BELT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - NUT/HEX WHIZLOCK M8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 - - - - - - - - - - - - - - - - - - - - - SEAT/STANDARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - SEAT/SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - - - - - - - - SCREW/CAP 7/16 X 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

1 4 1 2 2

7

5 12

Cab Sound Suppression Kit 810738

4 NOTES: 1. WHEN INSTALLING FOAM, CAREFULLY PEEL THE RELEASE LINER. THE PRESSURE SENSITIVE IS NOT REPOSITIONABLE BE SURE TO HAVE IT ALIGNED BEFORE PRESSING IN PLACE.

4

NOTE: REMOVE BULB SEAL ON SIDES OF DOOR SHROUD BEFORE ADDING FOAM

1

5

2

2. INSTALL ITEM 420-36208 TO BACK OF KICKPLATE (ALONG OUTSIDE EGDES) BEFORE ASSEMBLING KICKPLATE TO SOUND BARRIER BRACKETS

9

RIGHT SIDE

SOUND BARRIER UPPER R.H.

KICK PLATE 10

6 8

3 LEFT SIDE

11

10 SOUND BARRIER UPPER L.H.

Ref. No. 1 2 3 4 5

161

Part No. 810738 190422 190479 190481 190817 191909

Description

Qty. Req.

KIT/CAB SOUND SUPPRESSION PAD/ENGINE COVER REAR . . . . . PAD/RIGHT FENDER PANEL . . . . PAD/LEFT FENDER PANEL. . . . . . FOAM/SEAL/1.0X.75X34 . . . . . . . . FOAM PAD/SOUND . . . . . . . . . . . .

1 1 1 2 3

Ref. No.

Part No.

Description

Qty. Req.

6

191913

PAD/SOUND TOWER LH . . . . . . . . 1

7 8 9 10 11 12

192627 420-36205 420-36207 420-36208 420-36211 420-36217

SOUND BARRIER/FUEL TANK . . . . . FOAM, KICKPLATE . . . . . . . . . . . . . . FOAM,SEAT PLATE . . . . . . . . . . . . . . FOAM,SOUND BARRIER LH RE . . . . FOAM,PLATE,FLOOR PLATE . . . . . . FOAM,WIRE HARNESS . . . . . . . . . . .

917161/HP0612

1 1 1 2 1 1

PRINTED IN USA

KITS AND ACCESSORIES Backup Alarm Kit 810740

Hand/Foot Controls

T-Bar Controls

10

5

10 10

5 10

8

6

4

8

3

3

8

7

7 2

1 2 3 4 5 6 7 8 9 10

810740 040-33629 070856 090-32433 134588 140880 189856 191362 310-32624 650488 650758

PRINTED IN USA

T-Bar Description

Qty. Req.

KIT/BACKUP ALARM PLATE/MOUNTING SWITCH. . . . . NUT/FLLSUF 3/8 CZ . . . . . . . . . . . SWITCH . . . . . . . . . . . . . . . . . . . . . NUT/SPIRALOCK 1/4-20 . . . . . . . . ALARM/BACK-UP . . . . . . . . . . . . . BACKUP ALARM BRACKET . . . . . BRACKET/ALARM . . . . . . . . . . . . . HHTFS TAP/R #10 x 5/8 CZY . . . . CS 3/8x3/4 C5ZY . . . . . . . . . . . . . . CB 1/4-20 x 3/4. . . . . . . . . . . . . . . .

1 1 1 4 1 1 1 2 1 4

Ref. No. 1 2 3 4 5 6 7 8 9 10

Part No. 040-33629 070856 090-32433 134588 140880 189856 191362 310-32624 650488 650758

917161/HP0612

9

1 2

Part No.

7

9 2

6

3

9

1

Ref. No.

4

1

H/F Description

Qty. Req.

PLATE/MOUNTING SWITCH. . . . . .2 NUT/FLLSUF 3/8 CZ . . . . . . . . . . . .2 SWITCH . . . . . . . . . . . . . . . . . . . . . .2 NUT/SPIRALOCK 1/4-20 . . . . . . . . .4 ALARM/BACK-UP . . . . . . . . . . . . . .1 BACKUP ALARM BRACKET . . . . . .1 BRACKET/ALARM . . . . . . . . . . . . . .2 HHTFS TAP/R #10 x 5/8 CZY . . . . .4 CS 3/8x3/4 C5ZY . . . . . . . . . . . . . . .2 CB 1/4-20 x 3/4. . . . . . . . . . . . . . . . .4

162

KITS AND ACCESSORIES Lock Valve Kit 810721

RIGHT HAND UPPER ARM CONNECT LIFT AND TILT HYD LINES TO ITEMS 1

4

4

7

1 1

2 CHANGE CARTRIDGE PORT LOCATION TO MATCH TILT CYLINDER (ROD END) HYDRAULIC LINE

3 7 8

6 5 8

6

Ref. No. 1 2 3 4 5 6 7 8

163

Part No. 810721 122896 190277 190319 190336 230-30569 650577 651648 654024

Description

CONNECT LIFT AND TILT HYD TUBES TO ITEMS 5

5

Qty. Req.

KIT/LOCK VALVE FITTING/ST SAE10XFLFSW10 . . . VALVE/LOCK . . . . . . . . . . . . . . . . . PLATE/VALVE MOUNT . . . . . . . . . FITTING/ST SAE08XSAF10 . . . . . UNION/HYD. FITTING . . . . . . . . . . SCREW/CAP 5/16 X 1-1/2 . . . . . . . SCREWROLLING TFS 5/16 X 3/4 . WASHER/LOCK 5/16 . . . . . . . . . . .

917161/HP0612

2 1 1 2 2 2 2 2

PRINTED IN USA

KITS AND ACCESSORIES

Sound Suppression Kit 192635 36/3840 Models

Sound Suppression Kit 192636 4240 Models

1

7

6

3

8

8 9

9

2 2 4

5

Ref. No. 1 2 3 4 5 6 7 8 9

Part No. 192635 087849 134792 191909 191913 192625 192695 192627 192848 650579 654004

PRINTED IN USA

Description

Qty. Req.

KIT/SOUND 36/3840 . . . . . . . . . . . .1 CLAMP/HOSE #52 . . . . . . . . . . . . . .1 END/ROD . . . . . . . . . . . . . . . . . . . . .2 FOAM PAD/SOUND . . . . . . . . . . . . .3 PAD/SOUND TOWER LEFT . . . . . .1 FOAM/FOOT PLATE (T-BAR) . . . . .1 FOAM/FOOT PLATE (H/F). . . . . . . .1 FOAM/FUEL TANK. . . . . . . . . . . . . .1 DIFFUSER/SOUND . . . . . . . . . . . . .1 SCREW/CAP 3/8 X 1-3/4 . . . . . . . . .2 WASHER/FLAT 5/16 . . . . . . . . . . . .2

Ref. No. 1 2 3 4 5 6 7 8 9

917161/HP0612

Part No. 192636 087849 134792 191909 191913 192625 192695 192627 192848 650579 654004

Description

Qty. Req.

KIT/SOUND 4240. . . . . . . . . . . . . . .1 CLAMP/HOSE #52. . . . . . . . . . . . . .1 END/ROD. . . . . . . . . . . . . . . . . . . . .2 FOAM PAD/SOUND. . . . . . . . . . . . .3 PAD/SOUND TOWER LEFT . . . . . .1 FOAM/FOOT PLATE (T-BAR) . . . . .1 FOAM/FOOT PLATE (H/F). . . . . . . .1 FOAM/FUEL TANK . . . . . . . . . . . . .1 DIFFUSER/SOUND . . . . . . . . . . . . .1 SCREW/CAP 3/8 X 1-3/4 . . . . . . . . .2 WASHER/FLAT 5/16 . . . . . . . . . . . .2

164

KITS AND ACCESSORIES Rear Counterweight Kit 808383 A

2

DETAIL A

Ref. No.

3

Description

808383 654014 130309 131609 192912 650406

1 2 3 4 5

1

Part No.

Qty. Req.

KIT/REAR COUNTERWEIGHT FW 3/4 AWZY . . . . . . . . . . . . . . . . .2 DECAL/WARNING TIPPING . . . . . .2 NUT/SPIRALOCK 3/4-10 . . . . . . . . .2 COUNTERWEIGHT . . . . . . . . . . . . .1 CS 3/4x4-1/2 C5ZY . . . . . . . . . . . . .2

4 2 5

Universal Radio Kit 810946 Ref. No.

Part No. 810946 184507 192454 192764 410010 192763

1 2 3 4

Qty. Req.

Description

KIT/UNIVERSAL RADIO ANTENNA/RADIO. . . . . . . . . . . . . . RADIO/AM-FM-WB . . . . . . . . . . . . . SPEAKER/PAIR 3-1/2 . . . . . . . . . . . KIT/UNIVERSAL INSTALL . . . . . . . HARNESS/RADIO/AM-FM-WB. . .

1 1 1 1 1

1

3

4 3

2

165

917161/HP0612

PRINTED IN USA

KITS AND ACCESSORIES Self-Leveling Valve Kit 811204 3640: SN 003301 and Up 3840: SN 003401 and Up 4240: SN 003451 and Up 8

5

11

4 7

3

6 2

1 9

10

Ref. No. 1 2 3 4 5 6 7 8 9 10 11

PRINTED IN USA

Part No. 811204 065415 067761 210-31017 072580 072807 121387 135367 191454 191460 191461 652040

Description

Qty. Req.

KIT/SELF-LEVELING VALVE ELBOW/SWIVEL 90º 7/8 . . . . . . . . . 1 FITTING/90º SAE10 X JIC10. . . . . . 1 NUT/LOCK FL CTR 5/16 . . . . . . . . . 2 FITTING/STR SAE10 X JIC10 . . . . . 1 FITTING/TEE MALE . . . . . . . . . . . . 1 FITTING/TEE SAE10XJIC08XJIC081 VALVE/SELF-LEVEL . . . . . . . . . . . . 1 TUBE/SELF-LEVEL BOTTOM. . . . . 1 TUBE/CONTROL VALVE/LIFT . . . . 1 TUBE/LIFT . . . . . . . . . . . . . . . . . . . . 1 BOLT/CARRIAGE 5/16 X 2-1/2 . . . . 2

917161/HP0612

166

KITS AND ACCESSORIES ORIENT WIPER ARM 40 BELOW HORIZONTAL

Rear Wiper Kit 811659

SEE NOTE 1 SEE NOTE 1 11

40

14

14

14

3 EXISTING WINDOW EXTRUSION

12

9

15

13

VIEW FROM REAR OF CAB

12

14

5

11

2 3

14

SEE NOTE 1

14

2

DISCARD OLD RIP CORD 10

6

SEE NOTE 1

4

NOTES: 1.) WIPER MOTOR ASSY, ARM, AND BLADE AS WELL AS WASHER NOZZLE, BULKHEAD, CHECK VALVE, AND HOSE ARE COMPONENTS OF WIPER KIT, P/N 197920 2.) ROUTE CAB DOOR/REAR WIPER HARNESS ADJACENT TO THE EXISTING CAB DOOR HARNESS. IDENTIFY THE WIRE HARNESS THAT CONNECTS WIPER SWITCH TO THE WIPER MOTOR (3 WIRES). REMOVE EACH OF THE THREE WIRES FROM THE BASE OF THE SWITCH AND REPLACE IT WITH THE WIRE OF MATCHING COLOR IN THAT SAME LOCATION. PRESS THE WIRES FROM THE WIPER HARNESS (JUST REMOVED) TO THE AVAILABLE MALE TERMINALS IN THE REAR WIPER DOOR HARNESS TAKING CARE TO MATCH WIRE COLORS.

Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No. 811659 055648 084175 197908 197917 197918 197935 197936 197939 420-34480 420-36323 650637 651044 651302 651814 50350260

Description

Qty. Req’d

KIT/REAR WIPER TIE/CABLE .19X7.50 BLACK . . . . . 2 HLN INST #1024 CZY . . . . . . . . . . . 3 SPACER / .25 IN . . . . . . . . . . . . . . . 5 WINDOW/REAR/WIPER . . . . . . . . . 1 MOUNT/WIPER MOTOR. . . . . . . . . 1 KIT/WIPER/REAR . . . . . . . . . . . . . . 1 HARNESS/DOOR REAR WIPER . . 1 HARNESS/CAB REAR WIPER . . . . 1 GROMMET .625 X .25 . . . . . . . . . . . 1 STRIP/LOCKING . . . . . . . . . . . . . . . 1 GROMMET .1875 X .25 . . . . . . . . . . 3 RHMS SLT #1024X1-3/4 CZY . . . . . 2 LW EXT T #10 AZY . . . . . . . . . . . . . 1 FW #10 BWZY . . . . . . . . . . . . . . . . . 6 BHSCS #1024x1-1/4 CZY . . . . . . . . 3 SWITCH/WIPER DUAL CNTROL . . 1 7

Ref No. 1 2 3 4 5 6 7 8

Part No. 197920 197909 197910 197911 197912 197913 197916 197921 197937

Description

Qty. Req’d

KIT/WIPER MOTOR BLADE/WIPER/9 IN . . . . . . . . . . . . . 1 ARM/WIPER/ADJ . . . . . . . . . . . . . . 1 BULKHEAD/WIPER . . . . . . . . . . . . . 1 HOSE/WIPER/10.5 IN . . . . . . . . . . . 1 NOZZLE/WASHER/REAR . . . . . . . . 1 FITTING/T/0.188 . . . . . . . . . . . . . . . 1 MOTOR/WIPER/WO SWITCH. . . . . 1 VALVE/CHECK . . . . . . . . . . . . . . . . 1

2

6 3 4

8 5 1

167

917161/HP0612

TEE AND ANTI-SIPHON (CHECK) VALVE INCLUDED WITH WIPER KIT

CLIPS IN PLACE ON WIPER ARM

PRINTED IN USA

SECTION D: SCHEMATICS Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Cab Door - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Cab Heater - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

SECTION D: SCHEMATICS

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

PRINTED IN USA

917161/HP0612

168

SCHEMATICS

EATON SELF LEVEL VALVE (WITH RELIEF UNLOAD SPOOL)

LIFT

A

C

STANDARD FLOW NON SELF LEVEL

D

B

TILT

TILT

B3 A3

A2

B2

B1 A1

P

LIFT

AUX

TILT

3480 PSI

3480 PSI

2828 PSI

4240 Servo Hydraulics Models SN 005401 - 005627 EU Only

T

50

200

(4240-2041)

2.48

2.48

4000

250 4000

4000

25.07

4000

25.07

PRINTED IN USA

917161/HP0612

169

LIFT

OPTIONAL SELF LEVEL

Hydraulic/Hydrostatic

PRINTED IN USA

917161/HP0612

D

C

LIFT

B

TILT

OPTIONAL SELF-LEVEL

EATON SELF-LEVEL VALVE WITH RELIEF UNLOAD SPOOL

A

LIFT

TILT

STANDARD FLOW NON SELF-LEVEL

B1 A1

B2 A2

P

A1

B1

A2

B2

A3

B3

LIFT

TILT

AUX

X

X

2828 PSI

3480 PSI

3480 PSI

T

36/3840

4240

36/3840 4240 4240 36/38/4240 36/38/4240

36 /38 40

SCHEMATICS

Hydraulic/Hydrostatic

3640 Models: SN 003301 and Up 3840 Models: SN 003401 and Up 4240 Models: SN 003451 and Up (Non-Servo)

170

14.5 (36/3840)

171 16.5 (4240)

12.2 1.20 1.37

36/3840: 35 HP @ 2600 4240: 46 HP @ 2600 LOW IDLE (36/3840): 1500 RPM LOW IDLE (4240): 1200 RPM HIGH IDLE (36/38/4240): 2800 RPM

EATON

SCHEMATICS Hydraulic/Hydrostatic

3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

917161/HP0612

PRINTED IN USA

SCHEMATICS

Cab Door Electrical

GROUND BLACK

WASHER PUMP

BLACK

WHITE

RED

B

1 2 3 RED

RED NORM CLOSED

917161/HP0612

DOOR SWITCH

WHITE COMMON

WIPER MOTOR CONNECTION

PRINTED IN USA

WIPER SWITCH

GROUND

BLUE

BLACK

BLUE

SWITCH

PARK

GREEN

GREEN

HIGH SPEED

LOW SPEED

YELLOW

YELLOW

W

ORANGE

POWER ORANGE

172

SCHEMATICS

Cab Heater Electrical

173

917161/HP0612

PRINTED IN USA

SCHEMATICS 3640 Models: SN 003701 and Up 3840 Models: SN 004001 and Up 4240 Models: SN 005401 and Up

BACKUP ALARM KIT (OPTION)

Electrical

80 GRN 62 Y

O1G, BLK

BACKUP ALARM SWITCH (OPTION)

80 GRN 62 Y BACKUP ALARM SWITCH (OPTION)

FLASHER POWER TAP

20I RED

44 GRN

43 GRN

1 2

4

GLOW CONTROL MODULE 191450

3

5 6

ENGINE HARNESS 195299

GLOW SOLENOID 193856

ROPS HARNESS 195298

31 PK

A

30

B

87

GLOW PLUGS

43 GRN

RELAY 195482 (3)

PRINTED IN USA

917161/HP0612

174

SCHEMATICS 3640 Models: SN 003301 - 003700 3840 Models: SN 003401 - 004000 4240 Models: SN 003451 - 005400

BACKUP ALARM KIT (OPTION)

Electrical

O1G, BLK

80 GRN 62 Y BACKUP ALARM SWITCH (OPTION)

80 GRN 62 Y FLASHER POWER TAP

BACKUP ALARM SWITCH (OPTION)

44 GRN

43 GRN

ENGINE HARNESS 191872

188963

43 GRN

175

917161/HP0612

PRINTED IN USA

SCHEMATICS 3640 Models: SN 003300 and Before 3840 Models: SN 003400 and Before 4240 Models: SN 003450 and Before

BACKUP ALARM KIT (OPTION)

Electrical

O1G, BLK

80 GRN 62 Y BACKUP ALARM SWITCH (OPTION) 80 GRN 62 Y

FLASHER POWER TAP 44 GRN

BACKUP ALARM SWITCH (OPTION)

43 GRN

188963

43 GRN

PRINTED IN USA

917161/HP0612

176

SCHEMATICS

This Page Intentionally Left Blank

177

917161/HP0612

PRINTED IN USA

Part No.

044204 044204 044205 044205 054202 054202 054202 054202 054202 054626 054626 054626 054626 054626 054626 054816 054816 054816 054816 054816 054885 054885 054885 054885 054985 054985 054985 054985 054985 054985 054994 055335 055335 055335 055335 055335 055335 055648 055648 055648 055648 055648 055648 055648 055648 055648 055648 055648 055648 055648 055648 055981 055981 056086 056937 056937 056937 057557

Page No.

Ref. No.

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2 2 3 3 9 9 9 5 6 1 2 1 2 2 1 2 1 3 3 3 2 2 10 10 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 25 7 10 6 1 3 2 1 11 11 10 5

PRINTED IN USA

Part No.

057557 058615 058615 058615 058615 058805 058805 058805 058805 058805 058805 058805 058805 058805 060746 060746 060748 061574 061946 061946 061946 062023 062023 062023 062023 062756 064260 064260 064260 064260 064354 064354 064422 064422 064543 064543 064669 064669 065415 065415 065415 065415 065415 065415 065415 067455 067750 067750 067761 067761 067761 067761 067761 067761 067761 067761 067761 067823

Page No.

Ref. No.

14 46 52 86 100 38 40 40 42 44 44 96 98 159 124 126 126 66 66 68 68 2 6 30 32 24 2 6 86 100 96 98 62 64 12 14 62 64 40 40 52 58 62 64 166 54 12 14 38 42 44 44 52 58 66 68 166 12

6 4 2 5 2 2 2 2 2 2 2 2 2 1 20 20 37 1 2 1 1 2 2 3 3 1 3 3 6 3 3 3 4 4 6 7 5 5 3 3 3 1 6 6 1 4 7 8 3 3 3 3 4 2 3 2 2 8

Part No.

067823 067847 067847 067847 067847 068034 068034 068034 068938 068938 068938 068938 070634 070634 070634 070634 070634 070634 070634 070634 070634 070634 070634 070648 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 070856 071401 071401 071700 071700 071700 071700 071700 071700 071700 071701 071701 071701 071701 071701 071701

Page No.

Ref. No.

14 2 6 86 158 2 6 24 46 48 52 54 2 6 12 12 14 16 96 98 148 150 159 36 2 4 6 10 10 38 50 70 74 78 82 84 86 88 90 92 151 162 162 82 96 30 32 40 40 70 74 78 12 14 54 58 86 88

9 4 4 24 1 5 5 2 5 3 5 5 6 6 9 10 10 3 4 4 7 11 2 1 7 1 7 1 1 4 4 12 12 11 6 7 7 5 5 5 5 2 2 7 10 4 4 4 4 13 13 12 11 11 6 2 8 6

917161/HP0612

Part No.

071701 071701 071701 071701 071701 071703 071703 071703 071703 071703 071703 071703 071703 071703 071703 071703 071703 071703 071703 071704 071704 071704 071704 071704 071705 071705 071706 071706 071706 071706 071706 071706 071706 071706 071706 071706 071706 071709 071709 072340 072340 072343 072343 072343 072343 072490 072490 072580 072580 072580 072580 072580 072580 072580 072580 072602 072602 072615

Page No.

Ref. No.

90 92 136 147 148 12 14 16 22 30 32 50 62 64 70 74 78 82 84 70 74 78 82 84 148 150 2 6 12 14 30 32 70 74 78 82 84 30 32 96 98 86 88 90 92 12 14 44 48 52 54 58 68 68 166 52 54 46

6 6 7 2 22 12 12 4 3 6 6 5 7 7 14 14 13 8 8 15 15 14 9 9 17 6 8 8 13 13 7 7 16 16 15 10 10 8 8 5 5 9 7 7 7 14 14 3 4 6 7 4 2 3 4 7 8 6

NUMERICAL INDEX

INDEX

178

INDEX

NUMERICAL INDEX

Part No.

179

072615 072615 072807 072807 072807 072853 072854 072871 072871 072916 072916 073486 073694 073694 074830 074830 075028 075028 075028 075028 075236 075858 075858 076031 076031 076147 076147 076588 076588 076588 076588 076588 076588 076588 076588 076588 076588 076588 076588 076588 076588 076589 076589 076589 076589 076589 076589 076589 076589 076589 076590 076879 076880 076880 076880 076971 078151 079039

Page No.

Ref. No.

62 64 52 58 166 108 108 50 70 149 151 36 96 98 52 54 86 88 90 92 60 2 6 58 147 52 54 2 6 14 30 32 34 36 38 42 70 74 78 82 84 2 6 84 86 88 90 92 151 154 70 52 46 62 64 30 156 78

8 8 8 5 5 30 32 22 17 29 6 2 7 7 17 15 10 8 8 8 2 9 9 3 3 9 9 10 10 15 9 9 1 3 5 4 18 17 16 11 11 11 11 12 11 9 9 9 7 5 19 10 7 9 9 10 9 17

Part No.

079039 079098 079098 079126 079126 080808 080809 080810 080811 080813 081371 081374 081374 081374 081380 081380 081380 081380 081380 081433 084175 084175 087849 087849 087849 087849 087850 087850 087850 088040 088040 088046 088296 088467 088471 088472 088473 088904 088912 088935 088935 088937 089079 089099 089099 089099 089099 089099 089961 090666 090666 090666 091039 091666 091666 091666 091667 091667

Page No.

Ref. No.

84 52 60 52 60 138 138 138 138 138 20 70 74 78 52 70 74 78 152 92 86 167 34 36 164 164 34 36 64 96 98 48 156 159 138 138 138 60 70 58 147 36 22 48 52 54 58 147 138 38 42 70 46 94 154 154 94 154

13 11 3 12 4 5 7 9 12 14 1 20 18 18 13 21 19 19 2 10 12 2 2 4 1 1 3 5 10 6 6 5 1 3 18 17 16 5 22 4 4 25 4 6 14 10 5 5 15 6 5 27 8 2 1 2 3 2

917161/HP0612

Part No.

091667 095601 095601 095601 095955 103060 112712 113839 113839 114665 114665 114742 121002 121002 121387 121387 121480 121481 121897 122348 122348 122485 122485 122485 122488 122840 122896 122898 122899 123067 123067 123069 123069 123070 123070 123073 123073 123079 123079 123080 123080 123081 123081 123084 123084 123090 123090 123090 123093 123110 123110 123122 123122 123123 123123 123352 123383 123554

Page No.

Ref. No.

154 46 52 54 159 134 54 2 6 2 6 54 70 74 58 166 155 155 140 2 6 2 6 16 100 140 163 46 48 124 126 124 126 124 126 124 126 124 126 124 126 124 126 124 126 124 126 126 126 124 126 124 126 124 126 159 84 24

3 9 16 12 4 11 13 13 13 14 14 14 28 25 6 6 1 2 4 15 15 16 16 9 12 2 1 10 7 2 2 6 6 8 8 11 11 17 17 18 18 19 19 27 27 38 38 40 43 60 60 7 7 26 26 5 19 5

Part No.

124078 127710 127989 127989 127990 127990 127990 127990 128106 128106 128316 128507 128507 128507 128507 128507 128507 128507 128507 128507 128507 128507 128738 128738 129004 129066 129419 129419 129423 129933 129933 130064 130064 130309 131050 131050 131140 131140 131522 131522 131529 131529 131529 131577 131577 131609 131706 131838 131838 131842 131842 131842 131940 131940 131945 131945 132051 132051

Page No.

Ref. No.

2 124 124 126 124 124 126 126 124 126 70 104 104 104 104 104 104 104 104 104 104 104 96 98 138 138 94 154 132 68 68 96 98 165 96 98 26 28 2 6 2 6 60 128 130 165 36 52 54 30 32 70 2 6 12 14 2 6

17 45 16 16 66 66 10 10 29 1 1 1 1 1 1 2 2 2 2 1 11 11 13 4 6 13 10 10 12 12 2 7 7 6 6 18 17 19 18 1 12 9 3 7 17 15 12 11 30 20 19 18 20 30 29

PRINTED IN USA

Part No.

132166 132166 132270 132270 132270 132270 132285 132286 132293 132293 132294 132294 132318 132346 132353 132373 132493 132493 133074 133074 134219 134241 134327 134327 134327 134371 134372 134588 134588 134588 134588 134588 134588 134594 134757 134757 134757 134792 134792 134792 134852 134852 134853 134853 134853 134874 134888 134888 134888 134889 134889 134889 134966 135139 135139 135284 135331 135335

Page No.

Ref. No.

12 14 38 42 44 44 100 100 2 6 12 14 156 82 147 82 2 6 30 32 24 70 70 74 78 104 104 10 10 52 86 162 162 24 70 74 78 50 164 164 50 70 2 6 70 24 70 74 78 70 74 78 70 66 68 46 52 160

19 21 7 6 4 4 4 5 21 20 20 22 1 13 1 14 22 21 13 12 6 31 32 26 28 1 2 3 3 18 15 4 4 7 33 27 29 7 2 2 6 34 23 22 35 8 36 28 30 37 29 31 38 4 3 11 19 1

PRINTED IN USA

Part No.

135367 135367 135367 135367 135367 135448 135578 136011 136226 136226 136226 136226 136226 136251 136251 136304 136305 136310 136311 136316 136978 136978 136983 136986 136986 136988 136988 136995 136995 137015 137063 137063 137113 137113 137113 137204 137204 137204 137204 137418 137418 137497 137500 137500 137545 137602 137602 137603 137603 137628 137632 137634 137637 137639 137647 137655 137657 137658

Page No.

Ref. No.

58 58 138 147 166 70 54 82 86 88 90 92 96 2 6 159 159 159 159 159 124 126 124 124 126 124 126 124 126 126 30 32 96 98 157 30 32 74 78 96 98 156 30 32 107 96 98 96 98 107 107 107 107 107 107 107 107 107

7 6 6 7 39 16 15 16 12 12 13 13 24 23 22 22 22 22 22 9 9 29

62 62 57 57 29 14 13 14 13 15 14 3 3 15 14 1 28 24 1 16 15 17 37 14 2 3 15 16 17 18 19 20

Part No.

137660 137661 137683 137718 137718 137720 137797 137797 137797 137814 137836 137836 137836 137842 137843 137844 137845 137846 137847 137848 137849 137850 137859 138552 138669 139438 139438 139438 140270 140516 140880 140880 140880 140880 140931 140931 174983 174983 175239 182130 182130 183822 183825 183826 183934 183963 184007 184016 184016 184017 184017 184022 184023 184023 184034 184036 184036 184043

Page No.

Ref. No.

107 107 107 153 158 107 2 6 159 107 18 18 161 107 107 107 107 107 107 107 107 107 62 159 158 44 148 150 70 107 10 10 162 162 2 6 96 98 159 30 32 104 104 104 100 108 20 18 161 18 161 18 2 6 18 18 18 108

4 5 21 7 2 22 25 24 22 6 1 1 2 14 17 18 19 20 21 15 16 22 44 22 3 5 24 5 40 7 4 4 5 5 26 25 18 16 13 28 24 1 1 1 8 27 2 2 3 2 3 2 28 27 2 2 2 28

917161/HP0612

Part No.

184101 184101 184105 184214 184296 184296 184306 184373 184373 184436 184436 184507 184514 184664 184664 184711 184735 184735 184737 184737 184892 184892 186073 186073 186073 186073 186308 186308 186817 186817 186859 186859 186889 186889 186893 186998 186998 187304 187380 187381 187382 187382 187474 187474 187474 187474 187581 187663 187663 187714 187714 187725 187725 187755 187772 187825 187889 187889

Page No.

Ref. No.

52 140 140 107 30 32 108 34 36 30 32 165 149 2 6 107 30 32 30 32 18 161 38 42 44 44 30 32 30 32 40 40 30 32 34 40 40 46 124 126 124 126 38 42 44 44 62 2 6 30 32 34 36 6 22 36 2 6

21 3 23 17 16 29 4 8 18 17 1 26 29 28 23 19 18 20 19 3 1 8 7 5 7 28 24 23 22 5 6 27 27 5 6 7 13 28 28 48 48 9 8 6 8 10 30 29 21 20 6 10 36 5 9 31 30

NUMERICAL INDEX

INDEX

180

INDEX

NUMERICAL INDEX

Part No.

181

187907 187908 187908 187910 187915 187915 187917 187917 187919 187919 187921 187922 187922 187924 187924 187927 187927 187927 188050 188053 188074 188092 188092 188093 188093 188137 188142 188142 188147 188161 188413 188413 188415 188415 188586 188586 188636 188636 188730 188730 188790 188790 188794 188794 188795 188795 188814 188814 188814 188814 188817 188817 188817 188817 188833 188833 188893 188893

Page No.

Ref. No.

6 6 82 84 2 6 2 6 30 32 84 2 8 62 64 94 154 154 158 158 48 44 44 2 6 158 98 107 98 22 2 6 74 78 30 32 30 32 30 32 34 36 34 36 34 36 34 34 36 36 34 34 36 36 34 36 2 8

31 32 17 22 32 33 33 34 22 21 23 39 42 23 27 5 3 5 6 7 9 7 9 34 35 9 17 8 18 6 30 29 30 33 28 24 28 24 28 24 6 10 7 11 8 12 9 12 13 16 10 12 14 16 11 15 35 37

Part No.

188898 188947 188947 188963 188974 188974 188974 188976 188976 188991 188991 189144 189144 189177 189378 189383 189383 189383 189383 189383 189384 189384 189384 189384 189386 189386 189391 189398 189398 189398 189445 189446 189448 189449 189449 189450 189450 189454 189457 189459 189459 189460 189463 189467 189467 189484 189484 189485 189485 189485 189486 189486 189486 189491 189491 189492 189492 189508

Page No.

Ref. No.

6 96 98 98 66 68 68 2 8 96 98 2 8 32 8 66 68 68 128 132 68 68 128 132 30 32 32 48 128 130 48 48 48 30 32 46 48 84 84 58 147 54 54 52 54 44 44 38 44 44 38 44 44 48 54 48 54 70

36 19 19 20 5 4 5 35 37 37 38 36 38 24 39 6 5 6 1 5 6 1 24 23 24 10

11 12 13 25 25 14 14 25 26 7 7 20 21 22 22 8 10 25 9 11 24 10 12 15 23 16 24 41

917161/HP0612

Part No.

189514 189514 189514 189515 189515 189535 189572 189572 189572 189572 189572 189572 189574 189574 189580 189580 189592 189602 189611 189613 189619 189620 189620 189620 189709 189709 189719 189719 189720 189720 189724 189724 189725 189725 189727 189727 189773 189776 189799 189799 189805 189805 189805 189805 189805 189805 189808 189822 189822 189832 189832 189833 189833 189840 189841 189842 189843 189844

Page No.

Ref. No.

46 48 54 48 54 84 38 40 40 42 44 44 2 8 2 8 48 48 48 24 78 70 74 78 30 32 58 147 58 147 2 8 4 8 4 8 22 54 82 84 38 40 40 42 44 44 36 96 98 4 8 4 8 54 56 56 56 56

15 17 25 18 26 27 10 7 8 9 11 13 37 40 38 41 19 20 21 9 35 42 31 36 26 26 8 8 9 9 39 42 40 43 41 44 7 27 18 28 11 8 9 10 12 14 18 20 21 42 45 43 46 28 1 2 1 2

Part No.

189849 189849 189856 189856 189856 189856 189857 189857 189857 189861 189872 189874 189938 189938 189952 189962 189962 189976 189976 189977 189979 189996 190002 190007 190033 190033 190045 190045 190057 190077 190093 190113 190113 190113 190113 190113 190113 190119 190136 190136 190141 190149 190160 190160 190212 190212 190277 190319 190333 190336 190422 190422 190441 190442 190443 190444 190445 190446

Page No.

Ref. No.

52 54 10 10 162 162 88 90 92 48 48 48 44 44 78 30 32 52 54 54 54 14 54 60 4 8 4 8 26 78 36 38 40 40 42 44 44 92 68 68 54 64 4 8 62 64 163 163 28 163 102 161 108 108 108 108 108 108

23 29 5 5 6 6 13 13 14 19 21 20 15 15 37 27 27 24 30 31 32 24 33 2 44 47 45 48 8 38 18 12 9 10 11 13 16 15 6 7 34 25 46 49 24 26 2 3 8 4 1 1 25 26 25 26 25 26

PRINTED IN USA

Part No.

190469 190479 190479 190481 190481 190524 190527 190534 190568 190570 190580 190622 190634 190646 190693 190693 190693 190789 190789 190790 190790 190817 190817 190828 190828 190828 190845 190845 190845 190845 190852 190852 190865 190907 190907 190974 190974 190983 190986 190988 190989 190991 190996 191001 191002 191003 191004 191008 191011 191012 191015 191020 191026 191026 191027 191027 191028 191028

Page No.

Ref. No.

107 102 161 102 161 159 159 104 159 159 46 159 160 107 66 68 68 4 8 4 8 102 161 62 64 118 40 40 44 44 30 32 50 52 134 128 132 132 132 132 132 132 132 132 132 132 132 132 132 132 132 104 40 40 40 40 40 40

9 2 2 3 3 7 8 1 9 10 16 11 2 10 7 7 8 47 50 48 51 4 4 25 14

PRINTED IN USA

11 11 18 18 28 24 8 25 31 57 2 4 3 3 1 6 5 5 7 48 26 44 13 6 1 5 6 5 6 5 6

Part No.

191030 191030 191030 191030 191030 191030 191031 191072 191103 191194 191249 191250 191262 191344 191345 191362 191362 191362 191362 191393 191396 191436 191437 191450 191454 191454 191460 191460 191461 191461 191477 191477 191480 191481 191484 191486 191490 191538 191538 191570 191575 191579 191593 191606 191628 191628 191628 191631 191631 191631 191635 191635 191639 191639 191648 191648 191670 191670

Page No.

Ref. No.

38 40 40 42 44 44 108 158 22 4 52 52 52 50 50 10 10 162 162 52 52 52 52 86 58 166 58 166 58 166 96 98 52 60 60 60 60 70 74 82 82 4 82 82 70 74 82 70 74 82 96 98 70 74 70 76 72 76

7 5 6 7 5 7 39 8 7 49 26 27 28 9 10 7 7 7 7 29 30 31 32 17 8 8 9 9 10 10 21 22 33 6 7 8 9 43 32 19 20 50 21 22 44 33 23 45 34 24 22 23 46 35 47 36 49 38

Part No.

191730 191730 191730 191749 191798 191851 191872 191872 191874 191909 191909 191909 191909 191913 191913 191913 191913 191979 192000 192001 192051 192051 192051 192058 192073 192081 192081 192194 192194 192344 192366 192454 192460 192473 192474 192545 192574 192591 192591 192601 192625 192625 192627 192627 192627 192627 192634 192635 192636 192641 192647 192653 192658 192685 192695 192695 192695 192695

Page No.

Ref. No.

72 76 82 36 82 4 88 90 36 102 161 164 164 102 161 164 164 68 62 62 72 76 82 82 82 72 76 12 14 4 72 165 82 30 30 108 52 40 44 100 164 164 102 161 164 164 34 164 164 34 16 134 134 134 76 82 164 164

50 39 25 26 26 50 14 14 27 5 5 3 3 6 6 4 4 8 26 27 51 40 27 28 29 52 41 22 36 51 53 2 30 28 28 36 34 10 14 9 5 5 7 7 6 6 20

917161/HP0612

21 6 3 8 9 70 49 5 5

Part No.

192763 192764 192806 192848 192848 192848 192848 192912 192928 193001 193101 193156 193156 193157 193157 193337 193429 193448 193654 193796 193796 193856 194049 194326 194685 194960 195087 195087 195097 195098 195152 195160 195160 195160 195202 195202 195203 195203 195298 195299 195302 195321 195321 195442 195450 195471 195508 195552 195589 195590 195596 195632 195637 195642 195643 195643 195643 195644

Page No.

Ref. No.

165 165 50 34 36 164 164 165 102 36 104 16 157 16 157 46 46 72 72 48 122 86 66 104 46 24 96 98 46 46 52 38 42 44 120 122 120 122 96 86 96 46 120 158 38 86 96 38 46 46 66 46 46 126 46 124 126 124

4 3 11 13 17 7 7 4 8 18 2 7 12 8 11 17 18 54 55 22 18 8 1 19 9 7 7 20 21 34 13 12 14 2 35 4 48 23 19 24 22

NUMERICAL INDEX

INDEX

4 14 20 25 15 23 24 9 25 26 27

182

INDEX

NUMERICAL INDEX

Part No.

183

195740 195751 195766 195771 195775 197908 197909 197910 197911 197912 197913 197916 197917 197918 197920 197921 197935 197936 197937 197939 240155 240215 240216 240272 240274 240278 240285 240286 240287 240288 240331 240336 240336 240363 240363 240363 240363 240385 240605 240605 240605 240605 240607 240608 240609 240611 240612 241181 241663 241716 241716 241730 241745 241745 241776 241836 241958 241959

Page No.

Ref. No.

86 38 46 46 107 167 167 167 167 167 167 167 167 167 167 167 167 167 167 167 34 108 108 134 134 134 134 134 134 134 12 52 54 104 104 104 104 96 124 124 126 126 124 126 124 120 120 72 72 38 42 42 70 76 42 42 100 100

22 16 28 29 40 3 1 2 3 4 5 6 4 5 7 7 8 8 9 16 26 25 1 6 7 2 4 5 10 25 17 15 1 1 2 2 27 21 22 21 22 31 31 46 8 3 64 65 18 14 15 48 37 16 17 7 6

Part No.

242136 242147 242164 242164 242455 242466 242466 243028 243028 243175 243175 243206 243287 243287 243375 243522 244398 410010 500195 500195 500195 500195 570002 570002 570002 570002 570002 570005 570005 570005 650200 650200 650225 650315 650315 650315 650327 650406 650419 650448 650448 650448 650453 650453 650453 650454 650454 650454 650454 650484 650486 650486 650486 650486 650486 650486 650487 650488

Page No.

Ref. No.

86 86 30 32 42 38 42 38 42 42 44 44 30 86 36 72 159 165 26 26 28 28 22 24 62 64 116 62 64 118 116 118 82 12 14 149 157 165 82 12 14 159 46 72 153 72 76 80 84 82 72 80 82 84 128 130 50 10

25 21 23 22 18 19 19 20 20 21 15 15 28 19 21 66 22 4 4 5 4 5 14 17 38 38 11 39 39 11 8 8 38 44 47 6 13 5 39 45 48 23 36 74 3 75 55 61 45 40 76 62 41 46 18 16 18 8

917161/HP0612

Part No.

650488 650488 650488 650488 650488 650488 650488 650488 650490 650491 650491 650491 650491 650491 650491 650491 650491 650492 650492 650493 650493 650499 650499 650503 650503 650510 650510 650512 650512 650512 650517 650517 650528 650532 650533 650533 650533 650534 650542 650542 650545 650546 650546 650548 650548 650548 650549 650549 650549 650550 650550 650550 650552 650552 650552 650552 650552 650553

Page No.

Ref. No.

10 24 46 72 76 80 162 162 72 66 68 68 72 72 76 80 84 62 64 22 72 12 14 30 32 148 150 72 76 80 52 54 30 158 72 76 80 124 12 14 60 30 32 8 98 149 96 98 157 96 98 157 50 72 76 80 84 72

8 18 37 77 56 63 9 9 78 11 11 11 79 80 57 64 47 40 40 15 81 46 49 39 38 13 3 82 58 65 40 40 41 11 83 59 66 24 47 50 10 40 39 61 32 5 31 33 4 32 34 5 19 84 60 67 48 85

Part No.

650553 650553 650573 650573 650573 650573 650573 650573 650573 650573 650577 650577 650577 650577 650577 650577 650579 650579 650579 650579 650579 650579 650584 650584 650584 650585 650585 650594 650606 650606 650606 650630 650630 650630 650631 650631 650637 650650 650650 650650 650650 650658 650658 650687 650687 650687 650687 650687 650687 650687 650687 650687 650704 650704 650704 650704 650704 650704

Page No.

Ref. No.

76 80 34 36 38 42 44 44 50 159 12 14 52 60 148 163 32 50 82 84 164 164 124 126 157 4 8 72 150 151 156 18 20 161 30 32 167 76 80 82 84 96 157 4 8 38 54 86 88 90 92 159 4 8 22 30 32 38

61 68 17 22 26 26 19 19 20 24 48 51 41 11 21 6 40 21 42 49 8 8 61 61 3 61 62 86 17 19 3 4 4 4 42 41 12 62 69 43 50 33 16 62 63 27 41 29 22 21 22 25 63 64 16 43 42 28

PRINTED IN USA

Part No.

650704 650704 650704 650704 650704 650734 650734 650734 650742 650748 650748 650748 650748 650748 650748 650748 650748 650758 650758 650758 650758 650771 650771 650774 650781 650781 650784 650786 650786 650790 650811 650811 650811 650811 650811 650815 650815 650815 650815 650818 650818 650818 650818 650818 650833 650834 650834 650835 650835 650839 650848 650848 650850 650850 650943 650943 650943 650943

Page No.

Ref. No.

72 76 80 82 84 52 54 136 124 12 14 86 88 90 92 148 150 10 10 162 162 4 8 80 52 54 32 4 8 4 4 8 72 76 80 4 149 155 157 22 62 64 72 158 30 4 8 148 156 82 16 157 12 14 12 14 149 151

87 63 70 44 51 42 42 6 25 49 52 30 23 22 23 6 10 9 9 10 10 64 65 71 43 43 43 65 66 4 66 67 88 64 72 67 4 3 2 17 41 41 89 12 44 68 68 20 3 45 15 15 50 53 51 54 3 20

PRINTED IN USA

Part No.

650943 650943 650978 650987 650987 651020 651020 651044 651065 651065 651087 651160 651160 651171 651171 651213 651259 651297 651297 651302 651308 651312 651312 651312 651314 651314 651424 651575 651642 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651648 651649 651650 651650 651650

Page No.

Ref. No.

156 159 50 62 64 82 84 167 52 54 152 26 28 80 84 16 147 26 28 167 98 72 76 82 16 157 44 16 156 2 2 4 6 8 22 22 34 36 38 40 40 42 44 44 62 64 72 76 80 82 84 96 98 163 48 86 88 90

6 26 23 42 42 46 52 13 44 44 8 17 17 73 53 16 2 18 18 14 35 90 65 47 17 14 20 18 2 10 11 69 11 69 18 18 22 28 29 12 12 27 21 20 43 43 91 66 74 48 54 34 36 7 29 31 24 23

Part No.

651650 651662 651662 651671 651746 651814 652040 652040 652040 652040 652040 652088 653005 653005 653018 653034 653039 653102 653102 654002 654002 654002 654002 654002 654004 654004 654004 654004 654004 654004 654004 654006 654009 654009 654009 654009 654009 654009 654009 654009 654012 654012 654012 654012 654014 654022 654022 654024 654024 654024 654024 654024 654024 654026 654026 654026 654026 654030

Page No.

Ref. No.

92 30 32 52 96 167 54 58 58 147 166 84 4 8 153 22 72 26 28 12 14 72 148 159 34 50 72 76 80 164 164 48 4 8 30 32 46 48 84 153 12 14 30 32 165 149 151 4 8 22 34 36 163 46 66 68 68 153

24 45 44 45 35 15 45 11 11 11 11 55 70 70 6 19 92 19 19 52 55 93 19 28 5 24 94 67 75 9 9 30 71 71 46 45 38 31 56 5 53 56 47 46 1 1 21 72 72 20 18 23 8 39 12 12 12 4

917161/HP0612

Part No.

654035 654042 654042 654042 654042 654044 654046 654046 654046 654046 654046 655001 655001 656006 656006 656006 656006 656007 656007 656008 656008 656011 656011 656011 656021 656047 656047 656047 656047 656048 656048 656048 656048 656048 656103 656103 656128 656128 656128 656128 656171 660000 660000 660043 805855 806894 807801 807803 808240 808265 808266 808270 808271 808273 808274 808279 808282 808283

Page No.

Ref. No.

158 86 88 90 92 96 18 20 148 150 161 30 32 86 88 90 92 30 32 30 32 72 76 80 34 30 32 149 151 34 36 72 76 80 30 32 40 40 42 44 86 52 54 158 155 147 104 104 154 148 155 158 156 153 152 156 104 104

3 32 25 24 25 36 5 5 16 20 5 49 48 33 26 25 26 50 49 51 50 95 68 76 5 52 51 2 22 19 24 96 69 77 48 47 13 13 28 15 34 46 46 6

NUMERICAL INDEX

INDEX

2 1

1 1

184

INDEX

NUMERICAL INDEX

Part No.

185

808285 808382 808383 810212 810451 810709 810711 810721 810737 810738 810739 810740 810834 810869 810870 810905 810946 811204 811253 811307 811308 811309 811311 811659 830600 50250043 50250044 50250045 50250046 50250090 50250090 50250097 50250097 50350260 50350927 50350927 50352099 50352100 50352362 50352362 50352362 420-36373 010-32434 010-32434 010-32437 010-32437 010-32440 010-32440 010-32440 010-32441 010-32441 010-32441 010-32442 010-32443 010-32444 030-20745 030-20745 030-31827

Page No.

Ref. No.

104 150 165 157 104 147 104 163 160 161 159 162 158 104 104 104 165 166 104 104 104 104 104 167 157 155 155 155 155 155 155 155 155 167 34 36 38 38 34 34 36 149 128 130 116 118 70 74 78 70 74 78 130 130 128 26 28 70

1

2 1

2 2 2

1 1 1 2 2

16 12 16 24 25 6 12 16 28 15 13 6 6 1 1 1 2 2 2 6 26 6 8 8 3

Part No.

030-31873 030-31873 030-31873 030-31873 030-31905 030-31905 030-31926 030-31941 030-31942 030-31948 030-31956 030-31956 030-31960 030-31960 030-31961 030-31961 040-33432 040-33432 040-33432 040-33432 040-33560 040-33560 040-33607 040-33608 040-33629 040-33629 040-33629 040-33629 040-33727 040-33727 040-33728 040-33728 040-33728 040-33728 040-33728 040-33748 040-33748 040-33748 040-33748 040-33748 040-33755 040-33756 040-33757 040-33758 040-33772 040-33774 040-33775 040-33776 040-33783 045-15773 045-31420 045-31420 045-31438 045-31440 045-31440 045-31440 045-31469 045-31469

Page No.

Ref. No.

86 88 90 92 12 14 16 84 82 84 26 28 12 14 12 14 86 88 90 92 148 150 153 153 10 10 162 162 62 64 70 74 78 82 84 70 74 78 82 84 54 50 50 50 151 151 151 156 151 118 22 116 22 70 74 78 70 74

1 1 1 1 1 1 1 1 1 2 1 1 2 2 3 3 2 2 2 2 23 4 1 2 6 6 1 1 1 1 4 4 4 2 3 5 5 5 3 4 1 11 1 2 1 2 3 2 4 10 1 10 2 6 6 6 7 7

917161/HP0612

Part No.

045-31469 045-31469 045-31469 045-31488 045-31488 045-31488 045-31488 045-31488 045-31491 045-31497 045-31499 045-31500 045-31500 045-31500 045-31501 050-29352 080-32287 080-32287 080-32288 080-32290 090-28749 090-28749 090-28749 090-28749 090-30303 090-30303 090-32042 090-32042 090-32042 090-32042 090-32042 090-32164 090-32164 090-32358 090-32424 090-32433 090-32433 090-32433 090-32433 090-32441 090-32472 090-32472 090-32478 090-32478 090-32503 090-32507 090-32508 090-32511 090-32511 090-32513 090-32513 090-32513 090-32517 090-32517 090-32519 090-32519 090-32519 090-32521

Page No.

Ref. No.

78 82 84 30 32 70 74 78 122 118 50 12 14 16 152 14 26 28 28 26 86 88 90 92 82 84 30 32 70 74 78 52 54 78 149 10 10 162 162 98 96 98 96 98 24 84 84 2 6 70 74 78 74 78 70 74 78 24

7 4 5 1 1 8 8 8 39 12 3 4 4 2 9 5 4 4 5 5 13 10 10 11 12 14 11 10 23 20 20 15 11 21 28 2 2 3 3 8 8 9 9 10 3 15 16 12 12 24 21 22 22 23 25 23 24 4

Part No.

090-32528 090-32528 090-32528 090-32533 090-32533 090-32534 090-32534 090-32536 090-32536 090-32537 090-32541 090-32549 090-32551 090-32553 090-32553 090-32560 090-32563 100-32164 100-32164 100-32167 100-32167 100-32173 120-32992 120-32993 130-32198 130-32236 130-32236 140-32271 140-32272 160-32740 160-32740 160-32898 160-32898 160-32923 160-32923 160-32924 160-32924 160-32928 160-32929 160-32930 160-32930 160-32931 170-34425 170-34590 170-34590 170-34770 170-34770 170-34981 170-34994 170-34994 170-34994 170-34999 170-34999 170-35000 170-35000 170-35000 170-35003 170-35004

Page No.

Ref. No.

70 74 78 12 14 12 14 12 14 156 151 78 84 78 84 155 159 62 64 62 64 130 14 149 36 128 130 120 122 30 32 26 28 120 122 120 122 130 128 128 130 130 159 82 84 2 6 130 144 52 54 46 48 116 62 64 116 116

26 24 25 15 16 16 17 17 18 5 8 26 17 27 18 6 22 11 11 12 12 31 19 27 6 29 25 6 22 16 15 7 7 10 4 7 18 8 11 21 20 27 6 16 20 27 26 35 20 17 12 8 13 13 1 9

PRINTED IN USA

Part No.

170-35005 170-35005 170-35006 170-35007 170-35009 170-35009 170-35011 170-35011 170-35015 170-35015 170-35016 170-35016 170-35018 170-35018 170-35019 170-35019 170-35027 170-35027 170-35029 170-35032 170-35035 170-35035 170-35037 170-35037 170-35039 170-35039 170-35048 170-35048 170-35049 170-35049 170-35050 170-35050 170-35068 170-35068 170-35071 170-35072 170-35072 170-35073 170-35075 170-35075 170-35076 170-35083 170-35084 170-35084 170-35085 170-35086 170-35087 170-35088 170-35088 170-35089 190-32583 190-32595 190-32599 190-32670 190-32689 190-32923 190-32923 190-32928

Page No.

Ref. No.

116 118 118 118 142 54 120 122 62 64 62 64 62 64 136 54 40 44 64 68 62 64 62 64 62 64 62 64 62 64 62 64 78 84 16 12 14 142 148 150 148 142 142 144 144 136 130 128 130 128 136 136 136 136 136 116 118 120

4 4 1 9

PRINTED IN USA

18 5 41 14 15 15 16 16 17 1 19 5 6 18 4 17 19 18 20 19 21 20 22 21 23 22 24 32 21 5 21 23 2 2 12 18 1 1 1 1 2 23 26 28 24 4 3 4 8 5 5 5 11

Part No.

190-32928 190-32933 190-32934 190-32935 190-32936 190-32936 190-32937 190-32937 200-28721 200-32287 200-32287 200-32287 200-32287 200-32287 200-32449 200-32615 200-32668 200-32668 200-32691 200-32698 200-32698 200-32699 200-32699 200-32699 200-32699 210-19469 210-19469 210-19469 210-19469 210-19469 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19470 210-19530 210-19532 210-19532 210-19532 210-19533 210-19533 210-19533 210-19533 210-19533 210-19533 210-19533

Page No.

Ref. No.

122 142 142 144 128 130 128 130 82 30 32 72 76 78 78 72 50 72 50 80 84 148 149 150 151 88 90 92 149 151 4 8 34 36 42 44 44 52 54 86 88 96 98 149 151 152 159 14 12 80 84 4 8 22 30 32 76 80

47 1 2 1 23 22 30 36 31 29 28 56 42 39 40 57 12 58 13 41 29 4 25 13 9 15 15 16 24 10 52 52 14 19 13 16 17 35 35 23 16 26 24 23 11 3 12 25 23 42 30 53 53 8 30 29 43 43

Part No.

210-19533 210-19533 210-19533 210-20571 210-20746 210-20746 210-21043 210-21043 210-21556 210-21556 210-31017 210-31017 210-31017 210-31017 210-32030 210-32030 210-32109 210-32109 210-32126 210-32126 210-32126 210-32133 210-32133 210-32134 210-32134 210-32147 210-32154 210-32154 210-32164 210-32179 210-32179 210-32183 210-32183 220-16148 220-16148 220-16148 220-16148 220-16148 220-16148 220-28739 220-28739 220-28739 220-28739 220-32346 220-32346 220-32643 220-32643 220-32674 220-32674 220-32676 220-32680 220-32680 220-32680 220-32680 220-32680 220-32682 220-32683 220-32683

Page No.

Ref. No.

88 90 92 158 26 28 80 84 52 54 38 50 58 166 149 155 116 118 72 76 80 12 14 50 72 14 26 28 98 116 118 156 22 30 32 72 76 80 82 72 76 80 84 128 130 62 64 62 64 22 72 76 80 82 84 22 128 130

17 16 17 10 9 9 44 31 36 36 17 14 3 3 22 4 2 2 59 44 45 24 26 15 60 27 10 10 25 7 7 4 21 31 30 61 45 46 32 62 46 47 32 14 19 28 28 29 29 9 63 47 48 33 33 4 25 24

917161/HP0612

Part No.

230-30569 230-30569 230-32195 230-32269 230-32269 230-32356 230-32356 230-32364 230-32505 230-32618 230-32618 230-32632 230-32633 230-32655 230-32745 230-32747 230-32748 230-32753 230-32753 230-32754 230-32754 246-26748 246-26748 246-26755 246-26755 250-32602 250-32602 250-32605 250-32605 250-32609 250-32609 250-32609 250-32609 250-32610 250-32612 290-13537 290-13537 290-32320 290-32426 290-32584 290-32584 290-32584 290-32587 310-15859 310-15859 310-15859 310-19471 310-19471 310-19832 310-27919 310-27919 310-27919 310-29166 310-30337 310-32288 310-32288 310-32392 310-32392

Page No.

Ref. No.

46 163 48 52 54 68 68 46 66 52 54 149 159 159 130 144 122 46 48 58 147 148 149 150 151 30 32 48 122 72 76 80 84 122 122 80 84 84 84 72 76 80 80 12 14 16 148 150 98 72 76 80 50 157 150 151 62 64

30 5 23 37 37 9 9 31 10 38 38 21 14 15 32 2 36 32 24 10 10 1 1 32 31 22 67 48 49 34 11 25 50 35 36 37 68 49 51 52 26 28 10 8 9 26 69 50 53 16 8 16 12 30 30

NUMERICAL INDEX

INDEX

186

INDEX

NUMERICAL INDEX

Part No.

187

310-32411 310-32470 310-32470 310-32561 310-32564 310-32564 310-32585 310-32585 310-32616 310-32616 310-32616 310-32624 310-32624 310-32624 310-32624 310-32638 310-32653 310-32676 310-32676 310-32678 310-32684 310-32686 310-32686 310-32690 310-32691 310-32693 310-32693 310-32694 320-32693 320-32693 320-32696 320-32697 330-33736 330-33736 330-33745 330-33746 330-33756 330-33760 330-33763 330-33763 330-33767 330-33768 330-33769 330-33772 330-33772 330-33773 330-33773 330-33774 330-33774 330-33780 330-33780 330-33781 330-33782 330-33782 330-33783 330-33783 330-33784 330-33784

Page No.

Ref. No.

84 30 32 136 149 151 4 8 38 42 44 10 10 162 162 98 48 46 48 24 24 158 22 120 122 128 130 128 120 122 130 128 128 130 22 22 80 16 12 14 16 4 4 12 14 12 14 12 14 148 150 157 148 150 148 150 148 150

38 33 32 9 20 13 54 54 21 22 17 10 10 8 8 27 25 33 26 10 11 2 22 1 24 8 12 2 9 7 7 17 15 10 11 54 11 27 29 6 2 3 28 30 29 31 30 32 12 2 6 15 19 9 7 5 8

Part No.

330-33788 330-33788 330-33789 330-33795 330-33795 330-33796 330-33797 330-33797 330-33800 335-32161 335-32203 335-32203 335-32297 335-32297 335-32306 335-32307 335-32308 335-32308 350-17647 350-17647 350-27267 350-27299 350-27518 350-32240 350-32240 350-32273 350-32273 350-32274 350-32274 350-32423 350-32423 350-32424 350-32424 350-32552 350-32552 350-32552 350-32552 350-32552 350-32565 350-32565 350-32578 350-32578 350-32580 350-32580 350-32583 350-32584 350-32595 350-32595 350-32599 350-32599 350-32600 350-32601 360-32599 360-32599 360-32625 360-32625 360-32625 360-32653

Page No.

Ref. No.

149 151 149 128 130 159 4 148 80 22 62 64 46 48 130 130 128 130 26 28 62 138 128 128 130 124 126 124 126 128 130 128 130 62 62 62 62 64 46 48 26 28 128 130 128 122 148 150 128 130 130 130 4 8 72 76 80 130

19 14 18 19 18 16 55 11 55 12 31 31 34 27 3 4 20 17 11 11 8 1 4 28 29 3 3 4 4 27 30 13 10 8 11 12 32 32 35 28 12 12 16 14 3 46 3 14 5 1 2 5 56 55 70 51 56 33

917161/HP0612

Part No.

360-32655 360-32657 370-32198 370-32200 370-32200 370-32202 380-32255 380-32255 380-32255 380-32407 380-32407 380-32423 380-32424 380-32425 380-32426 380-32427 390-15909 390-15909 390-15909 390-15909 390-29164 390-29164 390-32773 390-32773 390-32773 390-32773 400-10541 400-13676 400-13676 400-20103 400-20715 400-20715 400-20715 400-20715 400-20715 400-21568 400-21568 400-30803 400-30803 400-30803 400-30803 400-30803 400-30803 400-30803 400-32242 400-32252 400-32412 400-32412 400-32475 400-32476 400-32476 400-32526 400-32535 400-32535 400-32554 400-32554 400-32557 400-32557

Page No.

Ref. No.

16 157 26 26 28 28 72 76 80 12 14 122 50 50 122 130 52 54 62 64 62 64 86 88 90 92 84 80 84 24 24 30 32 38 42 30 32 12 14 24 30 32 82 84 8 24 62 64 136 4 8 16 26 28 82 84 62 64

12 7 13 14 13 14 71 52 57 31 33 40 17 17 32 34 39 39 33 33 34 34 26 18 17 18 39 58 40 12 13 34 33 22 23 35 34 32 34 14 36 35 34 41 56 15 35 35 10 57 57 13 15 15 35 42 36 36

Part No.

400-32562 400-32562 400-32572 400-32572 400-32573 400-32573 400-32574 400-32574 400-32575 420-13731 420-13731 420-18160 420-18160 420-18757 420-19111 420-28290 420-30377 420-33614 420-34463 420-34480 420-34480 420-34480 420-34769 420-34769 420-34769 420-34769 420-34900 420-34900 420-34933 420-34933 420-35066 420-35257 420-35299 420-35299 420-35319 420-35334 420-35410 420-35569 420-35569 420-35569 420-35569 420-35602 420-35602 420-35602 420-35629 420-35630 420-35655 420-35655 420-35655 420-35655 420-35655 420-35703 420-35717 420-35751 420-35757 420-35783 420-35831 420-35939

Page No.

Ref. No.

26 28 116 118 62 64 128 130 128 4 8 34 36 24 152 107 156 156 152 12 14 167 86 88 90 92 4 8 4 8 107 156 30 32 98 149 14 86 88 90 92 88 90 92 108 108 72 76 80 82 84 152 108 108 107 107 36 158

16 16 3 3 37 37 22 21 10 58 58 15 20 16 1 11 8 6 6 33 35 10 27 19 18 19 59 59 60 60 12 7 37 36 28 17 36 28 20 19 20 21 20 21 37 31 72 53 59 36 43 4 38 33 24 13 21 5

PRINTED IN USA

INDEX

420-35942 420-35988 420-36027 420-36027 420-36086 420-36087 420-36100 420-36100 420-36120 420-36120 420-36122 420-36123 420-36124 420-36125 420-36132 420-36133 420-36133 420-36140 420-36141 420-36142 420-36142 420-36143 420-36143 420-36144 420-36144 420-36145 420-36145 420-36146 420-36146 420-36147 420-36147 420-36148 420-36152 420-36152 420-36166 420-36166 420-36167 420-36171 420-36175 420-36177 420-36177 420-36178 420-36178 420-36179 420-36179 420-36185 420-36185 420-36186 420-36186 420-36187 420-36187 420-36188 420-36189 420-36190 420-36205 420-36205 420-36207 420-36207

Page No.

Ref. No.

159 159 150 151 20 20 96 98 12 14 155 159 22 108 16 12 14 100 100 12 14 12 14 12 14 12 14 12 14 12 14 159 12 14 12 14 108 154 152 155 155 155 155 82 84 149 151 149 151 148 150 149 149 149 102 161 102 161

17 18 15 15 3 3 28 29 34 37 5 19 13 36 14 35 38 10 11 36 39 37 40 38 41 39 42 40 43 41 44 20 42 45 43 46 34 4 5 1

PRINTED IN USA

2 37 44 16 16 15 17 14 18 14 13 12 9 8 10 9

Part No.

420-36208 420-36208 420-36211 420-36211 420-36217 420-36217 420-36224 420-36225 420-36226 420-36227 420-36228 420-36231 420-36234 420-36240 420-36241 420-36247 420-36248 420-36255 420-36255 420-36263 420-36264 420-36280 420-36290 420-36292 420-36323 420-36329 420-36329 420-36344 420-36345 425-34733 425-34842 425-34842 425-35508 425-35508 425-36233 425-36233 480-27676 480-32362 480-32362 480-32362 480-32362 480-32362 50352362 i L500607 P700679

Page No.

Ref. No.

102 161 102 161 102 161 149 149 149 149 149 148 151 156 156 159 159 96 98 157 157 158 159 100 167 96 98 155 155 34 42 44 30 32 38 42 158 30 32 72 76 80 36 149 126

11 10 12 11 13 12 11 10 9 8 7 10 18 5 4 21 22 29 30 9 1 1 22 12 11 30 31 7 8 5 24 15 28 24 23 25 5 38 37 73 54 60 10 30 23

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

NUMERICAL INDEX

Part No.

917161/HP0612

188

Recommended Coupling & Adapter Installation Torque Specifications For JIC 37° and 45° (Machined or Flared)

For SAE “0" Ring Boss (Steel) Size

Ft-Lbs

Dash

Fractional

Minimum

Maximum

-3 -4 -5 -6 -8

3/16 1/4 5/16 3/8 1/2

8 14 18 24 50

10 16 20 26 60

-10 -12 -14 -16 -20 -24

5/8 3/4 7/8 1 1-1/4 1-1/2

72 125 160 200 210 270

80 135 180 220 280 360

Steel Size

189

Ft-Lbs

Dash

Fractional

Minimum

Maximum

-4 -5 -6 -8 -10

1/4 5/16 3/8 1/2 5/8

10 13 17 34 50

11 15 19 38 56

-12 -16 -20 -24 -32

3/4 1 1-1/4 1-1/2 2

70 94 124 156 219

78 104 138 173 243

TORQUE SPECIFICATIONS Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming, and sheet metal screws) unless otherwise specified. UNIFIED NATIONAL THREAD

GRADE 2

GRADE 5

GRADE 8

DRY

LUBED

DRY

LUBED

DRY

LUBED

8-32 8-36 10-24 10-32

19* 20* 27* 31*

14* 15* 21* 23*

30* 31* 43* 49*

22* 23* 32* 36*

41* 43* 60* 68*

31* 32* 45* 51*

1/4-20 1/4-28 5/16-18 5/16-24

66* 76* 11 12

50* 56* 9 9

9 10 17 19

75* 86* 13 14

12 14 25 25

9 10 18 20

3/8-16 3/8-24 7/16-14 7/16-20

20 23 32 36

15 17 24 27

30 35 50 55

23 25 35 40

45 50 70 80

35 35 55 60

1/2-13 1/2-20 9/16-12 9/16-18

50 55 70 80

35 40 55 60

75 90 110 120

55 65 80 90

110 120 150 170

80 90 110 130

5/8-11 5/8-18 3/4-10 3/4-16

100 110 175 200

75 85 130 150

150 180 260 300

110 130 200 220

220 240 380 420

170 180 280 320

7/8-9 7/8-14 1-8 1-12

170 180 250 270

125 140 190 210

430 470 640 710

320 360 480 530

600 660 900 1000

460 500 680 740

METRIC COARSE THREAD

GRADE 8.8

GRADE 10.9

GRADE 12.9

DRY

LUBED

DRY

LUBED

DRY

LUBED

M6-1 M8-1.25 M10-1.5

8 19 37.5

6 14 28

11 27 53

8 20 39

13.5 32.5 64

10 24 47

M12-1.75 M14-2 M16-2

65 103.5 158.5

48 76.5 117.5

91.5 145.5 223.5

67.5 108 165.5

111.5 176.5 271

82 131 200

*All torque values are in ft-lbs except those marked with an * which are in lbs. For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.

® Manitou Americas, Inc. One Gehl Way, P.O. Box 179, West Bend, WI 53095-0179 USA www.gehl.com

917161/HP0612

© 2012 MANITOU AMERICAS, INC. All Rights Reserved.

PRINTED IN USA