Front Wheel

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Front Wheel

Open a new part with model units set to millimeters.

Go to: File > New > Part

Select the three planes in the feature tree and make them visible by clicking on the glasses.

Create an axis Go to: Insert > Reference Geometry > Axis Select the Front Plane and the Top Plane and select the “Two Planes” option. Click OK

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Create a sketch on the Front Plane by clicking on the 2D Sketch icon Draw the sketch as shown in the picture. Ensure that the construction line

starts at the Origin.

Create a revolve Go to: Insert > Boss/Base > Revolve Axis of revolution

: Select the new Axis1.

Click OK

Create a new plane parallel at the Right Plane Go to: Insert > Reference Geometry > Plane Select the Right Plane. Change the Offset Distance

into 70 mm.

Ensure that the offset is directed to the middle of Revolve1. If not, click “Reverse direction” Click OK Double click on Plane1 in the feature tree and change the name into “MIDPLANE FRONT WHEEL”. Create a sketch on the MIDPLANE FRONT WHEEL Draw the sketch as shown in the picture.

Create an extrude Go to: Insert > Boss/Base > Extrude Direction 1 Change

: Midplane into 110 mm

Click OK | Page

Create fillets on the edges of the green surface Select the green surface as shown in the picture. Go to: Insert > Features > Fillet/Round

> 5 mm

Click OK

Select the “MIDPLANE FRONT WHEEL” and create a new sketch Draw the spline

as shown in the picture.

Use the SolidWorksModel part as reference file if the 2D sketch is unclear to you (Extrude-Thin1, Sketch 3).

Create a thin extrude Go to: Insert > Boss/Base > Extrude Direction 1 Change

: Midplane into: 122 mm

Select the Thin Feature option. Direction: Midplane Change

into: 9 mm

Feature Scope: All bodies Click OK

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Select the “MIDPLANE FRONT WHEEL” and create a new sketch Draw the spline

as shown in the picture.

Make sure that the spline is constructed out of three points. The midpoint is just below the upper point of the spline as shown in the detail.

Detail Use the SolidWorksModel part as reference file if the 2D sketch is unclear to you (Extrude-Thin2, Sketch 4).

Create a thin extrude Go to: Insert > Boss/Base > Extrude Direction 1 Change

: Midplane into: 122 mm

Select the Thin Feature option. Direction: Midplane Change

into: 9 mm

Feature Scope: All bodies Click OK

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Make the sketches of Extrude-Thin1 and Extrude-Thin2 visible Click on the

before Extrude-Thin1 in the feature tree.

Select Sketch3 > Right mouse click > Show Repeat this action for Sketch4 The sketches are visible now. Select the “MIDPLANE FRONT WHEEL” and create a new sketch Draw a construction

circle with a diameter of 485 mm.

Start a spline at the intersection point between the construction circle and Sketch3 of Extrude-Thin1. Connect the other side of the spline with Sketch4 of Extrude-Thin2 as shown in the orange circles in the picture.

Draw the sketch and add the dimensions. Create a thin extrude Go to: Insert > Boss/Base > Extrude Direction 1 Change

: Midplane into: 100 mm

Select the Thin Feature option. Direction: Midplane Change

into: 9 mm

Feature Scope: All bodies Click OK

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Select the “MIDPLANE FRONT WHEEL” and create a new sketch Draw a construction

circle with a diameter of 350 mm.

Start a spline at the intersection point between the construction circle and Sketch3 of the Extrude-Thin1. Connect the other side of the spline with Sketch4 of Extrude-Thin2 as shown in the orange circles in the picture.

Draw the sketch and add the dimensions. Create a thin extrude Go to: Insert > Boss/Base > Extrude Direction 1 Change

: Midplane into: 100 mm

Select the Thin Feature option. Direction: Midplane Change

into: 9 mm

Feature Scope: All bodies Click OK | Page

Select the “MIDPLANE FRONT WHEEL” and create a new sketch Draw a construction

circle with a diameter of 215 mm.

Start a spline at the intersection point between the construction circle and Sketch3 of Extrude-Thin1. Connect the other side of the spline with Sketch4 of Extrude-Thin2 as shown in the picture.

Draw the sketch and add the dimensions. Create a thin extrude Go to: Insert > Boss/Base > Extrude Direction 1 Change

: Midplane into: 100 mm

Select the Thin Feature option. Direction: Midplane Change

into: 9 mm

Feature Scope: All bodies Click OK | Page

Create a new sketch on the Front Plane Draw the sketch as shown in the picture. Make sure that the spline is constructed out of three points. The midpoint is just below the upper point of the spline as shown in the detail. Mirror the spline around the vertical construction line in the middle of the sketch. Use the SolidWorksModel part as reference file if the 2D sketch is unclear to you (Cut-Revolve1, Sketch 8).

Detail Create a revolved cut Go to: Insert > Cut > Revolve Axis of revolution

: Select Axis1.

Click OK | Page

Mirror the spoke of the rim

Go to: Insert > Pattern/Mirror > Mirror Mirror Face/Plane

: Front Plane

Features to Mirror

: Extrude-Thin1, Extrude-Thin2, Extrude-Thin3, Extrude-Thin4, Extrude-Thin5, Cut-Revolve1

Click OK

Create a circular pattern Go to: Insert > Pattern/Mirror > Circular Pattern Pattern Axis

: Axis1

Total Angle

: 360 deg.

Number of instances

:3

Select the “Equal Spacing” option. Features to Pattern

: Extrude-Thin1, Extrude-Thin2, Extrude-Thin3, Extrude-Thin4, Extrude-Thin5, Cut-Revolve1, Mirror1

Click OK | Page

Create fillets at the edges of the green surfaces Select the two green surfaces at the front and back of the rim as shown in the picture. Go to: Insert > Features > Fillet/Round > 4 mm Click OK

Create a new plane parallel at the MIDPLANE FRONT WHEEL Go to: Insert > Reference Geometry > Plane Select the “MIDPLANE FRONT WHEEL”. Change the Offset Distance

into 45 mm.

Ensure that the offset is directed to the Right Plane. If not, click “Reverse direction” Click OK

Create a new sketch at the new Plane1 Draw the sketch as shown in the picture.

Create an extrude Go to: Insert > Boss/Base > Extrude Change

into: 7 mm

Ensure that the extrusion is directed inwards. If not, click “Reverse direction” Click OK

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Create a new sketch at the front surface of the new Extrude7 Draw the sketch as shown in the picture. Start with a vertical construction line and a circle with a diameter of 8 mm as shown in the detail.

Detail Create a linear pattern sketch Go to: Tools > Sketch Tools > Linear Pattern Direction 1

: X-axis

Change

into: 20 mm

Number

:4

Angle

: 320 deg

Entities to Pattern

: Select the circle.

Click OK

Create an extruded cut Go to: Insert > Cut > Extrude Direction 1

: Up To Next

Click OK | Page

Create a circular pattern Go to: Insert > Pattern/Mirror > Circular Pattern Pattern Axis

: Axis1

Total Angle

: 360 deg

Number of instances

: 14

Select the “Equal Spacing” option. Features to Pattern

: Extrude8

Click OK

Create a new sketch at the front surface of Extrude7 Draw the sketch as shown in the picture.

Create an extruded cut Go to: Insert > Cut > Extrude Direction 1

: Up To Next

Click OK

Create fillets at the edges of Extrude9 Select the four green edges as shown in the picture. Go to: Insert > Features > Fillet/Round > 5 mm Click OK

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Create a circular pattern Go to: Insert > Pattern/Mirror > Circular Pattern Pattern Axis

: Axis1

Total Angle

: 360 deg

Number of instances

: 10

Select the “Equal Spacing” option. Features to Pattern

: Extrude9, Fillet3

Click OK

Create fillets at the edges of the green surfaces Select the two green surfaces at the front and back of the brake disk as shown in the picture. Go to: Insert > Features > Fillet/Round > 1 mm Click OK

Select the “Front Plane”

and create a new sketch

Draw the sketch as shown in the picture and detail.

Detail

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Create a revolve Go to: Insert > Boss/Base > Revolve Axis of revolution

: Select the green Axis1.

Click OK

Create a new plane parallel at Plane2 Go to: Insert > Reference Geometry > Plane Select the “Plane2”. Change the Offset Distance

into 3,5 mm.

Ensure that the offset is directed to the “MIDPLANE FRONT WHEEL”. If not, click “Reverse direction” Click OK

Create a new sketch on Plane3 Draw the sketch as shown in the picture.

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Create an extrude Go to: Insert > Boss/Base > Extrude Direction 1 Change

: Midplane into: 30 mm

Click OK

Create chamfers on the edges of the green surface Select the surface as shown in the picture. Go to: Insert > Features > Chamfer Select the Distance - distance option. Change

into: 6 mm

Change

into: 20 mm

Select the “Select trough faces” option. Select the “Tangent propagation” option. Click OK

Repeat this action at the other side of Extrude5

Create two fillets Select the green edges as shown in the picture. Go to: Insert > Features > Fillet/Round

> 8 mm

Click OK

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Create fillets on the green edges Select the edges as shown in the picture. Go to: Insert > Features > Fillet/Round

> 4 mm

Click OK

Create a new sketch at the front of Extrude7 Draw the sketch as shown in the picture.

Create an extruded cut Go to: Insert > Cut > Extrude Direction 1

: Trough All

Click OK

Select the “Front Plane”

and create a new sketch

Draw the sketch as shown in the picture.

Create a revolve Go to: Insert > Boss/Base > Revolve Axis of revolution

: Select Axis1.

Click OK | Page

Create fillets on the green edges Select the two green edges as shown in the picture. Go to: Insert > Features > Fillet/Round

> 7 mm

Click OK

Create a new plane parallel at the Front Plane Go to: Insert > Reference Geometry > Plane Select the “Front Plane”. Change the Offset Distance

into 450 mm.

Click OK Create a sketch on the new Plane4 Draw the sketch as shown in the picture. Connect all the dimensions with the origin.

Create an extruded cut on surface Go to: Insert > Cut > Extrude Direction 1 Face/Plane

Change

: Offset from Surface : Select the pink face as shown in the picture. into: 4 mm

Click OK | Page

Create a sketch on Plane4 Draw the sketch as shown in the picture. Connect all the dimensions with the origin. Use the SolidWorksModel part as  reference file if the 2D sketch is unclear to you (Extrude13, Sketch 17). Create an extruded cut on surface Go to: Insert > Cut > Extrude Direction 1 Face/Plane

Change

: Offset from Surface : Select the pink face as shown in the picture. into: 4 mm

Click OK

Create fillets on the green edges Select the eight edges as shown in the picture. Go to: Insert > Features > Fillet/Round > 4 mm Click OK | Page

Create a circular pattern

Go to: Insert > Pattern/Mirror > Circular Pattern Pattern Axis

: Axis1

Total Angle

: 360 deg

Number of instances

: 14

Select the “Equal Spacing” option. Features to Pattern

: Extrude12, Extrude13, Fillet8

Click OK

Change the name of the Front Plane and Top Plane Double click on the Front Plane in the feature tree. Change the name into: VERTICAL PLANE FRONT WHEEL Double click on the Top Plane in the feature tree. Change the name into: CENTERPLANE FRONT WHEEL

Change the color of the tire and brake caliper: Select the features of the brake caliper (Extrude5, Chamfer1, Chamfer2, Fillet5, Fillet6) > Right click > Feature Properties > Color > Change color > Select the color you like Select the features of the tire (Revolve3, Fillet7, Extrude7, Extrude8, Fillet8, CirPattern4) > Right click > Feature Properties > Color > Change color > Select the color you like

Hide -

all planes and sketches except: VERTICAL PLANE FRONT WHEEL CENTERPLANE FRONT WHEEL MIDPLANE FRONT WHEEL

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Save the file with the following name: Front Wheel

Congratulations, you just finished the Front Wheel!

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