Iso 13857 2019

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INTERNATIONAL STANDARD

ISO 13857 Second edition 2019-10

Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs Sécurité des machines — Distances de sécurité empêchant les membres supérieurs et inférieurs d'atteindre les zones dangereuses

Reference number ISO 13857:2019(E)

© ISO 2019

ISO 13857:2019(E)

COPYRIGHT PROTECTED DOCUMENT © ISO 2019

Website: www.iso.org

ii

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

Contents Foreword ........................................................................................................................................................................................................................................ iv Introduction..................................................................................................................................................................................................................................v 1

Scope ................................................................................................................................................................................................................................. 1

2

Normative references ...................................................................................................................................................................................... 1 ..................................................................................................................................................................................... 1

4

Safety distances to prevent reach or access by upper and lower limbs ...................................................... 2 ........................................................................................................................................................................................................... 2 ........................................................................................................................................................................ 2 ................................................................................................................................................................ 2 .................................................................................................. 3 .......................................................................................................................................................... 3 ............................................................................................................... .............................................................................................................................................................. 6 .................................................................................................................................... 8 .............................................. 10 ............................................................................................... 11 ................................................................................................................................. 13

Annex A

Use of Tables 1 and 2 with intermediate values.......................................................................14

Annex B

Distances to impede free access by lower limbs ......................................................................18

Bibliography .............................................................................................................................................................................................................................20

© ISO 2019 – All rights reserved

iii

ISO 13857:2019(E)

Foreword

www.iso.org/directives).

www.iso

).

www.iso

.org/iso/foreword.html. Safety of machinery. www.iso.org/members.html.

iv

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

Introduction type-A standards b) type-B standards

c)

type-C standards

process of this document.

precedence.

© ISO 2019 – All rights reserved

v

ISO 13857:2019(E)

vi

© ISO 2019 – All rights reserved

INTERNATIONAL STANDARD

ISO 13857:2019(E)

Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs 1 Scope

limbs (see

).

).

2 Normative references

Safety of machinery — General principles for design — Risk assessment and risk reduction

ISO 12100:2010

https://www.iso.org/obp http://www © ISO 2019 – All rights reserved

.org/ 1

ISO 13857:2019(E)

3.1 protective structure

3.2 reference plane

3.3 safety distance sr

4 Safety distances to prevent reach or access by upper and lower limbs 4.1 General 4.1.1

Assumptions

4.1.2

Risk assessment

4.1.2.1

General

sr 4.1.2.2

Selection of safety distances when reaching upwards and reaching over

protective structures (see

2

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

or

4.2 Safety distances to prevent access by upper limbs 4.2.1

Reaching upwards

4.2.1.1

General

Figure 1 4.2.1.2

Height of the hazard zone h h

Key 1 2 h

Figure 1 — Reaching upwards

© ISO 2019 – All rights reserved

3

ISO 13857:2019(E)

4.2.2

Reaching over protective structures

4.2.2.1

General

Figure 2

Key 1 2 hh hps height of protective structure sh

Figure 2 — Reaching over protective structure 2

hh hps or sh

4.2.2.2

Values

Figure 2). NOTE

4

.

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

Table 1 — Reaching over protective structures — Only minor injuries along with a low probability of occurrence Dimensions in millimetres hps, height of protective structure hh, height of 1 000 1 200 1 600 1 800 2 000 2 200 2 500 the point of the hazard zone which is nearest to sh, horizontal safety distance of the point of the hazard zone which is nearest to the area of upper limb reach the area of upper limb reach 2 500

0

0

0

0

0

0

0

0

0

100

100

100

100

100

100

100

100

0

2 200

600

600

500

500

350

250

0

0

2 000

1 100

900

700

600

500

350

0

0

0

1 800

1 100

1 000

900

900

600

0

0

0

0

1 600

1 300

1 000

900

900

500

0

0

0

0

1 300

1 000

900

800

100

0

0

0

0

1 200

1 000

900

500

0

0

0

0

0

1 000

1 000

900

300

0

0

0

0

0

800

1 300

900

600

0

0

0

0

0

0

600

1 200

500

0

0

0

0

0

0

0

1 200

300

0

0

0

0

0

0

0

200

1 100

200

0

0

0

0

0

0

0

0

1 100

200

0

0

0

0

0

0

0

Figure 2). NOTE

© ISO 2019 – All rights reserved

.

5

ISO 13857:2019(E)

Table 2 — Reaching over protective structures Dimensions in millimetres hps, height of protective structure hh, height of 1 000 1 200 1 600 1 800 2 000 2 200 2 500 2 700 the point of the hazard zone which is nearest to sh horizontal safety distance of the point of the hazard zone which is nearest to the area of upper limb reach the area of upper limb reach 2 700

0

0

0

0

0

0

2 600

900

800

700

600

600

1 100

1 000

900

800

700

1 200

1 000

900

1 300

1 100

900

2 200

1 300

2 000

0

0

0

0

500

300

100

0

600

300

100

0

800

600

300

0

0

800

600

0

0

0

1 800

1 500

1 100

900

800

600

0

0

0

0

1 600

1 500

1 100

900

800

500

0

0

0

0

1 500

1 100

900

800

0

0

0

0

0

1 200

1 500

1 100

900

700

0

0

0

0

0

1 000

1 500

1 000

800

0

0

0

0

0

0

800

1 500

1 300

900

600

0

0

0

0

0

0

1 300

800

0

0

0

0

0

0

0

0

0

0

0

0

0

0

600

1 200 200

1 200

900

0

0

0

0

0

0

0

0

0

1 100

500

0

0

0

0

0

0

0

0

. b

c

4.2.3

6

Reaching around

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

Table 3 — Reaching around with limitation of movement Dimensions in millimetres Limitation of movement

Safety distance to hazard zone, sr

Illustration

Arm supported up to elbow

Arm supported up to wrist

Key A sr opening.

© ISO 2019 – All rights reserved

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ISO 13857:2019(E)

4.2.4

Reaching through openings

4.2.4.1

Reaching through regular openings — Persons of 14 years of age and above sr e

Table 4 — Reaching through regular openings — Persons of 14 years of age and above Dimensions in millimetres Part of body

Illustration

Opening

Safety distance to hazard zone, sr Slot

Fingertip

Square

Round

e

e Finger up to

e

e

e

e

e

Arm up to

e

shoulder e

4.2.4.2

8

Reaching through regular openings — Persons of 3 years of age and above

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

e

Table 5 — Reaching through regular openings — Persons of 3 years of age and above Dimensions in millimetres Part of body

Illustration

Opening

Safety distance to hazard zone, sr Slot

Fingertip

Square

Round

e

e Finger up to

e

e

e

e

e

Arm up to shoulder

e

4.2.4.3

Openings of irregular shape

Figures 3

© ISO 2019 – All rights reserved

9

ISO 13857:2019(E)

b) Using

a)

b)

Key 1 2 3

Figure 3 — Openings of irregular shape 4.2.5 In

Effect of additional protective structures on safety distances to 5 6.

10

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

Table 6 — Reaching around with additional protective structures Dimensions in millimetres Safety distance to hazard zone, sr

Limitation of movement

Illustration

sr1 tures — one permits move-

-

sr2 sr3

movement from the elbow.

sr3 -

-

s

Key sr

4.3 Safety distances to prevent access by lower limbs to 6 for the upper limbs. Where it is

e

© ISO 2019 – All rights reserved

11

ISO 13857:2019(E)

. Table 7 — Reaching through openings of regular shape by lower limbs Dimensions in millimetres Part of lower limb

Illustration

Safety distance to hazard zone, sr

Opening

e

Slot

Square or round

0

0

Toe tip e

Toe

0

e

e Foot b

e

c

e

c

e

b

c

Leg (toe tip to crotch)

c

e

b c

NOTE Slot openings with e

12

e

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

4.4 Consideration of whole body access e

© ISO 2019 – All rights reserved

e

13

ISO 13857:2019(E)

Annex A Use of Tables 1 and 2 with intermediate values

is used.

hps

hh

sh.

Assumptions: hh sh hps For hh,

hh sh = 800 mm is selected. hps

14

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

Dimensions in millimetres

b c

.

Figure A.1 — Example 1 — Table 2

sh

hh

hps.

Assumptions: hh hps sh hps hh

hps = 1 600 mm. hh sh is 1 000 mm.

© ISO 2019 – All rights reserved

15

ISO 13857:2019(E)

Dimensions in millimetres

b c

.

Figure A.2 — Example 2 — Table 2

hh

hps

sh .

Assumptions: sh hps hh hps

hps = 1 800 mm.

sh

Figure A.3. hh

16

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

Dimensions in millimetres

b c

.

d e

Not possible.

Figure A.3 — Example 3 — Table 2

© ISO 2019 – All rights reserved

17

ISO 13857:2019(E)

Annex B Distances to impede free access by lower limbs

h

).

Case 1

Case 2

Case 3

Key 1 2 3 protective structure h height up to protective structure l

Figure B.1 — Impeding free movement under protective structures

h h should be used.

18

© ISO 2019 – All rights reserved

ISO 13857:2019(E)

Table B.1 — Distances where access of the lower limbs is restricted Dimensions in millimetres Height

Distance

h

l

up to protective structure

Case 1

Case 2

Case 3

h h h h h NOTE Slot openings with e

© ISO 2019 – All rights reserved

e

19

ISO 13857:2019(E)

Bibliography Basic human body measurements for technological design Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces Safety of machinery — Positioning of safeguards with respect to the approach speeds of parts of the human body Safety of machinery — Interlocking devices associated with guards — Principles for design and selection Safety of machinery — Guards — General requirements for the design and construction Safety of machinery — Risk assessment — Part 2: Practical guidance and

machinery

Safety of machinery — Anthropometric requirements for the design of workstations at

unload stations

20

Robotics — Safety design for industrial robot systems — Part 2: Manual load/

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ISO 13857:2019(E)

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