CG-SR SL Maintenance Manual Ver1.10
September 13, 2022 | Author: Anonymous | Category: N/A
Short Description
Download CG-SR SL Maintenance Manual Ver1.10...
Description
MAINTEN MAINT ENA A NCE NCE MA MANU NUA AL Revision 1.1
MIMAKI ENGINEERING CO., LTD. URL : http://eng.mimaki.co.jp/ D500323-11
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
About this Maintenance Manual This manual covers the instructions and useful information to be given to the service personnel on maintenance of the cutting plotter CG-60SR/SL. Perform maintenance work according to the instructions given in this manual and the related documents listed below.
Constitution This manual consists of the following chapters:
CHAPTE CHA PTER R 1 Outlin Outlinee of Mainte Maintenan nance ce Describes the specifications and other information of the plotter, including precautions to be taken in maintenance work.
CHAPTE CHA PTER R 2 Disass Disassemb embly ly and and Reasse Reassembl mbly y Describes procedures for removal and reinstallation of major parts.
CHAPTE CHA PTER R 3 Explan Explanati ation on of Elect Electric rical al Parts Parts Describes information about PCBs and electrical arts.
CHAP CH APTE TER R 4 Tro roub uble lesh shoo ootin ting g Describes how to determine the cause of trouble and how to repair the plotter.
CHAP CH APTE TER R 5 Adju Adjust stme ment nt Describes procedures for the adjustments and testing to be performed using built-in special functions and for the mechanical adjustments using special tools.
CHAP CH APTE TER R 6 APPE APPEND NDIX IX Describes operation flows, firmware upgrade procedure, etc.
Related Documents The following documents relate to CG-60SR/SL. Refer to them whenever necessary necessary.. • OPERATION OPERATION MANUAL (Packed with main unit) • MECHANICAL MECHANICAL DRAWING DRAWING
ii
Safety Symbols Symbols The following symbols are used in this manual. Understand the symbols, and be sure to observe the instructions.
In text
Name of symbol
Meaning
“WARNING” mark
Failure to observe the instructions given with this symbol can result in death or serious injuries to personnel.
“CAUTION” mark
Failure to observe the instructions given with this symbol can result in injuries to personnel or damage to property. prope rty.
Important notes on maintenance work are given with this symbol. “IMPORTANT” mark Understand the instructions thoroughly, and perform maintenance work properly. “T “Tip ips” s” m mar ark k
(P. 1-10)
Reference page
Usef Useful ul iinf nfor ormat matio ion n ffor or main mainte tena nanc ncee work work is g giv iven en wit with h th this is sym symbol bol.. Related description is given on the page shown by this symbol. Be sure to refer to the specified page.
Caution Label A caution label is stuck on the plotter as shown below. Check the label before work. If it is illegible due to stains or coming off, replace it with a new one after getting user’s consent.
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Cutting Cut ting Plott Plotter er
iv
CG CG-6 -60S 0SR/ R/SL SL
Contents
CHAPT CHAPTER ER 1 Outl ine of M Maint aint enance 1-1. Precautions in Maintenance .................................................................................................. .................................................................................................. 2 1-1-1. Notes on repair ................................................................................. ............................................................................................................ ........................... 2 1-1-2. Preliminary checks ............................... ..................................................................................................... ...................................................................... 2 1-2. Tools required for maintenance work ............................................................... .................................................................................. ................... 3 1-2-1. To Tools ols to be used used at at disa disassembly ssembly and re reassembly assembly ........................................................ 3 1-2-2. Adjustment tools ......................................................................................................... ......................................................................................................... 3 1-3. Specifications of the main unit .............................................................................................. 1-3-1. List of specifications .......................................................................... ................................................................................................... ......................... 1-3-2. Conditions for ensuring the verified repeatability ...................................................... 1-3-3. Control panel and special key operation ..................................................................... .....................................................................
4 4 5 6
CHAPT CHAPTER ER 2 Disass embl embly ya and nd Re Reassemb assembly ly 2-1. Outline ...................................................................................... ..................................................................................................................................... ............................................... 2-1-1. Precautions in disassembly and reassembly ............................................................... 2-1-2. Symbols used in this chapter ...................................................................................... 2-1-3. Disassembly ............................................................................ ................................................................................................................ ....................................
2 2 2 3
2-2. Disassembly and Reassembly of Exterior Parts .................................................................. 4 2-2-1. Y cover 60 and KEY PCB assembly .......................................................................... 4 2-2-2. Left and right cover assemblies .................................................................................. .................................................................................. 5 2-2-3. Platen assembly and Platen covers ............................................................................. 6 2-3. Disassembly and Reassembly of Carriage-related Carriage-related Parts ................................................... 8 2-3-1. Pen assembly assembly (CG-60SR (CG-60SR and and SL) and ligh lightt pointer (CG-60SR (CG-60SR only) only) ........... ................ ........... ........ 8 2-3-2. Mark sensor assembly (CG-60SR only) ................................................................... 10 2-3-3. Pulley BRG ............................................................................................................... ............................................................................................................... 12 2-3-4. Head PCB assembly ................................................................................................. ................................................................................................. 14 2-4. Disassembly and Reassembly of Drive-related Parts ........................................................ 2-4-1. Y motor motor (DC motor aassembly) ssembly) and M pulley ........................................................... 2-4-2. X motor (DC motor assembly), assembly), M pulley and X pulley ............ .................. ............ ........... ........... ........... ........ ... 2-4-3. Spike shaft 60 ....................................................................................... ........................................................................................................... .................... 2-4-4. Y belt 60, and tension pulley assembly ....................................................................
15 15 16 17 18
2-5. Disassembly and Reassembly Reassembly of Electrical Electrical System Components ..................................... 2-5-1. Main PCB assembly ................................................................................................. ................................................................................................. 2-5-2. Power supply PCB ........................................................................... .................................................................................................... ......................... 2-5-3. Paper sensor 60 assembly .................................................... ......................................................................................... ..................................... 2-5-4. FAN assembly .................................................................................... ........................................................................................................... .......................
20 20 22 23 24
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Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
CHAPTE CH APTER R 3 Explanation of Electr ical Pa Parts rts 3-1. Outline .............................................................................. ..................................................................................................................................... ....................................................... 2 3-2. PCB Specifications ........................................................................... ................................................................................................................. ...................................... 3-2-1. Power supply PCB ..................................................................................... ..................................................................................................... ................ 3-2-2. Main PCB ................................................................................................................... ................................................................................................................... 3-2-3. Key PCB ..................................................................................................................... ..................................................................................................................... 3-2-4. Head PCB ................................................................................................................... ...................................................................................................................
3 3 4 6 7
3-3. Electric Block Diagram ......................................................................................................... ......................................................................................................... 8
CH CHAPTE APTER R 4 Troubl eshooti ng 4-1. Outline .............................................................................. ..................................................................................................................................... ....................................................... 2 4-1-1. Rough identificat identification ion of the source of the trouble .............. ................... ........... ........... ........... ............ ............ ........... ....... .. 2 4-1-2. Checking procedure ......................................................................... .................................................................................................... ........................... 2 4-2. Troubles for which error error messages are displayed ............................................................... 4 4-2-1. List of messages .................................................................................................. ......................................................................................................... ....... 4 4-2-2. Troubleshooting when error message is displayed ..................................................... 5 4-2-3. Troubleshooting when warning message is displayed ............................................. 19 4-2-4. Action Action to be taken when gener general al messa message ge is display displayed ed ........... ................ .......... ........... ........... ........... ........... ..... 22 4-2-5. Status display ........................................................................ ............................................................................................................ .................................... 24 4-3. Troubles without error messages displayed ....................................................................... ....................................................................... 4-3-1. Outline ......................................................................... ...................................................................................................................... ............................................. 4-3-2. Troubles in startup or power supply ............................................. ......................................................................... ............................ 4-3-3. Troubles with the carriage and related components ................................................. 4-3-4. Troubles in paper feeding or paper ejecting ............................................................. 4-3-5. Troubles with keyboard and related components ..................................................... ..................................................... 4-3-6. Troubles in connection or communication ............................................................... ............................................................... 4-3-7. Other troubles ................................................................. ........................................................................................................... ..........................................
27 27 28 29 33 35 36 37
CHAPT CHAPTER ER 5 Adj us ustm tment ent 5-1. Outline .............................................................................. ..................................................................................................................................... ....................................................... 2 5-1-1. List of adjustment items ........................................... ............................................................................................. .................................................. 2 5-1-2. List of maintenance items .......................................................................................... 3 5-1-3. Opening of maintenance mode ......................................................................... ................................................................................... .......... 4 5-2. ADJUSTMENT items ....................................................................................... ............................................................................................................ ..................... 5 5-2-1. $ZI COMMAND ............................................................................. ........................................................................................................ ........................... 5 5-2-2. $PEN No. ASSIGNMENT ......................................................................................... ......................................................................................... 6 5-2-3. $BUFFER DUMP ...................................................................................................... ...................................................................................................... 7 5-2-4. $400mm SQUARE ..................................................................................................... ..................................................................................................... 8 5-2-5. $PEN PRESSURE ..................................................................................................... ..................................................................................................... 11 5-2-6. $PEN LANDING .................................................................................... ..................................................................................................... ................. 13 5-2-7. $MOTOR CURRENT .............................................................................................. .............................................................................................. 16 5-2-8. Adjusting Adjusting the loca location tion of mark sensor sensor (photo se sensor)( nsor)(CG-60S CG-60SR R only) ........... ................ ........ ... 17 5-2-9. $PHOTO SENSOR (Adjusting the sensitivity of mark sensor (photo sensor))(CG-60SR only) 18 5-2-10. Testing the mark sensor (photo sensor)(CG-60SR only) ......................................... 19 5-2-11. 5-2-1 1. $PHOTO $PHOTO SENSOR (Ad (Adjustin justing g the positio position n of mark sensor)(CGsensor)(CG-60SR 60SR only) only) ........ ........ 20 5-2-12. Offset adjustment of light pointer (CG-60SR only) ................................................. 21 5-2-13. $DEFAUL $DEFAULT T SET ............................. ...................................................................................................... ......................................................................... 22
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5-3. #TEST items ........................................................... ......................................................................................................................... .............................................................. 5-3-1. &TEST PATTERN ................................................................................................... 5-3-2. &FEED TEST 2m .................................................................................................... 5-3-3. &PARAMETER &PARAMETER DRA DRAW W ......................................................................... .......................................................................................... ................. 5-3-4. &PARAMETER &PARAMETER DRA DRAW2 W2 .......................................................................... ........................................................................................ .............. 5-3-5. &A SER SERVO VO TEST .................................................................................................... .................................................................................................... 5-3-6. &B SERVO SERVO TEST .................................................................................................... .................................................................................................... 5-3-7. &AB SERVO SERVO TEST ................................................................................................. ................................................................................................. 5-3-8. &SENSOR TEST .. ............................................................................................ ................................................................................................... ......... 5-3-9. &KEYBOARD TEST ............................. .............................................................................................. ................................................................. 5-3-10. &DISPLAY &DISPLAY TEST .................................................................................................... .................................................................................................... 5-3-11. &LCD TEST .................................................................................... ............................................................................................................. ......................... 5-3-12. &ROM/RAM CHECK .............................................................................................
23 23 24 25 26 27 27 27 28 30 31 31 32
5-4. System parameter ................................................................................................................. ................................................................................................................. 33
CHAPT CHAPTER ER 6 Ap Appendi pendi x 6-1. Maintenance Operation Flow ................................................................................................ ................................................................................................ 2 6-2. Initial Operation Flow ................................................................................ ........................................................................................................... ........................... 4 6-3. Mark Detection Operation Flow ........................................................................................... ........................................................................................... 5 6-4. Updating the Firmware ......................................................................................................... ......................................................................................................... 9 6-4-1. Outline ........................................................................................................................ ........................................................................................................................ 9 6-4-2. CG-SR/SL Series updating procedure ...................................................................... ...................................................................... 10
6-5. Use of F/W Update Tool for Cutting Plotter ...................................................................... 13 6-5-1. Outline ...................................................................................................................... ...................................................................................................................... 13 6-5-2. Upload (Backing up parameters) .............................................................................. .............................................................................. 16 6-5-3. Download (Restoring the parameters) ...................... ...................................................................... ................................................ 18 6-5-4. Troubleshooting for Update Tool ............................................................................. 20
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Cutting Cut ting Plott Plotter er
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CG CG-6 -60S 0SR/ R/SL SL
CHAPT CH APTER ER 1 Outlin Outl ine e of Maint Maintena enanc nce e
Contents
1-1. Precautions Precautions in Maintenanc Maintenancee ........... ................. ............ ........... ........... .......... .... 1-2 1-1-1. Notes on repair ...... 1-1-1. ............. ............. ............. .............. ............. ............. ............. ........... ..... 1-2 1-1-2.. Prelim 1-1-2 Preliminary inary checks ............. ................... ............. .............. ............. ............. ............ ..... 1-2
1-2. Tools required for maintenance work ....................... 1-3 1-2-1. Tools tto o be used at disassembly disassembly and rea reassembl ssembly y ..... 1-3 1-2-2.. Adjust 1-2-2 Adjustment ment tools ....... .............. ............. ............. .............. ............. ............ ............. ......... 1-3 1-3. Specifications of the main unit .................................. 1-4 1-3-1.. List of specificati 1-3-1 specifications ons .............. .................... ............. .............. ............. ............. ......... 1-4 1-3-2. Condit Conditions ions for for ensu ensuring ring th thee verif verified ied rep repeatabil eatability ity ... 1-5 1-3-3. Contr Control ol panel an and d special k key ey oper operation ation ....... ............. ........... ..... 1-6
1-1
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
1-1. 1. Pr Preca ecaut utio ions ns in Ma Main inten tenan ance ce 11-1-1 -1..
Notes o on n rreepair Observe the following precautions in maintenance work.
11-11-2. 2.
Some error conditions observed may be due to misoperation. First judge whether or not the th e error condition is caused by misoperation.
Provide adequate space for the maintenance work.
Be sure to turn the power off and unplug the power cable from the wall outlet before starting work.
When performing tests with the electrical circuit box open, be careful not to receive an electric shock from any live part and not to drop screws or any other parts into the circuit box.
Takee care to avoid insufficient insertion or skewed insertion of any connector or FPC. Tak
Pr Prel eliimina minary ry cche heck ckss Before starting work, make sure that the following conditions are all met.
The following conditions for the power supply system are all met: • The power supply voltage must be within the specification limits. • The plotter must be grounded properly. properly. • The power cable must be free from damage, broken wire, etc. Many cables must not be connected to one outlet.
Make sure that the plotter is not located under any of the following conditions: • In a place where the plotter is expos exposed ed to direct sunlight • On an incline inclined d surface surface • In an environment of too high or low temperature, or too high or low humidity humidity,, or in a place where temperature or humidity varies significantly • In a place where where vibra vibration tion occ occurs urs • In a place where the plotter is exposed to direct direct air flow from an air conditioner or the like. • Around a place place where where flame is us used ed • In a dusty dusty atmosphe atmosphere re
• Around a place where where strong electromagnetic w waves aves are generated The media (sheets) to be used must conform to the specifications.
1-2
Tools required for maintena maintenance nce work
1-2. oolss requi require red d for for mai mainten ntenance ance wor work k 1-2. Tool The tables below show the tools and measuring instruments required for maintenance work.
1-2-1. 1-21.
Tools ools to be used used at disa disasse ssembl mbly y an and d rreas eassem sembly bly Name Ph Phil illi lips ps sc scre rewd wdri rive verr
1-2 -2--2.
Remarks Type ype 1 Type 2
For M2 For M3 to M5
Slotted screwdriver
For removing E-rings
Spanner (Box wrench)
Width across flats: 5 mm Width across flats: 5.5 mm Width across flats: 7 mm
Hexagon wrench
1.5 mm 2.0 mm 2.5 mm 3.0 mm 4.0 mm
Scale
500 mm
Loupe
About 10x to 25x magnification
Gloves
To keep hands clean, and for safety.
Adju jusstment too tools Name
Remarks
Tr Trimm immer er adju adjustm stment ent screwdr screwdriver iver
For adj adjust ustmen mentt o off trim trimmer merss o on n tthe he main PCB assembl assembly y
Tester
For adjustment of mark sensor and output voltage
Bar type tension gauge
50 g 110 g 500 g 5000 g
Pen for pen pen pres pressu surre adju adjust stme ment nt
5 g (M (M00 0058 5825 25))
Clearance gauge
For adjustment of registration mark height
Pen line film
(M800825)
1-3
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
1-3. 3. Spe Speci cific ficat atio ions ns of th thee mai main n uni unitt 11-31-3-1. 1.
Li List st of spec specif ific icat atio ions ns Item
Specifications
Acceptable media
Roll sheet
Leaf sheet width
Width Diam Diamet eter er Weight Width
: 90 ~ 740 mm (inch: 24 ~ 30) : 150 mm max. :1 10 0k kg g max max.. : 90 ~ 1050 mm
Effective cutting area *1
586 mm x 51 m
Maximum cutting speed *2
SR: 85 cm/s (in the 45-degree direction with the pen up.) SL: 70 cm/s
Sp Spee eed d set setti ting ng (c (cut utti ting ng/p /plo lott ttin ing) g)
1~1 10 0 m/s m/s (1cm (1cm/s /s step steps) s) SR: 10 ~ 60 cm/s (5cm/s steps) SL: 50 cm/s
Mechanical resolution
5 m
Program steps
25 m, 10 m (MGL-IIc) 100 m, 50 m, 25 m (MGL-Ic1) 3
Repeatability * Guaranteed range of accuracy (repeatability)
±0.2 mm (excluding expansion/contraction due to film temperatures) 586 mm x 2 m (depending on the specified film and cutting conditions)
Maximum pressure
400g
Pressure setting Pin
Cutter:
Pen:
1-4
10 20 10 100 0 10 20 10 100 0
~ 20 g ~ 10 100 0g ~ 400 g ~ 20 g ~ 10 100 0g ~ 150 g
(2 g step) (5 g ste step) p) (1 (10 0 g ste tep) p) (2 g step) (5 g ste step) p) (1 (10 0 g ste tep) p)
Acceptable films
PVC sheets (0.15 mm thick or less), fluorescent sheets * 4, reflective sheets *4
Acceptable sheet for pouncing
Paper (thickness: 0.06 ~ 0.13 mm) *5
Applicable tools
Eccentric cutters, water-based ball-point pens, oil-based ball-point pens, commercially available ball-point pens *6
Commands *7
MGL-IIc, MGL-Ic1
Interface
USB
Receiver buffer
30MB standard (20MB when the sorting function is effective.)
Operating environment
5 ~ 35 C, 35 ~ 75% (Rh) Non-condensing
Power capacity
AC100 ~ 240V 100VA or less
Outside dimensions
(W) (D) (H)
Weight
18 kg (With the legs attached)
Noise *8
During standb standby y (plot (plotting) ting) During Dur ing cutt cutting ing ((plo plotti tting) ng)
: 960 mm : 430 mm : 335 mm : 55 dB (Abso (Absorption rption fan at llow ow spee speed) d) : 70 dB ((Con Contin tinuou uouss sounds sounds))
Specifications Specifica tions of the main unit
*1: The maximum maximum feed lengt length h is limite limited d by the softwa software. re. The maximum feed length is limited also by the sheet setting condition or by the effect of obstacles encountered on the sheet path. As a rule of thumb, limit the maximum feed length for one of the data to 2 m. *2: The plotter does not operate at the maximum acceleration with the maximum speed having been set. Both the maximum speed and the maximum acceleration are not available at the same time. *3: To ensure the verified repeatability, the conditions described below must be satisfied. *4: The blade (SPB-0007) dedicated for fluorescent sheets or the blade (SPB-0006) dedicated for reflective sheets must be used. *5: The dedicated dedicated pou pouncing ncing to tool ol must be u used. sed. *6: Use the tools supplied supplied as standa standard rd accesso accessories. ries. If any other ball-point pen available on the market is to be used, select the one whose diameter is 8 to 9 mm and which is free from bumps or taper in the area to be clamped. The image quality is not guaranteed because the pen tip position differs depending on the pen in use. *7: The ESC type commands commands among the MGL MGL-llc -llc comman commands ds cannot be used. *8: The values are based on MIMAKI’s MIMAKI’s meas measuremen urementt condition conditions. s.
1-3-2. 1-32.
Condit Condition ionss fo forr en ensur suring ing the ver verifi ified ed repe repeatab atabili ility ty The table below shows the conditions for ensuring the verified repeatability. The verified repeatability is not ensured unless all the conditions listed below are met. Item
Conditions
Plotter conditions
• Th T he dedicated roll support must be used. • The clamp pressure must be set to “HIGH”.
Sh Shee eett se sett ttin ing g cond condit itio ions ns
• Si Side de ma marrgin gin of the the sh shee eet: t: 20 mm or mo more re
Cutting speed
• 4 0 cm/s or less (when the cutter supplied with the plotter is used)
Cutting da data
• Te Test p paattern fo for m maaintenance (c (continuous 10 10 st strokes in tth he le lengthwise di direction)
Types of sheets
3M
Sakurai Sekisui Nakagawa
• Scotchcal Electro Cut • Scotchcal Master Cut • Design Sheet • Viewcal (900 S Seeries) • Hul-color (for indoors) • Cutting sheet (for indoors)
*In addition, the sheet setting must meet the following conditions: • The leading edge of the sheet must be free from a warp warp or floating. • There must be no separation of the sheet from the base base paper (no air bubbles between them), which can be caused by bending of the sheet. • The roll sheet must be free from loose rolling. (The right and left end fac faces es must be flat.) Moreover, the sheet must be loaded properly using the sheet feed function.
1-5
Cutting Cut ting Plott Plotter er
11-3-3 3-3..
CG CG-6 -60S 0SR/ R/SL SL
Co Cont ntro roll pa panel nel and sp spec ecia iall ke key y oper operat atio ion n This section describes the control panel and special key operation of CG-60SR/SL.
1
2
3
4
13
12
11
6
5
8
7
9
10
Names of parts No.
Name of part
Notation in the text
1.
Display panel
LCD
2.
POWER lamp
POWER lamp
3.
[SEET SET] key
[SEET SET]
4.
[FUNCTION] key
[FUNCTION]
5.
[] (jog key)
[]
6.
[] (jog key)
[]
8.
[] (jog key)
[]
9.
[END] key
[END]
10.
[ENTER/HOLD] key
[ENTER]
11.
[FEED] key
[FEED]
12.
[TOOL] key
[TOOL]
13.
[REMOTE] key
[REMOTE]
Special key operation With CG-60SR/SL, turning the power ON while pressing the keys specified below will display a corresponding special menu. Special menu
Key operation
Ad Adju just stme ment nt func functi tion onali ality ty ex expan pansi sion on
[REM [REMOT OTE] E] + [[TO TOOL OL]] + (Tur (Turni ning ng powe powerr on) on)
System parameter input
[ENTER] + [END] + (Turning power on) or [] + (Turning power on) (P.5-4 (P.5-4 and and P.5-33 P.5-33))
Version upgrade mode
(With the starting display shown) + [REMOTE] (P.6-10 P.6-10))
Parameter UP/DOWN
[] + [] + (Turning power on)
The operations described above, intended for use by service engineer only, must not be opened to users.
1-6
CHAPT CH APTER ER 2 Disassembl Disass embly y and and Reassemb Reassembly ly
Contents
2-1. Outline ................................................................................................................. ................................................................................................................. 2-2 2-1-1. Precautions in disassembly and reassembly ........................................................ . ....................................................... 2-2 2-1-2. Symbols used in this chapter ................................................................................ 2-2 2-1-3. Disassembly ......................................................................................................... 2-3
2-2. Disassembly and Reassembly of Exterior Parts .............................................. 2-4 2-2-1. Y cover 60 and KEY PCB assembly ...... 2-2-1. ............ ............ ............. ............. ............. ............. ............. .............. ............. ......... ... 2-4 2-2-2. Left and right cover assemblies .......................................................... ........................................................................... ................. 2-5 2-2-3. Platen assembly and Platen covers ...................................................................... ................................... ................................... 2-6
2-3. Disassembly and Reassembly of Carriage-related Parts ................................ 2-8 2-3-1. 2-3-1. 2-3-2. 2-3-3. 2-3-4.
Pen assemb assembly ly (CG-60SR (CG-60SR and SL) and light point pointer er (CG-60 (CG-60SR SR only) ........ .............. ......... ... 2-8 Mark sensor assembly (CG-60SR only) ............................................................ 2-10 Pulley BRG ........................................................................................................ 2-12 Head PCB assembly ........................................................................................... 2-14
2-4. Disassembly and Reassembly Reassembly of Drive-related Drive-related Parts Parts .................................... 2-15 2-4-1. 2-4-1. 2-4-2.. 2-4-2 2-4-3. 2-4-4.
Y motor (DC motor assemb assembly) ly) and M pulley ...... ............ ............ ............. ............. ............. ............. ............ ........ .. 2-15 X motor (DC motor as assembly sembly), ), M pulley and X pulley ....... ............. ............ ............. ............. .......... .... 2-16 Spike shaft 60 ..................................................................................................... 2-17 Y belt 60, and tension pulley assembly ............................................................. 2-18
2-5. Disassembly and Reassembly of Electrical System Components ................ 2-20 2-5-1. 2-5-2. 2-5-3. 2-5-4.
Main PCB assembly ........................................................................................... Power supply PCB ............................................................................................. Paper sensor 60 assembly .................................................................................. FAN assembly ....................................................................................................
2-20 2-22 2-23 2-24
2-1
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
2-1. Outline This chapter describes disassembly and reassembly of CG-60SR/SL. The T he description given here is chiefly of disassembly procedures. Reassembly is supposed to be performed by reversing the disassembly procedure, as a rule. For reassembly reassembly,, however, description is added if necessary, for example, if the procedure is to be different from the reversed disassembly procedure or if any precautions are to be taken. Where any adjustment is to be made in the rreassembly eassembly process, the adjustment procedure is described with the heading “Adjust/Confirm”. Refer to Chapter 5 “Adjustment” and be sure to make the specified adjustments.
2-1-1. 2-1 -1.
Pr Preca ecauti utions ons in dis disasse assembl mbly y and re reasse assembl mbly y Be sure to take the th e following precautions before starting disassembly di sassembly and reassembly reassembly..
2-12-1-2. 2.
To prevent electric shocks or damage to the circuit, unless otherwise instructed, be sure to unplug the power cable from the wall outlet before starting work. work.
For disassembly and reassembly, be sure to wear gloves to avoid injury.
For servicing, place the plotter on a firm floor with a sufficient space around the equipment.
Take great care not to suffer injury when h Take handling andling the plotter, which is very heavy. Make sure that at least two people cooperate to install the main unit on the leg assembly or remove the main unit from the legs.
Use only the specified tools. (P.1-3)
Do not use any lubricants or adhesives other than those specified.
When handling a PCB assembly, never touch any elements on the PCB assembly with your bare hand; otherwise, elements may be damaged by static electricity. When there is need to touch any element, use a grounding band.
In reassembly, route the wiring of electric parts in specified positions. (Otherwise, cables can come in contact with sharp edges or the noise resistance margin may decrease.)
When you operate the plotter with covers removed, take care not to get injured with any moving part.
The cutter blade is very sharp. Handle it with great care not to injure yourself or nearby people.
Take care to avoid insufficient insertion or skewed insertion of any connector or FPC. In addition, Take make sure that each connector or FPC is all the way seated.
When parts for which procedure is not described are to be removed, observe the installation conditions of the parts carefully before removal, while referring to the parts catalog.
Sy Symb mbol olss use used d iin n thi thiss ch chap apte terr The following symbols are used in this chapter. Understand the symbols, and be sure to observe the instructions. In text
In figures
Meaning Failure to observe the instructions given with this symbol can result in injuries to personnel or damage to property. Failure to observe the instructions given with this symbol at reassembly can result in damaged equipment or impaired quality.
Assembly Notes
Adjust / Confir m
2-2
—
The parts listed under this heading must be removed beforehand.
—
The list under this heading describes d escribes the items requiring adjustment or confirmation during or after assembly.
Outline
2-1-3.
Disassembly The chart below shows the disassembly procedure.
START
Y cover 60 and KEY PCB assembly (P.2-4)
Right cover assembly (P.2-5)
Head cover
X motor (DC motor assembly), M pulley and X pulley (P.2-16)
(P.2-9)
Y motor (DC motor assembly) and M pulley (P.2-15)
A’ From (A)
Spike shaft 60 (P.2-17)
Pen assembly
Head PCB assembly
(P.2-8)
(P.2-14)
Light pointer (P.2-8)
Mark sensor assembly (CG-60SR only) (P.2-10)
Paper sensor 60 assembly (P.2-23)
Left cover assembly (P.2-5)
Platen assembly and Platen covers (P.2-6)
A
Y belt 60, and tension pulley assembly
Pulley BRG (P.2-12)
To (A’)
(P.2-18)
FAN assembly
Power supply PCB
Main PCB assembly
(P.2-24)
(P.2-22)
(P.2-20)
2-3
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
2-2.. Disa Disasse ssembly mbly and Rea Reasse ssembly mbly of Exte Exterio riorr Part Partss 2-2 2-22-2-1. 1.
Y ccov over er 60 60 and and K KEY EY PCB PCB a ass ssem embl bly y
When the Y cover 60 is removed, the key FPC assembly remains connected to the KEY PCB assembly.. Handle the Y cover 60 with care not to damage the FPC. assembly
When removing the KEY PCB assembly, remove the screws with care not to drop the KEY PCB assembly.
1. Remove the screws (x4) securing the Y cover 60. 2. Lift the Y cover 60 carefully, and disconnect the KEY FPC cable 60 from the KEY PCB assembly assembly.. 3. Remove the screws (x8) and remove the KEY PCB assembly. 4. Remove the 11 key tops from the KEY PCB assembly.
LCD window
B3x6 (x4)
Keyboard sheet
Y cover 60
Key tops (x11) Key PCB assembly
Take ca care re not to drop
TP3x8 (x8)
key FPC assembly
Take care not to damage
2-4
Disassembly and Reassembly of Exterior Parts
2-2-2 2-2 -2..
Le Left ft and ri righ ghtt cove coverr as asse semb mbli lies es
1. Remove the screw and remove the clamp lever. 2. Remove the screws (x6), and remove the right cover assembly. Remove the left cover assembly the same way way..
Left cover assembly
B3x8 (x6)
B3x8 (x6)
Right cover assembly
Clamp lever
M4x12TW
2-5
Cutting Cut ting Plott Plotter er
22-22-3. 3.
CG CG-6 -60S 0SR/ R/SL SL
Plate Platen n asse assemb mbly ly an and dP Pla late ten n ccov over erss Paper
sensor 60 assembly (P.2-23)
Use the following procedure for disassembly on each of the front and rear sides.
1. Remove the screws (x4) on the near side and remove the platen covers. 2. Remove the pen line 60. 3. Remove the cross-recessed hexagon head bolt (x5), and remove the platen assembly. assembly.
Assembly Notes
Install the pen line 60 after the installation of the platen covers.
Install the platen in the positions shown below so that the protrusion hooks do not come in contact with the spike shaft. shaft . The platen cover provided with the rectangular hole for the paper sensor must be located as shown below.
When installing new platen covers, cut off the rectangular hole for the paper sensor and the protrusion hooks (see below) with a cutting nipper.
Confirm that the pen tip is in alignment with the groove of the pen line 60 at its both ends.
Layout of platen covers
Protrusion hooks (cut off) Platen covers (Rear)
Platen assembly Spike shaft
Platen assembly
Platen covers (Front) Rectangular hole for paper sensor Platen covers (Front and Rear)
Front
2-6
Disassembly and Reassembly of Exterior Parts
Pen line 60 Cross-recessed hexagon head bolt (3x8) (x5) Platen assembly Cross-recessed hexagon head bolt (3x8) (x5) Platen assembly Platen covers (Rear) B3x6 (x4)
Platen covers (Front)
B3x6 (x4)
2-7
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
2-3. 3. 2-
Disas Di sasse semb mbly ly and and Reass Reassem embl blyy of Carr Carria iagege-rrel elat ated ed Part Partss
2-3-1. 2-3 -1.
Pen a asse ssembl mbly y (CG (CG-60 -60SR SR and and SL) and and li light ght p poin ointer ter ((CGCG-60S 60SR R onl only) y) Y
cover 60 (P.2-4)
Take care not to change the orientation of the hook of the whirl-stop spring. Changing the orientation will change the pen pressure and the pen landing values.
1. Remove the screws (x2), and remove the head cover. 2. Disconnect all the connectors from the head PCB assembly. 3. Remove the screws (x2) on the rear side and the screws (x2) on the front side which are securing the pen assembly and slider.
4. Release the cable from the clamp and remove the pen assembly. assembly. 5. Remove the screw, and remove the light pointer.
Light pointer Pen assembly
2-8
Assembly Notes
When installing the pen assembly, take care not to pinch the mark sensor cable between the parts. (See the illustration on the next page)
When installing the head cover, cover, take care not to pinch the pointer cable between the parts. (See the illustration on the next page)
Adjust / Confir m
Check the pen stroke. : 3 ± 0.3mm
$PEN PRESSURE (P.5-11)
$PEN LANDING (P.5-13)
$PHOTO SENSOR (Adjusting the position of mark sensor)(CG-60SR only) (P.5-20)
Offset adjustment of light pointer (CG-60SR only) (P.5-21)
Disassembly and Rea Reassembly ssembly of Carriage-related
Head cover
P3x10SMW (x2)
B3x6 (x2)
P3x8TW (x2)
Light pointer Pen assembly B3x6
Route the cables through the rectangular hole so that they are not pinched between parts.
Tighten the screws with care not to get cables caught on the projection at the rear of the head cover.
2-9
Cutting Cut ting Plott Plotter er
22-33-2. 2.
CG CG-6 -60S 0SR/ R/SL SL
Mark Mark sen senso sorr asse assemb mbly ly (C (CGG-60 60SR SR only only)) Y
cover 60 (P.2-4) Head cover (P.2-9) Pen assembly (P.2-8)
1. Unplug the mark cable assembly from the head PCB assembly. ( M3x10) from the rear side, and remove the mark sensor assembly. assembly. 2. Loosen the low head screw (M3x10)
Adjust / Confir m
2-10
Adjusting the location of mark sensor (photo sensor)(CG-60SR only) (P.517) 17 )
$PHOTO SENSOR (Adjusting the sensitivity of mark sensor (photo sensor))(CG-60SR only) (P.5-18)
$PHOTO SENSOR (Adjusting the position of mark sensor)(CG-60SR only) (P.5-20)
Offset adjustment of light pointer (CG-60SR only) (P.5-21)
Disassembly and Rea Reassembly ssembly of Carriage-related
(CN1)
Low head screw (with hexagon socket)
Mark sensor assembly
2-11
Cutting Cut ting Plott Plotter er
2-3-3.
CG CG-6 -60S 0SR/ R/SL SL
Pulley B BR RG Y
cover 60 (P.2-4) Left and right cover assemblies (P.2-5) Head cover (P.2-9)
Do not turn the hexagon socket head screw for the BRG base U, which is adjusted adj usted at factory shipment.
1. Remove the screws (x2), and separate the carriage and belt holder 60 from each other.(P.2-18) 2. Unplug all the cables and FPCs from the head PCB assembly. assembly. 3. Remove the screws (x2), and remove r emove the head PCB assembly. 4. Remove the screws (x2), and remove the FPC bracket. 5. Remove the screws (x2), and remove the slider spring. 6. Remove the slider assembly from the Y bar 60SR. 7. Remove the E-type retaining ring, pull out the slider fulcrum pin, and remove the BRG base U. 8. Remove the low head screw (x2), and remove the BRG base L. 9. Remove the ultra low head screw, and remove the th e pulley BRG BRG..
Assembly Notes
Adjust / Confir m
2-12
Install the pulley BRG by the following procedure. 1. Mark the outer circumference of the pulley BRG with a felt pen or the li like ke
to facilitate confirming the turning of the pulley BRG. BRG. 2. Install the BRG base U, and fix the BRG base L lightly. 3. After installing the slider spring, check the contact of the pulley BRG and the inclination of the slider. slider. • Move the slider right right and left and check the turning of the pulley BRG by visual inspection and by touching with your y our finger. finger. • Attach the pen, push the lower part of the slider back and forth and place it on the t he side where inclination of the pen is smaller. 4. After confirmation, secure the BRG base L by tightening up the screws. (Be sure to tighten the t he screws securely, securely, though they must be tightened from the back of the slider and from under.)
Check that the pulley BRG operates without idling.
Move the clamp lever up and down and check that the light shielding plate of the PR does not interfere with the origin sensor of the slider. slider. (Each of the right and left side plates has an inspection hole.)
Check Che ck the the pen stro stroke ke : 3.0 ± 0.3 mm mm : 2.7 ± 0.3 mm (when the pen line film is attached) (With the pen up, pinch rollers down and clamping force set to HIGH)
$PEN PRESSURE (P.5-11)
$PEN LANDING (P.5-13)
$PHOTO SENSOR (Adjusting the position of mark sensor)(CG-60SR only) (P.5-20)
Offset adjustment of light pointer (CG-60SR only) (P.5-21)
Disassembly and Rea Reassembly ssembly of Carriage-related
P3x6SMW (x2)
Head PCB assembly
FPC holder Insulating film FPC bracket P3x8SMW (x2)
Do not turn Hexagon socket head cap screw (do not turn)
P3x8SMW (x2)
Slider spring
Slider spring
Ultra low head screw (M4x10) (x2)
Pulley BRG Slider fulcrum pin
E-type retaining ring BRG base U Pulley BRG
Ultra low head screw (M4x10) (x2) BRG base L
Low head screw (M3x10) (x2)
Ultra low head screw (M4x10) (x4) Pulley BRG
2-13
2 13
Cutting Cut ting Plott Plotter er
22-33-4. 4.
CG CG-6 -60S 0SR/ R/SL SL
Head Head PCB PCB as asse sem mbl bly y Y
cover 60 (P.2-4) Head cover (P.2-9)
1. Unplug all the cables and FPCs from the head PCB assembly. assembly. 2. Remove the screws (x2), and remove r emove the head PCB assembly.
Adjust / Confir m
$PHOTO SENSOR (Adjusting the sensitivity of mark sensor (photo sensor))(CG-60SR only) (P.5-18)
P3x6SMW (x2)
Head PCB assembly
Insulating film
2 14
Disassembly and Rea Reassembly ssembly of Driv e-rela e-related ted Parts
2-4. Dis Disass assemb embly ly and Re Reasse assembl mblyy of of Driv Drive-r e-rela elated ted Par Parts ts 22-4-1 4-1..
Ym mot otor or ((DC DC moto motorr as asse semb mbly ly)) and and M pul pulle ley y Right
cover assembly (P.2-5)
1. Remove the screws (x8) on the underside, and remove the shielding plate and foot SR. 2. Disconnect the connector of the Y motor from the relay connector. 3. Loosen the screws (x3) and remove the M tension spring, and remove the screws (x3) that have been loosened and remove the Y motor assembly assembly..
4. Remove the screws (*), and remove the Y motor (DC motor assembly). (*: x4 for SR or x3 for SL) 5. Remove the hexagon socket head screw and remove the M pulley.
P4x10SMW (x3)
Relay connector
M tension spring P3x8SMW (*) (*: x4 for SR or x3 for SL)
M bracket
Clamp
Hexagon socket head cap screw (SSWP3x4) M pulley
Y motor (DC motor assembly)
Foot SR Shielding plate
P4x8SMW (x8)
2 15
Cutting Cut ting Plott Plotter er
2-4-2. 2-4 -2.
CG CG-6 -60S 0SR/ R/SL SL
Xm motor otor (DC mot motor or a assem ssembly bly), ), M pul pulley ley and X pulle pulley y Right
cover assembly (P.2-5)
1. Remove the screws (x8) on the underside, and remove the shielding plate and foot SR. 2. Disconnect the connector of the Y motor from the relay connector. 3. Loosen the screws (x3) that are securing the X motor (DC motor assembly) to the right r ight side plate, and remove the M tension spring. Then remove the screws (x3) that have been loosened and remove the X motor assembly.
4. Remove the screws (*), and remove the X motor (DC motor assembly). (*: x4 for SR or x3 for SL) 5. Remove the hexagon socket head screw and remove the M pulley. 6. Remove the hexagon socket head screw and remove the X pulley.
Assembly Notes
When installing the X pulley, sandwich the holder assembly between the X pulley and the spike shaft 60 properly so that there t here is no axial play.
Spike shaft 60
Hexagon socket head cap screw (SSWP4x4)
D cut area
Relay connector
Clamp X motor (DC motor assembly)
X pulley
Hexagon socket head cap screw (SSWP3x4) P4x10SMW (x3) M tension spring
Timing belt STS
M pulley
M bracket
Shielding plate
Install the X pulley securely so that there is no play.
P3x8SMW (*)
Spike shaft 60
(*: x4 for SR or x3 for SL)
Foot SR
P4x8SMW (x8)
X pulley
2 16
Disassembly and Rea Reassembly ssembly of Driv e-rela e-related ted Parts
2-4 -4--3.
Spike shaft 60 Right
cover assembly (P.2-5) Platen assembly (P.2-6) Platen covers (Front and Rear) (P.2-6) X pulley (P.2-16)
When installing or removing the spike shaft 60, take care not to scratch the pulley BRG or side plate.
1. Remove the screws (x2), and remove the holder assembly from the right side plate. 2. Pull out the spike shaft 60 from the main body.
Assembly Notes
When installing the X pulley, sandwich the holder assembly between the X pulley and the spike shaft 60 properly so that there is no axial play. Then tighten the hexagon socket head screw against the D cut area of the shaft. (P.2-16)
Pulley BRG (x2)
Take care not to damage Spike shaft 60
Holder assembly
B3x6 (x2)
X pulley
Timing belt STS
2 17
Cutting Cut ting Plott Plotter er
22-44-4. 4.
CG CG-6 -60S 0SR/ R/SL SL
Y belt belt 6 60, 0, a and nd tten ensi sion on p pul ulle ley y as asse semb mbly ly Y
cover 60 (P.2-4) cover (P.2-9) Left and right cover assemblies (P.2-5) Head
1. Pull the shaft of the tension block, and remove the tension block, tension spring, and spring presser T. 2. Remove the screws (x2) securing the belt holder 60 and carriage, and move the carriage aside. 3. Remove the screws (x4), and remove the belt presser and belt b elt holder. 4. Remove the tension pulley assembly.
Assembly Notes
When fastening the Y belt 60 with the belt pressers, take care not to confuse the orientation of the belt holder 60.
[Assembly] 1. Lead the Y belt 60 through the Y bar 60SR, tension pulley assembly and Y pulley assembly while taking care not to confuse the orientation of the Y belt 60. 2. Clamp both ends of the belt with the belt pressers and belt holder 60, and secure them with the screws (x4).
3. Slide the carriage, and secure it to the belt holder 60 with the screws (x2). 4. Press the tension block against the pulley shaft and insert the tension block into the tension bracket assembly while compressing the tension spring with the spring presser T.
Adjust / Confir m
Check that the Y belt 60 is not n ot twisted in the Y bar 60 SR.
After installation, move the carriage left and right and confirm that it moves smoothly.
2 18
Disassembly and Rea Reassembly ssembly of Driv e-rela e-related ted Parts
Tension block
Tension pulley assembly
Belt presser F3x8 (x4)
F3x8 (x2)
Belt holder 60
2-19
Cutting Cut ting Plott Plotter er
2-5. 5. 2-
CG CG-6 -60S 0SR/ R/SL SL
Disa Di sass ssem embl blyy and Rea Reass ssem embl blyy of Elec Electr tric ical al Syst System em Comp Compon onen ents ts
22-55-1. 1.
Mai ain n PC PCB B as asse sem mbl bly y Foot
SR (P.2-22) Shielding plate (P.2-22)
When the main PCB assembly is to be replaced, back up the parameters by either of the following methods before removing it. • “&P “&PARAMETER ARAMETER DRAW” DRAW” (ADJUSTMENT items) (P.5-25) • “Upload” (backup using the de dedicated dicated program o on n the host PC) (P.6-16)
1. Unplug all the cables from the connectors on the main PCB assembly. assembly. 2. Remove the screws (x4), and remove the main PCB assembly.
Assembly Notes
Set the DIP switches properly. 60SR: Set pin No. 1 to ON 60SL: Set pin No. 2 to ON
CN19
CN18
CN15
CN5KEY
2 L F
CN2PS-F
2
2 C128 1 D20
1 C129
A S 6 F 3
220uF 50V
8
220uF 50V
6 2 1 C 5 2 1 C
R178 R180 R179
1002 1101 3P
FL11 2 2 N SR05 C
1201 C XF
R183 330 330 11501
C130 Q17 C132 C131
R182 R181 C56
1 03
C66
1 0404
104
104
C70 26
51
8 G 3 U
5 G
8 6 C 5 3 L 0 F 1
4 3 U
E300414
4 0 1
1 9 R
7 6 C
C61
3 0 1
75
5 G
330
U23
100
44
C76
33
U31
22
74HC541
U2
1
176
R40
R65 103
6 3 R
104
FL3 103
z H M 3 3
0 3 3
1 L
132
1
4 6 R
0 1 U
R63
4
C94
C
6417706 SH3
U11
U6
4 0 1
5 1 C
6 1 C
4 0 1
4 0 1
0 4 U
89 88
45
104
C27
C23 F u V 3 5 3 2
U13
104
4 1 W 7
1 2 4 0 C 1
74 LCX00
4
0 7 3 1 3 4 R C
104 4 1 C
U43
2 2 2
MC34063
8 5 1 R
G5
6 5 1 R
0 0 7 4
0 0 1 9
4 4 0 4 1 C
G5
4 2 0 4 1 C
G5
U21
S 0 1 1 2 R I
U16
R I
104
G
4 2 3 0 Q U L R I
4 0 1
C1 101
N C 1
T O M X 1 1
7 5 C G 4 2 0 4 U Q L R I 2
104
C60
R94
R96
G
R92 D7
R95
4 0 1
C1 101
1
4 2 0 5 U Q L R I
3 6 C G 4 2 0 6 U Q L R I
0.1Ω /2W
5
C12
Q2
C11
XF
1 F
A 5
330uF 6.3V
F u 0 V 7 0 4 5
C1
9 C
0 1 C
D1 SD1610M5-01
1
10
A50
CN6
Settings of DIP switches
ON
DIP SW No.
ON
MODEL
S1 1
2
3
4
C N E X 9 N C
F u 0 0 V 0 0 5 1
BZ1
A1
N C
D5
C1 101
C1
N C
X N E Y 2 1 5
G
R84 D4
D6
473
C62
2 4 L 3 F 0 1 1
4 2 0 0 1 U Q L R I
R87
4 4 6 0 1 C
T O M Y 3 1
4 2
0 4 9 U 0 1 Q L
0.1Ω /2W
7 2 U
1
330uF 6.3V
C
B50
C55 R86
R93
0 1
5 8 C
C1 101
104
100
PQ070 XZ01 EB
3 4 8 R 3 R
R60
CN7
G5
C54
R135 R137 R138 C50
D2
C1
R90
4 1 N C
472 103 103 104
G
C1 101
D3
104
R149
R43/1W
473
3 0 1
D11
R110 D13
R118
4 9 0 5 1 C
5 2 U
1 0 0 0 2 5 8 7
0 0 2 5 7 1 4 4 R
F u V 0 3 3 . 3 6
104
100 S 0 1 1 2 R I
U7
1 0
C1
R85 D22 C113
G 8 4 2 Q 0 U L R I
0.1Ω /2W
DL
4 5 0 4 1 4 0 8 C 1 C
R123
104
F u V 3 5 3 2
U24
C13
C83
L3
7 Q
C1 101
C1 101
C80 R117
4 7 0 1 8 C
3 3 U
101
3 7 G C 4 2 0 4 U 0 1 L R I
R98 D10
D12
100 473
S 0 1 1 2 R I
5 1 1 C
F u V 3 5 3 2
104
104
R116
W 1 / 0 3 3 5 4 U
104
C1 101
C1
0.1Ω /2W
5 7 1 R
2 8 0 L T
C116
C72 R100
R112 R101
C71
104
U18 (7SET04)
5 2 C
103
1
100 473
122
D8
4 8 0 7 1 C
C112
C98
74 LCX541
4 0 1
5 7 P 2 A 6 1 M 6 1 C L 8 4 T M
B1
104
R136
104
C1
D27 1 6 1 R
8 2 C
6 2 C
44
8 U
4 1 1 C
9 1 3 W U 7
4 0 1
0 2 C
330
L2
C121
1
Q12
4 6 F L 1 F
A 6 . 1
1 2 D
225
4 0 1
6 1 7 1 D D 1 2 2 2 2 4 1 E E 1 E E 1 D 5 C 1 D
4 3 0 3 1
F u V 3 5 3 2
4 0 1
2 1 U
133
2 2 C
A B 0 0 8 N N T T V L F F 9 P P 2 0 0 9 7 M B M
9 5 1 R
1 4 5 C H 4 7
0 2 U
D19 C103
9 2 D
33uF 50V
S 0 1 1 2 R I
4
4 0 1
C24 104
8 1 1 2 2 0 0 C 1 3
C51
9 8 1 1 C C
103
C29
U3
3 9 3 C L T
2 0 1 9
R58
3 3 2 0 3 0 6 4 0 0 0 0 1 1 1 1 1 3 4
6 3 3 0 1 C
0 3 3 7 2 0 0 1 1 R 7 R
103 334 203 473
G IRLU024
DL
470
0 3 U
2 2 1 C
7
G IRLU024
A 6 S F 3
B E Q11
U42
4 0 1 C
104
E
FL9 Q15
DL
R99 D9
1 4 C
C
XF
7W14 7 9 3 3 5 C R 3 R
0 5 L 1 U
R
LM2676S ADJ
7 1 N C
103
DL
XF
220uF 50V
R164 R169 R171 R170
4 1 0 1 C
106 104 A 4
4 3 8 0 1 1
7 4 C
103
D25
1.6A
3 0 1
F u V 3 5 3 2
FL8
DL
FL7
1 0 1 C 2 2 0 2 1 2 C
GE
F u V 3 5 3 2
F2 D18
8 0 1 C
C
(15V)
4 0 1
102
M51957B
1 2 3 4
C34 C35
2 C
7W14
C39 Q16 B
4 1 U
1
23 12 U49
4 0 1
ON
ML60852A
DL
4 0 1
C106
104
6 4 U
8 3 C 7 1 C
F V u 0 1 5
S1
11
R104
0
4 9 0 1 C
ON
34
220uF 50V
4
2 3 U
AE (5V)
D26
D23
100uF 50V
U17
U19
3 6 1
DL
C109
2 9 2 L E
Z 1 M 0 0 3 M 1
1 D24
103
W 1 / 1 0 3
W 3 1 7 1 / R 0 3
4 4 U
F B
0 5 1 6 C
C134
1
5 C
C105
VR1
1002
U9
4 3 0 3 1 1 C
U4
3
R151 R43/1W R43/1W
R150
7 4 U
C123
104
C
TLC2272
5 G
R88
104
5 G 4 0 1
4 7 R
1 3 F F B B
R124 R97
331
8 1 0 0 1 0 1 R
4 0 1
74LCX541 4 0 6 1
VR2
1002 1002
4 5 0 7 1 C
C84
104
9 4 6 0 1 C
R89
330
4 7 C
U36
6 2 U 9 7 C
5 G
1 76
z H M 4 2
8 2 U
4 0 1
C58
104
104
104
7 3 U
3 0 1 1 L F
4 7 0 C 1
U5
331
1
XF
B 103 E R29
R28
74LVX4245
R1 R2 R3 R4 R5
1 0 0 1
TLC2272
2 7 9 8 F F F F B B B B
103
1 U
1002
104
6 5 4 F F F B B B
1 4 5 C H 4 7
9 4 8 0 C 1
4 0 1
5
25C86
104
1 8 3 C 1 1 R
0 1 0 9 1 C C
C93
4 0 1
7 W 7
R139 U48 U41
R83 50
104 2 2 4 U
SR1
LM2676S ADJ
104
E B
101 101
MMZ1608S301A-T
4 0 1
C3 F3
103 103 IRFU5505 103 G Q14 103 C XF E 103 B 103 Q18 R12 103 R11 103 103 4 R10 G5 0 1
F u V 3 0 3 5
2 3 0 2 2 1
3 4 0 C 1
1.6A
DL 470
3 0 1
1
L4
7 2 1 C
0 1 L F
CN1PS-R
12 CQ1
1 8 2 D
1
2
3
4
CG-60SR
ON OFF OFF OFF
CG-60SL
OFF ON OFF OFF
2-20
Disassembly and Reassembly Reassembly o f Electrical System
Adjust / Confir m
Check the system parameters (P.5-33)
$PEN PRESSURE (P.5-11)
$PEN LANDING (P.5-13)
$PHOTO SENSOR (Adjusting the sensitivity of mark sensor (photo sensor))(CG-60SR only) (P.5-18)
$MOTOR CURRENT (P.5-16)
Main PCB assembly
P3x6SMW (x4)
2-21
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2-5-2.
CG CG-6 -60S 0SR/ R/SL SL
Power su supply P PC CB
1. Remove the screws (x8) on the underside, and remove the shielding plate and foot SR. 2. Unplug all the cables from the connectors on the power supply PCB. 3. Remove the screw (x4), and remove the power supply PCB.
Power supply PCB
P3x8SMW (x4)
Shielding plate
Foot SR
P4x8SMW (x8)
2-22
Disassembly and Reassembly Reassembly o f Electrical System
2-52-5-3. 3.
Pa Pape perr sens sensor or 60 as asse semb mbly ly Foot
SR (P.2-22) plate (P.2-22)
Shielding
1. Remove the screw and remove the paper sensor bracket. connector.. 2. Disconnect the connector of the paper sensor from the relay connector 3. Remove the screw, and remove the R paper sensor 60 assembly. Remove the F paper sensor 60 assembly the same way.
Assembly Notes
When installing the R or F paper sensor 60 assembly, assembly, be careful not to get the sensor cable caught between the sensor bracket and the base plate.
Adjust / Confir m
&SENSOR TEST (P.5-28)
Relay connector
Clamp
Sensor bracket
P3x12SMW P3x12SMW
Sensor bracket P3x8SMW R Paper sensor 60 assembly P3x8SMW
F Paper sensor 60 assembly (SR only)
2-23
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2-5-4 -4..
CG CG-6 -60S 0SR/ R/SL SL
FAN assemb embly Foot
SR (P.2-22) Shielding plate (P.2-22)
1. Disconnect the connector of the fan assembly from the relay connector. connector. 2. Remove the screws (x2), and remove the fan assembly.
Assembly Notes
Align the projection of the FM base with the hole in the base plate, and install the fan assembly with the label side of the motor down.
Relay connector
Clamp
FM base
FAM assembly
B4x60 (x2)
2-24
CHAPT CH APTER ER 3 Expl Explana anati tion on of Elect Electri rical cal Parts Parts
Contents
3-1. Outline ........... ................. ........... ........... ........... ........... ............ ........... ........... ........... ........... ............ ...... 3-2 3-2. PCB Specificatio Specifications ns ........... ................. ........... ........... ........... ........... ........... ........... .......... .... 3-3 3-2-1. 3-2-2.. 3-2-2 3-2-3.. 3-2-3 3-2-4.. 3-2-4
Power suppl supply y PCB ...... ............ ............. ............. ............ ............ ............. ............. ........ Main PCB ...... ............. ............. ............ ............. ............. ............ ............. ............. ............ ........ Key PCB ...... ............. ............. ............ ............. ............. ............ ............ ............. ............. ......... ... Head PCB ...... ............. ............. ............ ............. ............. ............ ............ ............. ............. ........
3-3 3-4 3-6 3-7
3-3. Electric Block Diagram .............................................. 3-8
3-1
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
3-1. Outline CG-60SR/SL is provided with the following circuit boards:
Power supply PCB (P.3-3)
Main PCB (P.3-4)
Key PCB (P.3-6)
Head PCB (P.3-7)
Head PCB
KEY PCB
Main PCB
Power supply PCB
Locations of Circuit Boards
3-2
PCB Specifications
3-2 Speci cifi fica cati tion onss 3-2. PCB Spe 3-2 -2--1.
Power supply P PC CB How to access access : The powe powerr supply PC PCB B is locat located ed at the bottom bottom of the main unit. unit. Remove Remove the shielding shielding plate, and perform maintenance work. Fu Func ncti tion on
: Su Supp ppli lies es po powe werr from from the the AC AC li line ne to tthe he mai main n PCB PCB v via ia the the po powe werr sw swit itch ch..
Voltage specifications Input vo voltage
AC10000-240V 50 //6 60Hz
Outp Output ut v vol olta tage ge
+3.3 +3.3V V, +5 +5V V (Log (Logic ic)) +24V (Actuator)
Power supply block diagram
CN1 AC-IN
100-240V SUP
Power supply block diagram diagram
Connection specifications for connectors Connector
Connected to (Remarks)
CN1
AC line (via power switch)
CN2
Main PCB (Power supply)
CN2 DC-OUT
3-3
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3-2-2.
CG CG-6 -60S 0SR/ R/SL SL
Main PCB Block diagram of main PCB
Sensor input
I/O port
DC+24V Supply voltage monitor
A/D port
I/O port
Panel Control
CPU SH7706 Internal:133MHz External: 33MHz
I/O port
Actuator regulator
Actuator
D/A port
Pen control driver
Moving coil
D/A port
Registration mark adjustment
Mark sensor
I/O port
Fan motor regulator
Fan motor
I/O port
I/O port
Buzzer
15 Reset circuit
SD-RAM 256Mb x1
16
Oscillator 33MHz
A d d r e s s b u s
19 D a t a b u s
Flash-ROM 8Mb x1
16
6 Gate array motor control
Oscillator 24MHz
16
X-axis motor encoder
Y-axis motor driver
Y-axis motor encoder
12MHz
26 Debug board for download
X-axis motor driver
7 16 16
USB FS driver /receiver
USB
Block diagram of main PCB
Block name
Explanation
CPU
Controls the operation of the plotter.
Fl Flas ash h mem memor ory y
NonNon-vo vola lati tile le me memo mory ry;; p per ermi mits ts syst system em par param amet eter erss to to be be rew rewri ritt tten en 10 10,0 ,000 00 tim times es..
Pan aneel control
Serves as an inte terrface with the operation pan panel.
Sensor input
Reads data from the sensors.
3-4
PCB Specifications
Connection specifications for connectors Connector
Connected to (Remarks)
CN1
R paper sensor 60 assembly
CN2
F pap apeer sensor 60 assem emb bly (SR only)
CN3
(Unused)
CN4
(Unused)
CN5
KEY P PC CB (CN2) (via via K KE EY FPC as asssembly)
CN6
Powe Powerr sup suppl ply yP PC CB (C (CN2 N2)) ((vi viaa DC DC cab cablle ass assem embl bly) y)
CN7
(Used to download the firmware by connecting the debug board)
CN8
(Unused)
CN9 CN10
XX-ax axiis m mo otor aasssem emb bly (E (Encoder der li line) ne)
(Unused)
CN11
XX-ax axiis m mo otor aasssembly (Dr (Driiver line)
CN12 CN 12
Y-a -axi xiss moto motorr as asssembl embly y (En Enco code derr line line))
CN13
Y-axis m mo otor aasssembly (D (Driver li line) ne)
CN14
(Unused)
CN15
(Unused)
CN16
(Unused)
CN17
He Heaad PC PCB ((C CN2) N2) ((v via P PE EN F FP PC aasssembl bly) y)
CN18
Fan assembly
CN19
(Unused)
CN20
(Unused)
CN21
(Unused)
CN22
(USB interface connector)
3-5
Cutting Cut ting Plott Plotter er
3-2-3.
CG CG-6 -60S 0SR/ R/SL SL
Key PCB How to access access : The key PCB is mounted mounted o on n the Y cover cover 60. Remove Remove the the Y cover 60 60 and perform perform maintenance work. Fu Func ncti tion on
: Rela Relays ys the the LCD LCD iind ndic icat atio ion n ssig igna nals ls and and the the si sign gnal alss inpu inputt fr from om the key key swi switc tche hess to or from the main PCB.
Block diagram
Main PCB
CN5
CN2
LCD Keyboard
Block diagram of Key PCB
LCD LC D
: Disp Displa lays ys char charac acte ters rs,, sy symb mbol ols, s, etc. etc. acco accord rdin ing g to to the the sign signal alss fro from m the the main main PCB. PCB.
Keyboa Key board rd : Provide Providess variou variouss sw switc itches hes aarra rrange nged d on th thee mat matrix rix..
Connection specifications for connectors Connector CN2
Connected to (Remarks) Mai ain n PC PCB (C (CN5) (vi (viaa K KE EY FP FPC assem emb bly)
3-6
PCB Specifications
3-2-4.
Head PCB How to access access : The head head PCB is mounte mounted d on the he head. ad. Rem Remove ove the head head cover cover and perform perform maintenance work. Func Functi tion on
: Th Thee head head P PCB CB ccon ontro trols ls the the d det etec ectio tion n and and tran transm smis issi sion on of of ma mark rk sen senso sorr sign signal als, s, tur turni ning ng on and off of the solenoid, lighting and going out of the LED, moving up and down of the pen, and detection and transmission of pinch R sensor signals.
Block diagram
Head PCB
Main PCB CN17
CN2
CN1
Mark sensor PCB
CN3
Moving coil
CN4
LED pointer
CN7
Pinch R sensor
Block diagram of head PCB
Connection specifications for connectors Connector
Connected to (Remarks)
CN1
Mark Mark sen enssor PCB PCB (via via mark mark cabl cablee as asse semb mbly ly))
CN2
Main PC PCB ((C CN17) ((v via p peen FP FPC as assem emb bly)
CN3
Moving coil assembly
CN4
LED pointer assembly
CN7
Pinch R sensor assembly
3-7
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
3-3. 3. El Elec ectr tric ic Bl Bloc ock k Dia Diagr gram am 3 T I N U D A E H
r o s n e S ) 6 5 H 9 3 C I 0 1 E P ( D N G / G I S / V 5 +
7 N C
D 4 R N C A ) 2 3 O 8 2 N B 3 0 C E 1 D 1 ( A N E C H 2 N C
r e ) t n 7 i 4 o 3 P 3 0 1 D E ( E F L F O l / i N o O 9 C ) D 3 E g 4 L 3 n i 0 v 1 ( o E M N W O D / P U l i o C ) 7 0 5 0 0 3 E : L S r o 6 0
D N G / G I S / V 5 +
r o ) s R ) n S 7 e 0 1 y 3 S l 0 n 1 k E r O ( a ( M
D N G / D E L / G I S T / l o s T / l i o C / V 5 1 + / V 5 +
) 1 0 6 4 0 1 E (
D N G / V 4 2
r o s ) n ) R e 4 S 8 S 5 r l y 4 e n 0 p 1 E ( O a ( P D G / G I S / V 5 + - N F
D N G / G I S / V 5 +
D N G / Y E K / D C L / V 5 +
) 7 5 0 4 0 1 E (
D R A O B Y E K
R O T O M Y
7 1 N C
1 N C
D R A O ) 8 B 7 9 6 N I 0 1 ( A E M G C
B e S c a f U r e t n I
R E Y ) L 6 W 4 L 4 O P 0 0 P U 3 E ( C S D
3 1 N C 2 1 N C 1 1 N C 9 N C
W S t c e l e S e n i h c a M
5 2 N 2 C N C
6 N C
A A A 0 0 0 0 . 5 . 5 . 5 3 3 / / / V V V 4 5 3 . 2 3
r o t o M Y
r e d o c n E Y
r o t o M X
r e d o c n E X
T e r s t e E L i i o l F N I N
2 N C 1 N C
CG-60SR/SL Electric Block Diagram
) r e p a P (
R O T O M X
N I C A
D ) 1 N 7 5 G / 4 V 0 3 . 1 E 3 ( / V 5 / V 4 2 C D
T U O C D
R O T O M C D
) e g a i r r a C (
8 1 N C
r o s n ) e 5 S 8 4 r 5 e 0 p 1 E a ( P R
5 0 3 E : R S (
N A F
R h E c t i W w O S P
V 0 4 2 ~ 0 0 1 C A ) 5 4 4 3 0 1 E ( ) 0 7 5 4 0 1 E (
3-8
CHAPTER 4 Troubleshooting
Contents
4-1. Outline ..................................................................................... ..................................................................................... 4-2 4-1-1. Rough ide 4-1-1. identifi ntification cation of th thee source of the tr trouble ouble ......... ............... ........ .. 4-2 4-1-2.. Checki 4-1-2 Checking ng proced procedure ure ............. ................... ............. ............. ............ ............. ............. ............ ........... ..... 4-2
4-2. Troubles for which error messages are are displayed ............... 4-4 4-2-1.. List of messag 4-2-1 messages es ...... ............. ............. ............. .............. ............. ............. .............. ............. ............. ......... 4-4 4-2-2. Tro Troublesh ubleshooting ooting when error error message message is displayed ............. ............... .. 4-5 4-2-3. Tro Troublesh ubleshooting ooting when war warning ning me message ssage iiss displayed displayed ....... 4-19 4-2-4.. Action tto 4-2-4 o be taken when g general eneral messag messagee is displayed displayed ..... ....... 4-22 4-2-5.. Statu 4-2-5 Statuss displa display y ............ ................... ............. ............ ............. ............. ............ ............ ............. ............. ........ 4-24
4-3. Troubles without error messages displayed ....................... 4-27 4-3-1.. Outlin 4-3-1 Outlinee ...... ............ ............. .............. ............. ............ ............ ............. ............. ............. .............. ............. ......... ... 4-27 4-3-2.. Tro 4-3-2 Troubles ubles in startu startup p or power supply ...... ............ ............. ............. ............. .......... ... 4-28 4-3-3. Tro Troubles ubles wi with th the car carriage riage and related related co componen mponents ts ...... ........... ..... 4-29 4-3-4. Tro Troubles ubles in pap paper er feeding feeding or paper ejecting ejecting ............. .................... .......... ... 4-33 4-3-5. Tro Troubles ubles wit with h keyboar keyboard d and related component componentss ...... ............ ......... ... 4-35 4-3-6. Tro Troubles ubles in con connectio nection n or communic communication ation ............. .................... ............ ..... 4-36 4-3-7.. Other troub 4-3-7 troubles les ...... ............ ............. ............. ............ ............. ............. ............. .............. ............. ........... ..... 4-37
4-1
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
4-1. Outline This chapter describes the troubleshooting for CG-60SR/SL. Before starting work, read and understand thoroughly the instructions given below and also in ?1-1. Precautions in Maintenance?. Maintenance?.
4-1-1. 4-1 -1.
Rou Rough gh identi identific ficati ation on of the sou sourc rcee of the tr troub ouble le At the beginning of troubleshooting, it is necessary to identify roughly which functions the trouble relates to. Problems can be roughly classified into those that relate to the plotter itself and those that involve the connection between the plotter and the host computer. 1. Problems with the plotter itself
The cause of the trouble can be identified by executing appropriate functions or using test functions. 2. Problems concerning the connection to the host computer
Hardware: Hardw are: Broken Broken wire or faulty faulty contact contact of ccables ables Software: Softwa re: Transmis Transmission sion by imprope improperr ap applica plication tion setting setting In the standard setting of CG-SR/SL, priority is given to the th e host computer. Check the settings on the host computer to see if there is any improper parameter setting.
44-11-2. 2.
Chec Checki king ng pr proc oced edur uree START Refer to ?1-1. Precautions in Maintenance?
Is there error message?
Yes
?4-2. Troubles which error error messages messages are displaye displayed? d? ( p. p.4-4 4-4 ) Troubles for which
No Rough identification of error source Execute appropriate functions or use test functions of CG-60SR/SL
Do the above functions operate normally?
No
?4-3. Troubles without error error message messagess displayed? displayed? ( p. Troubles without p.4-27 4-27 )
Yes Troubles on the host computer side Perform troubleshooting according to ?4-3-6. Troubles in connection or comm co mmun unic icati ation? on? ( p. p.4-36 4-36 ). If this troubleshooting cannot correct the trouble, check to see if the same trouble occurs with another host computer c omputer (if possible).
4-2
Outline
This section describes troubleshooting procedures for the problems for which error messages are displayed.
1.Identifying the error category The causes of errors can be classified into the following categories:
Handling error on the host computer side
Trouble on the host computer side Trouble with the interface cable
Plotter handling error
Plotter mechanical trouble
Plotter hardware trouble
Plotter firmware trouble
2. Initi Initial al action Refer to the error message, and judge whether the trouble lies on the host computer side or on the plotter side.
Has any of the interface conditions (plotter (plott er model setting, command, communication conditions, etc.) been changed?
Does the trouble occur under specific conditions?
Does the same trouble occur repeatedly?
3.Failure on the plotter side Take the following steps to repair the plotter.
Replace the defective part (sensor, etc.) or make the necessary adjustment.
Replace the main PCB assembly.
4.Repair at the factory If the error recurs even after the corrective measures specified here are taken, return the plotter to the factory of MIMAKI for repair.
4-3
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CG CG-6 -60S 0SR/ R/SL SL
4-2. Tro 4-2. rouble ubless for which which err error or messa messages ges are are disp display layed ed 4-2-1 -1..
List of m mes esssages Error (P.4-5)
Warnings (P.4-19)
ERR01
MAIN ROM
** OFFSCALE **
ERR02
MAIN RAM
** NO SHEET **
ERR ER R04 FLA LASH SH ROM
* SHEETsensorOFF *
ERR06
BUFFER
PRMchk NG RETR RETRY! Y!
ERR08
POWER
MEDIA SKEW
ERR10
COMMAND
COPY SKIP
EER1 EE R11 1
PAR ARAM AMET ETER ER
EER12
DEVICE
EER13
PM OV OVER
EER1 EE R15 5
AUT AU TO FE FEE ED
** END COPY **
EER3 EE R30 0
OPER OP ERA ATIO ION N
SHEET EXCHANGE
EER3 EE R31 1
NO DA DAT TA
EER3 EE R32 2
DAT DA TAt Atoo ooBI BIG G
VER-UP INITIAL END > POWER OFF
EER3 EE R33 3
SHEE SH EET T SIZ SIZE E
** MARK DETECT *
EER3 EE R34 4
DAT DA T RE REMA MAIN IN
PLEASE POWER OFF
EER3 EE R36 6
MAR ARKd Kdet etec ectt
EER37
MAR ARK K OR ORG G
EER EE R38 MAR ARK K SCA SCAL LE EER40
A MO MOTOR
EER41
B MO MOTOR
EER4 EE R42 2
A CUR URR REN ENT T
EER4 EE R43 3
B CU CUR RRE RENT NT
EER50
ORIGIN
illegal ipt ***
Message (P.4-22)
Status display (P.4-24) ** VIEW ** ** DIGITIZE ** * xxx/xxx COPY * ** DIVISION ** *DIVISION* xxs * TRANSMIT START * REMOTE&CPY UP & DOWN READY SKIP CNT :xx
4-4
Troubles for which error messa messages ges are displaye displayed d
4-2-2. 4-2 -2.
Trouble roublesho shooti oting ng when when err error or mess message age is d disp isplay layed ed Error
Errors for which no particular command is mentioned are common to all commands.
ERR01
MAIN RO ROM
Description:
Part rtiially da damaged fl flash R RO OM d daata
Cause/Prob Caus e/Problem: lem:
Error detecte detected d by hash check of program program data data in in flash flash ROM on whi which ch the the firmware firmware is written.
Corrective procedure: 1. Reinstall the firmware on the main PCB assembly if a debug board is available on which the original firmware is written. 2. Replace the main PCB P CB assembly.
ERR02
MAIN RA RAM
Description:
Defective SD-RAM
Cause/Problem:
Error was detected by re read/write ad/write check check of the program execution execution area of the SDRAM on the main PCB assembly.
Corrective procedure: Replace the main PCB P CB assembly.
ERR04 Descr escrip ipti tion on::
FLASH ROM Part Partia iall da dama mage ge to sav aved ed pa para rame mete ters rs
Cause/Prob Caus e/Problem lem 1: This message message appears momenta momentarily rily before the plotter plotter starts normally normally.. An error was detected by hash check but it was corrected automatically with backup data. Corrective procedure 1: Check the setting parameters, pen parameters, communication parameters, pointer offset, and system parameters. No corrective action is needed if the values of the parameters are found proper. proper. Set parameters as needed if a problem occurs in initial state. Cause/Prob Caus e/Problem lem 2: This message message appears appears momenta momentarily rily and the plotter sta starts rts normally normally after displaying displaying “PRMchk NG RETRY!”. An error was detected by hash check but it was corrected by initializing the relevant parameter. Corrective procedure 2: Check the setting parameters, pen parameters, communication parameters, pointer offset, and system parameters. No corrective action is needed if the values of the parameters are found proper. proper. Set parameters as needed if a problem occurs in initial state.
(Continued to next page)
4-5
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CG CG-6 -60S 0SR/ R/SL SL
Cause/Prob Caus e/Problem lem 3: This message message appears appears momentaril momentarily y and then “RECOVER “RECOVER = ENTER key” appears. appears. An error was detected by hash check and the system is waiting for recovery operation with backup data. Corrective procedure 3: 1. Press [ENTER] key to restore the system to normal operation. No corrective action is needed if the plotter starts normally. Check parameters and set parameters as needed if a problem occurs in initial state. 2. Press [ENTER] key to restore the system to normal operation. If “RECOVER FAILURE” appears, write the parameters by the following procedure:
1) Turn power on while holding [] key down to activate system system parameter setting mode. 2) Wri Write te down all the system parameters parameters.. 3) Initia Initialize lize the system parameters parameters.. 4) For the parameters wh whose ose values written do down wn are normal, set those values. 5) For the parameters w whose hose values written down are not normal, rewrite the saved values. Alternatively, adjust the pen pressure, landing, distance compensation, right angle compensation, and mark sensor sensitivity adjustment, photo sensor adjustment, pointer offset adjustment. Cause/Proble Cause /Problem m 4: The system system free freezes zes with with this me message ssage displayed. displayed. An error was detected by write data check during storage of parameters. Corrective procedure 4: Turn power on again. No corrective action is needed if the plotter starts and works normally even after performing the same operation as was followed by the error. Perform RAM check if the same error recurs. If the RAM is found normal, the error is attributable to the flash f lash ROM, so replace the main PCB assembly. assembly. Cause/Probl Cause /Problem em 5: An error described described at Cau Cause/Pr se/Problem oblem 1 to 4 occurs, and and the plotte plotterr can be recovered recovered from the error once. However, the same error recurs frequently. Corrective procedure 5: Defective flash ROM Replace the main PCB assembly.
ERR06
BUFFER
Description:
Defective SD SD-RAM
Cause/Prob Caus e/Problem: lem:
Error was was de detecte tected d by read/write read/write check of the received received data data storage storage area of the the SDRAM on the main PCB assembly.
Corrective procedure: Replace the main PCB assembly.
ERR08
POWER
De Desc scri ript ptio ion: n:
Defe Defect ctiv ivee pow power er su supp pply ly un unit it or ma main in PC PCB B as asse semb mbly ly
Caus Cause/ e/Pr Prob oble lem: m:
Mo Moto torr con contr trol ol ga gate te arra array y shut shut down down.. Damaged power supply unit or damaged main PCB assembly.
Corrective procedure: 1. Replace the power supply unit. 2. Replace the main PCB assembly.
4-6
Troubles for which error messa messages ges are displaye displayed d
ERR10 Desc escri ript ptio ion: n:
COMMAND Rece Receiv ived ed com omma mand nd was not re reccog ogni nize zed d
Cause/ Cau se/Pro Proble blem m 1: Com Comman mand d type se settin tting g error Corrective procedure 1: 1. Check the output command on the application on the host computer or the plotter driver and select the plotter command type that is supported by the host computer.
If both MGL_Ic1 and MGL_IIc are selectable, choose MGL_IIc with which the mark detect function is available. 2. If the command type is unknown, receive the command in “AUTO” to identify the command type. 3. If the command type is not recognized automatically in “AUTO”, identify the command type with the data monitor or the dump function.
Cause/Prob Caus e/Problem lem 2: The application application or the plotter plotter drive driverr does not support support the CG-SR CG-SR/SL /SL command. command. Corrective procedure 2: 1. Install a Mimaki plotter driver that is compatible with the application. 2. If the application has an output model selection function, select CG-SR/SL or any other Mimaki model (FX, EX, LX, ST, etc) and check. 3. Consult the application provider if a more recent version or a substitutable application (HP-GL or graphic command compatible) is available.
Cause/Prob Caus e/Problem lem 3: Cutting Cutting is achiev achieved ed normal normally ly but an error message message appea appears rs on rare occasions occasions.. Cause 1. Data garbled due to noise on the cable (Neither always nor the same way)
Remedy • Replace the cabl cable, e, if not genuine, with a genui genuine ne type (recommended cable). • Replace th thee cable with a highl highly y shielde shielded d one. • Use a shorte shorterr cabl cable. e. • Ground the equipmen equipment. t.
2. The same error always occurs at specific part of specific data.
The cause may lie in the firmware, application or driver. Upgrade the firmware to the latest version. Analyze the failing command using the data monitor or dump function.
3. An error occurs (not the same way) on very rare occasions.
The cause may lie in the RAM. Check the RAM and if it is defective, replace the PCB assembly. (Perform continuous ROM/ RAM check under actual operation conditions.) A possible cause may be static electricity or noise. Follow the corrective procedure described at “1” above.
Cause/Prob Caus e/Problem lem 4: In connection connection,, the escape escape instr instruction uction of MGL_IIc MGL_IIc was was used. Corrective procedure 4: Generally,, the escape instruction is located only at the beginning of data and thus Generally rarely causes any problem. Ignore this error display if cutting result is acceptable.
4-7
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
EER11
PARAMETER
De Desc scri rip pti tion on::
Ana naly lyzzed pa para rame mete terr was was fo foun und d imp impro rope per r
Cause/Proble Cause /Problem m 1: The application application or the plo plotter tter drive driverr is not compatible compatible with the CG-SR/SL CG-SR/SL command command specifications. Corrective procedure 1: 1. Upgrade the application or the plotter driver.
If the plotter driver is not genuine, install the genuine plotter driver of MIMAKI. Analyze the parameter in question using the dump function. 2. If the application has an output model selection function, select CG-SR/SL or any other Mimaki model (FX, EX, LX, ST, etc) and check.
Cause/Proble Cause /Problem m 2: Cuttin Cutting g is achieve achieved d normally but aan n error messa message ge appears appears on rare occasions. occasions. Cause
Remedy
1. Data garbled due to noise on the cable (Neither always nor the same way)
2. The same error always occurs at specific speci fic part of specific data.
3. An error occurs (not the same way) on very rare occasions.
EER12
• Replac Replacee the cable, if not genuine, wit with h a genuine type (recommended cable). • Replac Replacee the cable with a high highly ly shield shielded ed one. • Use a shorter shorter cable. cable. • Ground the equ equipment ipment.. The cause may lie in the firmware, application or driver. Upgrade the firmware to the latest version. Analyze the failing command using the data monitor or dump function. The cause may lie in the RAM. Check the RAM and if it is defective, replace the PCB assembly. (Perform continuous ROM/ RAM check under actual operation conditions.) A possible cause may be static electricity or noise. Follow the corrective procedure described at “1” above.
DEVICE
Desc Descrip riptio tion: n:
Unde Undefi fine ned d devi device ce inst instru ruct ctio ion n was was re rece ceiv ived ed
Cause/Prob Caus e/Problem: lem:
The applica application tion or the the plotter plotter driver is no nott com compatibl patiblee with with the MGL_IIc MGL_IIc command command specifications of CG-SR/SL.
Corrective procedure: 1. Install a Mimaki plotter driver that is compatible with the application. 2. If the application has an output model selection function, select CG-SR/SL or any other Mimaki model (FX, EX, LX, ST, etc) and check. 3. Consult the application provider if a more recent version or a substitutable application (HP-GL compatible) is available. 4. Generally, Generally, the device instruction is located only at the beginning of data. Check the data consistency using the dump function. Upgrade the firmware if the data meets the command specifications but the error occurs.
4-8
Troubles for which error messa messages ges are displaye displayed d
EER13
PM OVER
Desc Descrip riptio tion: n:
Poly Polygo gon nb buf uffe ferr w was as full full when when a com comma mand nd th that at uses uses th thee b buf uffe ferr was was re rece ceiv ived ed
Cause/Prob Caus e/Problem: lem:
Polygon Polygon data data was was receiv received ed in eexcess xcess of the the polygo polygon n buffer buffer capacity capacity.. (CG buffer size is fixed at 18KB and cannot be increased or decreased.)
Corrective procedure: Disable polygon commands on the application side, if possible. This error cannot be corrected on the CG side. Therefore, polygon commands must be disabled on the application side.
EER15
AUTO FE FEED
Description:
Sheet length is too short
Cause/Prob Caus e/Problem: lem:
Wi With th auto auto feed feed enabled enabled for for sor sorting, ting, feedi feeding ng by the d detect etected ed data data size size could could not not be achieved.
Corrective procedure: The sheet length is too short. Set a sheet with an enough length.
EER30
OPERATION
Descr escrip ipti tion on::
Proh Prohib ibit ited ed op oper erat atio ion n wa wass atte attemp mpte ted d
Cause/ Cau se/Pro Proble blem: m:
Any of of the fo follo llowin wing g prohibi prohibited ted oper operati ations ons was was at attem tempte pted. d. • Setting Setting the origin o outside utside tthe he cutti cutting ng area • An area that is not permitted to be aan n cutting area was about to be set set as the cutting area. • Axis compensa compensation tion exceeding exceeding ±45 ±45 degrees • Executing Executing a functio function n that canno cannott be execute executed d without a sheet sheet (a function requiring motor operation) • Dumping Dumping or paramete parameterr plotting with with a tool other than the pen • Distance compensation compensation when the there re are plotting data on the plotter • Adjustment Adjustment withou withoutt a ssheet heet • Pen pressure pressure adjustm adjustment ent witho without ut a sheet • Landing Landing adjustment adjustment without without a ssheet heet • Geometric Geometric plotting plotting w without ithout a sheet sheet • Starting Starting the same fun function ction that is alr already eady in operation operation (For example, starting the dump function during temporary stoppage of the already started dumping)
Corrective procedure: These actions are prohibited and there are no remedies for them. Execute appropriate operations.
4-9
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
EER31
NO DATA
De Desc scri ript ptio ion: n:
Not Not exec execut utab able le as the the re rece ceiv iver er bu buff ffer er is em empt pty y
Cause/Proble Cause /Problem: m:
The “No. COPIES COPIES”” or “BUFF “BUFFER ER DU DUMP” MP” operation operation was attempted attempted when when there was no data in the receiver buffer.
Corrective procedure: The following operations or functions are invalid when there is no data in the receiver buffer. buffer. No. COPIES: This function continuously cuts data in the rece receiver iver buffer. BUFFER DUMP: This function plots plots data in the receiver buffer. buffer. Therefore, this function is invalid when the buffer is empty.
EER32
DATAtooBIG
De Desc scri rip pti tio on:
Data ata ssiz izee ex exce ceed edss the the re rece ceiv iver er bu bufffe fer r
Cause/Proble Cause /Problem: m:
The “No. “No. COPIES” COPIES” operation operation w was as sstarted tarted after receiving receiving data whose size was large largerr than the capacity of the receiver buffer.
Corrective procedure: 1. If SORTING is set to ON, switch it to OFF and send the data again and then start
“No. COPIES” operation. 2. If the error occurs even while SORTING is set to OFF (invalid), this means that the data size is not suitable for the “No. COPIES” operation. Notify the user to that effect.
EER33
SHEET SIZE
Description:
Sheet length is too short
Cause/Probl Cause /Problem: em:
At leaf leaf shee sheett detec detection, tion, it was found that the the plotting plotting range range in in the sheet feed direct direction ion is too short to ensure an enough cutting area.
Corrective procedure: Replace the sheet with a sheet whose size ensures a sufficient cutting area. (About 150 mm or longer)
EER34
DAT RE REMAIN
De Desc scri ript ptio ion: n:
Not Not exe execu cuta tabl blee aass tthe he re rece ceiv iver er bu buff ffer er is oc occu cupi pied ed
Cause/Prob Caus e/Problem: lem:
One of th thee following following operations operations was started started during during a temporar temporary y stoppage stoppage of the the cutting operation activated in remote mode. • Setting Setting an orig origin in • Setting Setting the the cu cutting tting area • Two po point int aaxis xis aalignme lignment nt • SQUA SQUAR RC CUT UT • SAMP SAMPLE LE CUT CUT • No. No. CO COPIE PIES S • DIVI DIVISIO SION N CUT CUT (Continued to next page)
4-10
Troubles for which error messa messages ges are displaye displayed d
• ASCI ASCIII D DUM UMP P • Parame Parameter ter plott plotting ing • LIST • BUFFER BUFFER D DUMP UMP pl plott otting ing • 2 m cutt cuttin ing g Corrective procedure: The operations listed above write data into or read data from the receiver buffer. Therefore, these operations are prohibited to prevent the data in the receiver buffer from going invalid. Execute such operation after completing the cutting of the remaining data. If cutting is discontinued, clear the data and then execute such operation.
EER36 Desc Descri ript ptio ion: n:
MARKdetect Th Thee ssen enso sorr ccou ould ld no nott det detec ectt a re regi gist stra rati tion on ma mark rk..
Cause/Prob Caus e/Problem lem 1: Operation Operation proced procedure ure is not proper proper.. Cause
Remedy
1. The sheet setting position is improper for full-auto detection.
Correct the position of the sheet as described in the Operation Manual.
2. The light pointer is not located properly for semi-auto detection.
Move the pointer to a place appropriate to the registration mark setting as described in the Operation Manual, and perform detection again.
Cause/Prob Caus e/Problem lem 2: Settings Settings in ope operation ration setup setup are are not proper proper.. Cause
Remedy
1. The number of printed registration marks and the number of set registration marks do not agree with each e ach other.
Set the number of registration marks to be detected to a number equal to or smaller than that of the printed registration marks.
2. The shape of the printed registration marks and the shape of set registration marks do not agree with each e ach other.
Correct the shape setting of registration marks so that it agrees with the shape of the printed registration marks.
3. The size of the printed registration marks and the size of set registration marks differ from each other substantially.
Measure the size of printed registration marks and set the measured value as the registration mark size.
4. “BEFORE” Scale compensation wasthe performed by setting but input value does not agree with the distance between the printed registration marks.
Measure the distance between registration marks accurately and enter that value,the or printed use “AFTER” setting. (Set DIST.REVI. to OFF if FineCut is to be used.)
(Continued to next page)
4-11
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Cause/Prob Caus e/Problem lem 3: The printed printed reg registra istration tion marks marks are in inappro appropriate priate.. Cause 1. Registration marks are printed in some color other than black. 2. The line is too thin (less than 0.3 mm), too thick (over 1.0 mm) or smeared. 3.
Pr Prin inte ted d regis registr trat atio ion n mar marks ks ar aree blu blurr rred ed..
Remedy Print the registration marks in black ink. • The line width of a registr registration ation mark must be in the range range from 0.3 to 1.0 mm. (Otherwise, detection may fail.) • Avoid using any sheet that can be significantly smeared. Re Repr prin int, t, iiff nec neces essar sary y, since since si sign gnif ific icant antly ly blur blurre red d reg regis istr trati ation on marks cannot be detected.
4. The distance between registration marks is too short (less than 50 mm) or too long (5000 mm or more).
Reprint so that the distance between registration marks is within the allowable range.
5. The registration mark size is too small for the distance between the registration marks.
When the distance between registration marks is large, small registration marks may not be recognized if the sheet is skewed. Enlarge the registration mark size to prevent this problem. (Select appropriate values based on the example given in the Operation Manual.)
6. Smears, print data or outer frames are found near registration marks.
Detection failed, since there were printed images other than the registration marks or smears within a square area that is twice the size of the registration mark, with its center located at the origin of the registration mark. Correct the print or reprint the registration marks.
7. Registration marks are printed outside the moveable range.
Reset the sheet, or use Expand Mode so that the marks are located inside the movable area.
8. Printed data or smears were found between registration marks when the setting for DIST.REVI was “AFTER”.
• Perfo Perform rm detection by “BEFO “BEFORE” RE” setting setting.. • Set DIST DIST.REVI. .REVI. to OFF OFF.. (When FineCut is to be used.)
Cause/Prob Caus e/Problem lem 4 4:: The printer printer she sheet et is inapp inappropria ropriate. te. Cause
Remedy
1. The sheet color is not white.
Use a white sheet. (Even a white sheet may not be detected if it is highly glossy or heavily laminated.)
2. The she sheet et ma mater terial ial is h heavy eavy and slippe slippery ry..
Set the she sheet et ttype ype to HEA HEAVY an and d lo lower wer the SPD LIM LIMIT IT iin n th thee registration mark settings to 20 cm/s or below. be low.
3. The back back of the the sshe heet et is ssli lipp pper ery y.
Se Sett the the shee sheett typ typee tto oH HEA EAVY and and llow ower er th thee SPD SPD LIM IMIT IT in th thee registration mark settings to 20 cm/s or below. be low.
4. The The sshe heet et is is ssof oftt aand nd ca can n eas easil ily y ben bend. d.
Se Sett the the sshe heet et ty type pe tto oH HEA EAVY an and d low lower er th thee SP SPD DL LIM IMIT IT of registration mark setting to 20 cm/s or o r below.
5. The leading edge of the sheet is in contact with the floor and the sheet is floating during the registration mark detection.
Set the sheet type to HEAVY and reduce the SPD LIMIT in the registration mark settings to 20 cm/s or less. Alternatively, use the optional sheet basket.
Cause/ Cau se/Pro Proble blem m 5: Imp Improp roper er operat operation ionss Cause
Remedy
1. Pinch rollers are used in Low Mode for a heavy sheet.
Use the pinch rollers in High Mode.
2. The first registration mark to be detected is set at the front right when the sheet is set in the front.
With the sheet having been set in the front, the coordinates are turned 180 degrees. Operate the plotter so that the rear left registration mark is detected first.
(Continued to next page)
4-12
Troubles for which error messa messages ges are displaye displayed d
Cause/ Cau se/Pro Proble blem m 6: Improp Improper er adjust adjustmen mentt Cause
Remedy
POINTE NTER R OF OFS S is is no nott ad adjus justed ted proper properly ly.. 1. POI
Adj Adjust ust POI POINTE NTER RO OFS FS aass de descr scribe ibed d in the Oper Operati ation on M Manua anual. l.
2. Photo sensor sensitivity in operation setup is not adjusted properly.
Adjust the sensitivity as described in the Operation Manual.
Cause/ Cau se/Pro Proble blem m 7: Defect Defective ive ha hardw rdware are.. Cause
Remedy
1. The L LE ED do does no not li light up up.
Check tth he eeq quipment fo for any br broken wire o orr failure of the M Maark sensor PCB assembly. Replace the cable and/or the Mark sensor PCB assembly, if necessary. ne cessary.
2. The sensor does not operate.
Perform mark sensor checking according to the operation manual to see if the sensitivity is adjusted properly. If the sensitivity is adjusted properly but the sensor does not react, try replacing the sensor, cable or Mark sensor PCB assembly with w ith a normal one to find the source of the trouble.
Cause/ Cau se/Pro Proble blem m 8: Mechan Mechanica icall trouble trouble Cause
Remedy
Drive fails because of the loose installation of power transmission components of the drive system (loose screws or belts, belt tooth
Check the mechanism for loose pulley screws, belt tension or belt tooth skipping. Adjust or replace components as needed.
skipping, etc.).
EER36 EER 36 Descr escrip ipti tion on::
EER37 Desc Descri ript ptio ion: n:
MARKde MARKdete tect ct JOG & ENT or END END (Disp (Display layed ed alter alternat nately ely)) Re Regi gist stra rati tion on ma mark rk detec etecti tio on fa fail ilur uree
MARK OR ORG Th Thee orig origin in w was as ffou ound nd o out utsi side de the the aall llow owab able le ran range ge by by regi regist stra ratio tion n mark mark det detec ectio tion n
Cause/Prob Caus e/Problem lem 1: The origin of the printed printed registratio registration n marks is located located inside inside the dead space. space. Corrective procedure 1: 1. Set Expand Mode to ON if the problem can be avoided in this mode. Set the sheet sensor to OFF if the problem can be avoided with the sensor off. (With this setting, however, note that paper jam can occur or cutting may be performed outside the sheet.) 2. Reprint the registration marks in consideration of the dead space.
Cause/Prob Caus e/Problem lem 2: The sheet sheet skewed gradually gradually an and d registr registration ation marks marks moved out of the plotting plotting area. area. Corrective procedure 2: Correct the setting of the sheet.
4-13
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
EER38 EER 38 Desc Descrip riptio tion: n:
MARK MARK SCALE SCALE JOG & ENT ENT or END END (Displ (Displaye ayed d altern alternate ately) ly) E E R 38
M A RK S C AL E
Wro rong ng reco recogn gnit itio ion n of regi regist stra ratio tion n ma mark rkss in ad adja jace cent nt patt patter erns ns
Cause/Proble Cause /Problem m 1: The number number of copies that was was set was larg larger er than the number number of actually printed printed graphic patterns. As a result, registration mark detection was performed after all copies were made. Corrective procedure 1: Operation has been completed normally. Press the [END] key to end Copy Mode. Cause/Prob Caus e/Problem lem 2: Registration Registration mark mark detect detection ion has failed failed over six or more consecutiv consecutivee patterns patterns while continuous copying has been operated simultaneously with registration mark detection. At this time, the light pointer lights up and the th e light spot is indicating the detection start position. Mark Mark type type 1
Mark Mark typ type 2
Detection start point for horizontal copy Detection start point for vertical copy
Corrective procedure 2: Press the [ENTER] key to perform detection again, and press the [END] key to end the operation. The detection start position can be finely adjusted in steps using the jog keys. Mark type 1
Proper position for detection start Correct if the light spot is not within this area.
Mark type 2
Proper position for detection start for horizontal copy Correct if the light spot is not within this area.
Proper position for detection start for vertical copy Correct if the light spot is not within this area.
(Continued to next page)
4-14
Troubles for which error messa messages ges are displaye displayed d
Cause
Remedy
1. The number of printed registration marks and the number of registration marks specified by the command do not agree with each other.
Stop detection with the [END] key. Set the number of registration marks to be detected to a number not larger than the number of the printed registration marks.
2. Pr Prin inte ted d regi regist stra rati tion on m mar arks ks aare re b blu lurr rred. ed.
Heav Heavil ily y blur blurre red d regi regist stra rati tion on m mar arks ks ar aree un undet detec ectab table. le. Stop Stop detection and reprint. As an emergency measure, the blur may be repaired with an ink pen or the like and detection may be performed again (the cutting accuracy may drop).
3. Smears, print data or outer frames are found near registration marks.
Detection failed, since there were printed images other than the registration marks or smears within a square area that is twice the size of the registration mark, with its center located at the origin of the registration mark. Take either of the following corrective steps: • Erase the extra print or smears with correcting ink or the like (the cutting accuracy may drop). • Stop detection by pressing the [END] key and reprint.
4. Registration marks are printed outside the moveable range.
Stop detection with the [END] key, and reset the sheet, or or decrease the number of copies in the width direction.
5. The shee sheett materi material al is heavy heavy and slip slipper pery y.
Stop Stop detec detectio tion n by pressi pressing ng tthe he [END] [END] key and set the she sheet et type type to HEAVY HEAVY and lower the SPD LIMIT in the registration mark settings to 20 cm/s or below.
6. The The bac back ko off the the shee sheett is is ssli lipp pper ery y.
Stop top d det etec ecti tion on by pr pres essi sing ng th thee [EN [END] D] key key and and se sett the the shee sheett typ typee to HEAVY HEAVY and lower the SPD LIMIT in the registration mark
7. The The sshe heet et is soft soft and ca can n eeas asil ily y ben bend. d.
settings to 20 cm/s or below. Stop Stop dete detect ctio ion n by by pre press ssin ing g the the [END [END key key and and se sett the the sh sheet eet ty type pe to HEAVY HEAVY and lower the SPD LIMIT in the registration mark settings to 20 cm/s or below.
8. The leading edge of the sheet is in contact with the floor and the sheet is floating during the registration mark detection.
Stop the operation by pressing the [END] key. ke y. Then set the sheet type to HEAVY and reduce the SPD LIMIT in the registration mark settings to 20 cm/s or less. Alternatively, use the optional sheet basket.
9. Pinch rollers are used in Low Mode for a heavy sheet.
Use the pinch rollers in High Mode. Correct the detection start position with jog keys and press the [ENTER] key to restart operation.
10. The registration mark size is too small for the distance between the registration marks.
When the distance between registration marks is large, small registration marks may not be recognized if the sheet is skewed. Stop detection with the [END] key and print enlarged registration marks. (Select appropriate values based on the example given in the Operation Manual.) If the sheet is found skew significantly, the problem can be corrected by setting the sheet staight.
11. The distance is too short between the adjacent registration marks that belong to different patterns, resulting in the same condition as in “3” above.
Stop detection with the [END] key, and print the registration marks with larger gaps.
4-15
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
EER40
A MOTOR
Description:
A-axis motor overloaded
Cause/ Cau se/Prob Problem lem::
Abnorm Abnormal al lo load ad is applie applied d to the the she sheet et fe feed ed drive drive m moto otorr. n=1: Position error n=2: Position counter over error
Cause
Remedy
1. Paper jamming
Remove the sheet and turn power on again.
2. Roll sheet was cut at a high speed while it was not fed.
Turn power on again, feed the sheet and perform cutting again.
3. Very heavy sheet was cut in high-speed mode and at a high cutting speed.
• Set sheet type to HEA HEAVY VY.. • Lower the cutt cutting ing sp speed. eed. (When Cutting Mode is set to QUALITY)
4. Improper mechanical adjustment
Check the X-axis belt tension.
5. Improper eellectric aad djustment
Perform ccu urrent ad adjustment op operation.
6. Damaged motor
Replace the X-axis motor assembly.
7. Main PCB assembly is damaged
Replace the main PCB assembly.
8. Abnormal servo parameters
Set the system parameter “No.62 SUPPORT” to 4 and check the servo parameters. Correct them if necessary.
9. Roll oll sto stopp pper er is in the fixi fixing ng po posi siti tion on..
Di Dissenga engage ge th thee rol rolle lerr ssttop oppe perr.
10. For Foreig eign n matt matters ers ((she sheet, et, et etc) c) on gr grit it ro roller llerss
Che Check ck tha thatt the gr grid id rol roller lerss turn turn smoo smoothl thly y. Remo Remove ve the ffore oreign ign
11. Surrounding conditions cause an abrupt change in supply voltage
matters, if any. Check the supply voltage with a circuit tester. Ask the user to improve the voltage conditions if significant voltage fluctuation is found.
EER4 EE R41 1
B MOTO MOTOR R n (in (in the the widt width h dire direct ctio ion) n) E E R4 1
B MO TO R
Description:
B-axis motor overloaded
Cause/ Cau se/Prob Problem lem::
Abnorm Abnormal al lo load ad is applie applied d to the the h head ead dri drive ve moto motor. r. n=1: Position error n=2: Position counter over error
Cause
Remedy
1. Paper jamming
Remove the sheet and turn power on again.
2. Improper mechanical adjustment
Check the Y-axis belt tension.
3. Improper eellectric aad djustment
Perform ccu urrent ad adjustment op operation.
4. Damaged motor
Replace the Y-axis motor assembly.
5. Main PCB assembly is damaged
Replace the main PCB assembly.
6. Abnormal servo parameters
Set the system parameter “No.62 SUPPORT” to 4 and check the servo parameters. Correct them if necessary.
7. Spacer for head fixing during transportation is still in place
Remove the spacer for head fixing.
8. Surrounding conditions cause an abrupt change in supply voltage
Check the supply voltage with a circuit tester. Ask the user to improve the voltage conditions if significant voltage fluctuation is found.
4-16
Troubles for which error messa messages ges are displaye displayed d
EER42
A CURRENT n E E R4 2
A C UR R EN T
Descr escrip ipti tio on:
Ov Oveerc rcur urre rent nt fl flow owed ed in the the A A-a -axi xiss mot motor or
Cause/ Cau se/Pro Proble blem: m:
An ov overc ercurr urrent ent was was det detect ected ed in th thee sheet sheet fe feed ed drive drive motor motor.. n=1: The allowable maximum current exceeded n=2: The allowable average current exceeded
Cause
Remedy
1. Paper jamming
Remove the sheet and turn power on again.
2. Roll sheet was cut at a high speed while it was not fed.
Turn power on again, feed the sheet and perform cutting again.
3. Very heavy sheet was cut in high-speed mode and at a high cutting speed.
• Set sheet type to HEA HEAVY VY.. • Lower tthe he cutti cutting ng spe speed. ed. (When Cutting Mode is set to QUALITY)
4. Improper mechanical adjustment
Check the X-axis belt tension.
5. Improper electric adjustment
Perform current adjustment operation.
6. Damaged motor
Replace the X-axis motor assembly.
7. Main PCB assembly is damaged
Replace the main PCB assembly.
8. Abnormal servo parameters
Set the system parameter “No.62 SUPPORT” to 4 and check the servo parameters. Correct them if necessary.
9. Roll oll sto stopp pper er is in the the ffix ixin ing g pos posit itio ion. n.
Di Dise seng ngag agee the the rol olle lerr st stop oppe perr.
10. Foreign matters (sheet, etc) on grit rollers
matters, if any. 11. Surrounding conditions cause an abrupt change in supply voltage
EER43
Check that the grid rollers turn smoothly. Remove the foreign Check the supply voltage with a circuit tester. Ask the user to improve the voltage conditions if significant voltage fluctuation is found.
B CURRENT n E E R4 3
B C U RR EN T
Descr escrip ipti tio on:
Ov Oveerc rcur urre rent nt fl flow owed ed in the the B B-a -axi xiss m mot otor or
Cause/ Cau se/Prob Problem lem::
An overc overcurre urrent nt wa wass de detec tected ted in in the h head ead driv drivee motor motor.. n=1: The allowable maximum current exceeded n=2: The allowable average current exceeded
Cause
Remedy
1. Paper jamming
Remove the sheet and turn power on again.
2. Improper mechanical adjustment
Check the Y-axis belt tension.
3. Improper electric adjustment
Perform current adjustment operation.
4. Damaged motor
Replace the Y-axis motor assembly.
5. Main PCB assembly is damaged
Replace the main PCB assembly.
6. Abnormal servo parameters
Set the system parameter “No.62 SUPPORT” to 4 and check the servo parameters. Correct them if necessary.
7. Spacer for head fixing during transportation is still in place
Remove the spacer for head fixing.
8. Surrounding conditions cause an abrupt change in supply voltage
Check the supply voltage with a circuit tester. Ask the user to improve the voltage conditions if significant voltage fluctuation is found.
4-17
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
EER50
ORIGIN
De Desc scri rip pti tion on::
The The plot plotte terr co coul uld d no nott de dete tect ct the the she heet et
Cause/Proble Cause /Problem m 1: The head drive drive shaft cannot cannot be driven (the motor motor runs norma normally lly,, however). however). Cause
Remedy
is broken or loose. 1. Drive belt is
Check the drive belt an and d replac acee it if broken. Adjust the tension if necessary nec essary..
2. Synch nchro b beelt is is b brroken or or llo oose.
Check th the sy synchro b bel eltt an and rreepla lacce it it if if b brroken. Ad Adjust th the tension if necessary.
3. Pulley re retaining sc screw iiss lo loose.
Check th the ssccrew an and ti tighten it it up up if if n neecessary.
Cause/Prob Caus e/Problem lem 2: Defective Defective sh sheet eet widt width h sensor sensor or related related component component Cause
Remedy
1. Damaged sensor
Perform sensor check and replace the sensor if necessary.
2. Damaged light light shiel shielding ding plat platee for the sens sensor or
Check tthe he light shield shielding ing plate plate of the pi pinch nch roll roller, er, and repl replace ace it if damaged.
illegal ipt
Description:
Abnormal interruption
Cause/ Cau se/Prob Problem lem::
The firmw firmware are does does not not functi function on due tto o an abnorm abnormal al interr interrupt uption ion..
Cause 1. The error message appears and the plotter does not start. 2. On rare occasions, the error message appears and the plotter stops. •Does not occur always the same way •Occurs always the same way (when a specific operation or cutting for specific data is performed)
Remedy Replace the main PCB assembly. (The cause of the error lies in hardware) • If does not occ occur ur always th thee same way: Replace the main PCB assembly. • If occur occurss always tthe he same way way:: Upgrade the firmware to the latest version. If the error still occurs, replace the main PCB assembly.
4-18
Troubles for which error messa messages ges are displaye displayed d
4-2-3. 4-23.
Troubl roublesh eshoot ooting ing whe when n warni warning ng m messa essage ge iiss di displ splaye ayed d Warnings
OFFSCALE
Desc Descri ript ptio ion: n:
In Inst stru ruct ctio ion n tto o mov movee to to tthe he ou outs tsid idee o off tthe he pl plot otti ting ng ar area ea
Cause/Prob Caus e/Problem lem 1: The sheet sheet is too sma small ll for the the cutting cutting data. data. Corrective procedure 1: Use a sheet that is large enough for the cutting data. Cause/Prob Caus e/Problem lem 2: The cutting cutting area is se sett impr improperly operly.. Corrective procedure 2: Correct the cutting area setting. Cause/ Cau se/Pro Proble blem m 3: Inc Incorr orrect ect sett setting ingss Cause
Remedy
1. ORGN SELECT setting does not match the data.
Switch to LOWERrightORIGIN or CENTER ORIGIN so that it match the data.
ROTA ATION set setting ting does n not ot match th thee data. 2. ROT
Enable o orr disable disable Rotat Rotation ion so tha thatt it match th thee data.
3. Expand-based data was cut without the Expand function turned ON.
Set Expand to ON.
Cause/Prob Caus e/Problem lem 4: Moving Moving to the outside of the cutt cutting ing area was instruct instructed ed as a result of various various compensation settings (for example, distance compensation or axis compensation) Corrective procedure 4: 1. On the assumption that compensation will be b e made, select an appropriate sheet size and create data with the origin selected at an appropriate location. 2. Do not fill the cutting area with data up to the boarders when axial compensation is to be made for registration mark detection or for any other purpose. purpose.
NO SHEET
Description:
A sheet is not set
Cause/Problem 1: The sheet having been set is a transparent sheet or a sheet with with black backing, backing, which the sheet sensor does not react to. Corrective procedure 1: Set the sheet sensor to OFF. Perform sheet width detection only and manually set the cutting area. Cause/ Cau se/Pro Proble blem m 2: Defect Defective ive sh sheet eet se senso nsor r Corrective procedure 2: If the error occurs even with a proper sheet installed, perform sensor test and check that the sheet sensor reacts properly. If the sensor does not react properly, check the sensor wiring. Replace the sensor if it is defective.
4-19
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
SHEETsensorOFF
Description:
Sheet sensor is disabled
Cause/Prob Caus e/Problem: lem:
This message message appear appearss mom momentar entarily ily during during sheet sheet detec detection tion with with the the sheet sheet sensor sensor set to to OFF.
Corrective procedure: 1. Use a detectable sheet, and raise the lever and set the sheet sensor to ON again when the tail end of the sheet is to be detected. 2. To detect the sheet width only, the sheet sensor may be left turned tur ned OFF. OFF.
PRMchk NG RETRY! Description:
Hash ch check eerrror at at ssttartup
Cause/ Cau se/Prob Problem lem::
The hash hash check check of of saved saved para paramet meters ers fai failed led at star startup tup..
Corrective procedure:
Parameter other than system parameters: Initialize the relevant parameter, and perform hash check again.
System parameter: Replace the parameters with the backed up parameters, and perform hash check again.
1. No corrective action is needed if the error message message appears momentarily and the operation starts normally. However, However, there may be a case where the following setting values have returned to the settings made at the factory. Check them.
• Setup Setup p para aramet meters ers • Communicati Communication on parame parameters ters • Pen par parame ameter terss • Distance Distance compe compensatio nsation n • System System param parameters eters ((one one or all o off them) 2. If this message always appears at startup, the error is attributable to a failure of the flash ROM. Replace the main PCB assembly.
MEDIA SKEW Description:
The sheet meandered
Cause/Prob Caus e/Problem: lem:
The amount amount of ssheet heet skew exceeded exceeded the the skew skew check setting setting value value w when hen SKEW SKEW CHECK was set to ON by the registration mark setting function. The message suggests that the sheet should be reset.
Corrective procedure: Raise the lever, reset the sheet straight and press the [ENTER] key. After the light pointer lights up, locate the pointer at the registration mark detection start point, using jog keys. Press the [ENTER] key to resume registration mark detection.
4-20
Troubles for which error messa messages ges are displaye displayed d
COPY SKIP Descr escrip ipti tion on::
Re Regi gisstrat tratio ion n ma mark rk de dete tect ctio ion n fa fail iled ed
Cause/Prob Caus e/Problem: lem:
Registratio Registration n mark mark detectio detection n fail failed ed during during registratio registration n mark mark detectio detection n and continuous continuous copy operation. CG-SR/SL places priority on continuous operation and, therefore, does not display an error even when registration mark detection fails during copy operation. It simply skips one pattern and enters registration mark detection of the next pattern.
Corrective procedure: This error message appears only momentarily when one pattern is skipped. Therefore, no corrective action is needed. If skip occurs frequently, however, verify the registration mark detection operation as described at ERR36 MARKdetect.
4-21
Cutting Cut ting Plott Plotter er
4-2-4. 4-2 -4.
CG CG-6 -60S 0SR/ R/SL SL
Act Action ion to b bee taken taken whe when n gener general al m messa essage ge iiss di displ splaye ayed d Message
END COPY
Descrip ipttio ion n:
Copy cutting ing wa was dis discontinued
Cause/Prob Caus e/Problem: lem:
The No. No. C COPIES OPIES function function is not ccompat ompatible ible with the current current data. data. As As a resul result, t,
operation was discontinued after a single copy copy.. Corrective procedure: When the data includes the origin update command (!PG, (!PG, ZT), it is impossible to make effective use of the sheet and thus the “No. COPIES” function is not available. Notify the user to that effect.
SHEET EXCHANGE Description:
Waitin ting for for sheet re replacement
Cause/Proble Cause /Problem: m:
This mess message age appea appears rs w when hen the plotte plotterr is waiting waiting for for sheet sheet replace replacement ment during registration mark detection and COPIES operation in Leaf Mode.
Corrective procedure: Raise the lever and replace the sheet with a new one. Locate the light spot of the light pointer at the registration mark, lower the lever and press press the [ENTER] key. key. Then the plotter will continue continuous copying, and will automatically stop operation when the specified number of copies are completed.
VER-UP INITIAL De Desc scri rip pti tion on::
In Init itia iali lizi zing ng aft fteer ve vers rsio ion n up upgr grad adee
Cause/Prob Caus e/Problem: lem:
This messa message ge appear appearss mom momentar entarily ily at at firs firstt power power on after the firmware firmware upgrade. upgrade. It remains displayed while version data is being written or the servo parameters are being initialized.
Corrective procedure: This is not an error, so no action is needed. The plotter will start normally on completion of upgrade processing.
END > POWER OFF De Desc scri rip pti tion on::
End End of Para Parame mete terr U Upl ploa oad/ d/Do Down wnlo loaad Mod Modee
Cause/Prob Caus e/Problem: lem:
Parameter Parameter upload/ upload/downl download oad h has as b been een ccomple ompleted ted and and the the plo plotter tter is waiting waiting for the the operator to turn power OFF.
Corrective procedure: Turn power OFF immediately. No other action is possible.
4-22
Troubles for which error messa messages ges are displaye displayed d
MARK DETECT
Descr escrip ipti tion on::
In re reg gis istr trat atio ion n ma mark de dete tect ctio ion n ope opera rati tion on
Caus Cause/ e/Pr Prob oble lem m
Regi Regist stra rati tion on ma mark rk d det etec ecti tion on is iin n progr progres ess. s.
Corrective procedure: This is not an error, so no action is needed. The message will change on completion of detection.
PLEASE POWER OFF Desc Descri ript ptio ion: n:
Requ Reques estt fo forr turn turnin ing g po powe werr O OFF FF on once ce an and d ON ag agai ain n
Cause/Prob Caus e/Problem: lem:
The plotter plotter must be tu turned rned off off once once and and then then on when the model model size, PCB assem assembly bly type or any other important system parameter has been changed. The plotter is waiting for the operator to turn power OFF.
Corrective procedure: Turn power OFF immediately. immediately.
4-23
Cutting Cut ting Plott Plotter er
4-2-5 -5..
CG CG-6 -60S 0SR/ R/SL SL
Statu tuss di disp spllay VIEW
Descri rip ption:
NR command has been receive ived
Cause/Proble Cause /Problem: m:
The pause pause instr instruction uction of MG MGL_IIc L_IIc has b been een receive received d and the plotte plotterr is in a pause. pause.
Corrective procedure: 1. Press the [REMOTE] key to t o cancel the pause unless setting change is necessary. necessary. 2. Normally Normally,, this instruction is issued by the application for a specific specific reason. Follow the instructions in the application manual.
DIGITIZE
Descri rip ption:
DP command has been re recceive ived
Cause/Prob Caus e/Problem lem 1: The conditions conditions for setting setting of the shee sheett leading edge edge into the take-up take-up device device has been met at the origin renewal timing and thus the plotter is waiting for sheet setting into the take-up device. Corrective procedure 1: 1. If the leading edge of the sheet has not been set into the take-up device, press the [] key to start winding operation.
Cause/Proble Cause /Problem m 2: 1 byte of received received data was llost. ost. Corrective procedure 2: The digitizing instruction is represented by DP and the pen-down plotting instruction often has a data format of PDPA PDPA~ ~ or PDPR~. As a result, on rare occasions, the system may enter Digitize Mode depending on the timing of data loss. If this is the case, there may be abnormal line cutting or skipped cutting. Refer to Cause 3 under ?ERR10 COMMAND? (P.4-7) and check for any such problem.
xxx/xxx COPY
De Desc scri ript ptio ion: n:
“No No.. COP COPIE IES” S” op opeera rati tio on iiss be being ing per perfo form rmed ed
Cause/Prob Caus e/Problem: lem:
This messa message ge indicates indicates that the “No. COPIES” COPIES” op operati eration on is is in progress. progress.
Corrective procedure: This is not an error, so no action is needed.
DIVISION
De Desscr crip ipti tio on:
Di Divi vission ion cu cutt ttin ing g is be bein ing g pe perf rfor orme med d
Cause/Proble Cause /Problem: m:
This messag messagee ind indicate icatess tha thatt cutting cutting aaccordi ccording ng to division division cutting cutting data is in progress. progress.
Corrective procedure: This is not an error, so no action is needed.
4-24
Troubles for which error messa messages ges are displaye displayed d
DIVISION xxs
Descr escrip ipti tio on:
The The plo plott tter er is wa wait itin ing g for for divi divission ion m mod odee da data
Cause/Prob Caus e/Problem: lem:
The plotter plotter is wa waiting iting for the subsequent subsequent data from the the host host computer computer after cutting cutting part of the division data with the “DIVISION” function enabled. enabled. After the waiting time XXs is counted down to 0s, the frame and marks will be cut and the plotter will return to local mode. Replace the sheet with a new one and continue division.
Corrective procedure: This is not an error, so no action is needed. The user proceeds with the copy cut operation as instructed in the Operation Manual.
TRANSMIT START
Description:
Version upgrade mode
Cause/Prob Caus e/Problem lem 1: The [REMOTE] [REMOTE] key was pres pressed sed at power on and the system system entered entered version version upgrade upgrade mode. Corrective procedure 1: 1. This is not an error, so no action is needed. 2. When the user touches the key carelessly, carelessly, this message prompts the user to t o shut power down and restart the system.
Cause/Prob Caus e/Problem lem 2: This message message appears appears ever every y time the plotter plotter is started (the key key PCB assembly assembly is defective). Corrective procedure 2: Replace the key PCB assembly.
REMOTE&CPY Desc Descri ript ptio ion: n:
Remo Remote te disp displa lay y wh when en no no.. of copi copies es ha hass be been en se sett
Cause/Prob Caus e/Problem: lem:
This messa message ge appears appears when Remote Remote Mode Mode is activ activated ated with with the the number number of copies copies set to 2 or larger in the registration mark detection setting.
Corrective procedure: No action is needed if copying is performed after completion of cutting. This message appears for the user to remember to change the settings for copy operation, if necessary, so that copy operation will not be executed unintentionally with the same settings as for the previous copying operation.
4-25
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
UP & DOWN READY Descrip ipttio ion n:
Parameter ter Upl Upload/Download M Mo ode
Caus Cause/ e/Pr Prob oble lem m1 1:: Th Thee [] or [] key was pressed at power on and the system entered version upgrade mode. Corrective procedure 1: 1. This is not an error, so no action is needed. Perform parameter upload or download operation. 2. When the user touches the key carelessly, carelessly, this message prompts the user to shut power down and restart the system.
Cause/Proble Cause /Problem m 2: This mess message age appears appears every time th thee plotter is sta started rted (the key PCB assembl assembly y is defective). Corrective procedure 2: Replace the key PCB assembly.
SKIP CNT :xx Description:
Copy skip was activated
Cause/Prob Caus e/Problem lem 1: REMOTE REMOTE and SKIP CNT appear appear alterna alternately tely during during continuous continuous copy operation. operation. Skipping occurred during copy operation and the number of skipped copies is displayed. Corrective procedure 1: • No action is needed as this is only a status d display isplay.. • Replace Replace the keybo keyboard ard PCB asse assembly mbly.. Cause/Probl Cause /Problem em 2: Skipping Skipping occurr occurred ed during cop copy y operat operation ion and the number number of skipped copies copies is displayed at the end of the operation. Corrective procedure 2: Press any key to switch the display to the normal remote display.
4-26
Troubles witho ut error messa messages ges displayed
4-3. 4-3. Tro rouble ubless withou withoutt error error mess message agess displa displayed yed 4-3-1.
Outline This section describes how to cope with troubles for which no error message is displayed. The table below shows the troubles described in this section. Trouble
Problem
Troubles in startup or power supply (P.4-28)
Start-up
Troubles with the carriage and related components (P.4-29)
Troubles in paper feeding or paper ejecting (P.4-33)
Other troubles (P.4-37)
pen or cutter is dragged Cutting (plotting) quality is poor The pen does not move up and down Cutting accuracy is poor detection is not performed normally Sheet suction is not performed The sheet slips out of correct position
The
Sheet
Troubles with keyboard and related components (P.4-35) Troubles in connection or communication (P.4-36)
fails at power on
Some
keys do not work Defective LCD display Transmission Program
from the host computer fails
runaway or hang-up Unusual sound during operation
4-27
Cutting Cut ting Plott Plotter er
44-33-2. 2.
CG CG-6 -60S 0SR/ R/SL SL
Troub rouble less in start startup up o orr po powe werr su supp pply ly Start-up fails at power on
Phenomenon Pheno menon 1: Power L LED ED doe doess not light light up. up.
Cause
1. Power cable is disconnected.
Check the power cord and plug socket.
2. Power cable is broken.
Check the cable visually and check continuity with a circuit tester.
3. Power connector of main PCB assembly is disconnected.
Visually check the power connector of the main PCB assembly.
4. Power supply PCB is defective.
Replace the power supply PCB.
5. Main PC PCB aasssembly is is d daamaged.
Replace tth he ma main PC PCB aasssembly.
Phenomenon Pheno menon 2: The power supply supply LED lights up, but the display show showss nothing or abnorm abnormal al indication.
Cause
Remedy
Remedy
Prog ogra ram m in in fla flash sh RO ROM M is is dam damag aged ed.. 1. Pr
If a d deb ebug ug bo boar ard d ccon onta tain inin ing g tthe he firm firmwa ware re is avai availa labl ble, e, lo load ad th thee firmware from that board. If there is not such a debug board, replace the main PCB assembly.
2. Power was turned ON immediately after power OFF.
Turn power OFF, wait for 10 seconds and turn power ON O N again. No problem exists if this works.
PCB aasssembly is is d daamaged. 3. Main PC
Replace tth he ma main PC PCB aasssembly.
Phenomenon Pheno menon 3: Program Program hangs after RAM RAM check. check.
Cause
Remedy
Firmware cannot run due to abnormal interruption from motor control gate array, etc.
Turn power OFF, OFF, wait for 10 seconds and turn power ON again. No problem exists if this works. If the same trouble still occurs, replace the main PCB assembly.
4-28
Troubles witho ut error messa messages ges displayed
4-3-3. 4-33.
Troubl roubles es w with ith tthe he carri carriage age and rrela elated ted comp compone onents nts The pen or cutter is dragged
Phenomenon Phenom enon 1: The ssheet heet iiss imp improper roper..
Cause
1. Curled sheet or unevenly laminated sheet is used.
When a significantly curled sheet or a laminated sheet containing air is used, the sheet may float even when all pinch rollers are used. Do not use any sheet with which a minimum stroke of about 2 mm is not ensured between the sheet and the tip of the cutter blade.
2. Sheet is too thick.
Do not use any sheet with which a minimum stroke of about 2 mm is not ensured between the sheet and the tip of the cutter blade.
Phenomenon Phenom enon 2: The ttool ool is imprope improper r
Cause
Do n not ot u use se the pen with with wh which ich a mi minimu nimum m sstro troke ke of of about about 2 mm is not ensured between the sheet and the tip of the pen.
2. The commercially available pen is not installed to the pen adapter properly.
Install the commercially available pen to the pen adapter and set them to the plotter in such a way that a minimum stroke of about 2 mm is ensured between the sheet and the tip of the pen.
Phenomenon Phenom enon 3: There is a problem problem with the tool holder holder Remedy
1. The tool holder is prevented from moving up and down smoothly by dust or foreign matters on bearings.
Visually check and clean parts so that the tool holder moves smoothly.
2. Foreign matters between the solenoid coil and the magnet.
Remove the foreign matters.
3. Improper adjustment (for example, bearings are tightened excessively)
Make readjustment.
4. The spring is not in place.
Set the spring in place. (Install a new one if missing).
Phenomenon Phenom enon 4: Adjus Adjustment tment is iimprope mproper r
Cause
Remedy
dimensi nsions ons of the pen are imp improp roper er.. 1. The dime
Cause
Remedy
Remedy
1. Improper landing adjustment
Adjust pen landing.
2. Insufficient stroke.
Set the cutter and check that there is a minimum stroke of 2.0 mm between the tip of the cutter blade and the pen line film over the entire range. Adjust A djust the stroke again, if necessary.
Phenomenon Phenom enon 5: Solen Solenoid oid malfunction malfunction
Cause
Remedy
Electrical malfunction
Replace the actuator assembly.
4-29
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Cutting (plotting) quality is poor
Phenomenon Pheno menon 1: The life of a consuma consumable ble part ha hass expired expired
Cause
1. The pen line 60 or pen line film is worn or damaged
Replace the pen line 60 or pen line film.
2. The life of the pen has expired or the pen is
Replace the pen with a new one.
damaged. 3. The cutter is worn or chipping.
Replace the cutter with a new one.
Phenomenon Pheno menon 2: Adjus Adjustment tment is im improper proper
Cause
Remedy
1. Pen landing is not adjusted properly and the pen tends to jump at starting.
Make the pen landing adjustment again.
2. 0-gram adjustment is improper and thus cutting is omitted partially at corners.
Make the 0-gram adjustment using a pen for 0 g adjustment. Use [ADJ-PRS-OFS] to cope with any variation in cutter weight or insufficient pressure due to a cutter blade that cannot turn lightly.
3. Lack of line straightness due to improper belt tension or some other o ther improper.
Check the tension of each belt.
Phenomenon 3 Undue or improper setting
Cause
Remedy
Remedy
1. Wide and heavy sheet is being cut in highspeed mode at maximum speed.
When using a heavy sheet, lower the speed to the minimum possible level and set CUT MODE to NORMAL or QUALITY. QUALITY. When using a significantly heavy sheet, set “sheet set” to “heavy” and use all the pinch rollers.
2. Since all the pinch rollers are used in Low Mode, the sheet slips and thus the cutting start point does not meet the end point.
Set the right and left end pinch rollers to “high mode” and, when using the inner roller in “low mode” for heavy sheet, set “sheet set” to “heavy”.
3. If the cutting speed is high but the pressure is low, the cutter sometimes rises, thus resulting in partial cutting.
Lower the cutting speed. Even when using a thin sheet, do not make adjustment only by changing pressure. Under conditions where a certain amount of pressure is applied, adjust the protruding amount of the cutter blade.
4. The cutter offset is not the optimum value for the cutter blade. As a result, cutting is performed beyond corners or corners are cut roundly.
The optimum value varies with the cutter type. Select the proper cutter offset.
5. The operation setting is overridden by an improper setting on the host computer.
In the standard setting of CG-SR/SL, priority is given to the host computer. That is, priority is given to the command comma nd from the PC, even if it sets too high a cutting speed or improper cutter offset. Check settings on the host computer side and correct them as needed.
Phenomenon Pheno menon 4: Malfu Malfunction nction or da damage mage
Cause
Remedy
artt has play. 1. The pen holder par
If ther eree is play even with the screw tightened sec ecu urely, rep epllace the pen holder or the head unit with a new one, and make the adjustments for registration mark detection. (PHOTO SENSOR, SENSOR OFS, etc)
Y-guide is dirty o orr foreign matters are 2. The Y-guide sticking to it.
Clean the guide.
4-30
Troubles witho ut error messa messages ges displayed
The pen does not move up and down
Phenomenon Phenom enon 1: Adjus Adjustment tment is iimprope mproper r
Cause
Remedy
Improper p peen pr pressure aad djustment
Check the p pen en pres esssure cco ode in in ssy ystem parameter erss. Co Correct th the pen pressure, if necessary. necessary.
Phenomenon Phenom enon 2: Actua Actuator-re tor-related lated compone component nt is defective defective
Cause
1. Coil is broken.
Replace the actuator assembly.
2. Cable between the actuator and the main PCB assembly is broken.
There is possibility of faulty contact or insufficient connection connec tion of connectors. Try unplugging and plugging in the cable and if this does not work, replace the cable with a new one.
Phenomenon 3 Hardware is defective.
Cause
Remedy
Remedy
1. Main PCB assembly is defective
Replace the m maain PCB assembly.
2. Damaged head PCB assembly
Replace the head PCB assembly.
Phenom Phe nomeno enon n 4: Imp Improp roper er use use
Cause
Remedy
A wrong cutter holder is used.
Use the dedicated cutter holder.
Cutting accuracy is poor
Phenomenon Phenom enon 1: Uneve Uneven n cut cut lengt length h
Cause
Remedy
1. Distance compensation under maintenance is improper.
Correct the settings of the distance compensation by “400mm SQUARE” operation under the ADJUSTMENT menu using a sheet that is generally to be used.
2. Sheet thickness varies, thus resulting in cut length variation.
On the grit rollers, the amount of sheet movement varies with the sheet thickness. Therefore, it is required to set the value of compensation for each sheet, using the distance compensation function.
3. The sheet length differs between the right and A small difference in diameter between the right and left grit left sides. rollers can cause a difference in the amount of movement between the right and left edges of the sheet. This must be corrected using the distance compensation function. 4. Grit rollers are worn
If a load is concentrated on a specific roller, it can be worn and its diameter may decrease significantly. If this is the case, replace the grit roller and make the distance compensation again.
5. Incorrect resolution setting
Check the resolution on the data and the resolution setting on the plotter for their agreement. Correct the setting if necessary.
6. Dist Distan ance ce ccom ompe pens nsat atio ion nw was as chan change ged. d.
Wh When en d dis ista tanc ncee com compe pens nsat atio ion n is is sset et fo forr eac each h PEN PEN No. No. ASSIGNMENT, the assignment itself may be changed by a command and the compensation value may be changed as the result. Check the compensation value and correct it if necessary.
4-31
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Phenomenon Pheno menon 2: Incorr Incorrect ect cut positi position on
Cause
Remedy
Origiin M Mod odee sset etti ting ng is inco incorr rrec ect. t. 1. Orig
Che heck ck to see if set etti ting ng is made made so tha thatt th the d dat ataa tto o be be ccut ut bas based on the corner origin is to be cut based on the center origin or vice versa.
2. Origin setting is incorrect.
A wrong origin may have been set by unintentional key operation (JOG~ENTER keys).
ark orig origin in offs offset et is inco incorr rrec ect. t. 3. Mark
If the dat ataa or orig igin in is de devi viat atin ing g from from th thee cent center er of th thee re regi gisstrat tratio ion n mark line segment, adjust the origin o rigin offset in the registration mark detection setting to correct the position.
4. Cutting position is shifted by a wrong registration mark detection.
A print or smear near a registration mark may be recognized as a registration mark line segment and the origin may be set at a wrong point as a result. Check the origin position and correct it if necessary nec essary..
5. Origin detection error due to unclear or blurred registration mark
A smear or blur may create an error in the registration mark detection. Check for a smear or blur and correct it if necessary.
6. Belt jumping.
Incorrect tension adjustment may cause slipping between the gear and the belt. Check for belt slipping and correct if necessary.
7. Loose screws for pulley or any other related component
Check the set screws securing the pulleys, grit rollers and other components for looseness. Tighten up the loose screws, if any.
8. Failure of the servo motor.
Dislocation can result from a damaged encoder unit. If no other causes are found, replace the motor.
Phenomenon Pheno menon 3: Start Start and end poin points ts are remaining remaining uncut. uncut.
Cause
Remedy
Pressure of the cutter blade against the sheet is low.
Make the 0-gram adjustment using a pen for 0 g adjustment again. Use [ADJ-PRS-OFS] to cope with any variation in cutter weight or insufficient pressure due to a cutter blade that cannot turn lightly.
4-32
Troubles witho ut error messa messages ges displayed
4-3-4. 4-34.
Troubl roubles es in pap paper er fee feedin ding go orr p pape aperr ejec ejectin ting g Sheet detection is not performed normally (The grit rollers keep turning even after the tail edge of the sheet is reached.) Cause
Remedy
1. Paper sensor is dirty or dusty.
Visually check and clean the sensor.
2. Paper sensor is damaged.
Perform sensor test and check the operation of the rear paper sensor. Replace the paper sensor if necessary nece ssary..
3. Paper sensor is exposed to the external light (sunlight, fluorescent lamp, or the like)
Make checking by changing the orientation of the plotter or intercepting the external light to the light receiver area.
4. Main ain PCB PCB as asse semb mbly ly is dam damag aged ed
If the ne new w pa pape perr sen enssor do does es no nott op oper erat atee at a se sens nsor or te test st,, repla eplace ce the main PCB assembly.
Sheet suction is not performed
Phenomenon Phenom enon 1: Proble Problem m wi with th the sheet
Cause
Remedy
Sheet is inflexible (too thick or hard lamination) and cannot be pressed in place by pinch rollers.
Not a problem if suction is not enough but sheet feed and stroke are satisfactory. Replace the sheet with a new one if it floats even when all the pinch rollers are used and enough stroke is not ensured.
Phenomenon Phenom enon 2: 2: Proble Problem m with the ffan an motor motor
Cause
Remedy
1. Foreign matters, such as sheet pieces sucked, are preventing the fan motor from sucking air.
Remove the foreign matters to ensure smooth air suction.
2. The fa fan m mo otor do does n no ot o op perate.
Chec eck k tth he fa fan mo motor co connec ecttor o on n tth he m mai ain n PC PCB aasssembly. Replace the fan assembly if the cause ca use of the trouble does not lie in the connection.
Phenomenon Phenom enon 3: Proble Problem m with the main PCB asse assembly mbly
Cause
Remedy
Main PCB assembly is defective
Replace the main PCB assembly.
4-33
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
The sheet slips out of correct position
Phenom Phe nomeno enon n 1: Imp Improp roper er setup setup
Cause
Remedy
1. Pi Pinc nch h rrol olle lers rs ar aree sset et to “l “low ow mo mode de”. ”.
Be su sure re to use use the the ro roll ller erss iin n “hi “high gh mo mode de”. ”. When When usin using g a PVC PVC sheet, be sure to set the rollers to high mode.
2. Only a small number of pinch rollers are
When the sheet width exceeds a half of the plotter width, use all
used for a wide sheet. 3. Sheet is placed askew as it is set without using the roll stopper.
the pinch rollers, as a rule. When using a roll sheet, be sure to use the roll stopper an and d set the sheet straight.
4. Two rollers are used under different pressures.
Use the two rollers under the same pressure (set them to “high mode” whenever possible).
Phenomenon Pheno menon 2: Degra Degradation dation or ma malfunc lfunction tion
Cause
Remedy
1. Grit rollers are worn.
Replace the grit rollers if their protrusions are worn.
2. Pinch roller roller rrubber ubber iiss degr degraded aded or d damaged. amaged.
Check the pinc pinch h rollers rollers and rreplace eplace th them em if def defective. ective.
3. Foreign matters are adhering to pinch rollers or grit rollers.
Visually check the pinch rollers and grit rollers, and clean them if necessary nec essary..
4. Pinch roller spring is broken, thus resulting
Replace the damaged spring or pinch roller, if any.
in insufficient pressure. 5. X pu pull lley ey se secu curi ring ng sc scre rew w is loo oosse.
Chec Check k th thee sset et sc scre rews ws for lo loos osen enes esss and and tigh tighte ten n the them m if necessary.
4-34
Troubles witho ut error messa messages ges displayed
4-3-5. 4-35.
Troubl roubles es w with ith keyboar keyboard d an and d rrela elated ted compone components nts Some keys do not work
Phenomenon 1: Some keys that must wo work rk normally do not work after the startup of the plotter. plotter.
Cause
Remedy
Broken wire or poor contact in the cable between the main PCB assembly and the keyboard.
Check the connector for proper connection. Reconnect the connector and if the problem is not fixed yet, replace the cable. Perform keyboard test and check the keys that did not work.
Phenom Phe nomeno enon n 2: No ke key y works. works.
Cause
Remedy
1. Incorrect connection between the main PCB assembly and the keyboard.
Check the cable connection to the connector and the cable orientation.
2. Broken wire in the cable.
Replace the cable.
3. Key PCB assembly is damaged.
Replace the ke key PCB assembly.
4. Hang-up due to a firmware bug or for some other reason
The cause of the trouble does not lie in the keyboard itself if it can be started in system parameter mode. (Upgrade the firmware)
Defective LCD display
Phenomenon 1: Nothing appears on the display display,, though the syste system m starts and all the keys work.
Cause
Remedy
1. Broken wire or poor contact in the cable between the main PCB assembly and the Keyboard.
Check the connector for proper connection. Reconnect the connector and if the problem is not fixed yet, replace the cable.
2. Key PCB assembly is damaged.
Replace the ke key PCB assembly.
3. Main PCB assembly is damaged
Replace the main PCB assembly.
Phenomenon Phenom enon 2: 2: Chara Characters cters are missin missing. g.
Cause
Remedy
Malf Malfun unct ction ion in tthe he L LCD CD mod modul ulee as asse semb mbly ly..
Pe Perf rfor orm mL LCD CD ttes estt an and d re repl place ace th thee key key PCB PCB as asse semb mbly ly if if necessary.
Phenomenon Phenom enon 3: Displ Display ay is disturbed. disturbed.
Cause
Remedy
1. Mal Malfun functi ction on in th thee LCD mo modul dulee asse assembl mbly y.
Per Perfor form m LCD te test st and rrepl eplace ace the key key PC PCB B ass assemb embly ly if necessary.
2. Display timing or control is disturbed due to a firmware bug or for some other reason
Upgrade the firmware
4-35
Cutting Cut ting Plott Plotter er
4-3-6. 4-3 -6.
CG CG-6 -60S 0SR/ R/SL SL
Tro roubl ubles es in conn connect ection ion or commun communica icatio tion n Transmission from the host computer fails Cause
Remedy
1. Connector is disconnected. 2. Commercially available cable or hand-made cable is used.
Check connection on the plotter and the PC PC sides. Use a genuine or recommended cable.
Applic icat atio ion n or or driv driver er is de deffecti ective ve.. 3. Appl
Pe Perf rfor orm m du dump mp test test an and d che check ck if data data ar aree o out utpu putt tted ed..
4. Connected via a changeover switch, printer buffer, or the like
Connect the plotter to the PC directly, and check for normal communication.
5. Shared via a network
Connect the plotter to the PC directly, and check for normal communication.
6. Gen Genuin uinee (r (recom ecommen mended) ded) cable cable is dam damaged aged..
Replace Replace the cabl cable. e.
7. Main PCB assembly is damaged
Replace the main PCB assembly.
8. Ap Appl plic icati ation on o orr dr driv iver er is is se sett inco incorr rrect ectly ly..
Chec Check k if outp output ut d des esti tina nati tion on ((in inte terf rfac ace) e) is is co corr rrec ect. t.
9. USB port port nu numbe mberr disagre disagreemen ementt or confli conflict ct
Che Check ck for tthe he agreeme agreement nt bet between ween tthe he ID num number ber se setti tting ng on the plotter and the ID number setting on the application or driver.
10. USB hub is used.
Connect the plotter to the PC directly, and check for normal communication.
11. USB driver is not installed.
Install the supplied USB driver.
12. USB is not enabled.
Check if the USB port on the PC is enabled. (Hardware Wizard if on Windows)
4-36
Troubles witho ut error messa messages ges displayed
4-3 -3--7.
Other troubles Program runaway or hang-up
Phenom Phe nomeno enon n 1: Firm Firmwar waree prob problem lem
Cause
Remedy
Ru Runaw naway ay or hang hang-u -up p rec recur urss tthe he sa same me way
Prob Probab ably ly th thee fir firmw mwar aree is def defect ectiv ive. e. Upg Upgra rade de the the firm firmwar ware. e.
Phenom Phe nomeno enon n 2: Har Hardwa dware re problem problem
Cause 1. Foreig Foreign n matte matters rs on the main main PCB assem assembly bly
Remedy Check for me metal tal chi chips ps or any ot other her fo foreign reign matter matterss on the PCB. PCB.
2. Runawa Runaway y caused by nois noisee or static elec electricit tricity y Check fo forr any noise so source urce in the surroundi surrounding ng area. Check if there was a possibility of noise generation due to static electricity caused by, say, operator's intervention at the time runaway occurred. Be sure to ground the equipment. 3. Broken pattern or poor contact on the main PCB assembly
Check the connector for proper connection and replace the main PCB assembly if there is no problem in connection.
4-37
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Unusual sound during operation
Phenomenon Pheno menon 1: Heard from the rright ight cov cover er ass assembly embly
Cause
Remedy
1. The life of the motor has expired or the motor is damaged.
Replace the motor making the sound.
2. The life of the belt has expired or the belt is
Replace the belt.
damaged.
Phenomenon Pheno menon 2: Heard from the the fan motor
Cause
Remedy
1. Foreign matters, such as sheet pieces, are clogging the fan motor.
Check the fan motor and remove the foreign matters, if any.
2. The life of the fan motor has expired or the fan motor is damaged.
Replace the fan assembly.
Phenomenon Pheno menon 3: Heard from inside inside the Y cover cover
Cause
Remedy
FPC cable is interfering.
Repair the FPC cable or replace it if broken.
Phenomenon Pheno menon 4: Heard from the the pe pen n head head
Cause
Remedy
Rh Rhyt ythm hmica icall so soun und d mad madee by a de defo form rmed ed rroll oller er..
Repla Replace ce tthe he rrol oller ler..
Phenomenon Pheno menon 5: Heard from the the gr grit it rol roller ler
Cause
Remedy
Fri Fricti ction on ssoun ound dm made ade by inc includ luded ed ssheet heet pieces pieces..
Rem Remove ove the she sheet et piec pieces. es.
4-38
CHAPTER 5 Adjustment
Contents
5-1. Outline ................................................................................................................. ................................................................................................................. 5-2
5-1-1. List of adjustment items ......................................................................................... 5-2 5-1-2. List of maintenance items ....................................................................................... 5-3 5-1-3. Opening of maintenance mode ............................................................................... 5-4
5-2. ADJUSTMENT items ........................................................................................ 5-5 5-2-1. $ZI COMMAND .................................................................................................... 5-5 5-2-2. $PEN No. ASSIGNMENT ..................................................................................... 5-6 5-2-3. $BUFFER DUMP .................................................................................................. 5-7 5-2-4. $400mm SQUARE ................................................................................................. 5-8 5-2-5. $PEN PRESSURE ................................................................................................ 5-11 5-11 5-2-6. $PEN LANDING ................................................................................................. 5-13 5-2-7. $MOTOR CURRENT .......................................................................................... 5-16 5-2-8.. Adjust 5-2-8 Adjusting ing the locati location on of mark sensor (ph (photo oto sensor sensor)(CG)(CG-60SR 60SR only only)) ...... ............ ......... ... 5-17 5-2-9. $PHOTO SENSOR (Adjusting the sensitivity of mark sensor (photo sensor))(C sensor))(CGG60SR only) 5-18 5-2-10. 5-2-11. 5-2-1 1. 5-2-12. 5-2-13.
Tes Testing ting the mark sensor (photo sensor)(CG-60SR only) ..................................... $PHOT $PHOTO O SENSOR (Adju (Adjusting sting the pos position ition of mark sensor)(C sensor)(CG-60SR G-60SR on only) ly) .... Offset adjustment of light pointer (CG-60SR only) ............................................. ....................................... ...... $DEFAUL $DEFAULT T SET ..................................................................................................
5-19 5-20 5-21 5-22
items ..................................................................................................... ..................................................................................................... 5-23 5-3. #TEST items 5-3-1. &TEST PATTERN ............................................................................................... 5-23 5-3-2. &FEED TEST 2m ................................................................................................ 5-24 5-3-3. &PARAMETER &PARAMETER DRAW ...................................................................................... 5-25 5-3-4. &PARAMETER &PARAMETER DRAW DRAW2 2 .................................................................................... 5-26 5-3-5. &A SER SERVO VO TEST ................................................................................................ 5-27 5-3-6. &B SERVO SERVO TEST ................................................................................................ 5-27 5-3-7. &AB SER SERVO VO TEST ............................................................................................. 5-27 5-3-8. &SENSOR TEST ................................................................................................. 5-28 5-3-9. &KEYBOARD TEST .......................................................................................... 5-30 5-3-10. &DISPLA &DISPLAY Y TEST ................................................................................................ 5-31 5-3-11. &LCD TEST ........................................................................................................ 5-31 5-3-12. &ROM/RAM CHECK ......................................................................................... 5-32
5-4. System parameter ............................................................................................. 5-33
5-1
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
5-1. Outline This chapter describes the outline of the maintenance test, the testing procedures and adjustment procedures, which are necessary for maintenance maintenance work.
5-15-1-1. 1.
Li List st of adju adjust stme ment nt item itemss The table below shows the adjustment items that may be required in maintenance work. Once any of the specified parts has been removed or replaced with a new one, perform the necessary adjustments by the appropriate procedure described later.
Adjustment item
t e n m a c e l t en r ep e n t Work requiring adjustments m r t t c e o m n n p l a v al la c e m e m e e o p c e c e o r r r em r r e p l a p l a l y o r e r e o v a b l v al ly ly e * m em o b b d a t r e a ss r em s em s em y s s e u p m b l so r R G B a B a n so r a r e en B C C e w a ss r k s l ey d P i n P e r s rm n a l e a a p F i P e M P u H M P a
$MOTOR CURRENT $PEN PRESSURE
$PEN LANDING
$400mm SQUARE
Adjusting the location of mark sensor (photo sensor)(CG 60SR only)
$PHOTO SENSOR (Adjusting the sensitivity of m mark ark sensor (photo sensor))(CG-60SR only)
$PHOTO SENSOR (Adjusting the position of mark sensor)(CG-60SR only)
Offset adjustment of light pointer (CG-60SR only)
Note:The numbers in the table above represent represent the order in which the adjustments are to be made. made. Be sure to make the necessary adjustments in the specified order. * No adjustment is required, r equired, as a rule. However, some special cases may require making adjustments.
5-2
Outline
5-15-1-2. 2.
Li List st of main mainte tena nanc ncee ite items ms List of #ADJUST items The #ADJUST items vary with commands.
Item
Description
$ZI COMMAND
Switching between ZI command response values
$PEN No. ASSIGNMENT
Assignment of the SP command pen number to the pen on the plotter
$BUFFER DUMP
ASCII code plotting of the data in the reception buffer
$400mm SQUARE
Plotting the test pattern for accuracy measurement
$PEN PRESSURE
For adjustment of pen pressure
$PEN LANDING
For adjustment of the pen (or cutter) landing
$MOTOR CURRENT
Displaying the current value of the gate array for adjustment of the motor current for axis A and axis B
$PHOTO SENSOR
For position adjustment and sensitivity adjustment of the mark sensor (photo sensor).
$DEFAULT SET
Returning the off-line parameters to their values that was set at factory shipment
List of #TEST items Item
Description
&TEST PATTERN
Plotting the pattern for checking the plotting quality
&FEED TEST 2m
Plotting the pattern for checking for sheet slippage, etc.
&PARAMETER DRAW
Plotting the settings of system parameters and off-line parameters
&PARAMETER DRAW2
Plotting the parameters after returning the off-line parameters to their values that was set at factory shipment
&A SERVO TEST &B SERVO TEST
For in-plant durability test For in-plant durability test
&AB SERVO TEST
For in-plant durability test
&SENSOR TEST
Sensor action check (visual)
&KEYBOARD TEST
Keyboard action check
&DISPLAY TEST
For in-plant testing
&LCD TEST
Check of LCD display items (visual)
&ROM/RAM CHECK
ROM and RAM check (continuous)
5-3
Cutting Cut ting Plott Plotter er
5-15-1-3. 3.
CG CG-6 -60S 0SR/ R/SL SL
Op Open enin ing g of mai maint nten enan ance ce m mod odee Description For the “#ADJUST” and “#TEST” items, the menu appears to permit operation when the maintenance mode is opened (system parameter change mode is entered). Once the maintenance mode is opened, it is kept opened even after the power is turned OFF once and then ON again. After completion of adjustment or testing, therefore, it is necessary to reset the parameter value (No.62: 2 0).
Parameter value (No.62 SUPPORT) 0 : Closed (normally) 2 : Open (Japanese) 3 : Open (English)
Always return this setting to “0 (closed)” after completing maintenance. This function, intended for use by service engineer only, must not be opened to users.
Operating procedure
1.
Display the system parameter mode.
0
=0
C OMP . A
Turn power on while pressing the [ENTER] and [END] keys.
2.
Display “No.62 SUPPOR S UPPORT”. T”.
62=0
S U P P OR T
62=0
0
62=0
2
62=0
S U P P OR T
62=0
S U P P OR T
62=0
S U P P OR T
• [] : Changes menu (twice)
3.
Display the present setting value. • [ENTER] : Indicates Indicates the setting setting valu valuee
4.
Change the setting value. • [] : Changes menu (twice)
5.
Finalize the setting. • [ENTER] : Finalize Finalizess
6.
Register the setting. • [ENTER] : Registers Registers
(Indication when a sheet is set in place)
5-4
ADJUSTMENT ADJUSTMEN T it ems
5-2. 5-2. AD ADJU JUST STME MENT NT it item emss This section describes the functions of adjustment items and the adjustment procedures. Indication and operation of each “ADJUSTMENT” item is enabled by executing ? Open Opening ing of main ma inte tena nanc ncee mode? ( P.5-4).
5-2-1.
$ZI COMMAND Function
Sets the response value for the ZI command (Mimaki plotter model response command).
Usually select the model used, and change the setting value if necessary to cope with errors or if the appropriate driver is not available.
Operating procedure
1.
Display “$ZI COMMAND” and activate it. • [FUNCT [FUNCTION ION]] : Ch Chang anges es iitem temss • [ENTER]
2.
The setting value (default) of this model is CG60R (CG-60SR) or CG60L (CG-60SL) • [] or [] : Se Selects • [EN [ENTER] TER] : Fin Final aliz izes es
Setting can be made for the following models: CG45S CG90D CG90R CG06E CG91E CG06H CG10M CG60R
CO COM MMAND
: Activates the item
Check the present setting value, and change it if necessary.
CG13F CG45D CG90A CG05E CG61E CG10A CG06M CG16F
$Z I
CG60S CG12R CG90T CG09E CG101 CG10H CG13M CG60L
CG90S CG50S CG30S CG12E CG121 CG13H CG07F CG75N
CG12S CG10S CG03E CG51E CG31E CG06L CG13F
ZI
CO COM MMAND : CG6 0 R
5-5
Cutting Cut ting Plott Plotter er
55-22-2. 2.
CG CG-6 -60S 0SR/ R/SL SL
$P $PE EN N No. o. ASSI ASSIG GNMEN NMENT T Function
Assigns the pen number specified in the command (SPn; n=No.) to Pen No. in the plot.
Operating procedure
1.
“$PEN No. ASSIGN” is displayed.
$PEN No .
A S S I GN
• [FUNCTION] [FUNCTION] : Changes Changes ite items ms
2.
Display the present setting item.
SP 1 ;
n=123451111
SP 4 ;
n=123451111
SP4 ;
n =XXX1XXXXX
• [ENTER] : Indicates Indicates the setting setting item
3.
Select the pen number specified in the command. The figure at right shows that “SP4;” is displayed when the cursor is positioned at “n=4”. • [] : Moves Moves and and selects selects
4.
Select a pen in the plotter. • [] or [] : Selects a pen
Plotter pen No.
5.
Action
1
“CUT1” : Cutter blade compensation
2
“PEN”
3
“CUT2” : Cutter blade compensation
4
“CUT3” : Cutter blade compensation
5
“PIN”
6
“HALF” : Cutter blade compensation and half-cutting
7 8
“CUT4” : Cutter blade compensation “CUT5” : Cutter blade compensation
: Plotting
: Pouncing
Register the setting values. • [ENTER] : Finalizes Finalizes (registe (registers) rs)
5-6
ADJUSTMENT ADJUSTMEN T it ems
5-2-3.
$BUFFER D DU UMP Function
Plots the data stored in the reception buffer as ASCII data.
Operating procedure
1.
Display “$BUFFER DUMP”
$ B U F F E R D UM UMP
• [FUNCTION] [FUNCTION] : Changes Changes items items
2.
Execute the buffer dump function.
P E N REMOTE
During plotting, the indication on the LCD is kept as shown at right. The plotter performs plotting while executing line feeds so that the plotting will be located within the available area of the sheet. • [ENTER] [ENTER] : Starts Starts
BUFFER DUMP( V )
Sample plot
5-7
Cutting Cut ting Plott Plotter er
5-2-4.
CG CG-6 -60S 0SR/ R/SL SL
$400mm SQUARE Function
Plots a 400 mm square and adjusts the distance accuracy and right angle accuracy.
Registers the adjusted values as system parameters (No.0, 1 and 2).
Tools
Scale
Graph paper (right-angle gauge)
Plain paper A1 (PD, PDW)
Pen line film (M800825)
Adjustment procedure
1.
Attach the pen line film, and set the supplied pen and a sheet of paper on the CG-60SR/SL.
2.
Set “PEN” by the tool selection function.
PEN 6 0
060
• [TOOL] [TOOL] : Sets Sets
3.
Display “$400mm SQUARE” and activate it.
$ 4 0 0mm SQUARE
• [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
4.
: Activates the item
Plot a square.
CL E EA AR <
> DR DR A W
dA=0 . 0
dB=0 . 0
If there is not enough space for the plotting on the sheet, Step 7 is displayed and the plotting is not performed. • [>] : Executes Executes plotting plotting
5.
Measure the lengths of the sides in the A and B directions, and the right-angle compensation value.
Reference line
400mm
A
B Distance compensation value
m m 0 0 4
A
Right-angle compensation value
B Right-angle compensation value
(Continued to next page)
5-8
ADJUSTMENT ADJUSTMEN T it ems
6.
If the measured values are different from the expected values, clear the system parameters (No. 0, 1 and 2).
CL E EA AR <
> DR DR A W
dA=0 . 0
dB=0 . 0
dA=0 . 5
dB=0 . 0
dA=0 . 5
dB=0 . 3
• [ENTER] [ENTER] (x2) (x2) [] : Executes Executes plotting plotting aga again in
8.
Input the compensation value (measured value - 400 mm) in the A direction. Equation: Measured value (mm) - 400 (mm) = Input value (mm) (Unit: 0.1mm) • [] or [] :In :Input putss a com compen pensat sation ion value value • [ENT [ENTER ER]] :Fin :Final aliz izees
9.
Input the compensation value (measured value - 400 mm) in the B direction. • [] or [] : In Input putss a com compen pensat sation ion value value • [EN [ENTER] TER] : Fin Final aliz izes es
10.
Measure the right angle compensation value. See Step 5 and measure the right angle compensation value. (Unit: 0.05mm)
+ input
- input
11.
Plotted line Actual right angle line
Input the right angle compensation value. • [] or [] : Inputs a compensation value
12.
Register the input value. • [ENTER] [ENTER] : Re Registe gisters rs
13.
ANG A NG L E a d j . = 0 . 2 5
CL E EA AR <
> DR DR A W
Complete the adjustment. • [END] : Com Complete pletess
(Continued to next page)
5-9
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Remarks: How to check the right angle accuracy in the field
Things to be used • Thin Thin p pen en • Sheet of paper paper that is thin or almost transparent (the plotted lines must be seen through the paper when the sheet is folded)
Center of reference line A
B Fold the sheet at the center of the reference line so that the halves of the reference line are placed on each other.
A
Two times the right angle compensation value
B
0.2 mm or less 0.2 mm or less
The right angle accuracy is adjusted with a tolerance of 0.2 mm or less per 400 mm at factory shipment. In maintenance work, make adjustment if necessary necessary..
Examples of inputting a compensation value
A
m m 1
A
B B
Input +0.5mm
Input -0.5mm
5-10
ADJUSTMENT ADJUSTMEN T it ems
5-2 -2--5.
$PEN PRESSURE Function
Adjust the pen pressure.
The adjusted values are registered as system parameters (No.13, 14, 15, 16, 17 and 18).
Make the adjustment for the following six values: 0 g, 30 g, 60 g, 100 g, 200 g, 400 g
Tools
Tension Tens ion gauges (100 g, 500 g)
Pen for pen pressure adjustment (5 g : M005825)
Pen line film (M800825)
Adjustment procedure
1.
Attach the pen line film and set the adjustment pen on the CG-60SR/SL.
2.
Set “PEN” by the tool selection function.
PEN 6 0
060
• [TOOL] [TOOL] : Sets Sets
3.
Display “$PEN PRESSURE” and activate it.
$ P E N P RE RE S S U UR RE
• [FUNCT [FUNCTION ION]] : Ch Chang anges es iitem temss • [ENTER]
4.
: Activates the item
Make the 0 g adjustment, and register the appropriate value.
000g=17
Input the value when the pen tip comes in close contact with the sheet. • [] or [] : Inp Input utss tthe he va valu luee • [ENTER [ENTER]] : Fina Finaliz lizes es (to 30 g adju adjustm stment ent))
Select a little higher value so that the pen tip will be in close contact with the sheet.
(Continued to next page)
5-11
Cutting Cut ting Plott Plotter er
5.
CG CG-6 -60S 0SR/ R/SL SL
Make the 30 g adjustment. Pull up the adjustment pen with a tension gauge at 30 g, repeat up and down several times and input the value when the pen tip starts leaving the sheet.
030g=25
• [] or [] : Inp Input utss tthe he va valu luee • [ENTER] [ENTER] : Final Finalize izess (to (to the the next next aadju djustm stment ent))
Pull the adjustment pen at 30 g
6.
Repeat the adjustment mentioned above and inputting the value until the 400 g adjustment is completed. (60, 100, 200, 400g)
7.
Check the pen pressure as necessary.
060g=40
Use a tension gauge to check the pressure. • [FUNCTION] [FUNCTION] : Indicates Indicates the pen pressure
8.
Check the pen pressure at appropriate pressure levels.
20g=20
10 g ~ 400 g (in 2 g steps) • [] or [] : Selects a pen pressure level
9.
Complete the pen pressure adjustment. • [END] : Complete Completess
30g=22
5-12
ADJUSTMENT ADJUSTMEN T it ems
5-2-6.
$PEN L LA ANDING Function
Make this adjustment after completing the pen pressure adjustment. (Use the following four different adjustment patterns.) [REMOTE]: Plots 11 square patterns patterns using the 11 pen land landing ing values of 0 to 50, respectively. respectively. (5 steps) Plots the square patterns in two rows (near the right end and the center of the sheet) using the same set of landing values. [SHEET/SET]: Plots a radial pattern using the pen landing value selected based on the square square patterns, four radial patterns using the pen landing landing values one to four larger than the selected value, and five radial patterns using the values one to five smaller. (1 step) []: Plots a broken broken line be between tween pinch pinch rolle rollers. rs.
The adjusted values are registered as system parameters (No.7, 8, 9, 10 and 11).
Make the adjustment for the following five items: Pen landing Pen up landing Cutter landing Cutter up landing Landing end pressure
Pen landing value: 50 Pen landing value: 45 Pen landing value: 40 Pen landing value: 35 Pen landing value: 30 Pen landing value: 25 Pen landing value: 20 Pen landing value: 15 Pen landing value: 10 Plotted pattern using the pen landing value corresponding to the selected square pattern
Pen landing value: 5 Pen landing value: 0
(Continued to next page)
5-13
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Tools
Pen (40HP06) or Pentel K105-A + dedicated tool (M204756)
Sheet of paper (297 mm x 210 mm or larger)
Pen line film (M800825)
Pen landing adjustment procedure
1.
Attach the pen line film, and set the pen and a sheet of paper on the CG-60SR/SL.
2.
Display “$PEN LANDING” and activate it.
$ P E N L A N D I NG
• [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
3.
: Activates the item
Select “$PEN LANDING”.
PEN L AND I NG = 2 5
The LCD indicates the present pen landing value and the pen moves up and down repeatedly. • [ENTER] : Selects Selects
4.
Plot the patterns for adjustment. Plot 11 square patterns using the 11 pen landing values of 0 to 50. (5 steps) • [REMOTE]: [REMOTE]: Plots squar squaree patterns patterns.. • [END]
: Stops plotting.
Center of sheet Near the right edge of sheet
5.
Input the value corresponding to the square pattern which meets the following criterion:
PEN L AND I NG = 3 5
Criterion: The first square pattern pattern whose lines are uniform in thickness found by checking that is to be started from pen landing value “0”.
• [] or [] : Inputs the value
Square pattern which is plotted clearly (Pen landing value: 35)
(Continued to next page)
5-14
ADJUSTMENT ADJUSTMEN T it ems
6.
Plot radial patterns to find out the best pen landing value. Plot 10 radial patterns using the pen landing values from -5 to +4 based on the pen landing value registered in Step 5. (1 step) • [SHEET SET] : Plots Plots radial patter patterns. ns. • [END]
: Stops plotting.
Radial pattern plotted clearly. (Pen landing value:37) Pattern corresponding to the pen landing value selected in Step 6
7.
Input the value corresponding to the radial pattern which meets the following criterion.
PEN L AND I NG = 3 7
Criterion: The middle one of the radial patterns whose lines are uniform in thickness. • [] or [] : Inputs the value
8.
Register the input value. • [TOOL] [TOOL] : R Regist egisters ers If a satisfactory pattern cannot be obtained only by pen landing adjustment, change the end pressure (FEED) value and pen up (FUNCTION) value. (After changing the values, be sure to perform pen landing adjustment again.)
Cutter landing adjustment procedure
1.
Select “$PEN LANDING”.
PEN LAND I NG = 7
The LCD indicates the present pen landing value and the pen moves up and down repeatedly. • [ENTER] [ENTER] : Selects Selects
2.
Select “CUT LANDING”.
CUT L AND I NG = 1 1
The LCD indicates the present cut landing value and the pen moves up and down repeatedly. • [ENTER] [ENTER] : Selects Selects
3.
Input the same value as the pen landing value. • [] or [] : Inputs the value
4.
Register the input value. • [TOOL] [TOOL] : R Regist egisters ers
CUT L AND I NG = 3 7
5-15
Cutting Cut ting Plott Plotter er
5-2-7.
CG CG-6 -60S 0SR/ R/SL SL
$MOTOR C CU URRENT Function
Display the current value of the gate array and then adjust the motor current for axis A and axis B.
Adjust the trimmers XVR1 and YVR2 on the main PCB so that the adjusted value is 0 (±1).
Tools
Trimmer adjustment screwdriver
When making the adjustment, be sure to use the trimmer adjustment screwdriver. screwdriver.
When turning the trimmer, take care not to damage it by applying an excessive force.
Operating procedure
1.
Display “$MOTOR CURRENT” and activate it. • [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
$MOTOR $M OTOR CUR CURRENT RENT
: Activates the item
Press the [ENTER] key and excite the motor. Then you can make adjustment.
2.
Adjust the trimmers on the main PCB. (See photo below)
CUT L AND I NG = 3 7
A direction: XVR1 B direction: YVR2 Turn the trimmer to a position within the range from -7 to 7 where the motor does not oscillate (becomes stable).
3.
Complete “$MOTOR CURRENT”. • [END] : Complete Completess
YVR2
XVR1
5-16
ADJUSTMENT ADJUSTMEN T it ems
5-2-8. 5-28.
Adjusti Adjusting ng the lloca ocatio tion n of mark mark sen sensor sor (p (phot hoto o sensor) sensor)(CG (CG-60 -60SR SR on only) ly) Function
Adjust the distance between the mark sensor (photo sensor) and the platen to the specified value.
This adjustment is to be made mechanically without using any “#ADJUST” item. After completion of this adjustment, however, make the adjustments of “$PHOTO SENSOR” among the “#ADJUST” items.
Tools
Clearance gauge 2.5mm
Adjustment procedure
1.
Loosen the screws (x3) securing the T sensor bracket. From the rear side, loosen the two screws (P3x10SMW) and the low head screw which are securing the T sensor bracket.
2.
Set the clearance gauge, and tighten the low head screw. Insert the clearance gauge between the pen line 60 and the bottom surface of the T sensor cover, and tighten the low head screw. The right and left T sensor covers must be fixed under the conditions that each of them is in close contact with the clearance gauge.
3.
Tighten up the two screw (P3x10SMW). ~ Rear Side View ~ Screw (P3x10SMW)
Low head screw
Mark sensor
Clearance gauge
5-17
Cutting Cut ting Plott Plotter er
5-2-9. 5-2 -9.
CG CG-6 -60S 0SR/ R/SL SL
$PH $PHOT OTO O SENSO SENSOR R (Adju (Adjusti sting ng the the se sensi nsitiv tivity ity of mark mark sen sensor sor (photo (photo sensor))(CG-60SR sensor)) (CG-60SR only) Function
Adjust the sensitivity of the th e mark sensor.
Tools/media
PPC A4 plain paper (whiteness 80% or above) * Use three sheets of paper by stacking them. (Adjustment method used at factory shipment)
Adjustment procedure The registration mark detection can not be achieved correctly under such conditions that there is any print or stain in the area scanned by the sensor. sensor. T To o avoid such problem, the sheet to be set must be white (as specified above) and free from stains in the area under the sensor. sensor.
1.
Set white paper just under the mark sensor. Stack three sheets of paper mentioned above, and set the paper clamp to “HIGH”.
2.
Display “MARK sensor” and activate it. • [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
3.
MARK s e n s o r $PHOTO SENSOR
: Activates the item
Select “LEVEL ADJ”.
LEVEL ADJ
• [] or [] : Se Selects • [ENT [ENTER ER]] : Act Activ ivat atees
4.
Register an optimum value (automatically displayed).
OU T :
70
IN:
780
CG-60SL will automatically select an optimum value. Therefore, wait until the display shows a fixed value and then enter the value. • [ENTER] : Registers Registers
The display may not become so steady that it keeps showing only one fixed number. In that case, press the [ENTER] key when the value of the high-order digit on the display is fixed.
5-18
ADJUSTMENT ADJUSTMEN T it ems
5-2-10. Testing th thee mark sens sensor or (photo sen sensor)(CG sor)(CG-60SR -60SR onl only) y) Function
Check that the sensor detects the registration marks in each of the A (X) direction and B (X) direction.
Switch the LED between ON and OFF and check that the sensor operates without any problem.
Tools
Dedicated sheet on which registration marks have been printed
Oscilloscope
Adjustment procedure
1.
Display “$PHOTO SENSOR” and activate it.
$ PH HO OTO SENSO OR R
• [FUNCT [FUNCTION ION]] : Ch Chang anges es iitem temss • [ENTER]
2.
: Activates the item
Select “ADJUST: SENSOR”. • [] or [] : Cha Chang nges es ov oveer
AD A D J U S T
: S E N SO R
• [EN [ENTER] TER] : Fin Final aliz izes es
3.
Switch the LED between ON and OFF.
L ED : ON
• [] or [] : Selects
4.
Select a mark detection speed and a direction of detection, and conduct registration mark detection. • [] or [] : Chan Change gess th thee dete detect ctio ion n spe speed ed.. Changes the detection direction. • [] or [] : S Sel elec ects ts an item item.. Use an oscilloscope to watch the waveform at detection.
[ 1 0 cm / s ] 1 0 cm / s
Y= 2 0 [ Y= 2 0 ]
5-19
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
5-2-1 5-2 -11. 1. $PHOTO $PHOTO SENSOR SENSOR (Adjusti (Adjusting ng the posit position ion of mark sens sensor)( or)(CG-6 CG-60SR 0SR only) only) Function
Correct the mechanical misalignment between the pen tip and the mark sensor. sensor. The plotter automatically plots an adjustment pattern and corrects the mechanical misalignment between the pen tip and mark sensor. sensor.
Perform this adjustment after the completion of adjusting the location of mark sensor and adjusting the sensitivity of mark sensor. sensor.
Tools/media
Pen (40HP06), or dedicated tool (M204756) using Pentel K105-A
PPC A4 plain paper (whiteness 80% or above)
Pen line film (M800825)
Do not use commercially available pens other than the specified ones. Since the pen tip is not aligned with the center of the pen holder, adjustment is not made correctly.
Operating procedure
1.
Set the pen and a sheet of paper on the CG-60SL. *If a sheet is not set: the plotter waits for input of a compensation value without plotting.
2.
Set “PEN” by the tool selection function.
P EN EN
60
060
• [TOOL] [TOOL] : Sets Sets
3.
Display “$PHOTO SENSOR” and activate it. • [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
4.
$ PH HO OTO SENSO OR R
: Activates the item
Display “$PHOTO SENSOR”.
AD A D J U S T : PO S I T I ON ON
• [] or [] : Selects and indicates
5.
Plot an adjustment pattern and check the mechanical alignment.
A = 0 . 4
B= - 0 . 5
A = 0 . 5
B= - 0 . 5
If the pen tip is not in alignment with the sensor, the plotter plots the adjustment pattern again. • [ENTE [ENTER] R] : Ex Exec ecut utes es plot plotti ting ng • [] or [] : Se Selects
6.
Register the selected value. • [ENTER] : Registers Registers
5-20
ADJUSTMENT ADJUSTMEN T it ems
5-2-12. Offset adjustm adjustment ent of llight ight p pointer ointer (CG-60SR (CG-60SR onl only) y) Function
Correct the mechanical misalignment between the pen tip and the light pointer. Correct the misalignment by positioning the pointer at the pattern plotted by the plotter.
Perform this adjustment after the completion of adjusting the location of mark sensor, adjusting the sensitivity of mark sensor and adjusting the position of mark sensor.
Tools/media
Pen (40HP06) or Pentel K105-A + dedicated tool (M204756)
Sheet of paper for plotting (A4 size or so)
Pen line film (M800825)
Do not use commercially available pens other than the specified ones. Since the pen tip is not aligned with the center of the pen holder, adjustment is not made correctly.
Operating procedure
1.
Attach the pen line film, and set the pen and a sheet of paper on the CG-60SL.
2.
Set “PEN” by the tool selection function.
PEN
60
060
MARK
s e n s o r
• [TOOL] [TOOL] : Sets Sets
3.
Display “MARK sensor” and activate it. • [FUNCT [FUNCTION ION]] : Ch Chang anges es iitem temss • [ENTER]
4.
: Activates the item
Select “POINTER OFS”, and plot the adjustment pattern.
PO I NTER OFS< ENT>
• [] or [] : Se Selects • [ENTE [ENTER] R] : Ex Exec ecute utess plott plottin ing g
5.
Correct the position of the light pointer, and register the setting value.
A = - 0 . 1
B= 2 . 8
Correct the position of the pointer, if not correct, with jog keys so that the pointer is positioned at the intersection of the cross lines. • [], [], []
: Mov Moves es the poin pointe ter r
• [E [ ENTER]
: Registers Position the pointer at the intersection of the cross lines
5-21
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
5-2-13. 5-2 -13. $DE $DEF FAUL AULT TS SET ET Function
Resets the flash ROM information other than system parameters (information that remains stored in the system even when power is turned OFF) to the values that were set at factory shipment.
?&PARA ARAMET METER ER DRA DRAW? W? ( P.5-25) and write down the present settings, if Before resetting, perform ?&P possible.
Operating procedure
1.
Display “$DEFAULT “$DEFAULT SET” and activate it.
$ D EF EF A U UL LT SET
• [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
2.
: Activates the item
Return the settings to the values that were set at factory shipment.
D E F AU AU L T S E T
: en t
• [ENTER] : Executes Executes initializati initialization on After resetting, be sure to set the system parameter “No. 62 SUPPORT” to “0” to close the maintenance mode.
5-22
#TEST items
5-3. #TEST items This section describes the functions of test items and the adjustment procedures. Indication and operation of each “TEST” item is enabled by executing ?Opening of maintenance mode ? ( P.5-4)
55-33-1. 1.
&TE TEST ST PATTE TERN RN Function
Plots the test patterns for plotting evaluation. The size of the plots is automatically adjusted to the size of the sheet that is set.
Tests Tes ts repeatability, paper slippage, etc.
Operating procedure
1.
Set the pen and a sheet of paper on the CG-60SR/SL.
2.
Set “PEN” by the tool selection function.
3.
Display “&TEST PATTERN” and activate it.
PEN
40
060
& T E S T P A T T E RN RN
• [FUNCT [FUNCTION ION]] : Ch Chang anges es iitem temss • [ENTER]
4.
: Activates the item
Set the number of times plotting is to be performed (0 to 99). • [] or [] : Selects (0 is for limitless loop)
5.
DR A W CO CO U N T = X X
Execute plotting. • [EN [ENTER TER]
: Exec Execut utes es plot plotti ting ng
• [REMOTE] [REMOTE] : Stop Stopss tem temporaril porarily y (Pres (Presss again again to resume.) resume.)
Test patterns
R E N REMOTE
5-23
Cutting Cut ting Plott Plotter er
5-3-2.
CG CG-6 -60S 0SR/ R/SL SL
&FEED TE TEST 2 2m m Function
Cut a test pattern (2m), and check for slippage, skew, etc. which can occur when a long sheet is fed. Cutting conditions: • Sp Speeed : 20 cm/s or more • Pressur Pressuree : 100 g or les lesss • Offset
: 0. 0.30 mm
Operating procedure
1.
Set the cutter and a sheet of paper (2 m or longer).
2.
Set “CUT” by the tool selection function.
3.
Display “&FEED TEST 2m” and activate it.
CUT1
20
120
0 . 30
& F EE EE D T E ES ST 2m
• [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
4.
: Activates the item
Execute cutting.
& F EE EE D T E ES S T 2m
• [ENTER] : Execute Executess cutti cutting ng
2m
Cut pattern (2m)
5-24
#TEST items
5-35-3-3. 3.
&P &PAR ARAM AMET ETER ER DRA DRAW Function
Plots the parameter settings stored in the flash ROM.
The sheet size is only A4 portrait.
Operating procedure
1.
Display “&PARAMETER DRAW” and activate it. • [FUNCT [FUNCTION ION]] : Ch Chang anges es iitem temss • [ENTER]
2.
& P A R A ME ME T E R D R A W
: Activates the item
Execute the plot.
P E N REMOTE
• [ENTER] [ENTER] : Execute Executess plotting plotting
Parameter plotting
5-25
Cutting Cut ting Plott Plotter er
5-35-3-4. 4.
CG CG-6 -60S 0SR/ R/SL SL
&P &PAR ARAM AMET ETER ER DRA DRAW2 Function
Returns the flash ROM data other than system parameters (data that remains in memory even when the power is turned off) to the values having been been set at factory shipment, and then plots data stored stored on flash ROM. The data to be plotted is the same as in the case of “&PA “&PARAMETER RAMETER DRAW”. DRAW”.
Operating procedure
1.
Display “&PARAMETER DRAW2” and activate it. • [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
2.
& P A R A ME ME T E R D R A W 2
: Activates the item
Execute the plot.
P E N REMOTE
• [ENTER] : Executes Executes p plottin lotting g
After resetting, be sure to set the system parameter “No. 62 SUPPORT” to “0” to close the maintenance mode.
5-26
#TEST items
5-3 -3--5.
&A SERVO TEST Do not use this function in the field, since it is designed only for endurance test to be performed at the factory.
5-3 -3--6.
&B SERVO TEST Do not use this function in the field, since it is designed only for endurance test to be performed at the factory.
5-3-7 -7..
&AB S SE ERVO T TE EST Do not use this function in the field, since it is designed only for endurance test to be performed at the factory.
5-27
Cutting Cut ting Plott Plotter er
5-3-8.
CG CG-6 -60S 0SR/ R/SL SL
&SENSOR T TE EST Function Checks the operation of the following sensors: • Status Status indica indication tion of all sens sensors ors • Pinch roller sensor sensor • Rear paper senso sensor r • Front paper paper sensor sensor • DIP switc switch h test
Operating procedure
1.
Display “&SENSOR TEST” and activate it.
& S E NS NS O OR R TEST
• [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
: Activates the item
Once this item is activated, the LCD indicates the present status
A L L = R p Y h
of all the sensors. Mk : Mark Mark sensor sensor detectio detection n
2.
Fp : Sheet Sheet de detecti tection on with with the the front front paper paper sensor sensor
Rp : Sheet Sheet dete detection ction with the re rear ar paper paper se sensor nsor
Yh : Pinch Pinch roller roller dete detecti ction on
— : No detection with any sensor
Display the status of the rear paper sensor.
RE A AR R S HE HE E ET T
: OF F
F RO RON T S H E E T
: OFF
Place a sheet over the sensor and check the sensor action.
ON : Sheet Sheet de detec tected ted..
OFF : Sheet not detected.
• [] : Changes sensors
3.
Display the status of the front paper sensor. Place a sheet over the sensor and check the sensor action.
ON : Sheet Sheet de detec tected ted..
OFF : Sheet not detected.
• [] : Changes sensors
5-28
#TEST items
4.
Display the status of the pinch roller sensor.
P I NCH ROL L ER : OF F
Manually move the carriage to a pinch roller.
ON : Pinc Pinch h roll roller er detecte detected. d.
OFF : Pinch roller not detected.
• [] : Changes sensors
5.
Display the DIP switch positions.
D I P Sw i t c h
: 111
Check the DIP switch positions for the model. The DIP switches are located in the order of switches 1, 2, 3 and 4 from the left side of the LCD.
0 : The DIP switch is OFF.
1 : The DIP switch is ON.
• [] : Changes sensors The DIP switches are used for model selection. After completion of checking, return the DIP switches to their positions.
6.
Complete the test. • [END] : Com Complete pletess
5-29
Cutting Cut ting Plott Plotter er
5-3-9 -9..
CG CG-6 -60S 0SR/ R/SL SL
&KEYBOARD TE TEST Function
Check the keyboard operation.
Indications on LCD
No.
Status
Indication on LCD
1.
No key is pressed
Key -->NONE
2.
[REMOTE]
Key -->[REMOTE]
3.
[TOOL]
Key -->[TOOL SE.]
4.
[FUNCTION]
Key -->[FUNCTION]
5.
[SHEET SET]
Key -->[SHEET SET]
6.
[FEED]
Key -->[AUTO FE.]
7.
[] (JOG Up)
Key -->[UP]
8.
[[LEFT]
9.
[>] (JOG Right)
Key -->[RIGHT]
10.
[] (JOG Down)
Key -->[DOWN]
11.
[ENTER/HOLD]
Key -->[ENTER]
12.
[END]
Key -->END TEST
Operating procedure
1.
Display “&KEYBOARD TEST” and activate it. • [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
2.
: Activates the item
Press all the keys one by one and check the indication on the LCD. While checking the indication on the LCD against the table above, press all the keys one by one, pressing the [END] key last.
3.
Complete the test. • [END] : Complete Completess
& K E Y BO BO A AR RD TEST
5-30
#TEST items
5-3-1 5-3 -10. 0. &DIS &DISPL PLA AY TEST Do not use this function in the field, since it is designed only for endurance test to be performed at the factory.
5-35-3-1 11. &LCD &LCD TE TEST ST Do not use this function in the field, since it is designed only for endurance test to be performed at the factory.
5-31
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
55-3-1 3-12. 2. &R &ROM OM/R /RAM AM CHEC CHECK K Function
Checks the contents of the ROM and SDRAM and detects abnormalities of the devices.
Permits selection of the number of times checking is to be performed (once ( once or continuous).
The indications on the LCD during checking are as follows:
-- During checking --
CNT :
-- Error indication --
FROM
E RR RR O R F R RO OM
HAS SH H
FROM: External flash ROM Chec heck count
CNT :
Device being chec eck ked
SDRAM
E Error D DR RAM aad ddres esss
:
Write-in dat data
Readd-iin da data
Operating procedure
1.
Display “&ROM/RAM CHECK” and activate it.
&ROM &RO M / RAM CHECK
• [FUNCTI [FUNCTION] ON] : Chang Changes es iitem temss • [ENTER]
2.
: Activates the item
Select the number of times checking is to be performed, and execute checking.
CHECK
: S I N G LE
CH E EC CK
:
C H EC EC K
: R E A D L OO OO P
• [] or [] : Cha Chang nges es the the d dis ispl play ay • [ENTE [ENTER] R] : Ex Exec ecut utes es chec checki king ng
Si Sing ngle le ch chec eck: k:
Th Thee dis displa play y aapp ppea ears rs as sh show own n aatt rig right ht on successful completion.
Continuous check:Check count increases.
3.
Complete the test. • [END] : Completes Completes (Keep press pressing ing down)
W
/ R LO LOO OP
R OM OM / R A M C H E C K O K
CNT : Increases
SDRAM
5-32
System p arameter
5-4 5-4. Sy Syst stem em pa para rame mete terr
List of system parameters Parameter name
Setting range Function or remarks
0 COMP.A
A-a xi xis distance cor re rection
-60 ~ 10 ~ 60
1 COMP.B
B-axis distance correction
-60 ~ 0 ~ 60
No. Display
feeding direction). (Unit: 0.1 mm) B-axis value of distance accuracy adjustment (in the width direction). (Unit: 0.1 mm) The smaller the setting value, the longer the distance of movement.
2 ANGLE
Right angle correction
3 R GR GRIP
Ri Righ ghtt llim imit it po possit itio ion n aad dju just stme ment nt
-10 -100 ~ 0 ~ 100
Ri Rig ght en end po posi siti tion on of tthe he av avai aillab able le cu cutt ttin ing g are areaa (Un (Unit it:: 0.1 0.1 mm) mm) Decreasing the value: widens the cutting area Increasing the value: narrows the cutting area
4 L GRIP GRIP
Le Left ft li limi mitt po posi sittio ion n ad adju just stme men nt
-100 -100 ~ 0 ~ 100
Le Left ft en end d posi sittio ion n of the the avai availa lab ble cut utti tin ng area area (U (Un nit it:: 0.1 mm) mm) Decreasing the value: widens the cutting area Increasing the value: narrows the cutting area
5~ 6 RESERVE 7 PENdown
RESERVED
-40 ~ 0 ~ 40
A-axis value of distance accuracy adjustment (in the sheet
---
(Unit:0.05 mm)
Reserved for system
Pen landing adjustment
0 ~ 10 ~ 50
Pressure output value at landing
8 PEN UP
Pen up adjustment
-50 ~ 5 ~ 50
Adjusted value of maintenance “$PEN LANDING”
9 CUTdown
Cutter landing adjustment
0 ~ 10 ~ 50
Adjusted value of maintenance “$PEN LANDING”
10 CUT UP
Cutter up adjustment
-50 ~ 5 ~ 50
Adjusted value of maintenance “$PEN LANDING”
11 ENDpres 12 RESERVE
Landing end pressure RESERVED
0 ~ 30 ~ 60 ---
Adjusted value of maintenance “$PEN LANDING” Reserved for system
13 000g
0g adjustment
0 ~ 155 ~ 512
Pressure adjusted value of maintenance “$PEN PRESSURE”
14 030g
30g adjustment
0 ~ 145 ~ 512
Pressure adjusted value of maintenance “$PEN PRESSURE”
15 060g
60g adjustment
0 ~ 130 ~ 512
Pressure adjusted value of maintenance “$PEN PRESSURE”
16 100g
100g adjustment
0 ~ 115 ~ 512
Pressure adjusted value of maintenance “$PEN PRESSURE”
17 200g
200g adjustment
0 ~ 85 ~ 512
Pressure adjusted value of maintenance “$PEN PRESSURE”
18 400g
400g adjustment
0 ~ 40 ~ 512
19 ~ 20 RESERVE 21 PTRofsX
RESERVED
---
Pressure adjusted value of maintenance “$PEN PRESSURE” Reserved for system
Pointer offset X
-100 ~ 0 ~ 100
22 PTRofsY
Pointer offset Y
-100 ~ -20 ~ 100
23 MarkLED
Mark sensor LED output
24 SEN S S..A
Photosensor po position adjustment A
-100 ~ 0 ~ 100
(Unit: 0.1 mm)
25 SEN S S..B
Photosensor position adjustment B
-100 ~ 0 ~ 100
(Unit: 0.1 mm)
26 ~ 47 RESERVE
RESERVED
0 ~ 70 ~ 512
---
48 fix SPD
Fixed speed for debug
0 ~ 150
49 fix ACC 50 MRK DBG
Fixed acceleration for debug Mark detection switch for debug
0 ~ 50 0 ~ 512
51 ~ 52 RESERVE
RESERVED
---
Reserved for system
Reserved for system
53 HOME X
Front end dead space adjustment
-50 ~ 0 ~ 50
Adjust Adjust the origin origin X when when tthe he pape paperr load load work works. s. (Not available with this model)
54 CUT ADJ
Auto cutting position adjustment
-50 ~ 0 ~ 50
Sheet cutting off position
55 CIRco IRcorr rr
Cutte utterr bla lad de posi siti tio on smal smalll-arc -arc correction
56 IDLE TM
Idle time
57 A SIZE
Sheet size initial value
58 PW PWM MY
He Head ad driv drivin ing g sp spee eed d at widt width h dete detect ctio ion n
59 ~ 60 RESERVE
RESERVED
0, 1 0 ~ 10 ~ 60
1: Exec Execut utes es cutt cutter er blad bladee posi positi tion on corr correc ecti tion on (In seconds: same as closed time for FX communication)
50 ~ 300 ~ 5100 Sheet size of the detected leaf sheet (unit: cm) 0 ~ 130 130 ~ 200 200
(Cur (Curre rent nt mode mode ou outp tput ut valu value) e)
---
Reserved for system
61 HASH Hash check
0, 1
Setting whether self-diagnosis to be permitted or not at power on. 0:Permit 1:Prohibit
62 SUPPORT
Expansion of adjustment f un unctions
0~4
Setting whether all maintenance tests are to be opened. 0,1:Prohibit 2,4:Open 3:Open + English
63 INITIAL
EEPROM initialization
0, 1
Setting for all parameters to be initialized. 0 : Prohibit 1 : Initialize
* Turn power on while holding down the [ENTER] + [END] keys to display the system parameters listed above.
The underlined values in the column of setting range are default values.
5-33
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Function
Setting values of system parameters can be changed in the system parameter mode.
The adjusted values entered by the ADJUSTMENT function are registered as the setting values of system parameters.
METER ER DRA DRAW? W? ( P.5-25) of TEST. The list of system parameters can be printed by the ?&PARA ?&PARAMET
Indication on LCD The indication on the LCD in the system parameter mode is as follows: Example: No. 0 mechanical compensation X 1
0=0
2
3
C OM P . A
0=0 [ENTER]
4
12 1. System parameter number 2. Parameter name 3. Present setting value 4. Newly input value
Operating procedure
1.
Display the system parameter mode.
0=0
C OMP . A
2=0
R GR I D
2=0
0
2=0
12
2=0
R GR I D
• Turn power power on while pressing pressing the [ENTER] and [END] keys.
2.
Display the desired “#PA “#PARAMETER”. RAMETER”. • [] or [] : Changes items
3.
Display the present setting value. • [ENTER] : Activate Activatess the item
4.
Change the setting value and input the new value. • [] or [] : Sel Selec ects ts a new new valu valuee • [ENTE [ENTER] R] : Inp Input utss tthe he new new v val alue ue
5.
Register the new setting value. • [END] : Registers Registers the the new value value
6.
Turn power OFF once and then ON again.
The setting valuepower of any other parameter can be changed by repeating the procedure above from step 2 without turning off.
5-34
CHAPTER 6 Appendix
Contents
6-1. Maintenance Maintenance Operation Operation Flow ................ ...................... ........... ........... ......... ... 6-2 6-2. Initial Initial Operation Operation Flow ..... ........... ........... ........... ............ ........... ........... ............ ......... ... 6-4 6-3. Mark Detection Detection Operatio Operation n Flow .......... ................ ........... ........... .......... .... 6-5 6-4. Updating Updating the Firmware Firmware ............ ................. ........... ........... ........... ........... ........... ........ 6-9 6-5-1. Outline ................................................................... 6-13 6-4-2. CG-SR CG-SR/SL /SL Ser Series ies upda updating ting procedure procedure ........... ................. ........ .. 6-10 6-5. Use of F/W Update Tool Tool for Cutting Plotter .......... 6-13 6-5-1.. Outlin 6-5-1 Outlinee ...... ............ ............ ............. ............. ............ ............. ............. ............ ............ ........... ..... 6-13 6-5-2. Upload ((Backin Backing g up parameters parameters)) ...... ............. .............. .............. ....... 6-16 6-5-3. Downlo Download ad (Restoring (Restoring the param parameters) eters) ........... ................. ........ .. 6-18 6-5-4. Tro Troublesh ubleshooting ooting for Update Update Tool ...... ............ ............. ............. ........ .. 6-20
6-1
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
6-1. Main inte tena nanc ncee Opera Operati tion on Flow Flow 6-1. Ma
#ADJUST
$ZI COMMAND
ENTER HOLD
ZI COMMAND:CG13F MGL-IIC Zi; Setting of ZI COMMAND response values
$PEN NO. ASSIGN
ENTER HOLD
SPI; n=12345611
$BUFFER DUMP
ENTER HOLD
DUMP<
MGL-IIC SP; Setting of SP command
>RS-232C key
$400 mm SQUARE
ENTER HOLD
CLEAR <
PEN
Start of plotting
REMOTE ∗
∗
> DRAW
Clearing of adjustment values Plotting of adjustment pattern
dA=0.0
dB=0.0
ENTER HOLD
$PEN PRESSURE
ENTER HOLD
000g=xx
ENTER HOLD
030g=xx
$PEN LANDING
ENTER HOLD
PEN LANDING =xxx
ENTER HOLD
CUT LANDING =xxx
FUNCTION
ENTER HOLD
FUNCTION
PEN UP =xxx
FEED
CUT UP =xxx
END PRESS =xxxg
END PRESS =xxxg
FEED
TOOL key: Entering of adjustment values
$MOTOR CURRNT
ENTER HOLD
A:
$PHOTO SENSOR
ENTER HOLD
ADJUST:SENSOR ADJUST :SENSOR
ENTER HOLD
ADJUST:POSITION ADJUST :POSITION
ENTER HOLD
ADJUST:DETECT ADJUST :DETECT
ENTER HOLD
$DEFAULT SET
ENTER HOLD
0
ANGLE adj. =0.0
B:
0
DEFAULT SET :ent
[ON]
A=0.4
UP
B= -0.5
MARK DETECT :OFF
060g=xx
ENTER HOLD
100g, 200g, 400g
6-2
Maintenance Operation Operation Flow
#TEST
:1
ENTER HOLD
PEN
Start of plotting
&TEST PATTERN
ENTER HOLD
DRAW COUNT
&FEED TEST 2m
ENTER HOLD
CUT
∗
&PARAMETER DRAW
ENTER HOLD
PEN
∗
&PARAMETER DRAW2
ENTER HOLD
PEN
∗
&A SERVO TEST
ENTER HOLD
A=30
ENTER HOLD
A=30
&B SERVO TEST
ENTER HOLD
B=30
ENTER HOLD
B=30
Start of operation
&AB SERVO TEST
ENTER HOLD
AB=30
Start of operation
&SENSOR TEST
ENTER HOLD
REAR SHEET :OFF
&KEYBOARD TEST
ENTER HOLD
Key--> NONE
&DISPLAY TEST
ENTER HOLD
BUFFER = xxxxKB
&LCD TEST
ENTER HOLD
! ! ! ! ! ! ! ! !
&ROM/RAM CHECK
ENTER HOLD
CHECK
REMOTE ∗
Start of plotting
REMOTE ∗
Start of plotting
REMOTE ∗
Start of plotting
ENTER HOLD
AB=30
:SINGLE
ENTER HOLD
ENTER HOLD
REMOTE ∗
∗
Start of operation
FRONT SHEET :OFF
ENTER HOLD
Key--> [ENTER]
PINCH ROLL: OFF
ENTER HOLD
DIP Switch :0000
The key pressed is displayed
The key pressed is displayed The displayed is changed in order of ASCII code at regular intervals
ENTER HOLD
ROM/RAM CHCK OK
The check will end after it is performed once.
CHECK : W/R LOOP
ENTER HOLD
CNT:1
FROM
The check will be performed continuously. continuously. (Write Read)
CHECK :READ LOOP
ENTER HOLD
CNT:1
FROM
Writing once is followed by continuous read check
6-3
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
6-2. Init itia iall Ope Opera rati tion on Fl Flow ow 6-2. In The power is turned on
BOOT YES
SD-RAM error?
ERR02 H' * * * * * * System-down
NO YES
F-ROM error?
F-ROM error can arise in the event that the main PCB fails or the power to the unit is turned off during downloading F/W F/W.. In the event of and F-ROM error, the unit will not enter the error mode but enter the F/W updating mode.
NO
CG IIc -60R *. * * YES
REMOTE
NO YES
ENTER HOLD
BUFFER = * * * * KB
END
NO
* TRANSMIT START *
YES
F/W updating mode
NO YES
HASH CHECK PASS
NO YES
FLASHROM error
ERR04 FLASH ROM System-down
NO
BUFFER = * * * * KB 0 = 0
COMP.A
System parameter input mode
BUFFER ERROR
YES
NO
ERR06 BUFFER System-down
Completion of system parameter input
CUT1 20 040 0.30
In the not-ready mode, the servomotor will be OFF.
Not-ready mode Lower the clamp
Execution of the sheet detection CUT1 20 040 0.30 Local mode Raise the clamp Press the SHEET SET key
REMOTE
CUT1
* REMOTE *
Remote mode
The servomotor will be ON when executing the sheet detection.
6-4
Mark Detection Detection Operation Flow
6-3. 6-3. Ma Mark rk Det Detect ectio ion n Ope Opera ratio tion n Fl Flow ow This section describes the operation flow for registration mark detection. The procedure described below is for 4-point mark detection that is performed after sheet detection.
TP4
TP2
TP4
TP2
+A direction TP1
TP3
TP1
TP3
Type 1 Mark
Type 2 Mark +B direction
At 4-point mark detection, the registration marks will be detected in the following order: TP1 (VerticalHorizontal) TP3 (VerticalHorizontal) TP4 (VerticalHorizontal) TP2 (VerticalHorizontal)
TP4
TP2
TP3
TP1
Step 1. The plotter enters mark detection mode When MARK DETECT in operation setup is set to any value other than OFF, the light pointer lights up after sheet detection and the plotter enters mark detection mode.
Step 2. Move the light spot of the light pointer into the mark detection start area By operating jog keys, move the light spot of the light pointer into the mark detection start area and then press the [ENTER] key. key.
Type 1 Mar ark k det eteection start area
Type 2 Mark detec ecttion start ar area ea
Step Step 3. Photo sensor moves to the light spot position The photo sensor moves to the light spot position.
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Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Step 4. The head searches for the vertical line of TP1 1) The head moves iin n the +B direct direction ion (for ty type pe 1) or -B direc direction tion (fo (forr type 2) until th thee sensor tur turns ns ON. 2) The head moves iin n the +B direct direction ion (for ty type pe 1) or -B direc direction tion (fo (forr type 2) by the dist distance ance of HM.
a HM=a/2
3) The head moves iin n the -B direct direction ion (for ty type pe 1) or +B direc direction tion (fo (forr type 2) until th thee sensor tur turns ns ON. 4) The plott plotter er determi determines nes the cent center er of the verti vertical cal line bas based ed on the positi positions ons of “1)” and “3 “3)”. )”. 5) Finall Finally y the head moves in th thee -B directi direction on (for typ typee 1) or +B directi direction on (for typ typee 2) by the distan distance ce of HM.
Step 5. The head searches for the horizontal line of TP1 1) The head moves iin n the +A directi direction on (for ty type pe 1) or -A direct direction ion (for typ typee 2) until the se sensor nsor turn turnss ON. 2) The head moves iin n the +A directi direction on (for ty type pe 1) or -A direct direction ion (for typ typee 2) by the distan distance ce of HM. 3) The head moves iin n the -A direct direction ion (for ty type pe 1) or +A direct direction ion (for ty type pe 2) until the se sensor nsor turn turnss ON. 4) The plott plotter er determ determines ines the cent center er of the horiz horizontal ontal lin linee based on the pos positions itions of “1)” “1)” and “3)”. 5) Finall Finally y the head mo moves ves in the + +A A direct direction ion by the di distance stance o off HM.
Step 6. The head searches for the vertical line of TP3 If the vertical line is not found even after a search of the entire maximum plotting range, the plotter displays a detection error. erro r. 1) When the dist distances ances betw between een the marks are known known by the procedu procedure re for scale comp compensatio ensation n with the setting setting value “BEFORE”, the head moves in the +A direction by (Distance between marks - Length which is twice the mark size). 2) The plott plotter er lowers th thee sheet holde holderr and the head move movess in the +B dire direction ction unti untill the sensor tturns urns ON. 3) The head moves iin n the +B direction direction by tthe he dist distance ance of H HM. M. 4) The head mo moves ves in the --B B direct direction ion unti untill the sen sensor sor tur turns ns ON. 5) The plott plotter er determi determines nes the cent center er of the verti vertical cal line bas based ed on the positi positions ons of “2)” and “4 “4)”. )”. 6) Finall Finally y the head moves in th thee +B directi direction on (for typ typee 1) or -B directi direction on (for typ typee 2) by the distanc distancee of HM.
Step 7. The head searches for the horizontal line of TP3 If the horizontal line cannot be detected, the plotter determines that the vertical line detected above is not part of a mark and repeats the procedure from Step Step 6. 1) The head moves iin n the +A directi direction on (for ty type pe 1) or -A direct direction ion (for typ typee 2) until the se sensor nsor turn turnss ON. 2) The head moves iin n the +A directi direction on (for ty type pe 1) or -A direct direction ion (for typ typee 2) by the distan distance ce of HM. 3) The head moves iin n the -A direct direction ion (for ty type pe 1) or +A direct direction ion (for ty type pe 2) until the se sensor nsor turn turnss ON. 4) The plott plotter er determi determines nes the cent center er of the verti vertical cal line bas based ed on the positi positions ons of “1)” and “3 “3)”. )”. 5) Finall Finally y the head moves up upward ward by HM of the hori horizontal zontal li line ne of TP3 and to the lef leftt (for type 1) or to the right (for type 2) by HM of the vertical line.
6-6
Mark Detection Detection Operation Flow
Step 8. The head searches for the horizontal line of TP4 If the horizontal line is not found even after a search of a range up to 5 m, the plotter displays a detection error. If “no sheet” is detected at the tail end detection position during a search for a horizontal line, the plotter performs the tail end detection of the sheet sheet first and then continues horizontal line detection. 1) When the dis distances tances bet between ween the marks ar aree known by the procedure procedure for scale comp compensati ensation on with the sett setting ing value “BEFORE”, the head moves in the +A direction by (Distance between marks - Length which is twice the mark size). 2) The head moves iin n the +A directi direction on until the sen sensor sor tur turns ns ON. 3) The head moves iin n the +A directi direction on by tthe he dist distance ance of H HM. M. 4) The head moves in the -A direct direction ion unt until il the ssensor ensor turns O ON. N. 5) The plott plotter er determ determines ines the cen center ter of the hori horizontal zontal li line ne based on the posi positions tions of “2)” “2)” and “4)”. 6) Finall Finally y the head moves in th thee +A directi direction on (for typ typee 1) or -A directi direction on (for type 2) b by y the distan distance ce of HM.
Step 9. The head searches for the vertical line of TP4 1) The head mov moves es in the -B direc direction tion (for ttype ype 1) or +B dir direction ection (f (for or type 2) unti untill the sensor tu turns rns ON. 2) The head mov moves es in the -B direc direction tion (for ttype ype 1) or +B dir direction ection (f (for or type 2) by the dis distance tance of HM. 3) The head move movess in the +B direct direction ion (for ty type pe 1) or -B dir direction ection (fo (forr type 2) until until the sensor tu turns rns ON. 4) The plott plotter er determ determines ines the cen center ter of the hori horizontal zontal li line ne based on the posi positions tions of “1)” “1)” and “3)”. 5) Finall Finally y the head mo moves ves in the --B B direc direction tion by the d distanc istancee of HM.
Step 10. The head searches for the vertical line of TP2 If the vertical line is not found even after a search of the entire maximum plotting range, the plotter displays a detection error. 1) When the dis distances tances bet between ween the marks ar aree known by the procedure procedure for scale comp compensati ensation on with the sett setting ing value “BEFORE”, the head moves in the -B direction by (Distance between marks - Length which is twice the mark size). 2) The head moves iin n the -B direct direction ion unti untill the se sensor nsor tturns urns ON ON.. 3) The head moves iin n the -B direct direction ion by tthe he dist distance ance of H HM. M. 4) The head moves iin n the +B direction direction unt until il the ssensor ensor turns O ON. N. 5) The plott plotter er determ determines ines the cen center ter of the hori horizontal zontal li line ne based on the posi positions tions of “2)” “2)” and “4)”. 6) Finall Finally y the head moves in th thee -B directi direction on (for type 1) or + +B B directi direction on (for typ typee 2) by the distanc distancee of HM.
6-7
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Step 11. The head searches for the horizontal line of TP2 If the horizontal line cannot be detected, the plotter determines that the vertical line detected above is not part of a mark and repeats the procedure from Step Step 10. 1) The head moves iin n the -A direct direction ion (for ty type pe 1) or +A direct direction ion (for ty type pe 2) until the sen sensor sor turn turnss ON. 2) The head moves iin n the -A direct direction ion (for ty type pe 1) or +A direct direction ion (for ty type pe 2) by the distan distance ce of HM. 3) The head moves iin n the +A directi direction on (for ty type pe 1) or -A direct direction ion (for typ typee 2) until the sen sensor sor turn turnss ON. 4) The plott plotter er determi determines nes the cent center er of the verti vertical cal line bas based ed on the positi positions ons of “1)” and “3 “3)”. )”. 5) At the end of mark de detection tection,, the pen tip move movess to the corner of T TP1, P1, which iiss the center of th thee vertica verticall line and the center of the horizontal line of TP1.
Step 12.The plotter completes registration mark detection The corner of TP1 works as the origin from fro m here on.
6-8
Updating the Firmware
6-4. 6-4. Up Upda dati ting ng th thee Fir Firmw mwar aree 6-4-1.
Outline The firmware updating of the CG-SR/SL series is performed using the dedicated program (Update Tool) on the host computer via the USB cable.
Never turn off the power to the CG-SR/SL while it is receiving the firmware file. If power is turned off during reception of firmware files, the firmware in the flash ROM may be erased and thus the CG-SR/SL may be disabled from starting up*. (In this case, replace the main PCB assembly.) * If the plotter normally starts up, the plotter will automatically enter the firmware updating mode.
Precautions in firmware updating Trouble during the reception of firmware file can damage the main PCB assembly. T To o avoid such problem, ensure the following conditions beforehand: beforehand:
Check that the power cable is plugged in all the way.
Check that the USB cable is plugged in all the way.
When the host computer is unstable, reboot it before starting to send the firmware file. In addition, do not run or operate any other application during sending the file.
Things to be used • Host computer computer • USB cabl cablee • Update Update Tool Tool (P.6-13) • Firmware Firmware updating updating file
File organization The firmware updating file will be supplied together with auxiliary files as listed below: FWmmm_nnn.rom
Firmware updating file (mmm: system number, nnn: version number)
filechk.exe
Program for checking the contents of the ffiirmware up updating file
README.TEXT
Operating procedure manual (English)
READMEJ.TEXT
Operating pro procedure ure manual (Japanes esee)
6-9
Cutting Cut ting Plott Plotter er
66-4-2 4-2..
CG CG-6 -60S 0SR/ R/SL SL
CG CG-S -SR/ R/SL SL Ser Serie iess upda updati ting ng p pro roce cedu dure re Prepare and check the “Update Tool” (P.6-13) on the host computer and the files (P.6-9) which are necessary for updating the firmware and complete the preparation on the side of the CG-SR/SL. Then start updating the firmware.
Preparation of the CG-SR/SL 1. Connect the USB cable to the CG-SR/SL and the host computer.
2. Turn on the power to the CG-SR/SL, and press the [REMOTE] key while the LCD is showing the version.
BOOT
C G I I c - 6 0R V 1 . 0 0 Press the [REMOTE] key. ke y.
3. The LCD shows the firmware update mode display.
B U F F E R = K B (In memory check)
(The plotter is waiting for the host PC to start sending the data.)
T R AN AN S SM MI T
S T A R T
(V (Version ersion up mod modee display)
Updating procedure 1. Run the Update Tool on the host computer. Start Programs Mimaki FW Update Tool FW Update Tool for Cutting Plotter (P.6-15)
2. Select the firmware updating file (FW163_xxx.rom). Click the [Browse...] button in the “Version “Version UP Function”, and select the file.
6-10
Updating the Firmware
3. Start updating the firmware. Click the [VersionUP. [VersionUP. Execute] button to start updating the firmware. * When updating is to be discontinued, click the [Abort] button.
4. Complete the firmware updating operation. On host compute computer: r: Click the [OK] [OK] button button to close the w window indow and close the Update Tool. On CG CG-S -SR/ R/SL: SL:
RECE I VE CG-SR/SL is receiving the file
Make Make su sure re tha thatt the the disp displa lay y iiss ssho howi wing ng successful completion, and turn power off.
t o MA I N F - ROM ROM Firmware updating data is being rewritten
LO A D E N D
[ vn . nn ]
Successful completion display on CG-SR/SL
Error displays that may appear during updating Error display
Remedy
E80 ROM ERASE
Replace the main PCB assembly. (Flash ROM error)
E82 h’******** E83 h’******** E84 h’******** E85 ROM HASH E86 SD-RAM
Replace the main PCB assembly. (SD-RAM error)
E87 E87 T TRA RANS NS DAT DATA
Th Thee ffir irmw mwar aree ffil ilee ttra rans nsmi mitt tted ed is faul faulty ty.. Che Check ck th thee fil file. e. ( ?Verifying ?Verifying the updating file? (P.6-12) )
6-11
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Verifying the updating file The procedure for verifying the firmware file is i s described below. (W (Windows) indows)
1. Start up the MS-DOS prompt.
2. Open the directory that contains FWmmm_nnn.rom and filechk.exe.
c:\cd c:\verup (return)
(Assume that the directory is c:\verup.)
3. Select the firmware file, and run the file check program. c:\verup>filechk FWmmm_nnn.rom (return)
The title is displayed.
F/W DOWNLOAD FILE CHECK V Version ersion 2.00
Contents are being checked. (W (Wait ait for a few minutes.)
F/W DOWNLOAD FILE CHECK Version 2.00 check start
File version is displayed.
Normally finished.
check start (V1.00)
check ok c:\cd c:\verup
If any fault is found in the file, the t he following error message will appear on the LCD. Obtain another new updating file again. • ERROR!! ERROR!! (DAT (DATA) • ERROR!! ERROR!! (CH (CHECK ECK SUM) SUM)
6-12
Use of F/W Update Tool for Cutting Plotter
6-5. Use of F/W F/W Upda Update te Tool Tool for Cutt Cutting ing Plo Plotter tter This section describes how to use the “F/W Update Tool for Cutting Plotter” (called the “Update Tool” below).
6-5-1.
Outline The Update Tool installed on the host computer permits the execution of the ffollowing ollowing functions on the host computer. • Reading the parameters of the CG-SR/SL CG-SR/SL and saving them onto the host computer (called “Upload” below) • Rewriting the parameters of CG-SR/SL (called “Download” “Download” below) • Upgrading the firmware of CG-SR/SL (called “F/W Verup” Verup” below)
Upload
Download F/W Verup
CG-SR/SL
Host computer
System requirements System requirements for the Update Tool are as follows: OS
Windows 2000/XP (English (US))
Interface
USB (Mimaki USB Driver must be installed)
Soft oftwar aree
Application o on nw wh hich C CS SV fi files ((ttex extt fo format) ccaan b bee ed edited ited (Microsoft Excel or a text editor such as a s Notepad)
Editing of parameter file The Uploaded parameter file (CSV format) can be viewed and edited on Microsoft Excel. However, never perform any of the following operations: • Changing the display style of the cell (The normal dis display play style is “Standard”) • Forced Forced line feed in a cell cell ( [Alt] + [Enter [Enter]] ) • Adding Adding or dele deleting ting ce cells lls • Inputting Inputting full size charact characters ers
6-13
Cutting Cut ting Plott Plotter er
CG CG-6 -60S 0SR/ R/SL SL
Installing the Update Tool Install the Update Tool as described below. If an earlier version has already been installed, uninstall it first and then install the new Update Tool.
1. Double-click “Setup.exe” to run the setup program. 2. Select the language to be used for installation. 3. Execute installation according to the instructions shown on the screen. 4. Press the [Finish] button to complete installation.
Step 2
Step 3-1
Select the language
Step 4
Step 3-2
Uninstalling the Update Tool When the Update Tool is to be deleted, open the “Add/Remove Programs” list from fr om Control Panel, select
“Mimaki F/W Update Tool for Cutting Plotter”, and delete it.
6-14
Use of F/W Update Tool for Cutting Plotter
Update Tool starting and main window
Starting the Update Tool Select “FW Update Tool for Cutting Plotter” from the Start menu of Windows.
Start (menu) Programs Mimaki FW Update Tool FW Update Tool for Cutting Plotter
Main window of Update Tool
1
2
3 4 5 6
7 8 9
10 1
File
Exit: Quits the Update Tool.
2
Help
About: Displays information (version, etc.) of the Update Tool.
3
PRM File Name*
Select the se setup ffiile n naame for the plotter model. [Browse...] button: Select the setup file.
4
[Upload.Execute]
Executes U Up pload.
5
File Name
Select the name of the file to be downloaded. [Browse...] button: Select the file to be downloaded.
6
[DownLoad.Execute]
Executes Download.
7
File Name
Select the name of the file to be upgraded. [Browse...] button: Select the firmware file to be written.
8
[Ver erssionUp. Up.Execu cutte]
Exec ecu utes Version upgr grad adee.
Device [Exit]
Select the device for connection to the CG-SR/SL. (Only USB is available) Quits the Update Tool.
9 10
* Upload/Download cannot be executed unless the setup file is selected from the PRM File Name list.
6-15
Cutting Cut ting Plott Plotter er
66-5-2 5-2..
CG CG-6 -60S 0SR/ R/SL SL
Up Uplo load ad (Bac (Backi king ng up pa para rame mete ters rs)) Function
Saves the parameters written in the flash ROM of the CG-SR/SL onto the host computer.
The saved parameter file can be downloaded (written) onto the CG-SR/SL.
If the backup of the parameters is impossible, execute “PARAMETER DRA DRAW” W” to output the parameters onto a sheet of paper. (P.5-25)
Things to be used • Host computer computer • USB cabl cablee • Update Tool
Preparation on the side of CG-SR/SL 1. Connect the USB cable to the CG-SR/SL and the host computer. 2. Start the CG-SR/SL in UP&DOWN mode.
BOOT
Turn power on while pressing the jog keys [] + [].
UP&DOW N
RE ADY
(Upload/Download wait display)
Upload procedure 1. Start the Update Tool. Start Programs Mimaki FW Update Tool FW Update Tool for Cutting Plotter (P.6-15)
2. Select the setup file (PRM file).
Click the [Browse...] button in the “Upload & Download Function”, and select the file.
The selected file name is shown
6-16
Use of F/W Update Tool for Cutting Plotter
3. Start Uploading. Click the [Upload. Execute] button to start Uploading. * When Uploading is to be discontinued, click the [Abort] button.
4. Save the file, and Uploading will be completed. Save the uploaded file in the CSV format, and quit the Update Tool.
5. Turn off the power to the CG-SR/SL. Make sure that the display is showing successful completion, and turn power off.
UP LOAD I NG CG-SR/SL is sending the file
E N D > P OW E R O F F Completion display (normal)
6-17
Cutting Cut ting Plott Plotter er
66-5-3 5-3..
CG CG-6 -60S 0SR/ R/SL SL
Do Down wnlo load ad (Re (Resto stori ring ng the the par param amete eters rs)) Function
Downloads (writes) the Uploaded parameter file (CSV format) onto the CG-SR/SL.
Take care care not to Download a wrong file when there are two or more Uploaded parameter files (CSV format). (P.5-25)
Things to be used • Host computer computer • USB cabl cablee • Update Tool • Parameter Parameter File (CSV format) format)
Preparation on the side of CG-SR/SL 1. Connect the USB cable to the CG-SR/SL and the host computer. 2. Start the CG-SR/SL in UP&DOWN mode.
BOOT
Turn power on while pressing the jog keys [] + [].
UP&DOW N
RE ADY
(Upload/Download wait display)
Download procedure 1. Start the Update Tool. Start Programs Mimaki FW Update Tool FW Update Tool for Cutting Plotter (P.6-15)
2. Select the setup file (PRM file). Click the [Browse...] button in the “Upload & Download Function”, and select the file.
The selected file name is shown
6-18
Use of F/W Update Tool for Cutting Plotter
3. Select the file to be Downloaded. Click the [Browse...] button in “Download”, and select the parameter file (CSV format).
4. Start Downloading. Click the [Download. Execute] button to start Downloading.
* When Downloading is to be discontinued, click the [Abort] button.
5. Complete the Downloading operation. On host compute computer: r: Click the [OK] [OK] button button to close the w window indow and close the Update Tool. On CG CG-S -SR/ R/SL: SL:
Make Make su sure re tha thatt the the disp displa lay y iiss ssho howi wing ng successful completion, and turn power off.
DO W N LOA D I N NG G CG-SR/SL is receiving the file
E N D > P OW E R O F F Completion display (when normal)
Update Tool successful completion screen
6-19
Cutting Cut ting Plott Plotter er
66-5-4 5-4..
CG CG-6 -60S 0SR/ R/SL SL
Tro roub uble lesho shoot otin ing g for Upd Update ate Too Tooll This section describes the error displays that can appear during use of the Update Tool and the remedies for errors.
In case any of the errors listed below has occurred, quit the Update Tool and turn off the power to the CG-SR/SL.
Error display on the Update Tool Display
Cause
Remedy
Device No Not Re Ready
The d deevice h haas no not be been pr prepared.
Check th that th the U US SB ca cable is is co connected properly and make sure sure that the device is not used for any other application.
File Not found File Name=C:\xxxxx.xxx
No file exists.
Make sure that the file exists.
File Open Error
The file cannot be opened, since it
Make sure that the file is free from damage
File Name=C:\xxxxx.xxx File Format Error File Name=C:\xxxxx.xxx
is damaged or for any other reason. The file format is faulty.
or any other fault. Make sure that the file format is correct.
File Write Error
Writing error.
Check the file attribute. (Read-only file cannot be written)
Receive D Daata Error
The received data is is faulty.
Make sure that connection to the CG-SR/SL is proper.
Error display on the CG-SR/SL LCD
Cause
Remedy
Co Comm mman and d er erro rorr
Ma Make ke ssur uree th that at th thee int inter erfa face ce ccon onne nect ctio ion n iiss pro prope perr. Turn the power off once and then turn it on again.
Pa Para rame mete terr er erro rorr
Ma Make ke ssur uree th that at the the ffil ilee se sele lect cted ed o on n the the host host computer is that for CG-SR/SL. Turn the power off once and then turn it on again.
Date error
Make sure that the file selected on the host computer is free from damage. Turn the power off once and then turn it on again.
ERR1 0 COM COMMAND
E R R 1 1 P A R A ME ME T E R
6-20
1
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