Wärtsilä id: DBAB508706 -
Operating instructions for automatic filter Type Nominal diameter Filter element
6.48 DN 50 - DN 250 Candle insert
Siemensstraße 10 - 14 50170 Kerpen Germany www.bollfilter.de
Date
Version
Language
Order No.
Item No.
03.2009
001
en
3923479
01, 02, 03, 04
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
Table of Contents 1
Preamble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2
Warranty and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2
Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1
Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2
Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4
Obligations of the user/operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5
Selection and qualifications of staff . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 2.6.1 2.6.2
Organisational measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.7 2.7.1 2.7.2
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Filtered media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3
Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3
Packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1
Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2
Overview of automatic filter assembly group . . . . . . . . . . . . . . . . . . 15
6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1
Special safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8
Filter installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Floor fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fastening the filter in place using a console (customer's own fastening) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Installation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Identifying the flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Filter inlet/outlet pipe connections . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Flushing oil outlet pipe connection. . . . . . . . . . . . . . . . . . . . . . . . . . 23 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Potential equalisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1 7.1.1 7.1.2 7.1.3 7.1.4 7.1.5 7.1.6
Functional description of the automatic filter . . . . . . . . . . . . . . . . . . 25 Filter housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Differential pressure monitoring (optional) . . . . . . . . . . . . . . . . . . . . 25 Backflushing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Filtration stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Backflushing stage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Overflow valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.2
Automatic filter filter insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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7.2.1 7.2.2
Filter insert with filter candles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Functional description of the filter insert with filter candles . . . . . . . 34
7.3
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.4 7.4.1
Removal from service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8
Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.1
Special safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.2
Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.3
Special tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.4
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.5 8.5.1 8.5.2 8.5.3 8.5.4 8.5.5
Cleaning/replacing the filter element on the automatic filter . . . . . . 40 Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Removing the filter insert with filter candles. . . . . . . . . . . . . . . . . . . 40 Cleaning the filter insert with filter candles. . . . . . . . . . . . . . . . . . . . 40 Installing the filter insert with filter candles. . . . . . . . . . . . . . . . . . . . 44 Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.6 8.6.1
Remedying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
9
Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
9.1 9.1.1 9.1.2 9.1.3 9.1.3.1 9.1.3.2
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Spare parts drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.2 9.2.1 9.2.2
Differential pressure indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Technical data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
9.3
Supplier's documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.4
Cleaning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.5
BOLL CLEAN 2000 cleaning agent product information . . . . . . . . . 56
9.6
Worldwide sales and service network, subsidiaries and representatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
1
Preamble
1.1
General These operating instructions are designed to make it easier to get to know the BOLL & KIRCH filter and make use of its proper intended uses. The operating instructions contain all important instructions on how to operate the filter safely, properly and economically. Adherence to the operating instructions helps to prevent hazards, repair costs and reduce down times and increase the reliability and even the serviceable life of the filter. Read the operating instructions carefully and attentively. Supplement the operating instructions with any instructions required due to existing national and international regulations for the prevention of accidents and environmental protection. Make sure that the operating instructions are always available in the place of use for the filter. The operating instructions must be read and applied by every person given the task of performing the following work:
1.2
•
transportation,
•
installation,
•
operation,
•
maintenance and servicing,
•
Disposal.
Warranty and liability The "General Terms and Conditions" of BOLL & KIRCH Filterbau GmbH apply. BOLL & KIRCH Filterbau GmbH shall not recognise any warranty or liability claims for personal and material damages if they can be attributed to one or more of the following causes: •
improper use of the filter,
•
failure to comply with the information and instructions in the operating instructions,
•
arbitrary constructional modifications to the filter,
•
insufficient monitoring of parts which are subject to wear and tear,
•
maintenance/repair work performed improperly or too late,
•
disasters caused by external influences or an act of God.
All the information in these operating instructions is provided to the best of our knowledge based on our prior experience. We reserve the right to make technical changes as part of further technical development. The text and graphic illustrations do not necessarily correspond exactly to the actual delivery. Reference to any deviations is made in the respective place if required for comprehension. The graphic illustrations are not true to scale. A list of spare parts is enclosed with the operating instructions for spare parts orders.
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1.3
Copyright These operating instructions are a certified document as per the terms of the law against unfair competition. The copyright of the document is held by BOLL & KIRCH Filterbau GmbH Siemensstraße 10 - 14 50170 Kerpen Germany These operating instructions are for the user of the filter and the user's staff. They contain text and drawings which, without the express permission of the manufacturer must not be •
reproduced,
•
distributed or
•
otherwise made available to others, either in full or in part.
Failure to comply will require compensation.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
2
Basic safety instructions
2.1
Proper use The filter is constructed with state-of-the-art technology and according to the recognised rules of safety. However, use of the filter may result in risks to the life and limb of the user or third parties and/or damage to the filter or other objects of material value. Only use the filter if it is in a technically perfect condition and only use it properly; paying due attention to safety and hazards, and in adherence to the operating instructions. It is particularly important to remedy any faults (or have them remedied), which may compromise safety. The filter is designed for filtering liquid media only. The filter is designed for installation in pipelines. The type of medium agreed in the order, and the limit values for operating pressure and temperature as set out in the technical data sheet, must be adhered to. Any other type of use or use going beyond this use, is regarded as improper use. The manufacturer/supplier shall not be liable for any damage caused as a result of improper use. The user bears the sole risk. Proper use includes observance of the operating instructions and adherence to the inspection and maintenance conditions. Operationally safe function is only ensured if all the instructions, settings and performance limits for the filter, are adhered to.
2.2
Warnings and symbols The following designations and symbols are used in the operating instructions to denote particularly important information: DANGER! Denotes immediate hazard with high risk which will cause death or serious physical injury if not avoided. WARNING! Denotes possible hazard with medium risk which may cause death or serious physical injury if not avoided. CAUTION! Denotes a hazard with low risk which could cause light or medium physical injury or material damages if not avoided. NOTE Denotes special user tips and other particularly useful or important information. DISPOSAL Denotes special measures for environmental protection.
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2.3
Target group The operating instructions apply for use by qualified specialist staff only.
2.4
2.5
8 / 58
Obligations of the user/operator •
Always keep the operating instructions at hand at the place of use of the filter.
•
Adhere to general legal and other binding regulations for the prevention of accidents and environmental protection, and provide supplementary instructions in the operating instructions accordingly. This type of obligation can apply to the handling of hazardous substances or the provision/wearing of personal safety clothing and equipment, for instance.
•
Supplement the operating instructions with your own instructions, including supervision and reporting obligations for specific operational matters, e.g. with regard to organisation of work, working sequences and the appointed staff.
•
Observe all existing safety instructions and hazard warnings on the filter.
•
Keep all existing safety instructions and danger signs on the filter complete (in number) and in a legible condition.
•
Do not make modifications of any kind to the filter which may compromise safety, without the permission of the manufacturer.
•
The spare parts which are used must comply with the technical requirements set out by the manufacturer. This is always guaranteed by the use of original spare parts.
•
The user is responsible for the selection of materials and the chemical resistance of the installed components, internal linings and coatings. The user must specify the technical details when ordering the filter.
Selection and qualifications of staff •
All work on the filter must be performed exclusively by reliable staff. Staff must not be under the influence of drugs or medication. Adhere to the legal minimum age requirement.
•
Only appoint trained staff or staff who have received appropriate instruction. Clearly delegate the areas of responsibility of staff for installation, operation and maintenance and servicing.
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2.6
Organisational measures
2.6.1
General •
2.6.2
2.7
Maintenance and servicing •
Adhere to the maintenance tasks and intervals set out in the operating instructions, including instructions on the replacement of parts/equipment.
•
Only use original spare parts.
•
If the filter is subject to a regular inspection by an inspection and testing organisation, with regard to temperature, steam pressure and the dangerousness of the medium, the inspection periods must be adhered to by the user.
Consumables •
2.7.1
Observe the regulations for environmental protection. Make sure that consumables are disposed of properly and in an environmentally friendly manner.
Filtered media •
2.7.2
Follow the respective valid national and international regulations for the prevention of accidents.
When handling media which are to be filtered, make sure you follow the respective safety regulations for the media.
Cleaning agents •
When handling the cleaning agents, make sure you follow the respective safety regulations for the cleaning agents.
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Operating instructions 6.48 Betriebsanleitung 6.48
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3
Transportation and storage
3.1
Transportation DANGER! Risk of accidents from falling loads During transportation of the filter, accidents may occur due to sizes and weights.
3.2
•
Exercise extreme caution when transporting the filter in order to prevent damage to or deformation of the filter.
•
Only use suitable means of transport and lifting gear with sufficient loadbearing capacity.
•
Do not stand underneath suspended loads. Do not work underneath suspended loads.
•
Wear the appropriate safety equipment and clothing.
Storage CAUTION! Improper storage will cause damage to the filter and filter elements If stored incorrectly and improperly, moisture and contamination, for example, may cause damage to the filter and the filter elements.
3.3
•
Protect the filter and filter elements from moisture and contamination during storage.
•
Do not store the filter and filter elements below the frost line.
•
If the filter and the filter elements have been stored for more than one year, check that all seals are fully functional before installation.
Packaging material CAUTION! Risk of explosion from electrostatic charge Packaging material, such as paper or plastic, can become statically charged and generate sparks when discharged. •
Remove the packaging material before transportation into an explosion protected zone.
DISPOSAL Observe the regulations for environmental protection. Make sure that the packaging material is disposed of properly and in an environmentally friendly manner.
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4
Scope of delivery Immediately after receiving the delivery, check that the content is not damaged and that it corresponds to the scope of the order. In case of discrepancies, contact the manufacturer.
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5
Technical data NOTE You will find the technical data in the appendix of these operating instructions.
5.1
Type plate The type plate is on the filter. You can read the maximum permitted operating pressure and the maximum / minimum operating temperature from the type plate. NOTE When making enquiries or ordering spare parts, always provide the information on the type plate.
5.2
Overview of automatic filter assembly group NOTE The description of assembly groups can be found in the "Operation" chapter of these operating instructions.
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1
2
3
4
8
5
6
7
Fig. 5-1 Overview of assembly groups (view)
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1
Cover
5
2
Inspection glass
6
Drain plug or cover
3
Vent
7
Floor fastening
4
Differential pressure monitoring (optional)
8
Housing
Operating instructions 6.48 Betriebsanleitung 6.48
Ball valve (optional)
Wärtsilä id: DBAB508706 -
1
2 3
4 5 6
N2 7 8 9 10 11
15 N1
12
14 13
N3
Fig. 5-2 Overview of assembly groups (cross sectional view)
1
Rotary indicator
10
Bottom sieve plate
2
Top flushing arm
11
Bottom flushing arm
3
Cover plate
12
Cog wheel
4
Top sieve plate
13
Draining
5
Protective sieve
14
Worm gear pair Turbine
6
Filter candle
15
7
Overflow valve
N1 Filter inlet
8
Coupling pipe
N2 Filter outlet
9
Connecting pipe
N3 Flushing oil outlet
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1 Fig. 5-3 Flushing oil outlet with nozzle (optional)
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1
Nozzle (optional)
N3
Flushing oil outlet
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N3
Wärtsilä id: DBAB508706 -
6
Installation
6.1
Special safety instructions DANGER! Risk of accidents from improper installation Incorrect installation and failure to observe the listed safety instructions can lead to accidents and material damage. Make sure of the following: •
The filter must be installed by qualified specialist staff or persons who have received appropriate instruction.
•
Wear the appropriate safety equipment and clothing.
•
Only use suitable lifting gear with sufficient load-bearing capacity.
•
Only use lifting gear on the provided suspension points (if available).
•
Use lifting gear in such a way that the filter does not become damaged.
•
Raise the filter evenly. Avoid tilting.
•
Do not stand underneath suspended loads. Do not work underneath suspended loads.
•
Additional devices to prevent maximum temperatures being exceeded and temperatures dropping below the minimum and for compensation and relief of overpressure, must be provided by the user throughout the entire system of the plant. Observe the minimum and maximum permitted operating temperatures and pressure values for the filter.
•
Additional devices for monitoring the ambient temperature of the filter must be provided by the user throughout the entire system of the plant.
•
Install a ground cable with a cross section of at least 10 mm² as a potential equalisation for the filter.
NOTE Contact the manufacturer with any special questions you may have regarding installation. The contact data for the respective national subsidiaries can be found in the appendix of the operating instructions.
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6.2
Filter installation DANGER! Combustible medium When filtering combustible medium expelled medium may cause fires and personal injuries. •
Adhere to the valid fire safety regulations when carrying out any work on the filter.
CAUTION! Risk of damage to the filter housing The filter housings are only designed for internal overpressure. •
6.2.1
The housing and connection flanges of the filter must not be exposed to any external force or moment.
Floor fastening X Make sure the foundation has sufficient load bearing capacity.
X Make sure that there is sufficient space in the vicinity of the filter for maintenance and servicing work. X Align the filter.
X Screw the filter housing to the fastening points. When fastening the filter in place, the filter housing must not be twisted.
6.2.2
Fastening the filter in place using a console (customer's own fastening) X Align the filter to the fastening points provided. X Use the appropriate seals as necessary.
X Screw the filter housing to the fastening points. When fastening the filter in place, the filter housing must not be twisted.
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6.2.3
Installation diagram NOTE The lubricant is purified, i.e. discharged solids are removed from the circulation of lubricant by a separator, a centrifuge or a partial flow filter, for instance.
1
2
8
5
3 4
6
7
Fig. 6-1 Installation diagram with separator
1
Filter
5
Pump
2
Scope of delivery (standard)
6
Separator
3
Flushing oil line
7
from consumer
4
Tank
8
to the consumer
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2
1 9
7
6
5 3
4
8
Fig. 6-2 Installation diagram with bypass line
1
Filter
6
Bypass line
2
Scope of delivery (standard)
7
Indicator filter
3
Flushing oil line
8
from consumer
4
Tank
9
to the consumer
5
Pump
CAUTION! Insufficient filtration may cause damage to downstream components Reduced filter performance, e.g. due to overflow valves being open, can cause damage to downstream components. •
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If a bypass line is available, you must also install an indicator filter upstream of the consumer.
Operating instructions 6.48 Betriebsanleitung 6.48
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6.2.4
Identifying the flow direction NOTE
6.2.5
•
The filter inlet/outlet and flushing oil outlet are indicated by the inscriptions (Ein/In), (Aus/Out) and (Spülölaustritt/Flushing oil).
•
The direction of flow is also shown in the technical data sheet which is included in the appendix of these operating instructions.
Filter inlet/outlet pipe connections X Establish the connections between the filter and piping. X Use the appropriate seals.
X The pipes for the filter inlet and outlet may need to be provided with additional supports, depending on the installation conditions. When installing the piping, the filter housing must not be twisted.
6.2.6
Flushing oil outlet pipe connection X Establish the connection between the flushing oil outlet and piping. X Use the appropriate seal.
X The pipeline may need to be provided with additional supports, depending on the installation conditions. When installing the piping, the filter housing must not be twisted.
X Select a pipeline cross section which is at least equal in size to the pipeline cross section shown in the technical data sheet. A cross section which is too small may cause backpressure. The pipe must also be laid with an inclination and without any counterpressure.
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6.2.7
Electrical connections DANGER! Risk of accidents from electric shock When connecting to the power supply, the supply voltage can cause accidents from electric shock. •
All the electrical connections on the filter must be made by a qualified electrician and in line with the rules of electrical engineering.
Differential pressure monitoring, electrical (optional) NOTE You will find more detailed information on the differential pressure monitoring system in the appendix of these operating instructions or in the manufacturer's documentation. NOTE BOLL & KIRCH Filterbau GmbH differential pressure indicators have potentialfree contacts. X Connect the differential pressure monitoring system so that a differential pressure signal (first contact) and, in case of increasing differential pressure, an alarm (second contact) is issued.
6.2.8
Potential equalisation X For potential equalisation, install a ground cable with a cross section of at least 10 mm² on the filter.
X Connect the ground cable to the fastening screw on the filter. If necessary, prior to the installation of the ground cable, remove the paint from the fastening point to ensure sufficient electrical contact.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
7
Operation
7.1
Functional description of the automatic filter The automatic filter is used to filter particles from media in order to protect the downstream parts of the plant. The automatic filter is used to protect the bearings, journals and shafts in the motor from damaging impurities in the oil. The automatic filter is suitable for filtering media (oils) with an operating pressure of at least 3 bar. The automatic filter works with permanent medium backflushing. The backflushed fluid is fed back into the circulation tank or oil tank. The filter elements are cleaned automatically so that the plant does not have to be switched off for cleaning. The automatic filter works as a continuous flushing device and does not require any external energy for actuation of the backflushing device. The filter can be installed to stand or be flanged (customer's own fastening).
7.1.1
Filter housing The filter housing contains all the pipe connections, the vent, drain hole and the connection points for the pressure monitoring system. The cover is screwed to the housing. The backflushing device is integrated into the housing. The function of the backflushing device can be checked through an inspection glass in the cover.
7.1.2
Differential pressure monitoring (optional) The differential pressure monitoring system measures the differential pressure between the filter inlet and filter outlet. As the contamination increases, the differential pressure in the filter also increases. The differential pressure monitoring system indicates the differential pressure optically and/or provides electrical signals for further processing.
Operating instructions 6.48 Betriebsanleitung 6.48
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CAUTION! Insufficient filter performance may cause damage to downstream components Reduced filter performance over longer periods of operation can cause damage to downstream components. •
Clean the filter immediately if a differential pressure signal is active.
•
Only ever operate the filter in an emergency if an alarm is active. The filter (filter candles and protective sieve) must be cleaned immediately.
NOTE
7.1.3
•
You will find more detailed information on the differential pressure monitoring system in the appendix of these operating instructions or in the manufacturer's documentation.
•
The control line for the differential pressure monitoring system is fitted with shut-off valves (e.g. ball valves).
Backflushing device The backflushing device which is in constant operation and comprises a turbine, worm gear pair, flushing arms and optical inspection facility (inspection glass and rotary indicator), cleans the filter candles during operation. An optional nozzle on the flushing oil outlet regulates the backflushing effect. The flow energy of the filter medium drives the backflushing device.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
7.1.4
Filtration stage
2
1
N2
3
N1
4 Fig. 7-1 Filtration stage
1
Filter candle
N1 Filter inlet
2
Connecting pipe
N2 Filter outlet
3
Protective sieve
4
Turbine
Operating instructions 6.48 Betriebsanleitung 6.48
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The medium being filtered passes through the inlet flange and turbine to the bottom end of the filter candles. A partial flow is fed via the connecting pipe to the top end of the filter candles. This means that the medium flows through the filter candles at both ends, from the inside to the outside, and in the process larger particles of dirt are held back on the inside of the filter candles. The filtered medium then proceeds to the filter outlet through the protective sieve.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
7.1.5
Backflushing stage
2
1
3
4
5
N2 6
7 N1
8 9
11
10
N3
Fig. 7-2 Backflushing stage
1
Rotary indicator
8
Cog wheel
2
Inspection glass
9
Worm gear pair
3
Top flushing arm
10
Turbine
4
Top sieve plate
11
Bottom flushing arm
5
Coupling pipe
N1 Filter inlet
6
Filter candle
N2 Filter outlet
7
Bottom sieve plate
N3 Flushing oil outlet
Operating instructions 6.48 Betriebsanleitung 6.48
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The flow energy drives the turbine which is integrated in the inlet flange. The high speed of the turbine is reduced to the lower speed required to rotate the flushing arms by the worm gear pair and cog wheel. The function of the backflushing system can be checked using the inspection glass and rotary indicator. The individual filter candles are connected alternately to the atmosphere and the flushing bush and nozzle (optional) by the continuously rotating flushing arms. The pressure gradient (operating pressure to the atmosphere) which this produces has a particularly effective cleaning effect on the filter candles. This connection is established alternately by the bottom and top flushing arm. In each case, the opposite side of the filter candles is closed at the same time. This also changes the direction of flow of the medium through the filter candle which in turn increases the cleaning effect. The turbulent flow in the longitudinal direction of the filter candle (cross-flow backflushing) and the counterflow backflushing through the filter material which this creates, makes for a particularly enduring backflushing effect. NOTE Counterflow backflushing: The lower pressure on the inside of the filter candles during backflushing (connected with the atmosphere) and the higher pressure (operating pressure) outside the filter candles generate a counterflow through the filter material, from the filter's clean side via the filter's dirty side to the atmosphere. The combination of cross-flow backflushing and counterflow backflushing causes the pressure loss in the filter to remain constant.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
7.1.6
Overflow valves
1
2
3
N2 4
N1
N3
Fig. 7-3 How the overflow valves work
1
Filter candle
N1 Filter inlet
2
Overflow valve
N2 Filter outlet
3
Differential pressure monitoring (optional)
N3 Flushing oil outlet
4
Protective sieve
Operating instructions 6.48 Betriebsanleitung 6.48
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If, for any reasons, the filter candles are no longer sufficiently cleaned, the overflow valves open automatically from a defined differential pressure level of 2 bar and above and the medium is partly filtered through the protective sieve only (emergency mode). NOTE The overflow valves are closed under normal operating conditions, even in startup status at a low medium temperature. CAUTION! Insufficient filtration may cause damage to downstream components Operating the plant with the overflow valves open can cause damage to the downstream components due to the low filter capacity of the protective sieve. •
Only operate the filter in an emergency for a short time with the overflow valves open.
However, before this status occurs, a differential pressure signal (first contact) is issued by the optional differential pressure monitoring systems. The cause must then be localised and remedied. If you do not pay attention to this signal, and the differential pressure continues to increase, the optional differential pressure monitoring system generates an alarm (second contact).
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
7.2
Automatic filter filter insert
7.2.1
Filter insert with filter candles
1 2
3 4 5
6
7
8 3 9
Fig. 7-4 Structure of candle insert with filter candles
1
Cover plate
6
Connecting pipe
2
Top sieve plate
7
Overflow valve
3
Seal
8
Seal
4
Protective sieve
9
Bottom sieve plate
5
Filter insert with filter candle
Operating instructions 6.48 Betriebsanleitung 6.48
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7.2.2
Functional description of the filter insert with filter candles Filter inserts with filter candles are used for filtration. The medium flows through the individual filter candles from the inside to the outside and then through the protective sieve to the outside. Particles of dirt in the flow are thus filtered off by the filter candles. The cleaned medium then exits the protective sieve and is fed back into the plant. The filter insert comprises several filter candles arranged in parallel. The filter candles all have the same dimensions; they are interchangeable and can also be removed separately. The open ends of the filter candles are pressed into the bottom sieve plate and top sieve plate. The cover plate secures the filter candles to prevent them from sliding out upwards. The type, design and number of filter candles used depends on the medium being filtered. The protective sieve comprises a perforated plate and filter material on the inside. The perforated plate protects the filter material on the inside and the filter candles when installing and removing. The filter material on the inside filters the medium when the filter candles are damages or if the overflow valves are open due to heavily contaminated filter candles (emergency mode). The dirty side is sealed off from the clean side by seals between the filter candle and the upper and lower sieve plate. The top and bottom sieve plates are connected by the connecting pipe to which they are screwed.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
7.3
Commissioning CAUTION! Risk of damage to the filter from improper filling If the filter is filled improperly, the filter elements may be damaged. •
Filling the filter against the indicated direction of flow of the filter elements is not permitted.
X Check whether all connections have been made properly.
X Open the shut-off valves in the control line to the differential pressure monitoring system (optional). X Close the shut-off valve in the by-pass line (if available). X Completely open the shut-off valve at the filter outlet.
CAUTION! Risk of damage due to pressure surge in the lubricant circulation Pressure surges in the lubricant circulation can cause damage. •
Only partially open the shut-off valve at the filter inlet before switching on the plant and then open the shut-off valve slowly all the way whilst the plant is running.
X Partially open the shut-off valve at the filter inlet. X Switch on the plant.
X Slowly open the shut-off valve at the filter inlet all the way.
X Check the pressure downstream of the filter. If it is less than 2 bar, set the operating pressure to the required level by gradually closing the shut-off valve downstream of the filter. X Check whether the rotary indicator is rotating (= backflushing system in operation) through the inspection glass in the cover. CAUTION! Insufficient filtration may cause damage to downstream components If an inadmissible increase in differential pressure occurs during commissioning and whilst the backflushing device is active, a signal is generated by the differential pressure monitoring system and the corresponding message is issued. This can typically be caused by initial contamination in new plants. Continuing operation can cause damage to downstream components. •
Take the filter out of service and clean all filter elements and if the overflow valves have opened, clean the protective sieve as well.
X The filter is ready for operation. DISPOSAL Leaks must be caught immediately. Make sure that expelled medium is disposed of properly and in an environmentally friendly manner. X After each time you put the filter into service, check the filter for leaks and eliminate them as necessary.
Operating instructions 6.48 Betriebsanleitung 6.48
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7.4
Removal from service NOTE When removing the filter and taking it out of service for longer periods, pay attention to the following points:
7.4.1
•
Disconnect all connections from the filter.
•
The filter must be completely emptied.
•
The filter must be thoroughly cleaned.
•
If necessary, seal the filter by applying a suitable anti-corrosive.
•
The connection flange openings must be sealed with plastic (or similar) dummy plugs.
Disposal DISPOSAL When the filter or individual components and consumables are finally disposed of, make sure that they are disposed of in an environmentally friendly manner.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
8
Maintenance and servicing
8.1
Special safety instructions DANGER! Risk of accidents from improper maintenance and servicing Incorrect maintenance and servicing and failure to observe the listed safety instructions can lead to accidents and material damage. Make sure of the following: •
Maintenance and servicing work must only be carried out by qualified specialist staff or persons who have received appropriate instruction.
•
When performing any work on the filter, always wear the appropriate safety equipment and clothing.
•
Only perform maintenance and servicing work when the filter is cooled, depressurised and empty. Depending on the operating temperature, there may be a risk of burns.
•
Ensure the highest levels of cleanliness when opening the filter. No foreign substances, e.g. tools, cleaning cloths, impurities etc., must be allowed to remain in the filter.
•
Visually inspect all seals during maintenance and replace them as necessary.
•
Clean all sealing surfaces thoroughly before assembly.
•
On completion of the maintenance work, re-fit all available safety equipment properly.
•
Filling the filter against the indicated direction of flow of the filter elements is not permitted.
•
Remove the filter from service if the inspection periods (if indicated) have elapsed.
•
Filter elements are sensitive to pressure and impact. Always exercise extreme caution when installing and removing the filter elements. Before installation, check all filter elements/seals and replace any damaged filter elements/seals as necessary.
Operating instructions 6.48 Betriebsanleitung 6.48
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8.2
Cleaning agents CAUTION! Risk of damage to the filter from incorrect use of cleaning agents The components of the filter may become damaged if cleaning agents are used incorrectly. The correct cleaning agent is selected in accordance with the type of medium being filtered and the associated contaminations. •
8.3
BOLL & KIRCH Filterbau GmbH recommends BOLL CLEAN 2000 cleaning agent. For more detailed information, see the appendix of these operating instructions.
Special tools The manufacturer provides the following special tools for the filter: Tool for removing the filter candles
8.4
Maintenance intervals Even automatic filters have to undergo regular checks and maintenance. It is particularly important to note that the filter material on the filter elements may become blocked over time despite permanent backflushing. This depends largely on the quality of medium and the available partial flow cleaning function. The contamination in the mesh can be removed by cleaning the filter elements by hand using a suitable cleaning agent. NOTE BOLL & KIRCH Filterbau GmbH recommends BOLL CLEAN 2000 cleaning agent. For more detailed information, see the appendix of these operating instructions. An increasing blockage of the filter elements becomes noticeable from an increasing pressure loss in the filter.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
In order to make sure the automatic filter continues to operate properly, observe the following points for maintenance: •
Regularly check: – the differential pressure, – the leak tightness of the automatic filter, especially all connections and seals and – the automatic filter for corrosion and other damage, – the flushing oil outlet and the optional nozzle for soiling, – the function of the backflushing device and – the condition of all screw connections and whether they are firmly tightened.
•
The automatic filter must be inspected annually for leaks.
•
Replace all seals at least every 2 years and when overhauling.
•
Check the condition of the filter elements annually. If an inadmissibly high level of differential pressure is detected beforehand, all the filter elements must be checked and cleaned as necessary. If you discover that the protective sieve is heavily contaminated, the automatic filter has been operated for a longer period with contaminated/ faulty filter elements or a faulty backflushing device. The overflow valves have opened from a defined differential pressure level. It is essential that you clean and check the complete filter insert and check that the backflushing device is working. When regularly checking leak tightness, pay particular attention to the gasket on the inspection glass in the cover which is subjected to dynamic strain.
NOTE The filter elements are subject to wear from two-way strain. It is therefore recommendable to keep a complete set of filter elements in stock. NOTE BOLL & KIRCH Filterbau GmbH recommends you replace all the filter elements at the latest after 4 years. After carefully inspecting the filter elements they may be usable for a longer period. The user must assume all liability of using filter candles for a longer period.
Operating instructions 6.48 Betriebsanleitung 6.48
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8.5
Cleaning/replacing the filter element on the automatic filter
8.5.1
Preparatory work X Take the plant out of operation or open the shut-off valves of the by-pass line.
X Close the shut-off valves on the connection lines. DANGER! Risk of accidents from expelled medium
Hot medium may be expelled when opening the drain hole. •
Proceed with extreme caution.
•
Wear the appropriate safety equipment and clothing.
•
Collect the expelled medium in a suitable container.
DISPOSAL Leaks must be caught immediately. Make sure that expelled medium is disposed of properly and in an environmentally friendly manner. X Empty the filter. Carefully open the drain hole. X Close the drain hole.
X Unfasten the screw connection on the cover. X Lift the cover off the housing.
8.5.2
Removing the filter insert with filter candles X Pull the filter insert, including the flushing arms and the cog wheel, out of the housing towards the rotary axis of the flushing arm shaft. CAUTION! Damage to the cog wheel The teeth may become damaged by a build-up of mechanical force. •
Proceed with extreme caution when removing and installing and cleaning the filter insert.
X Allow the filter insert to drip dry in a suitable container.
8.5.3
Cleaning the filter insert with filter candles NOTE Under normal operating conditions it is not necessary to clean the filter insert manually. The automatic filter cleaning function keeps the pressure loss in the filter constant. if the pressure loss increases above the permitted value, the filter elements need to be cleaned manually. If the overflow valves have opened, the protective sieve must also be cleaned thoroughly.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
CAUTION! Risk of damage to the filter insert from improper cleaning If the filter insert is cleaned or handled improperly, the filter insert may become damaged. Observe the following safety instructions: •
Proceed with extreme caution when performing all cleaning work.
•
The soaking time in the "BOLL CLEAN 2000" cleaning agent must not exceed 24 hours.
•
The cleaning temperature, when using "BOLL CLEAN 2000" must not exceed 60 °C.
•
When cleaning using a high-pressure cleaner, the pressure must not exceed a maximum of 60 bar. When cleaning using a high-pressure cleaner, keep a sufficient distance (at least 20 cm) from the surface of the filter material to prevent damage.
•
Particles of dirt must not be allowed to enter the clean side of the filter element.
•
Do not place the filter elements on top of each other as you may otherwise cause damage.
Operating instructions 6.48 Betriebsanleitung 6.48
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Cleaning filter elements 3
2
1
4
5
6
Fig. 8-1 Removing the top flushing arm and cover plate
1
Screw
4
Cover plate
2
Top flushing arm
5
Top sieve plate
3
Screw
6
Flushing arm shaft
X Unfasten the screws on the top flushing arm and remove the flushing arm from the flushing arm shaft by pulling it upwards. X Remove the cover plate after unfastening the screws.
X Carefully push or pull all filter elements out of the filter insert using the filter candle removing tool. NOTE BOLL & KIRCH Filterbau GmbH recommends BOLL CLEAN 2000 cleaning agent. For more detailed information, see the appendix of these operating instructions. X Place the filter elements in a container of cleaning agent.
X Remove loose particles which float on the top of the cleaning agent during the soaking stage. NOTE BOLL & KIRCH Filterbau GmbH recommend the use of the BOLL & KIRCH cleaning unit with rotating nozzle and flat-jet nozzle for cleaning purposes. X Clean the individual filter elements over the entire length, from the outside to the inside, using a high-pressure cleaner. When using a rotary nozzle for cleaning, the filter elements can be cleaned from the inside to the outside by inserting the cleaning lance into the filter candle and moving it up and down. Always hold the filter elements so that the soiling can run off unhindered.
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
NOTE Particles with a borderline grain size which are inside the filter material can be flushed out in both directions of flow. X Then rinse out the filter elements in fresh cleaning agent.
X Allow the filter elements to dry with one opening pointing downwards or blow the filter elements dry with compressed air.
X Then check all filter elements for damage. Replace any damaged filter elements or seals as necessary. X Remove any contamination from the other components of the filter element before inserting the filter insert.
X Insert the cleaned filter elements into the filter insert from above with the chamfered end first and push the filter elements all the way into the filter insert. Make sure you do not damage the filter elements as you do so. X Make sure that the seals are properly in place.
X Re-assembly is performed by repeating the steps for disassembly in reverse order. Cleaning the protective sieve
X Remove and clean all the filter elements. X Remove the top sieve plate.
X Remove the protective sieve from the bottom sieve plate. NOTE BOLL & KIRCH Filterbau GmbH recommends BOLL CLEAN 2000 cleaning agent. For more detailed information, see the appendix of these operating instructions. X Place the protective sieve in a container of cleaning agent.
X Remove loose particles which float on the top of the cleaning agent during the soaking stage.
NOTE BOLL & KIRCH Filterbau GmbH recommend the use of the BOLL & KIRCH cleaning unit with rotating nozzle and flat-jet nozzle for cleaning purposes. X Clean the protective sieve all over from the inside to the outside, using a highpressure cleaner. X Then rinse out the protective sieve in fresh cleaning agent.
X Allow the protective sieve to dry or blow the protective sieve dry with compressed air. X Then check the protective sieve for damage. Replace the protective sieve if it is damaged. X Clean all the other components of the candle insert.
X Check the seals for damage. Replace any damaged seals as necessary.
X Re-assembly is performed by repeating the steps for disassembly in reverse order.
Operating instructions 6.48 Betriebsanleitung 6.48
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Wärtsilä id: DBAB508706 -
8.5.4
Installing the filter insert with filter candles X Clean any contamination which has collected on the inside of the filter.
X Check all the seals for damage. Replace any damaged seals as necessary.
X Before installation, check that the backflushing device moves freely. The flushing arms must not scrape on the cover plate or the bottom sieve plate.
X Insert the filter insert into the housing with the cog wheel first. As you do so, turn the flushing arms a little as necessary in order to engage the pair of cog wheels.
8.5.5
Concluding work X Check the seals for damage. Replace any damaged seals as necessary.
X Fit the cover. Make sure that the seal is properly in place. Tighten the screw connection evenly, gradually tightening opposite screws step-by-step. X Put the filter back into operation. See the section "Commissioning".
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Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
8.6
Remedying faults NOTE In case of any faults or repairs which are not listed here, contact the BOLL & KIRCH customer services department.
Operating instructions 6.48 Betriebsanleitung 6.48
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Wärtsilä id: DBAB508706 -
8.6.1
Trouble shooting
Fault
Possible cause
The differential pressure Viscosity too high in the automatic filter increases or is too high High level of dirt
Filter element contaminated
Remedy Wait for normal operating conditions. Check that the partial flow preparation is fully functional. Cleaning/replacing the filter element
Flushing quantity too low - Operating pressure < 2 Increase the operating bar pressure by slowly closing the shut-off valve downstream of the filter. If necessary, increase the operating pressure to 5 6 bar for a longer period in order to accelerate the process of cleaning the filter elements. - Flushing oil outlet or nozzle (optional) blocked
Check the flushing oil outlet for blockages and clean the line as necessary. Clean the nozzle (optional) in the flushing oil outlet.
The flushing arms are not rotating
46 / 58
- Turbine is stuck
Remove the foreign bodies from between the turbine and housing wall.
- Worm gear pair defective
Check that the gear unit moves freely and replace the gear unit as necessary.
- The flushing arms are stuck
Remove the foreign bodies from between the flushing arms and the housing wall and/or bottom sieve plate.
- Flow rate too low
Increase the flow rate of medium through the filter.
Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
9
Appendix
9.1
Filter
9.1.1
Technical data
Filter Filter type
6.48
Nominal connection diameter DN
200
Housing size
150
Flow rate
331.00 m³/h
Fine filter units
30 µm
Mesh number
350/350
Permitted operating pressure
10.00 bar
permitted max. operating temperature
80.00 °C
Backflushing medium
Internal medium
sound emission (DIN 45 635)
< 70 dB(A)
Filter element Element type of filter
Mesh candle
Number of filter elements
60
Operating instructions 6.48 Betriebsanleitung 6.48
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Wärtsilä id: DBAB508706 -
9.1.2
48 / 58
Technical data sheet
Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
9.1.3
Spare parts
9.1.3.1
Spare parts drawing
Operating instructions 6.48 Betriebsanleitung 6.48
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Wärtsilä id: DBAB508706 -
9.1.3.2
Spare parts list
Document
Description
Date
0630171
back flushing filter
21.01.10
Dimension drawing:
Z117095
Assembly:
Z116820
Item
ID no.
Description
Qty
Unit
00001
6530087
Housing
1
pcs.
00002
6430061
cover
1
pcs.
00003
5750004
flushing arm
1
pcs.
00004
5150003
Joining Tube
1
pcs.
00005
5050038
sieve plate bottom
1
pcs.
00006
5050040
sieve plate top
1
pcs.
00007
1340028
Filter Element according to orde
60
pcs.
00008
5700122
safety sieve
1
pcs.
00009
5750004
flushing arm
1
pcs.
00010
5300087
flushing canal shaft
2
pcs.
00012
5330011
flange fastening
1
pcs.
00013
2704317
worm gearing
1
pcs.
00014
5151865
turbine wheel hub
1
pcs.
00014
2786646
turbine wing
16
pcs.
00015
2700034
toothed wheel
1
pcs.
00017
5060054
flushing bush
1
pcs.
00018
0200569
overflow valve
10
pcs.
00022
2300064
shaft spring
1
pcs.
00023
2700000
deep groove ball bearing
2
pcs.
00024
9902572
DPI acc. to order
1
pcs.
00025
2300066
half-round groove pin
1
pcs.
00027
2300007
Spring Type Straight Pin
1
pcs.
00028
2560063
angle ball valve
2
pcs.
00030
2009090
stud bolt
16
pcs.
00031
2100007
hexagon nut
16
pcs.
00034
6403012
cover
1
pcs.
00035
2000187
screwed sealing plug
1
pcs.
00036
2000155
hexagon socket head cap screw
4
pcs.
00037
2000142
hexagon socket head cap screw
6
pcs.
00038
2000122
hexagon socket head cap screw
6
pcs.
00041
2000127
hexagon socket head cap screw
3
pcs.
00043
2014642
hexagon socket head cap screw
4
pcs.
00044
2000121
hexagon socket head cap screw
2
pcs.
00046
5703606
Mounting Bracket
2
pcs.
50 / 58
Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
Item
ID no.
Description
Qty
Unit
00047
5151868
wheel hub tip
1
pcs.
00052
5708316
mounting sheet
1
pcs.
00053
2000122
hexagon socket head cap screw
2
pcs.
00054
2100003
hexagon nut
2
pcs.
00055
2500024
screwing
4
pcs.
00057
7300815
precision tube nbk
1
m
00060
3040154
o-ring
1
pcs.
00061
3040081
o-ring
1
pcs.
00062
3040081
o-ring
2
pcs.
00063
3040023
o-ring
60
pcs.
00064
3140003
o-ring
60
pcs.
00065
3040099
o-ring
1
pcs.
00066
3040115
o-ring
1
pcs.
00067
3031743
o-ring
1
pcs.
00068
3041106
o-ring
1
pcs.
00069
3270002
gasket
1
pcs.
00070
3332814
flat gasket
1
pcs.
00071
3048235
o-ring
1
pcs.
00075
2209799
spring ring
3
pcs.
00076
2000122
hexagon socket head cap screw
3
pcs.
00077
2406885
feather key
1
pcs.
00079
2000115
hexagon socket head cap screw
2
pcs.
00080
9400997
label
1
pcs.
00080
9407569
label
1
pcs.
00080
9402913
type plate
1
pcs.
00081
3520007
indication bush
1
pcs.
00081
2300060
pressure spring
1
pcs.
00082
5200176
tension ring
1
pcs.
00083
4707080
inspection glas
1
pcs.
00090
2206200
locking ring
1
pcs.
00091
2200675
locking ring
1
pcs.
00100
5100064
coupling pipe
1
pcs.
00101
5100090
covering plate
1
pcs.
00102
2204289
locking ring
2
pcs.
00103
2206218
locking ring
2
pcs.
00104
5000293
plug
1
pcs.
00105
3034092
o-ring
2
pcs.
00107
2000314
Hexagon Socket Head Cap Screw
3
pcs.
00109
2200058
spherical disc
2
pcs.
00110
2200059
supporting disc
2
pcs.
00111
2300078
grooved pin
2
pcs.
Operating instructions 6.48 Betriebsanleitung 6.48
51 / 58
Wärtsilä id: DBAB508706 -
Item
ID no.
Description
Qty
Unit
00112
3040040
Gasket
2
pcs.
00120
2000132
hexagon socket head cap screw
4
pcs.
00123
2000156
hexagon socket head cap screw
2
pcs.
00130
2700019
Deep Groove Ball Bearing
2
pcs.
00150
2000134
hexagon socket head cap screw
4
pcs.
00192
5000296
streaming guide
1
pcs.
00193
2000531
stud bolt
1
pcs.
00194
5000332
guide ring
1
pcs.
00195
9100008
candles tool kit for backflushin
1
pcs.
52 / 58
Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
9.2
Differential pressure indicator
9.2.1
Technical data sheet
Operating instructions 6.48 Betriebsanleitung 6.48
53 / 58
Wärtsilä id: DBAB508706 -
9.2.2
54 / 58
Spare parts list
Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
9.3
Supplier's documentation NOTE Documentation for any components or assembly groups purchased externally by BOLL & KIRCH Filterbau GmbH is enclosed with these operating instructions. Adhere to the information contained, in particular information on the subject of safety.
9.4
Cleaning devices For particularly good cleaning results, BOLL & KIRCH Filterbau GmbH recommends the filter element cleaning unit type 5.04 with rotating nozzle and flat jet nozzle or optionally, the type 5.05 ultrasonic cleaning unit.
Operating instructions 6.48 Betriebsanleitung 6.48
55 / 58
Wärtsilä id: DBAB508706 -
9.5
BOLL CLEAN 2000 cleaning agent product information Product description: BOLL CLEAN 2000 is a liquid cleaning and degreasing agent with a broad range of applications. It can be used practically for all cleaning and degreasing needs. BOLL CLEAN 2000 cleans quickly and thoroughly and is extremely economical. The use of BOLL CLEAN 2000 renders all safety precautions unnecessary. BOLL CLEAN 2000 has all these excellent characteristics without the disadvantages of solvent-based cleaners. BOLL CLEAN 2000 is: •
not inflammable
•
not subject to compulsory identification markings
•
not strong smelling
•
not corrosive
•
physiologically harmless
•
biodegradable
•
Umweltbundesamt (Federal German Ministry of Environment) reg. no. 04860019
BOLL CLEAN 2000 can be overcooled or overheated during storage but is then fully useable when at normal temperature again. Sieve mesh contaminated with heavy oil: Sieve meshes which are contaminated with heavy oil must be soaked in normal, commercially available solvent. After soaking, the sieves are cleaned in the BOLL & KIRCH cleaning device type 5.04 with BOLL CLEAN 2000 and highpressure pump. Instructions for use: BOLL CLEAN 2000 is not processed for any specific cleaning method. BOLL CLEAN 2000 can be used in a soaking bath, in a spray unit, in a steam jet cleaner or be applied by hand, using a cloth, brush or sponge, depending on the operational conditions. It can be used cold or warm. BOLL CLEAN 2000 can be mixed with water - even with sea water. •
Concentration for mesh cleaning: 1 : 2,5
•
Maximum temperature up to 60 °C
The concentration depends on the type and extent of the collected dirt particles which have to be removed. When using a concentration of 1 : 30 and above, rinsing is usually not necessary. No visible film is left on the surface.
56 / 58
Operating instructions 6.48 Betriebsanleitung 6.48
Wärtsilä id: DBAB508706 -
9.6
Worldwide sales and service network, subsidiaries and representatives If you require service or spare parts, please contact the main site or our subsidiaries, representatives or service points.
Deutschland
1 2 3 BOLL & KIRCH Filterbau GmbH
Croatia
1
Marine Trade d.o.o.
Poland
1
TRIMOR sp. z o. o.
Postfach 1420, D-50143 Kerpen
Vladimira Nazora 6
ul. Andersa 17
Siemensstr. 10-14, D-50170 Kerpen
HR - 47000 Karlovac
PL-81-831 Sopot
Tel.: +49/(0)2273/562-0
Tel.: +385/(0)47/ 61 19 07
Tel.: +48/(0)58 551 66 40
Fax: +49/(0)2273/562-223
Fax: +385/(0)47/ 43 12 61
Fax: +48/(0)58 555 19 29
E-Mail:
[email protected]
E-Mail:
[email protected]
E-Mail:
[email protected]
www.bollfilter.de
www.trimor.com.pl
Cyprus
1
3 BOLL & KIRCH Filterbau GmbH
1
Geschäftsstelle Nord
124 Gladstonos Street
Datschnyi prospekt, 2
D - 22926 Ahrensburg
CY - 3032 Limassol
Geb. 1, Lit. A, Raum 23N
Tel.: +49/(0)4102/4740-0
Tel.: +357/(0)25 889 999
RUS - 198207 St. Petersburg
Fax: +49/(0)4102/4740-22
Fax: +357/(0)25 763 902
Tel.: + 7/(0)812-364-61-80
E-Mail:
[email protected]
E-Mail:
[email protected] www.miegroup.com.cy
Fax: + 7/(0)812-364-61-80
Denmark / Sweden / Norway / Iceland / Finland / Lithuania / Latvia / Estonia
IVG Pumpen- und Filtrationstechnik Gera Prehlis 13 A D - 07552 Gera Tel.:+49/(0)365/42 00 07 4
1
1 2 3 000 BOLLFILTER Russland
An der Strusbek 34
www.bollfilter.de
1
Russia / Ukraine / Belarus
M.I.E. Services Ltd. The Hawk Building
E-Mail:
[email protected]
1 2 3 Switzerland / Liechtenstein EIG CRUSTAG 120 Route de Frontenex
1 2 3 BOLLFILTER Nordic ApS
CH - 1208 Genève
Fax: +49/(0)365/42 00 07 5
Hammerbakken 21
Tel.: +41/(0)22/73 59 50 0
E-Mail:
[email protected]
DK - 3460 Birkerød
Fax: +41/(0)22/78 66 17 1
www.ivg-neubert.de
Tel.: +45/(0)45/42 12 00
E-Mail:
[email protected]
Fax: +45/(0)45/42 12 99
www.eig-crustag.ch
BOLL & KIRCH Filterbau GmbH
E-Mail:
[email protected]
Geschäftsstelle Süd
www.bollfilter.dk
1 2 3 Spain / Portugal / Argentina /
Rangaustraße 7a
Chile / Peru / Uruguay
D - 91639 Wolframs-Eschenbach
BOLLFILTER España S.L.
Greece / Bulgaria
Tel.: +49/(0)9875/884 (Herr Henkelmann) Tel.: +49/(0)9875/971 865 (Herr Pirkl)
Zona Cami Ral Paseo del Ferrocarril, 339 3ª – 2 a
1 2 3 FILTERKON
Fax: +49/(0)9875/885
8, Mitsaion Str.
E - 08860 Castelldefels
E-Mail:
[email protected]
GR - 117 42 Athen
Tel.: +34/(0)93/634 26 80
www.bollfilter.de
Tel.: +30/(0)210/92 17 671
Fax: +34/(0)93/665 22 79
Fax: +30/(0)210/92 42 242
E-Mail:
[email protected]
E-Mail:
[email protected]
www.bollfilter.com
Europe Austria / Czech Republic / Slovakia / Slovenia
1 2 3 Schmachtl GmbH
www.filterkon.com
1 2 3 The Netherlands Great Britain and Ireland
Lubrafil B.V.
1 2 3 BOLLFILTER UK Limited
Aalborg 2
Pummererstrasse 36
Unit 9 Station Way
A - 4020 Linz
UK - Tolleshunt D'arcy, Essex CM9 8TY
NL - 2993 LP Barendrecht Tel.: +31/(0)180/55 62 55
Tel.: +43/(0)732/76 46 0
Tel.: +44/(0)1621/86 21 80
Fax: +31/(0)180/55 62 65
Fax: +43/(0)732/78 50 36
Fax: +44/(0)1621/86 92 57
E-Mail:
[email protected]
E-Mail:
[email protected]
E-Mail:
[email protected]
www.lubrafil.nl
www.schmachtl.at
www.bollfilteruk.co.uk
Belgium/Luxembourg
Italy
1 1 2 3 AUXIMECA N.V. Wijtschotbaan 3/3
1 2
Turkey ARES MAKíNA LTD. STI.
DECOSTA S.r.l.
Ataúehir Bulvari 48.
Via Bicetti de Buttinoni, 12
Ada Mimoza 2/4 Daire : 1
B - 2900 Schoten
I - 20156 Mailand
Ataúehir, Istanbul
Tel.: +32/(0)3 646 61 80
Tel.: +39/(0)0238/00 52 83
Tel.: +90/(0)216/580 92 15
Fax: +32/(0)3 646 93 98
Fax: +39/(0)0238/00 36 31
Fax: +90/(0)216/580 92 19
E-Mail:
[email protected]
E-Mail:
[email protected]
E-Mail:
[email protected]
www.auximeca.com
www.decosta.it
www.aresmakina.com
Operating instructions 6.48 Betriebsanleitung 6.48
57 / 58
Wärtsilä id: DBAB508706 -
America
Africa
Brazil
1
PML Petersen Matex Imp. e Exp. Ltda.
Middle East
1 2
Rua Branco de Morais
South Africa
Safe Technical Supply Co. L.L.C. P.O. Box 4832
1 2
Afrifil Manufacturing (PTY) LTD
489 - Chácara Santo Antônio
UAE - Dubai
8 Pressberg Road Modderfontien
BR - 04718-010 - São Paulo / SP
Tel.: +971/(0)4/32 43 24 0
ZA - Isando, 1600
Tel.: +55/(0)11 5186 2000
Fax: +971/(0)/4/32 43 78 6
Tel.: +27 11 452 5444
Fax: +55/(0)11 4082 8660
E-Mail:
[email protected]
Fax: +27 11 609 9535
E-Mail:
[email protected] www.pml.com.br
www.safetechnical.com
E-Mail:
[email protected] www.afrifil.co.za
People's Republic of China incl. Hong Kong / Macao
USA / Canada
1 2 3 BOLL FILTER Corporation
1
9282 General Drive #180
Blohm & Voss Industries (China) Ltd. Room 715-737, 7/F Sun Hung Kai Centre
Plymouth, MI 48170 - USA
30 Harbour Road, Wanchai
Tel.: +1/(0)734/451-4680
Hong Kong SAR, China
Fax: +1/(0)734/451-4681
Tel.: +852-31 81 78 30
E-Mail:
[email protected]
Fax: +852-25 41 21 71
www.bollfilterusa.com
E-Mail:
[email protected] www.bvi-marine.com.hk
2 3 Motor-Services Hugo Stamp, Inc. USA - Ft. Lauderdale, Florida 33315
1
3 Blohm & Voss Industries (Shanghai) Ltd.
Tel.: +1/(0)954/763 3660
Xinzhuang Industry Park
Fax: +1/(0)954/763 2872
No. 318, Yuan Shan Rd. CN - 201108 Shanghai
Asia
Tel.: +86-21 64 42 22 11
India
Fax: +86-21 64 42 20 66
1 2 3 BOLLFILTER India Pvt. Ltd. "Monarch Plaza", Office No. 106
E-Mail:
[email protected] www.bvi-marine.com.hk
Sector-11, CBD Belapur, IN - Navi Mumbai 400614 Tel.: +91/(0)22/27 56 01 47
Singapore / Malaysia / Indonesia
1 2 3 MNM Corporation Pte. Ltd.
Fax: +91/(0)22/27 56 01 46
13 Joo Koon Crescent
E-Mail:
[email protected]
SGP - Singapur 629021
www.bollfilter.com
Tel.: +65-68 61 42 22
Japan
Fax: +65-68 62 42 22 E-Mail:
[email protected]
1 2 3 BOLLFILTER Japan Ltd.
www.mnmcorp.com
Toroa Kobe Bldg. 7F, 4-2-14 Hachiman-dori 651-0085 Chuo-ku JP - Kobe 651-0085
South Korea
1 2 3 Blohm + Voss (Korea) Ltd.
Tel.: +81/(0)78/242 8550
760-3, U-dong, Haeundae-gu
Fax: +81/(0)78/242 8515
ROK - 612-020 Pusan
E-Mail:
[email protected]
Tel.: +82-51-740 57 01/2/3
www.bollfilter.jp
Fax: +82-51-740 57 04/5/6
1 2 3
Verkaufsbüro
Agency
Lager
Stockist
Service
Service
E-Mail:
[email protected] Januar 2010
58 / 58
Operating instructions 6.48 Betriebsanleitung 6.48
